GB1574413A - Preparation of pyrogallol compound - Google Patents

Description

(54) PREPARATION OF PYROGALLOL COMPOUND (71) We, FISONS LIMITED, a British Company of Fison House, 9 Grosvenor Street, London WIX OAH, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: This invention relates to a process for preparing pyrogallol, 1,2,3,trihydroxybenzene, and certain derivatives thereof.

Pyrogallol or its derivatives have various uses, for instance as photographic developers, in dyeing leather and wool, in the analysis of heavy metals and as intermediates e.g. in the production of the insecticide 2,2 - dimethyl - 1,3 benzodioxol - 4- ylmethylcarbamate. At present, all the pyrogallol available in commerce is prepared by decarboxylation of gallic acid obtained from comparatively rare plant sources. This makes pyrogallol expensive and difficult to procure. Similarly pyrogallol derivatives are expensive and difficult to procure. We have now discovered a much improved process for the preparation of pyrogallol and certain derivatives thereof, which process avoids such rare plant sources and synthesises the product readily.

Accordingly, the invention provides a process for preparing a pyrogallol compound of formula

wherein R'. R2 and R3 are the same or different and each represents a hydrogen atom or an alkyl group of 1--6 carbon atoms, or a salt thereof, which process comprises hydrolysing a 2,2,6,6tetrahalocyclohexanone compound of formula

wherein each X is the same and represents a chlorine or bromine atom; and R1, R2 and R3 are as defined above.

The process enables the pyrogallol compound or salt thereof to be synthesised in very high yields and in a high state of purity.

The pyrogallol compound forms salts by reason of its phenolic OH groups. The pyrogallol compound produced by the present invention can be in the form of its salts. The salts include particularly alkali metal, e.g. sodium or potassium, especially sodium, salts and can be prepared from the pyrogallol compound itself in conventional ways, e.g. by reaction with alkali metal alkoxides. The pyrogallol compound itself can be prepared from its salts in conventional ways, e.g. by reaction with acid for example hydrochloric acid.

Usually the pyrogallol compound itself rather than a salt thereof is formed in the present hydrolysis, and the pyrogallol compound can be converted to a salt thereof if desired though this is not preferred.

Preferably X represents a chlorine atom.

The alkyl group which R', R2 or R3 may represent may be for example methyl, ethyl or preferably t-butyl. The hydrolysis is of particular interest where at least two of R1, R2 and R3, preferably at least R' and R3, each represents a hydrogen atom. Thus, in a particular embodiment R' and R3 each represent a hydrogen atom and R2 represents t-butyl. Most preferred, however is, R1, R2 and R3 each representing a hydrogen atom, so that the pyrogallol compound or salt thereof is pyrogallol itself or a salt thereof.

The hydrolysis may be considered over all:

The hydrolysis can be effected directly or indirectly. Direct hydrolysis is the reaction of the tetrahalocyclohexanone compound itself with water. Indirect hydrolysis is the reaction of the tetrahalocyclohexanone compound to form a derivative which is reacted with water in a separate stage.

Indirect hydrolysis can be carried out for example by reacting the tetrahalocyclohexanone compound with a metal (e.g.

sodium, potassium, calcium or aluminium) alkoxide (e.g. derived from an alkanol of 14 carbon atoms), preferably sodium methoxide, followed by acid hydrolysis, for example by hydrochloric acid. Direct hydrolysis, however, enables the over all reaction to be conducted in a smaller number of stages, and is preferred.

The yield in the direct hydrolysis can be improved dramatically by employing a catalyst. We have found that a wide range of materials act as catalysts in this respect.

There can be used as catalyst a base or an anion. An anion is included within some definitions of a base, but in the present specification we prefer to differentiate between them. The base can be for example morpholine, triethanolamine, cyclohexylamine, di-n-butylamine or 2 (diethylamino)ethanol or an anion exchange resin.

The catalyst is preferably, however, an anion. Suitable anions include (A) the anionic part of a cation exchange resin (e.g.

a carboxylic acid cation exchange resin) in the hydrogen or salt form (e.g. the sodium potassium, calcium or ammonium form), e.g. Amberlite IRC 50 in the hydrogen or sodium form ("Amberlite" is a registered trade mark), or, preferably, (B) an anion of another salt (called herein a simple salt to differentiate it from the ion exchange resin salt) e.g. citrate. dihydrogen citrate, h -dropen citrate, acetate.

monochloroacetate, hydrogen malate, malate, hydrogen phthalate, hydrogen isophthalate, hydrogen tartrate, tartrate.

oxalate (-OOCCOO-). o-nitrobenzoate benzoate. lactate. propionate. vlvcolate.

malonate (-OOCCH2COO-), formate, salicylate (HOC6H4COO-), hydrogen adipate, adipate. hydrogen phosphate.

dihvdrogen phosphate picolinate. furoate, dihydrogen pyrophosphate, hydrogen succinate, sulphamate, hydrogen phosphite, gluconate, borate (H2BO3-) or fluoride.

The anion of a simple salt is preferably employed in the form of a simple salt rather than the acid. The anion catalyst can be in the form of a water-soluble metal, ammonium, or amine, salt or a mixture thereof. The amine salt can be that of a primary, secondary or tertiary amine. The amine can be aliphatic, aromatic or heterocyclic or an amine containing a mixture of such substituents on the amine nitrogen atom. It is generally preferred to use the sodium, potassium, ammonium or morpholine salt. The salt can be admixed as such or it can be generated in situ e.g. by reacting acid from which the salt is derived with alkali. For instance, cation exchange resin in the salt form can be generated in situ by providing the resin in the hydrogen form and having alkali present. Alternatively, the salt may be formed in situ by employing an ester, such as methyl oxalate, in the presence of an alkali.

Specific simple salts which are catalysts include trisodium citrate, monomorpholine citrate, di-morpholine citrate, sodium dihydrogen citrate, disodium hydrogen citrate, sodium acetate, sodium chloroacetate, sodium hydrogen malate, disodium malate, sodium hydrogen phthalate, potassium hydrogen phthalate, ammonium hydrogen phthalate, sodium hydrogen isophthalate, sodium hydrogen tartrate, disodium tartrate, disodium oxalate, sodium o-nitrobenzoate, sodium benzoate, sodium lactate, sodium propionate, sodium glycolate, disodium malonate, sodium formate, monosodium salicylate, sodium hydrogen adipate, disodium adipate, disodium hydrogen phosphate, sodium dihydrogen phosphate, sodium picolinate, sodium furoate, disodium dihydrogen pyrophosphate, sodium hydrogen succinate, sodium sulphamate, sodium hydrogen phosphite, sodium gluconate, monosodium borate, and potassium fluoride.

In the case of a salt of a polybasic acid, a mixed salt, e.g. a sodium potassium salt, can be employed.

The anion catalyst is preferably an anion of a carboxylic acid. The carboxylic acid can be an aliphatic, aromatic, heterocyclic or alicyclic carboxylic acid. The carboxylic acid can contain one or more carboxyl groups. Where there is more than one carboxyl group, one is preferably neutralised but the others may or may not be. Where there is more than one carboxyl group, a mixed salt, e.g. a sodium potassium salt, can be employed. The carboxylic acid preferably contains only carbon, hydrogen and oxygen atoms. Especially preferred for convenience, availability and high yield it results in is (a) a straight chain alkanoic acid of 1--6 carbon atoms, which alkanoic acid is optionally substituted by one or more groups selected from carboxyl and hydroxy groups, or (b) benzoic acid substituted by one or more groups selected from carboxyl and hydroxy groups.

The pKa of the acid whose anion may be employed is usually in the range 2.(w6.5, preferably 2.8-5.7.

Particularly preferred specific salts are sodium acetate, disodium hydrogen citrate, sodium hydrogen phthalate or sodium hydrogen adipate.

A mixture of catalysts can be employed.

The direct hydrolysis occurs at a pH of at least 2. For maximum yield, the pH is preferably 2.8-6.0. The hydrolysis produces hydrohalic acid HX, which can lower the pH below these lower limits. For optimum yield it is preferred to maintain the pH above these lower limits during the hydrolysis. This can be done by employing catalyst in salt form as appropriate, e.g. as sodium salt, to raise the pH over what it would otherwise be, or by admixing alkali.

The alkali can be any convenient alkali, such as alkali metal hydroxide, carbonate or bicarbonate, e.g. sodium carbonate, but preferably sodium hydroxide. Preferably the pH is maintained at 2.8-6.0 throughout the hydrolysis..

Although we are not bound by this theory, it seems that when anion is used as catalyst, the hydrolysis may be considered in terms of one catalyst anion displacing each halogen atom X on tt; 2.2,6,6-tetrahalocyclohexanone compound of formula II and then each catalyst anion being itself displaced by an HO- ion from water, rearrangement occurring to result in the pyrogallol compound of formula I. It can be seen that this is analogous to the indirect hydrolysis mentioned above in which the tetrahalocyclohexanone compound is reacted with a metal alkoxide and the product is acid hydrolysed; there an alkoxide ion is the anion to displace each X atom, and the displacement of the alkoxide ion occurs in a separate stage.

When an anion is used as catalyst and the anion is that of a simple salt, the amount of catalyst is preferably at least 4 anions per molecule of tetrahalocyclohexanone. Better yields are generally obtained using 6-10 of the catalyst anions, than using 4 of the catalyst anions, per molecule of tetrahalocyclohexanone. Generally. no better yield is obtained using 16 of the catalyst anions than using 8 of the catalyst anions, per molecule of tetrahalocyclohexanone.

When an anion is used as catalyst and the anion is that of a cation exchange resin, the amount of catalyst is preferably at least 4 equivalents, especially 6-10 equivalents, of anion per mole of tetrahalocyclohexanone, generally no better yield being obtained using 16 rather than 8 equivalents of anion per mole of tetrahalocyclohexanone.

When a base is used as catalyst, it is thought, though we are not bound by this theory, that one equivalent of base reacts with one equivalent of hydrohalic acid produced in the hydrolysis. When a base is used as catalyst, the amount of catalyst is preferably at least 4 equivalents of base per mole of tetrahalocyclohexanone.

When the direct hydrolysis is used, an organic liquid, e.g. methanol or ethanol, may be employed in the reaction mixture to give a system which is initially of one phase rather than two phases.

The present hydrolysis is preferably conducted in solution. At least the theoretical quantity of water to effect the hydrolysis must be employed, and when direct hydrolysis is employed, the solvent is preferably water in excess of that required for hydrolysis. When direct hydrolysis is employed, preferably the whole of any catalyst is in solution.

When the alkoxide route mentioned above is employed, the reaction with the alkoxide is generally conducted in the presence as solvent of the alkanol from which the alkoxide is derived, and the subsequent acid hydrolysis may be conducted in the presence as solvent of water in excess of that required for hydrolysis.

Preferably the hydrolysis employs 0.3 ml 1 litre of water per gram of tetrahalocyclohexanone compound.

The hydrolysis may for example be conducted at a temperature of 0--250"C e.g. 0--1200C. The reaction mixture is usually heated. In a preferred embodiment, particularly when direct hydrolysis is employed, the temperature is 60--140"C.

Preferably direct hydrolysis is conducted under reflux.

The hydrolysis may be conducted under pressure which is above, at, or below atmospheric pressure. The pressure may for instance be 0.1-15 atmospheres, conveniently atmospheric pressure.

The pyrogallol compound and its salts absorb oxygen when hot and the salts absorb oxygen even at ambient temperature. Accordingly, excessive heating of them should be avoided and it may be desirable in some instances to conduct the hydrolysis under an inert atmosphere, e.g. an atmosphere of nitrogen or carbon dioxide.

The product can be isolated and purified in conventional ways.

The starting material of formula II in the above process can be prepared in known ways or in ways known for analogous compounds. When it is 2,2,6,6-tetrachlorocyclohexanone or 2,2,6,6-tetrabromo-cyclohexanone, it can be prepared by chlorinating or brominating cyclohexanone.

Alternatively, 2,2,6,6-tetrachlorocyclohexanone can be prepared by chlorinating cyclohexanol. The 2,2,6,6 - tetrachloro cyclohexanone or 2,2,6,6 - tetrabromocyclohexanone can particularly be prepared by reacting in the liquid phase, in the case of the production of 2,2,6,6 - tetrachlorocyclohexanone, chlorine, or in the case of the production of 2,2,6,6 - tetrabromocyclohexanone, bromine, with a cyclohexanone compound of formula

where each Y is the same or different and represents, in the case of the production of 2,2,6,6 - tetrachlorocyclohexanone, an atom of hydrogen or chlorine, and in the case of the production of 2,2,6,6 - tetrabromocyclohexanone, an atom of hydrogen or bromine, in the presence as catalyst of tributyl phosphine.

The compounds of formula III employed as starting materials in the above process are either known compounds, or may be prepared by methods well known to those skilled in organic chemical synthesis for the preparation of analogous compounds.

This catalyst for the production of 2,2,6,6 - tetrachlorocyclohexanone or 2,2,6,6 - tetrabromocyclohexanone enables the reaction to be carried out conveniently and in high yield. The catalyst is particularly useful when the desired product is then to be hydrolysed to pyrogallol.

A catalytic amount of the catalyst must be employed. Generally, the weight of catalyst is at least 0.l?/, preferably from 0.5 to 12%, of the weight of the cyclohexanone compound.

The process is of particular interest for the production of 2,2,6,6 tetrachlorocyclohexanone, so that the halogen involved is chlorine rather than bromine and Y represents an atom of hydrogen or chlorine rather than an atom of hydrogen or bromine.

The cyclohexanone compound is preferably cyclohexanone itself, though an intermediately halogenated compound can be employed. For instance, to produce 2,2,6,6 - tetrachlorocyclohexanone one can start from 2,2,6 - trichlorocyclohexanone.

The reaction is preferably conducted in the presence of a solvent. Suitable solvents include saturated chlorinated hydrocarbons (e.g. aliphatic hydrocarbons containing 1 or 2 carbon atoms and 2-4 chlorine atoms, such as carbon tetrachloride, methylene dichloride or tetrachloroethanes), saturated hydrocarbons (e.g. those containing 5-10 carbon atoms such as pentane, hexane, cyclohexane, octane or decane) or saturated carboxylic acids (e.g. saturated- aliphatic carboxylic acids containing 2-5 carbon atoms, such as acetic acid, propionic acid or butanoic acid). In the production of 2,2,6,6 - tetrachlorocyclohexanone, 2,2,6 trichloro - cyclohexanone may be employed as solvent. Preferably, however, the solvent is molten desired product, e.g.

2,2,6,6 - tetrachlorocyclohexanone, itself. A mixture of solvents can be employed but this is not preferred.

In a preferred mode of operation, the halogen and cyclohexanone compound are fed to a reaction zone containing a solvent and the catalyst.

The reaction is usually conducted at a temperature within the range 60--1600C, preferably 75--110"C, e.g. 80--1100C. The reaction temperature is preferably below the boiling point of the solvent if a solvent is employed. When molten 2,2,6,6 - tetrachloro - cyclohexanone is employed as solvent, the reaction temperature is its melting point as altered by the other materials present. The melting point of pure 2,2,6,6 - tetrachlorocyclohexanone is 82 83"C.

The reaction is preferably carried out under substantially anhydrous conditions, i.e. less than 1%, preferably less than 0.5%, by weight of water being present based on the weight of the cyclohexanone compound.

The overall amount of chlorine or bromine employed is normally sufficient to convert all the cyclohexanone compound to desired product. When the reaction is conducted by feeding the halogen and cyclohexanone compound to a reaction zone containing a solvent and the catalyst, it is preferred, in order to minimise side reactions, that the amount of the halogen in contact with the cyclohexanone in the reaction zone be at all times at least the stoichiometric amount required to convert the cyclohexanone compound present to the desired product. For instance, starting from cyclohexanone there is preferably at least 4 moles of halogen fed per mole of cyclohexanone fed; desirably, 4--6 moles of halogen are fed while each mole of cyclohexanone is fed.

Again when the reaction is conducted by feeding the halogen and cyclohexanone compound to a reaction zone containing a solvent and the catalyst, the hourly rate of feed of the cyclohexa-none compound to the zone is usually at n6 time greater than t, e.g.

greater than 1/3, the weight of the solvent at that time. If one starts with a particular weight, W, of solvent, the initial hourly feed rate of cyclohexanone compound can therefore be W/2. If the reaction proceeds to produce desired product to act as further solvent, the total weight of solvent increases and hence the hourly feed rate of cyclohexanone compound can be increased while still keeping it no more than + the weight of solvent. Conveniently, however, a constant feed rate is employed.

To ensure maximum conversion to the desired product (particularly 2,2,6,6 - tetrachlorocyclohexanone), it is preferred to continue the halogen feed after the end of the cyclohexanone compound feed.

Preferably, the halogen feed is continued until the weight of 2,2,6 - trihalocyclohexanone (particularly 2,2,6 - tri-chlorocyclohexanone) is less than 5%, especially less than 1%, of the total weight of 2,2,6 trihalocyclohexanone and 2,2,6,6-tetrahalocyclohexanone. It is preferred to continue the halogen feed for at least 1 hour, for instance for o 3 hours, e.g. for T3 hours, after the end of the cyclohexanone compound feed.

The desired product can be separated in conventional ways.

The invention is illustrated by the following Examples, in which parts and percentages are by weight.

Example 1 A mixture of 2,2,6,6 - tetrachlorocyclohexanone (100 parts) and water (532 parts) was heated to 600C and morpholine (149 parts) added dropwise over a period of ld mins. The mixture was maintained at 60"C for a further 4 mins, then cooled and filtered. The filtrate was acidified by addition of 21 parts of concentrated hydrochloric acid solution, then continuously extracted with ether. After drying over MgSO4, the extract was evaporated to give 21 parts of tar, shown to contain 6 parts (11.2% yield) of pyrogallol by GLC (gas liquid chromatography) after acetylation.

Example 2 Under a blanket of nitrogen were mixed 2,2,6,6 - tetrachlorocyclohexanone (100 parts), sodium acetate (424 parts) and water (1,059 parts), and the mixture refluxed for 10 minutes. The mixture was then cooled to 50"C when sodium bicarbonate (318 parts) was added giving severe foaming. The mixture was then extracted continuously with ether, the extract dried over magnesium sulphate and evaporated to give a residue (39 parts). The residue was triturated with chloroform (39 parts) to give after filtering and drying'in air 15.2 parts of pvrogallol (28.5ova yield) as a tan solid, m.pt.

130.5--133.5"C.

Example 3 Under a blanket of nitrogen were mixed 2,2,6,6 - tetrachlorocyclohexane (100 parts), disodium oxalate (456 parts) and water (1,064 parts), and the mixture refluxed for two hours. The mixture was then extracted continuously with ether and dried over sodium sulphate. After filtering, the extract was evaporated to give 52.2 parts of residue shown to contain pyrogallol (24.5 parts, 46% yield) by GLC after conversion to +he triacetate.

Example 4 2,2,6,6 - Tetrachlorocyclohexanone (2.36g, 0.0lM) was added to 35 mls of a stirred 27% sodium methoxide solution (0.17M) under nitrogen at 240C. The temperature of the mixture rose and was held at 45"C by external cooling. When the exotherm had finished, the mixture was cooled in ice and concentrated hydrochloric acid (17 mls) and water (28 mls) were added.

The methanol was distilled from the reaction mixture under nitrogen, and the resultant aqueous solution was continuously extracted with ether. The ether extract was dried (MgSO4) and the ether removed under vacuum to give a residue (0.85g) analysing as 18% pyrogallol. This represents a pyrogallol yield of 12.2%.

Example 5 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added to a solution of disodium hydrogen citrate (0.16M) made by adding with cooling sodium hydroxide (12.8g) to a solution of citric acid monohydrate (33.6g) in water (50 mls). The mixture was stirred and heated to reflux.

The reaction mixture was sampled at intervals and analysed for free chloride until the samples showed the reaction was complete. The total reflux time was 4 hours.

The reaction mixture was continuously extracted with ether. The ether extract was dried (MgSO4), filtered and the ether removed to give a residue (2.74g) analysing as 77.5 , pyrogallol. The pyrogallol yield is 84.4%.

Example 6 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added to a mixture of phthalic acid (26.5g, 0.16M) in water (75 mls) to which sodium hydroxide (6.4g, 0.16M) had been added. The mixture was heated to reflux for 1+ hours. Sodium hydroxide solution (5 mls of 5N) was added over 5 minutes and the mixture was heated at reflux for a further 2+ hours. A sample was analysed for free chloride and this indicated the reaction was complete.

Concentrated hydrochloric acid (13 mls) was added at 900 C. The reaction mixture was cooled to 5"C and the phthalic acid was removed by filtration. The pH of the filtrate was adjusted to 3.5 and it was continuously extracted with ether. The ether extract was dried (Na2SO4), filtered and the ether removed to give crude product (3.04g) which contained 2.02g of pyrogallol. This represents a pyrogallol yield of 80%.

Example 7 Glacia! acetic acid (9.6g, 0.16M) uas dissolved in distilled water and the pH was adjusted to 4.7 with 10N sodium hydroxide solution. The volume of the solution was adjusted to 55 mls by dilution with distilled water. 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added and the mixture was heated to reflux. The pH of the reaction mixture was kept at 4.7 by the addition of 5N sodium hydroxide solution. Samples were taken intermittently and analysed for free chloride to determine the end of reaction. The resulting aqueous solution was continuously extracted with ether. The ether extract was dried (Na2SO4), filtered and the ether removed to give crude product (3.5g) which contained 1.46g of pyrogallol. The pyrogallol yield was 58%.

Example 8 Amberlite IRC 50 ion exchange resin in the sodium form (16.8g dry) was suspended in distilled water (50 mls). 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added and the mixture was heated to reflux for 1+ hours by which time the pH had fallen from 6.2 to 1.7. The pH was adjusted to 3.8 and reflux was continued for a further 4 hours during which the pH was kept between 2 and 4 by the addition of 5N sodium hydroxide solution. A chloride analysis indicated 92 z completion of the hydrolysis. The resin was filtered off and the reaction mixture was continuously extracted with ether. The ether extract was dried, filtered, and the ether removed to leave a brown oil (1.2g). This analysed as 19.6 /n pyrogallol, representing a 9.3% pyrogallol yield.

Example 9 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added to distilled water (50 mls) and the pH was adjusted to 5.0 with 5N sodium hydroxide solution. The mixture was stirred and heated to reflux and the pH was kept at 5.0 by the addition of sodium hydroxide solution. The mixture was sampled at intervals and analysed for free chloride until the reaction was complete.

The reaction mixture was ether extracted and the ether extract was dried (Na2SO4), filtered and the ether distilled off to give a brown oil (1.3g). This contained 0.03 g of pyrogallol which represents a 1.2% yield.

Example 10 Following Example 9 but maintaining the pH at 3.0 gave a 3.7% yield of pyrogallol.

Example 11 Following Example 5 but using 0.02 moles of 2,2,6,6 - tetrabromocyclohexanone instead of the tetrachlorocyclohexanone gave a 44% yield of pyrogallol.

Examples 12-52 A suspension of 2,2,6,6 - tetrachlorocyclohexanone (4.72g, 0.02M) was heated under reflux with an aqueous solution/suspension of the catalyst compound listed below (0.16M; in the case of the Amberlite IRC 50, l6.0g of dry resin were employed) in 50 mls of water. The mixture was sampled at intervals and analysed for free chloride to determine the end point of the reaction. The aqueous reaction mixture was then filtered if necessary and extracted continuously with ether. The ether extract was dried (Na2SO4).

filtered and the ether removed to give the crude pyrogallol. This was analysed to determine the yield.

Example Catalyst Compound Yield of Pvrogallol, r, 12 Trisodium Citrate 25.5 13 Sodium Dihydrogen Citrate 31.0 14 Sodium Chloroacetate 31.0 15 Sodium Hydrogen Malate 71.0 16 Disodium Malate 52.0 17 Potassium Hydrogen Phthalate 75.0 18 Ammonium Hydrogen Phthalate 52.0 19 Sodium Hydrogen Isophthalate 59.8 20 Sodium Hydrogen Tartrate 58.0 21 Disodium Tartrate 60.5 22 Disodium Oxalate 44.0 23 Sodium o-Nitrobenzoate 35.1 24 Sodium Benzoate 49.5 25 Sodium Lactate 68.5 26 Sodium Propionate 42.9 27 Sodium Glycolate 57.0 Example Catalyst Compound Yield of Pyrogallol, /" 28 Disodium Malonate 27.0 29 . Sodium Formate 20.8 30 Sodium Salicylate 29.0 31 Sodium Hydrogen Adipate 82.0 32 Disodium Adipate 46.0 33 Amberlite IRC 50 H+ form 17.0 34 Disodium Hydrogen Phosphate 22.6 35 Sodium Dihydrogen Phosphate 32.5 36 Monosodium Borate 7.0 37 Potassium Fluoride 16.0 38 Ethylene Diamine Tetraacetic acid, Disodium Salt 49.0 39 Sodium Hydrogen Fumarate 53 40 Disodium Fumarate 58 41 Sodium Hydrogen l,2,3,6-Tetrahydrophthalate 62 42 Sodium Hydrogen Maleate 34 43 Sodium Pivalate 11 44 Dipotassium Oxalate 71 45 Sodium Picolinate 6 46 Sodium Furoate 19 47 Disodium Di Hydrogen Pyrophosphate 47 48 Sodium Hydrogen succinate 76 49 Sodium sulphamate 13 50 Sodium hydrogen phosphite 18 51 Dimethyl oxalate 25 52 Sodium gluconate 67 Example 53 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added to a solution of morpholine citrate made by adding with cooling morpholine (24.6 mls 0.283 moles) to a solution of citric acid monohydrate (33.

Claims (29)

1. **WARNING** start of CLMS field may overlap end of DESC **.

   Example Catalyst Compound Yield of Pyrogallol, /" 28 Disodium Malonate 27.0 29 . Sodium Formate 20.8 30 Sodium Salicylate 29.0 31 Sodium Hydrogen Adipate 82.0 32 Disodium Adipate 46.0 33 Amberlite IRC 50 H+ form 17.0 34 Disodium Hydrogen Phosphate 22.6 35 Sodium Dihydrogen Phosphate 32.5 36 Monosodium Borate 7.0 37 Potassium Fluoride 16.0 38 Ethylene Diamine Tetraacetic acid, Disodium Salt 49.0 39 Sodium Hydrogen Fumarate 53 40 Disodium Fumarate 58 41 Sodium Hydrogen l,2,3,

   6-Tetrahydrophthalate 62 42 Sodium Hydrogen Maleate 34 43 Sodium Pivalate 11 44 Dipotassium Oxalate 71 45 Sodium Picolinate 6 46 Sodium Furoate 19 47 Disodium Di Hydrogen Pyrophosphate 47 48 Sodium Hydrogen succinate 76 49 Sodium sulphamate 13 50 Sodium hydrogen phosphite 18 51 Dimethyl oxalate 25 52 Sodium gluconate 67 Example 53 2,2,6,6 - Tetrachlorocyclohexanone (4.72g, 0.02M) was added to a solution of morpholine citrate made by adding with cooling morpholine (24.6 mls 0.283 moles) to a solution of citric acid monohydrate (33.6g. 0.16M) in water (50 mls). The mixture was stirred and heated to reflux.

   The reaction mixture was sampled at intervals and analysed for free chloride unt;' the samples showed the reaction was complete. The total reflux time was 3 hours.

   The reaction mixture was continuously extracted with ether. The ether extract was dried (MgSO4). filtered and the ether removed to give a residue (5.4g) analysing as 33.6 " pyrogallol. The pyrogallol yield is 71.90,.

   Example 54 2,2,6,6 - Tetrachloro - 4 - methylcyclo- hexanone (5.0g, 0.02M) was added to a solution of sodium hydrogen phthalate (30.1g. 0.16M) in 50 mls of water. The mixture was heated at reflux and sampled at intervals for free chloride determination.

   When the reaction was complete the mixture was cooled, filtered, ether extracted and the ether removed to give a crude product. 3.8g, which contained 1,2,3 trihydroxy - 5 - methylbenzene (methyl pyrogallol). (1.26g). This represents a 45 /n yield.

   Example 55 45 g of 2,2,6,6 - tetrachlorocyclohexanone (TCCH) and 5g of tributyl phosphine were charged to a 500 ml flask fitted with a mechanical stirrer, a thermometer. a water condenser and a chlorine inlet tube having a sinter outlet to the bottom of the flask. The flask was heated, and the melt at 85-900C was swept with nitrogen for 10 minutes. At 95--105"C, 276g of chlorine and 66g of cyclohexanone were charged to the flask continuously over 6.7 hours. The mole ratio of chlorine to cyclohexanone was kept at 5.8 throughout the addition. Chlorine was then added continuously at the same rate as it was before for 1+ hours while maintaining the same temperature. 375 ml n-hexane were added to the reaction mixture, which was then heated to give a clear solution.

   Cooling of the solution to 50C precipitated crystals of TCCH, which after filtration and drying contained 137 .0g (86.5 yield) of freshly formed TCCH (i.e.

   the TCCH over and above that charged initially to the flask). Analysis showed that the resultant TCCH was 99% pure.

   WHAT WE CLAIM IS: 1. A process for preparing a pyrogallol compound of formula

   wherein R', R2 and R3 are the same or different and each represent a hydrogen atom or an alkyl group of 1--6 carbon atoms, or a salt thereof, which process comprises hydrolysing a 2,2,6,6 - tetrahalocyclohexanone compound of formula

   wherein each X is the same and represents a chlorine or bromine atom; and Rt, R2 and R3 are as defined above.
2. 2. A process according to claim 1 wherein the pyrogallol compound is prepared.
3. 3. A process according to claim 1 or 2 wherein X represents a chlorine atom.
4. 4. A process for preparing pyrogallol or a salt thereof, which process comprises hydrolysing 2,2,6,6 - tetrachlorocyclohexanone.
5. 5. A process according to any one of the preceding claims wherein the hydrolysis is direct hydrolysis as hereinbefore defined.
6. 6. A process according to claim 5 wherein the hydrolysis is conducted in the presence of a catalyst which is a base.
7. 7. A process according to claim 6 wherein the base is morpholine, triethanolamine, cyclohexylamine, di-n-butylamine, 2 (diethylamino) ethanol or an anion exchange resin.
8. 8. A process according to claim 5 wherein the hydrolysis is conducted in the presence of a catalyst which is an anion.
9. 9. A process according to claim 8 wherein the catalyst is the anionic part of a cation exchange resin in the hydrogen or salt form.
10. 10. A process according to claim 8 wherein the catalyst is an anion of a simple salt as hereinbefore defined.
11. 11. A process according to claim 8 wherein the catalyst is an anion of a carboxylic acid.
12. 12. A process according to claim 11 wherein the pKa of the acid is 2.8-5.7.
13. 13. A process according to claim 10 wherein the anion is citrate, dihydrogen citrate, hydrogen citrate, acetate, monochloroacetate, hydrogen malate, malate, hydrogen phthalate, hydrogen isophthalate, hydrogen tartrate, tartrate, oxalate, o- nitrobenzoate, benzoate, lactate, propionate, glycolate, malonate, formate, salicylate, hydrogen adipate, adipate, hydrogen phosphate. dihydrogen phosphate. picolinate, furoate, dihydrogen pyrophosphate, hydrogen succinate, sulphamate, hydrogen phosphite, pluconate.

    borate or fluoride.
14. 14. A process according to any one of claims 113 wherein the anion is employed in the form of a simple salt.
15. 15. A process according to claim 14 wherein the salt is a sodium, potassium or ammonium salt.
16. 16. A process according to claim 10 wherein the catalyst is employed in the form of sodium acetate, disodium hydrogen citrate, sodium hydrogen phthalate or sodium hydrogen adipate.
17. 17. A process according to any one of claims 5-16 wherein the pH is maintained at 2.8-6.0 throughout the hydrolysis.
18. 18. A process according to any one of claims 5-17 wherein the hydrolysis is conducted at a temperature of 60--140"C.
19. 19. A process according to any one of the preceding claims wherein the 2,2,6,6 - tetrahalocyclohexanone compound is 2,2,6,6 tetrachlorocyclohexanone or 2,2,6,6 tetrabromocyclohexanone and this is prepared by a process comprising reacting in the liquid phase, in the case of the production of 2,2,6,6 - tetrachlorocyclohexanone, chlorine, and in the case of the production of 2,2,6,6 - tetrabromocyclohexanone, bromine, with a cyclohexanone compound of formula

    where each Y is the same or different and represents, in the case of the production of 2,2,6,6 - tetrachlorocyclohexanone, an atom of hydrogen or chlorine, and in the case of the production of 2,2,6,6 - tetrabromocyclohexanone, an atom of hydrogen or bromine, in the presence as catalyst of tributyl phosphine.
20. 20. A process according to claim 19 wherein the cyclohexanone compound is cyclohexanone itself.
21. 21. A process according to claim 19 or 20 wherein the 2,2,6,6 - tetrahalocyclohexanone compound is 2,2,6,6 - tetrachlorocyclohexanone.
22. 22. A process according to claim 21 wherein the reaction is conducted in molten 2,2.6,6-tetrachlorocyclohexanone as solvent.
23. 23. A process according to any one of claims 1922 wherein the reaction is conducted at a temperature of 75--110"C.
24. 24. A process according to any one of claims 19-23 wherein the reaction is carried out under substantially anhydrous conditions.
25. 25. A process according to any one of claims 19-24 wherein the chlorine or bromine and cyclohexanone compound are fed to a reaction zone containing a solvent and the catalyst.
26. 26. A process according to claim 25 wherein the amount of chlorine or bromine in contact with the cyclohexanone compound is at all times at least the stoichiometric amount required to convert the cyclohexanone compound present to the desired product.
27. 27. A process according to claim 1 performed substantially as hereinbefore described.
28. 28. A process for preparing a pyrogallol compound of formula I defined in claim 1 or a salt thereof, which process is performed substantially as hereinbefore described in any one of Examples 1--54.
29. 29. A pyrogallol compound of formula I defined in claim 1 or a salt thereof, when prepared by a process claimed in any one of the preceding claims.