FR3084445B1 - Fabrication d'une chambre de combustion en materiau composite - Google Patents

Fabrication d'une chambre de combustion en materiau composite Download PDF

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Publication number
FR3084445B1
FR3084445B1 FR1856918A FR1856918A FR3084445B1 FR 3084445 B1 FR3084445 B1 FR 3084445B1 FR 1856918 A FR1856918 A FR 1856918A FR 1856918 A FR1856918 A FR 1856918A FR 3084445 B1 FR3084445 B1 FR 3084445B1
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France
Prior art keywords
drawers
manufacture
combustion chamber
tool
composite material
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FR1856918A
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English (en)
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FR3084445A1 (fr
Inventor
Jacques Marcel Arthur Bunel
William Louis Rodolphe Dousse
Dan Ranjiv Joory
Benjamin Frantz Karl Villenave
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Safran Aircraft Engines SAS
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Safran Aircraft Engines SAS
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Priority to FR1856918A priority Critical patent/FR3084445B1/fr
Priority to US16/521,292 priority patent/US11085640B2/en
Publication of FR3084445A1 publication Critical patent/FR3084445A1/fr
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/002Wall structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/32Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
    • CCHEMISTRY; METALLURGY
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/5607Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on refractory metal carbides
    • C04B35/5611Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on refractory metal carbides based on titanium carbides
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/563Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on boron carbide
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • C04B35/571Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained from Si-containing polymer precursors or organosilicon monomers
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/583Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/6286Carbides
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/62865Nitrides
    • C04B35/62868Boron nitride
    • CCHEMISTRY; METALLURGY
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/62873Carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • C04B35/83Carbon fibres in a carbon matrix
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/42Continuous combustion chambers using liquid or gaseous fuel characterised by the arrangement or form of the flame tubes or combustion chambers
    • F23R3/50Combustion chambers comprising an annular flame tube within an annular casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • B29C33/48Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling
    • B29C33/485Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling cores or mandrels
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5252Fibers having a specific pre-form
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5445Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5454Particle size related information expressed by the size of the particles or aggregates thereof nanometer sized, i.e. below 100 nm
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/614Gas infiltration of green bodies or pre-forms
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/616Liquid infiltration of green bodies or pre-forms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R2900/00Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
    • F23R2900/00018Manufacturing combustion chamber liners or subparts

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Composite Materials (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ceramic Products (AREA)
  • Moulding By Coating Moulds (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

L'invention concerne la fabrication en CMC d'une chambre de combustion annulaire de turboréacteur. Pour cela, on utilise un outillage (200) de conformation à tiroirs mobiles et on réalise ladite chambre autour de l'outillage, en réalisant pour cela une préforme fibreuse (110) que l'on consolide dans sa forme par drapage sur l'outillage et pyrolyse, puis que l'on densifie par CVI. Plusieurs tiroirs (210) présentent des contre-dépouilles, au moins un autre dit tiroir présentant une dépouille (211c) ou ni dépouille ni contre-dépouille. Ensuite, on retire les tiroirs dans un ordre prédéterminé imposé par les contre-dépouilles et les positions relatives des tiroirs.
FR1856918A 2018-07-25 2018-07-25 Fabrication d'une chambre de combustion en materiau composite Active FR3084445B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
FR1856918A FR3084445B1 (fr) 2018-07-25 2018-07-25 Fabrication d'une chambre de combustion en materiau composite
US16/521,292 US11085640B2 (en) 2018-07-25 2019-07-24 Production of a combustion chamber made of composite material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1856918 2018-07-25
FR1856918A FR3084445B1 (fr) 2018-07-25 2018-07-25 Fabrication d'une chambre de combustion en materiau composite

Publications (2)

Publication Number Publication Date
FR3084445A1 FR3084445A1 (fr) 2020-01-31
FR3084445B1 true FR3084445B1 (fr) 2021-01-22

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ID=65685437

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Application Number Title Priority Date Filing Date
FR1856918A Active FR3084445B1 (fr) 2018-07-25 2018-07-25 Fabrication d'une chambre de combustion en materiau composite

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US (1) US11085640B2 (fr)
FR (1) FR3084445B1 (fr)

Family Cites Families (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3031689A1 (de) * 1980-08-22 1982-03-04 MTU Motoren- und Turbinen-Union München GmbH, 8000 München Keramische brennkammer
JPS61279336A (ja) * 1985-06-04 1986-12-10 Sotoshige Miyoshi 造型方法および造型機
FR2732338B1 (fr) 1995-03-28 1997-06-13 Europ Propulsion Materiau composite protege contre l'oxydation par matrice auto-cicatrisante et son procede de fabrication
FR2742433B1 (fr) 1995-12-14 1998-03-13 Europ Propulsion Materiaux composites thermostructuraux avec renforts en fibres carbone ou revetues de carbone, ayant une resistance accrue a l'oxydation
FR2756277B1 (fr) 1996-11-28 1999-04-02 Europ Propulsion Materiau composite a matrice ceramique et renfort en fibres sic et procede pour sa fabrication
EP1227071A3 (fr) * 2001-01-25 2004-01-07 Hyper-Therm, Inc. Chambre de combustion refroidie pour fusée en céramique
FR2841494B1 (fr) * 2002-06-27 2005-11-25 Airbus France Outillage de moulage a clef notamment pour la realisation d'entree d'air sans eclisse
FR2882356B1 (fr) 2005-02-23 2008-08-15 Snecma Propulsion Solide Sa Procede de fabrication de piece en materiau composite a matrice ceramique et piece ainsi obtenue
US7571527B2 (en) * 2005-03-29 2009-08-11 The Boeing Company Mandrel for fabrication of a monolithic composite nacelle panel
US7707708B2 (en) * 2005-09-21 2010-05-04 Rohr, Inc. Apparatus for making a tubular composite structure
FR2896854B1 (fr) 2006-02-01 2008-04-25 Snecma Sa Procede de fabrication d'une chambre de combustion
ATE524288T1 (de) * 2006-10-23 2011-09-15 Mediterranee Const Ind Verbundwerkzeug zum formen zylindrischer teile
US7640961B2 (en) * 2008-03-21 2010-01-05 Rohr, Inc. Apparatus and method for making a tubular composite barrel
GB0810870D0 (en) * 2008-06-13 2008-07-23 Advanced Composite Components Tooling
FR2934014B1 (fr) * 2008-07-17 2011-05-13 Snecma Propulsion Solide Procede de realisation d'une tuyere ou d'un divergent de tuyere en materiau composite.
FR2936517B1 (fr) 2008-09-29 2011-07-29 Snecma Propulsion Solide Procede de fabrication de pieces en materiau composite thermostructural
US8025499B2 (en) * 2008-11-03 2011-09-27 Rohr, Inc. Multi-segment tool and method for composite formation
DE102012000564B4 (de) * 2012-01-16 2015-02-19 Airbus Operations Gmbh Urformwerkzeug und Verfahren für die Fertigung eines aus faserverstärktem Kunststoff bestehenden aerodynamisch geformten Luftfahrzeugbauteils
US10226899B2 (en) * 2015-01-02 2019-03-12 The Boeing Company System and method of forming a component using a mandrel assembly
FR3043006B1 (fr) * 2015-10-30 2018-04-06 Constructions Industrielles De La Mediterranee Cnim Mandrin metallique creux demontable pour le bobinage d'une capacite composite, telle qu'un reservoir de propulseur a poudre d'une fusee
US20170370583A1 (en) * 2016-06-22 2017-12-28 General Electric Company Ceramic Matrix Composite Component for a Gas Turbine Engine

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Publication number Publication date
US11085640B2 (en) 2021-08-10
US20200103111A1 (en) 2020-04-02
FR3084445A1 (fr) 2020-01-31

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