FR3095143B1 - Procédé de fabrication d’une pièce par irradiation localisée d’un matériau par concourance d’au moins deux faisceaux - Google Patents

Procédé de fabrication d’une pièce par irradiation localisée d’un matériau par concourance d’au moins deux faisceaux Download PDF

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Publication number
FR3095143B1
FR3095143B1 FR1904035A FR1904035A FR3095143B1 FR 3095143 B1 FR3095143 B1 FR 3095143B1 FR 1904035 A FR1904035 A FR 1904035A FR 1904035 A FR1904035 A FR 1904035A FR 3095143 B1 FR3095143 B1 FR 3095143B1
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France
Prior art keywords
beams
volume
target
target volume
manufacturing
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FR1904035A
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English (en)
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FR3095143A1 (fr
Inventor
Hugo Sistach
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Safran Aircraft Engines SAS
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Safran Aircraft Engines SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Safran Aircraft Engines SAS filed Critical Safran Aircraft Engines SAS
Priority to FR1904035A priority Critical patent/FR3095143B1/fr
Priority to US17/603,638 priority patent/US12053927B2/en
Priority to PCT/EP2020/059578 priority patent/WO2020212171A1/fr
Priority to CN202080029295.9A priority patent/CN113727793A/zh
Priority to EP20714658.0A priority patent/EP3938131A1/fr
Publication of FR3095143A1 publication Critical patent/FR3095143A1/fr
Application granted granted Critical
Publication of FR3095143B1 publication Critical patent/FR3095143B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/264—Arrangements for irradiation
    • B29C64/268—Arrangements for irradiation using laser beams; using electron beams [EB]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40—Radiation means
    • B22F12/44—Radiation means characterised by the configuration of the radiation means
    • B22F12/45—Two or more
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
    • B29C64/129—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
    • B29C64/135—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/141—Processes of additive manufacturing using only solid materials
    • B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/264—Arrangements for irradiation
    • B29C64/277—Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
    • B29C64/282—Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED] of the same type, e.g. using different energy levels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/04—Making non-ferrous alloys by powder metallurgy
    • C22C1/0433—Nickel- or cobalt-based alloys
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/04—Making non-ferrous alloys by powder metallurgy
    • C22C1/045—Alloys based on refractory metals
    • C22C1/0458—Alloys based on titanium, zirconium or hafnium
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • General Health & Medical Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Ceramic Engineering (AREA)
  • Powder Metallurgy (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

Procédé de fabrication d’une pièce par irradiation localisée d’un matériau apte à être fritté, fusionné ou photopolymérisé, comprenant : fourniture d’un volume (1) du matériau, dans lequel est destiné à être fabriqué la pièce dans sa totalité ; définition, dans ce volume (1), d’une pluralité de volumes cibles (4 ; 4’) distincts, l’ensemble des volumes cibles définissant la pièce à fabriquer ; pour chaque volume cible (4 ; 4’), irradiation simultanée du volume cible par au moins deux faisceaux (2) continus et concourants dans le volume cible ; libération de la pièce obtenue du reste de matériau non irradié. Le matériau est partiellement transparent auxdits faisceaux ; l’énergie déposée dans le volume cible par chaque faisceau est supérieure à Eseuil, la somme des énergies déposées dans le volume cible par chacun des faisceaux est supérieure ou égale à Eseuil de transformation. Figure pour l’abrégé : Figure 1 b
FR1904035A 2019-04-16 2019-04-16 Procédé de fabrication d’une pièce par irradiation localisée d’un matériau par concourance d’au moins deux faisceaux Active FR3095143B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
FR1904035A FR3095143B1 (fr) 2019-04-16 2019-04-16 Procédé de fabrication d’une pièce par irradiation localisée d’un matériau par concourance d’au moins deux faisceaux
US17/603,638 US12053927B2 (en) 2019-04-16 2020-04-03 Process for manufacturing a part by local irradiation of a material by at least two converging beams
PCT/EP2020/059578 WO2020212171A1 (fr) 2019-04-16 2020-04-03 Procede de fabrication d'une piece par irradiation localisee d'un materiau par concourance d'au moins deux faisceaux
CN202080029295.9A CN113727793A (zh) 2019-04-16 2020-04-03 通过用至少两束会聚束局部照射材料来制造零件的方法
EP20714658.0A EP3938131A1 (fr) 2019-04-16 2020-04-03 Procede de fabrication d'une piece par irradiation localisee d'un materiau par concourance d'au moins deux faisceaux

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1904035 2019-04-16
FR1904035A FR3095143B1 (fr) 2019-04-16 2019-04-16 Procédé de fabrication d’une pièce par irradiation localisée d’un matériau par concourance d’au moins deux faisceaux

Publications (2)

Publication Number Publication Date
FR3095143A1 FR3095143A1 (fr) 2020-10-23
FR3095143B1 true FR3095143B1 (fr) 2021-12-17

Family

ID=67999774

Family Applications (1)

Application Number Title Priority Date Filing Date
FR1904035A Active FR3095143B1 (fr) 2019-04-16 2019-04-16 Procédé de fabrication d’une pièce par irradiation localisée d’un matériau par concourance d’au moins deux faisceaux

Country Status (5)

Country Link
US (1) US12053927B2 (fr)
EP (1) EP3938131A1 (fr)
CN (1) CN113727793A (fr)
FR (1) FR3095143B1 (fr)
WO (1) WO2020212171A1 (fr)

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4041476A (en) * 1971-07-23 1977-08-09 Wyn Kelly Swainson Method, medium and apparatus for producing three-dimensional figure product
WO1990003893A1 (fr) * 1988-10-05 1990-04-19 Michael Feygin Procede et appareil ameliore de formation d'un objet integral a partir de laminages
US6766691B2 (en) * 2002-01-08 2004-07-27 California Institute Of Technology Method and apparatus for optical acoustic molding
DE102013114003B4 (de) * 2013-12-13 2017-03-16 Bundesanstalt für Materialforschung und -Prüfung (BAM) Verfahren zur Sinterherstellung eines dreidimensionalen strukturierten Objektes und Sintervorrichtung hierzu
CN104858430A (zh) * 2014-02-25 2015-08-26 通用电气公司 三维零件的制造方法
TWI686290B (zh) * 2014-03-31 2020-03-01 光引研創股份有限公司 三維物件形成裝置與方法
US9908288B2 (en) * 2014-07-29 2018-03-06 The Boeing Company Free-form spatial 3-D printing using part levitation
US20160067922A1 (en) * 2014-09-09 2016-03-10 Disney Enterprises, Inc. Three dimensional (3d) printing by volumetric addition through selective curing of a fluid matrix
FR3030323B1 (fr) 2014-12-23 2019-08-09 Safran Aircraft Engines Plateau de fabrication pour la fabrication de pieces par fusion selective ou frittage selectif sur lit de poudre, outillage et procede de fabrication mettant en oeuvre un tel plateau
US20160318129A1 (en) * 2015-05-01 2016-11-03 General Electric Company System and method for multi-laser additive manufacturing
TWI674964B (zh) * 2015-10-22 2019-10-21 揚明光學股份有限公司 立體列印裝置及立體列印方法
US10583529B2 (en) * 2015-12-17 2020-03-10 Eos Of North America, Inc. Additive manufacturing method using a plurality of synchronized laser beams
US10875247B2 (en) * 2016-07-15 2020-12-29 Lawrence Livermore National Securitv. LLC Multi-beam resin curing system and method for whole-volume additive manufacturing
US20190217387A1 (en) * 2016-09-27 2019-07-18 The Curators Of The University Of Missouri Confining material during additive manufacturing processes
CA3090684A1 (fr) * 2017-02-07 2018-08-16 Valorbec Societe En Commandite Procedes et systemes de fabrication additive
US10500640B2 (en) * 2017-03-01 2019-12-10 Siemens Energy, Inc. Systems and methods of volumetric 3D printing
WO2018216067A1 (fr) * 2017-05-22 2018-11-29 川崎重工業株式会社 Composant à haute température et procédé de production associé
US10967578B2 (en) * 2017-07-11 2021-04-06 Daniel S. Clark 5D part growing machine with volumetric display technology

Also Published As

Publication number Publication date
US12053927B2 (en) 2024-08-06
WO2020212171A1 (fr) 2020-10-22
US20220194005A1 (en) 2022-06-23
FR3095143A1 (fr) 2020-10-23
EP3938131A1 (fr) 2022-01-19
CN113727793A (zh) 2021-11-30

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