GB1576172A - Replaceable spool for a rotary cutting machine - Google Patents

Description

PATENT SPECIFICATION

( 11) 1 576 172 76 in m ( 21) ( 62) ( 31) ( 33) Application No 2380 V 78 ( 22) Filed 26 May 1977 Divided out of No 1576171 Convention Application No 706623 ( 32) Filed 19 Jul 19 '7 United States of America (US) ( 44) Complete Specification Published 1 Oct 1980 ( 51) INT CL 3 AO 1 D 55/18 B 65 H 75/26 ( 52) Index at Acceptance A 1 F 160 DH B 8 M 2 H 2 K 2 L RA ( 54) REPLACEABLE SPOOL FOR A ROTARY CUTTING MACHINE ( 71) We, WEED EATER, INC, a corporation organized and existing under the laws of the State of Delaware, United States of America, of 10515 Harwin Drive, Houston, Texas 77036, United States of America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and

by the following statement:-

This invention relates to a replaceable spool for a rotary cutting machine, such as a rotary lawn mower, edger, or trimmer, of the type using a flexible line as a cutting member.

This application is divided from British Patent Application No 22306/77 (Serial No 1576171) which describes and claims a machine of the type above described.

The prior art is prolix with attempts at solutions to provide a safe, efficient, and simply constructed rotary head for rotary lawn mowers, edgers, trimmers and the like.

Heretofore, the rotary head, or cutting blade, of rotary lawn mowers, edgers, and the like, have comprises a rotating metal bar or the like, which is rotated at sufficient speeds to effect cutting of grass, weeds, or the like However, such bars create hazardous conditions in that when they strike certain objects they act upon those objects in a fashion to create and project dangerous missiles which may strike the operator or individuals in the area of work.

Various attempts have been made to overcome the aforesaid hazardous conditions created with rigid-type metal cutting blades of the prior art Most of these attempts to overcome the problem involve the utilization of some type of flexible flail which will have sufficient resiliency so as not to propel objects which are struck at high velocities.

Most of these resilient-type cutting elements of the prior art suffer a disadvantage in that they are not safe and mere resiliency is not sufficient to insure that the dangerous conditions will not be created when roatation is effected at desired cutting speeds Further, the prior art cutting elements are generally not provided with means for easy replaceability in the event of wearing out and are usually expensive to replace.

The result has been that most of the prior lawn edging apparatus have been unsatisfactory because of the dangerous conditions created by the rotating head As a consequence, most lawn edging and trimming around trees and the like, which would otherwise be damaged by the metal blades, must be done manually, which is both laborious and time consuming.

There is depicted and described in U S.

Patent No 3,826,068, an embodiment of a rotary lawn mower, edger, trimmer or the like, having a disc-like head member arranged to be rotated by a motor, and containing four spools housed therein in diametrically opposed relationship to the shaft of the motor A length of flexible non-metallic line is coiled about each of the four lines extends generally peripherally from its respective spool and the head and whereby the free travelling ends of the four lines will be swung arcuately about upon actuation of the motor to cut vegetation and the like with the four lines each acting in the fashion of flails.

Use of the device of U S Patent No.

3,826,068, has revealed that, under ideal operating conditions, it will mow, cut, edge, and trim grass and other vegetation effectively Furthermore, it possesses the significant advantage that it is much safer to use than the more conventional cutters, in that it does not cause stones or other solid objects to be discharged in a dangerous manner, and it is almost completely incapable of causing any significant injury to persons or pets struck by any one or more of the flail line members In fact, it is a reasonable statement that the device of U S Patent No 3,826,068, will 1,576,172 actually cut substantially only the vegatation to which it is directed.

On the other hand, however, the device of U.S Patent No 3,826,068, is also subject to certain disadvantages such as to limit its practical value to some degree In the first place, it is of complex construction and is difficult to manufacture by virtue of its four spool arrangement This multi-spool arrangement results in a device possessing a very complex internal construction In the second place, the four spool construction of the device renders the device cumbersome to use and cumbersome to repair The cumbersome construction of four spools also results in unnecessary tangling of the four flail line members Another disadvantage of the device of U S Patent No 3,826,068, is that by virtue of its possessing four flail line members, breakege of any one of the lines during use of the device results in unbalancing of the head during rotation Thus, the fact that the device possesses four flail lines results in more opportunity for line breakage with the result that there is more chance for head unbalance.

The present invention is directed to a spool which can be used in a central position as the sole reservoir of line in such a machine and which can be readily replaced to furnish a fresh supply.

According to the invention there is provided a replaceable spool for a rotary cutting machine, such as a lawn mower, edger or trimmer, of the type using a flexible line as a cutting member, the spool comprising a hollow core portion and at least three flange portions spaced apart on said core portion for supporting separate coils of flexible line, an internal flange portion having at least one recess in its edge for accommodating a clutch projection, and a pair of coiled line members each disposed about said core portion of said spool-like member between different ones of said three flange portions thereof.

Preferably said internal flange is annular and has a plurality of said recesses uniformly distributed circumferentially There are preferably four such recesses.

The invention is hereafter illustrated by reference to an embodiment of machine of the type described shown in the accompanying drawings, in which:Figure 1 is a view showing an operator operating a form of portable machine with which this invention is adapted for use; Figure 2 is a central vertical sectional view of the embodiment having means for storing a supply of lines which may be paid out at predetermined times to lengthen the working length of the cutting lines; Figure 3 is a side elevation view along line 3-3 of Figure 2; Figure 4 is a generally cross-sectional view taken along line 4 4 of Figure 2; Figure 5 is a top plan view of the head or housing or Figure 2; Figure 6 is an exploded view of the parts of the assembly of Figure 2 in unattached condition; 70 Figure 7 is a sectional view of the cover shown in Figure 6; Figure 8 is a sectional view of the housing shown in Figure 6, and Figures 9 and 10 are detailed views of the 75 bearing element.

Referring now to Figure 1, an operator 11 is shown carrying a portable-type lawn mowing and edging device generally designated by the numeral 12, having a power means in 80 the form of motor 13 on the rearward-end thereof and provided with a forwardly extending casing 14 which supports the cutting element designated by the numeral 15 and which provides rotational movement 85 thereto via a rotary drive shaft inside casing 14 By manipulation of casing 14, the cutiting plane of cutting element 15 can be arranged to be either horizontal or vertical and used to cut along sidewalks, around trees and rocks, 90 and along fences and the like where it is difficult or unsafe to cut with conventional devices.

Cutting lines suitable for use in accordance with the present invention may be composed 95 of a variety of materials, as for example an elastoplastic extrusion which has been stretched to align the molecules axially An example of such line is a nylon monofilament such as fishing line However, other lines 100 may be used, as for example, yarn, cord, rope, twine, braided line, or monofilament, whether described as elastoplastic, elastomeric, natural fiber, or synthetic fiber, and whether compounded or several mateirials 105 Nevertheless, there are certain parameters within which the lines must fall in order to be effective.

It is preferable that the cutting lines be of a non-metallic material for reasons of safety 110 For instance, when metallic lines break, they tend to create projectiles during operation of the device which create hazardous operating conditions.

The cutting lines should preferably have 115 sufficient fatigue, abrasion, and impact resistance to allow reasonable service life.

Further, the line should have sufficient tensile strength to allow a reasonable service life The line should preferably be as light 120 weight as possible so that when the line shears or breaks during use and is thrown from the cutter head, it will cause the least damage upon contact with persons or objects 125 It has been determined that a cutting line fitting within the above parameters will have an effective length to diameter ratio and material composition which renders the line essentially flexible in a static position This 130 1,576,172 effective length to diamteter ratio for the line will usually be greater than 20:1 It has been found that the best cutting lines for the purposes of this invention are extruded nylon line of the type often used as fishing line The cutting line should have an optimum diameter in the range of 0 062 to 0 082 inches The maximum range of diameter of the cutting line has been found to be 0 035 to 0 125 inches Thus, the cutting line should be not less than 0 035 inches in diameter and up to an effective maximum diameter which will be substantially 0 125 inches.

Although the aforesaid cutting lines are essentially flexible while in the static condition, they become rigid and taut under dynamic conditions of rotation The normal rotating speed is on the order of 3000 8000 RPM depending upon factors such as the extended length of the cutting line, the diameter of the cutting line, and the type of driving means selected During rotation of the cutting line in the dynamic condition and at the proper speed, the cutting lines are caused to become sufficiently rigid whereby their tips sever vegetation under impact therewith.

To provide optimum tip speed, the housing or head assembly is preferably rotated about 3000 8000 RPM as hereinbefore stated, and is preferably about seven inches in diameter Effective working length is the length found appropriate to cut vegetation It has been found that a working length of six and one-half inches is advantageous Thus, if two lines are used, a cutting path of twenty inches is provided Effective cutting length is the optimum length of the line member The effective cutting length of the cutting lines is preferably in the range of three to ten inches, such that the preferable total diameter of housing and cutting lines in the dynamic condition is in the range of fourteen to thirtyfour inches It has also been found that there may be a limit on the number of cutting lines which may be attached to any one disc If the number is too great, they tend to become tangled.

Referring now to Figures 2 8, the embodiment of the invention will be described, which embodiment provides means for paying out the cutting lines as the same become shortened through use.

Referring now specifically to Figures 2 and 3, a casing 28 is shown having mounted therein flexible drive shaft 29 It is to be understood that drive shaft 29 is arranged for rotation by appropriate power means such as those shown in Figure 1, so that casing 28 may be turned by the operator to change the cutting plane to horizontal, vertical, or otherwise, as required for the cuting job.

The lower end of drive shaft 29 is provided with a square end 30, which is arrange for insertion into a coupling 31 for rotatinon therewith Coupling 31 is arranged for rotation in a power head generally designated by the numeral 32, which is arranged for attachment to the lower end of casing 28 as shown These attaching means take the form 70 of two oppositely spaced apart lobes 33 having screw holes therethrough and in which are mounted a pair of clamping screws 35 In addition, power head 32 is provided with a longitudinal slot 34 intermediate each of 75 lobes 33 such that, upon tightening of clamping screws 35, power head 32 is frictionally attached to casing 28.

The lower end of power head 32 is provided with an enlarged flange 37 thereabout 80 and with a central aperture therethrough in which a press mounted a pair of bushings 38 and 39.

The lower end of coupling 31 is arranged for threading engagement with drive shaft 40 85 which extends downwardly therefrom and is spaced from the lower end of coupling 31 by thrust washer 41 Shaft 40 extends downwardly through bushings 38 and 39 and is provided with an enlarged portion 42 which 90 acts as a thrust bearing against lower bushing 39 Portion 42 has threadedly attached to the lower end thereof an insert member 43 with a lower extending portion 44 which extends downwardly therefrom and is arranged for 95 threading engagement with attachment insert 47 in the rotary body generally designated by the numeral 48 Body 48 may be of plastic or metal and is arranged for rotation by shaft 40 and is provided with cutting lines, 100 which are to be described hereinafter.

Rotary body or housing 48 is provided with a top wall member 49 and a side wall member 50 extending down about the sides thereof a substantial distance Rotary body 105 48 is arranged for demounting from casing 28 by loosening clamping screws 35, which permits removal of power head 32 from casing 28 and separation of drive shaft 29 from coupling 31 Thereafter, shaft 40 can be 110 removed from coupling 31 and power head 32 and, subsequently, unthreaded from rotary body 48, which permits removal of housing 48 and access to the interior thereof.

Housing 48 is provided with means for 115 storing a supply of cutting lines therein, which cutting lines are arranged for paying out at predetermined times to vary the effective working lengths of the cutting lines.

Accordingly, housing 48 is provided with a 120 single spool compartment 51 which is located within rotary housing 48 as shown in Figure 4 The spool compartment 51 is provided with line exit channels 52 and 53 leading outwardly to the periphery of rotary housing 125 48 as shown The outward ends of exit channels 52 and 53 are curved or otherwise streamlined so as to provide a minimum of stress on the cutting lines which are extended radially outwardly thereof 130 4 1,576,172 4 The upper side of cover member 54 is provided with a recess 55 circumferentially thereabout which is arranged for mating with lower flange 56 of wall 50 as shown in Figure 2 Thus, by tightening attachment means 47, cover member is drawn into mating engagement with wall member 50 of housing 48.

Within spool compartment 51 is located spool 57 which comprises a first annular wall 58 having three flange elements 59, 60 and 61 extending radially outwardly therefrom.

These flange elements define together with wall 58 a pair of storage compartments indicated at 62 and 63 Spool 57 is arranged for insertion into rotating housing 48 when cover member 54 is removed In operation of the device, spool 57 rotates along with housing 48, except upon lengthening of the lines as will be described hereinafter.

The spool 57 has wound thereon a supply of cutting line of the aforesaid type The first supply of cutting line is received in storage compartment 62, with the inward end 64 projecting through an opening in wall 58 which one end of the cutting line 65 may be threaded and knotted as shown on the left side of Figure 2 The second supply of cutting line is received in compartment 63 with the inward end 66 projecting through a second opening in wall 58 which end of the cutting line 67 may likewise be threaded and knotted as shown As an alternative, the ends 64 and 66 may be embedded in wall 58 of spool 57 in cases where the spool will be replaced by a prewound replacement spool There is thus provided a supply of cutting line in each of storage compartments 62 and 63 The opposite end of each cutting line is arranged for paying out through a respective line exit channel 52 and 53 as shown in Figure 4.

Thus, line 65 pays out peripheral aperture 52 while line 67 pays out peripheral aperture 53.

In order to adjust the working length of lines 65 and 67, reference is had to Figure 4 wherein there is shown an annular locking ring 68 disposed between wall 58 of spool 57 and portion 69 of housing 48 The locking ring 68 acts as a clutch member as will become apparent The ring 68 is normally in abutting relationship to wall 49 as in Figure 2, but is movable downwardly towards cover member 54, such movement being guided by wall 58 and portion 69 of housing 48 Ring 68 includes an outwardly projecting tab member 70 for engagement and disengagement with corresponding stop members of spool 57 to be described hereinafter.

Referring to Figure 2, there will be seen a spring biasing element designated by numeral 71 and disposed at one end against cover member 54 and at its other end against locking ring 68 Spring 71 biases locking ring 68 against wall member 49 of housing 48 and maintains the ring in this abutting relationship during rotation of housing 48 during vegetation cutting operations.

Located exteriorily of housing 48 as seen in Figure 5, is a release member 72 having a pin element 73 attached thereto The pin 70 element 73 is in turn attached to locking ring 68 via a suitable opening 74 extending through wall 49 of housing 48 The release member is adapted to be moved downwardly toward wall 49 by the application of manual 75 pressure being applied thereto Such movement of release member 72 forces the pin 73 downwardly through opening 74 This action in turn, forces locking ring downwardly towards cover member 54 against the biasing 80 resistance of spring element 71 Upon release of manual pressure applied against member 72, spring element 71 forces locking ring 68 upwardly against wall 49 which in turn, through its connection to pin 73 returns 85 release member 72 to its original position.

With reference again to Figure 4, spool 57 will be seen to include uniformly distributed along its inner periphery a plurality of stop members indicated by numerals 75, 76, 77, 90 and 78 Each stop member is seen to comprise an indent or recess in the inner periphery of spool 57 These recesses are formed in an inwardly extending flange 79 of spool member 57, this flange 79 being 95 located at the upper end of the spool as seen in Figure 2.

As illustrated in Figure 4, tab 70 is seen to be engaged by stop member 78 This engagement between elements 70 and 78 100 lock the spool 57 within housing 48 whereby spool 57 rotates along with housing 48 during the vegetation cutting operation Upon shortening of line members 65 and 67 due to wear, it is necessary to lengthen the line 105 members by drawing additional line from storage compartments 62 and 63 To achieve this line lengthening, motor 13 is stopped which in turn ceases rotation of housing 48 and its associated assembly Manual pressure 110 is then applied to release member 72 This forces pin 73 downwardly which in turn moves locking ring 68 towards cover member 54 against the bias of spring 71.

Such downward movement of locking ring 68 115 frees the engagement of tab 70 with stop member 78 This freeing of engagement between elements 70 and 78 releases spool element 57 for rotational movement within housing 48 Thus, with the release member 120 72 held down, the exteriorly extending portions of lines 65 and 67 may be grasped and pulled outwardly of housing wall 50 This pulling of the lines causes spool 57 in housing 48 to pay out more line length as it rotates 125 within the housing The line is pulled until a sufficient length extends exteriorily of the housing at which time flange 79 will have rotated to one of the other stop positions 75, 76, or 77, depending upon how much line is 130 1,576,172 1,576,172 removed Upon release of pressure upon element 72, the spring forces locking ring back against the wall 49 of housing 48 and this return movement of locking ring 68 again engages the tab 70 with one of the other stop members 75, 76 or 77 Upon reengagement of the tab 70 with one of the stop members, the spool 57 is again locked for rotation with housing 48 rather than with respect thereto It should therefore be apparent that the upward position of locking ring 68 against housing wall 49 locks spool 57 for rotation with housing 48, whereby the depressed lower position of locking ring 68 frees spool 57 for rotation within housing 48 for the purpose of paying out additional line.

In Figure 6, is shown an exploded view of the assembly above-referred to with identical parts in Figure 6 corresponding to parts referred to above with respect to Figures 2 Figure 7 similarly shows cover member 54 in more detail for better understanding of its shape and construction In a similar manner, the housing or head assembly 48 is shown on a larger scale in Figure 8, identical parts and numerals corresponding to Figures 2 5 above.

Referring again to Figures 5, 6 and 8, top wall member 49 o the housing 48 will be seen to include a plurality of upstanding and radially extending fins $,0, only one being numbered, extending frcqn portion 69 of the housing and terminating short of peripheral wall 50 Inclusion of these fin members with upper wall member 49 serves to strengthen the overall construction of housing 48 and to provide a degree of rigidity thereto, in order to withstand rugged treatment of the assembly during use.

In Figures 9 and 10, is shown a further feature of the disclosed rotary cutting assembly wherein each perihpheral aperture 52 and 53 is lined with a metallic bearing member denoted generally by the numeral 81 The disposition of the metallic bearing element in each peripheral aperture of housing wall 50 may also be seen in Figure 4 As shown in Figures 4, 9 and 10, the bearing element 81, is essentially saddle-shaped in configuration and follows generally the contour of the curvilinear portions of wall 50 which define each peripheral aperture The bearing element is preferably constructed of brass metal although other metallic materials are useful The bearing element 81 is pressfitted into the aperture and will remain in place therein and in abutting relationship to the curvilinear wall sections defining the aperture.

It should be noted that the metallic bearing elements 81 lodged within each of the peripheral apertures of wall member 50 function to reduce the breakage rate of the cutting line members 65 and 67 by reducing friction and heat generated between the points of contact of the line members with portions of the rotatable housing 48 It has been determined through usage of the present invention that, wherever metal-to-plastic contact can be established at such points of 70 frictional engagement, reduction or dissipation of generated heat is sufficient to eliminate melting or softening of the cuttling lines, thereby keeping line breakage to a minimum 75 In operation, the apparatus is assembled with cutting lines 65 and 67 extending generally radially outwardly therefrom to the desired lengths Thereafter, rotary body 48 is rotated by rotation of shaft 29 to the desired 80 rotational speed As a result, lines 65 and 67 will be extended radially outwardly, from body 48 to the cutting plane, where cutting, lawn edging, or the like may be effected As lines 65 and 67 become shortened through 85 use, they can thereafter be lengthened by terminating rotation of rotary body 48, pressing downwardly on release 72, and pulling on lines 65 and 67 to extend them to the desired distance Thereafter, pressure is 90 relieved on release 72 and spring 71 urges ring 68 back to the lock position, at which point cutting operations can be continued.

It will thus be apparent that this invention provides the art with an apparatus which can 95 quickly, easily, and efficiently cut grass, weeds, and the like; over, under, around, and between trees, posts, bushes, buildings, and other stationary objects, or the like Further, this apparatus will be particularly safe for the 100 operator in that the hazardous conditions prevalent in prior art apparatus have been essentially eliminated By making the apparatus available in a portable embodiment, the cutting plane can be effected in any 105 direction so as to accommodate both cutting and trimming operations as heretofore described, thereby eliminating the need for manual labor in certain difficult cutting operations l O The apparatus of this invention can be used successfully in yard trimming and cleaning operations where there is considerable debris, such as bottles, cans, paper, wood, wire and the like, without creating a danger 115 ous condition in that the cutting elements of this device do not create missiles of such trash Because of the nature of the cutting element of this invention, such objects are not thrown, but rather the cutting element 120 acts in a resilient fashion in such a manner as not to impart sufficient force to such articles to become missiles; or if they are thrown, it is at a very low velocity relative to prior state of the art machines Experience has shown that 125 in operating an apparatus of this device with lines of the type described, the cutting lines may accidentally come in contact with the operator's shoes, articles of clothing, or the like, without serious injury as would be the 130 1,576,172 case with prior art devices Further, in the event a portion of the cutting line is thrown from the apparatus, such thrown portions possess low mass and low kinetic energy and, therefore, quickly lose velocity and energy, thus rendering the same virtually harmless.

Features of the machine described above are claimed in the Parent Application No.

22306/77 (Serial No 1576171) and also in Divisional Applications Nos 23802/78 (Serial No 1576173) and 26059/78 (Serial No.

1576174).

Claims (4)

WHAT WE CLAIM IS:-

1 A replaceable spool for a rotary cutting machine, such as a lawn mower, edger or trimmer, of the type using a flexible line as a cutting member, the spool comprising a hollow core portion and at least three flange portions spaced apart on said core portion for supporting separate coils of flexible line, an internal flange portion having at least one recess in its edge for accommodating a clutch projection, and a pair of coiled line members each disposed about said core portion of said spool-like member between different ones of said three flange portions thereof.

2 A spool as claimed in claim 1 wherein said internal flange is annular and has a plurality of said recesses uniformly distributed circumferentially.

3 A spool as claimed in claim 1 or claim 2 wherein said internal flange portion includes four said recesses.

4 A spool as claimed in claim 1 substantially as hereinbefore described with reference to Figure 6 of the accompanying drawings.

R.G C JENKINS & CO.

Chartered Patent Agents, 53-64, Chancery Lane, London WC 2 A 1 QU Agents for the Applicants Printed for Her Majesty's Stationery Office, by Croydon Printing Company Limited, Croydon, Surrey, 1980.

Published by The Patent Office 25 Southampton Buildings, London WC 2 A l AY, front which copies may be obtained.