FR3115359B1 - Procédé de détection de défauts dans une couche de poudre de fabrication additive par apprentissage machine - Google Patents

Procédé de détection de défauts dans une couche de poudre de fabrication additive par apprentissage machine Download PDF

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Publication number
FR3115359B1
FR3115359B1 FR2010715A FR2010715A FR3115359B1 FR 3115359 B1 FR3115359 B1 FR 3115359B1 FR 2010715 A FR2010715 A FR 2010715A FR 2010715 A FR2010715 A FR 2010715A FR 3115359 B1 FR3115359 B1 FR 3115359B1
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Prior art keywords
additive manufacturing
layer
tiles
powder
image
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FR2010715A
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FR3115359A1 (fr
Inventor
Raphaël Vernet
Vincent Français
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AddUp SAS
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AddUp SAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/38Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/90Means for process control, e.g. cameras or sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/04Architecture, e.g. interconnection topology
    • G06N3/045Combinations of networks
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/08Learning methods
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20021Dividing image into blocks, subimages or windows
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20084Artificial neural networks [ANN]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Theoretical Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Computational Linguistics (AREA)
  • Automation & Control Theory (AREA)
  • Health & Medical Sciences (AREA)
  • Computing Systems (AREA)
  • General Engineering & Computer Science (AREA)
  • Biophysics (AREA)
  • Mathematical Physics (AREA)
  • Software Systems (AREA)
  • Evolutionary Computation (AREA)
  • Data Mining & Analysis (AREA)
  • General Health & Medical Sciences (AREA)
  • Artificial Intelligence (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Quality & Reliability (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Analytical Chemistry (AREA)
  • Image Analysis (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Powder Metallurgy (AREA)

Abstract

La présente invention concerne un procédé de détection de défauts sur au moins une couche de poudre de fabrication additive déposée sur une zone de travail, ledit procédé comprenant, avant une consolidation sélective de la couche de poudre, la mise en œuvre par des moyens de traitement des étapes suivantes :i. acquisition d’une image de la couche de poudre de fabrication additive déposée,ii. découpage d’au moins une zone de ladite image en une pluralité de tuiles, ces tuiles assemblées les unes aux autres bord-à-bord permettant de reconstituer la zone découpée de ladite image,iii. traitements des tuiles en parallèle en appliquant à chacune un modèle de classification configuré pour détecter la présence d’un défaut de mise en couche dans une tuile,iv. génération, en fonction des résultats des traitements des tuiles en parallèle, d’un signal caractérisant un défaut dans la couche de poudre et/ou déclenchant une action corrective. Figure pour l’abrégé : figure 5
FR2010715A 2020-10-19 2020-10-19 Procédé de détection de défauts dans une couche de poudre de fabrication additive par apprentissage machine Active FR3115359B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR2010715A FR3115359B1 (fr) 2020-10-19 2020-10-19 Procédé de détection de défauts dans une couche de poudre de fabrication additive par apprentissage machine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2010715 2020-10-19
FR2010715A FR3115359B1 (fr) 2020-10-19 2020-10-19 Procédé de détection de défauts dans une couche de poudre de fabrication additive par apprentissage machine

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FR3115359A1 FR3115359A1 (fr) 2022-04-22
FR3115359B1 true FR3115359B1 (fr) 2022-12-02

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3378039A1 (fr) 2015-11-16 2018-09-26 Materialise N.V. Détection d'erreurs dans des processus de fabrication additifs
EP3843977A4 (fr) 2018-08-30 2022-05-25 Nanyang Technological University Procédé et système de surveillance d'un procédé à lit de poudre dans la fabrication additive
US11580430B2 (en) * 2019-01-25 2023-02-14 General Electric Company System and methods for determining a quality score for a part manufactured by an additive manufacturing machine
WO2020185169A1 (fr) * 2019-03-13 2020-09-17 Nanyang Technological University Système de surveillance et procédé d'identification d'anomalies dans un processus d'impression 3d
US11407179B2 (en) * 2019-03-20 2022-08-09 General Electric Company Recoater automated monitoring systems and methods for additive manufacturing machines

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Publication number Publication date
FR3115359A1 (fr) 2022-04-22

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