FR3041631B1 - Materiau poreux en ceramique pour revetement d'une piece et procede de fabrication de ce materiau - Google Patents

Materiau poreux en ceramique pour revetement d'une piece et procede de fabrication de ce materiau Download PDF

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Publication number
FR3041631B1
FR3041631B1 FR1559023A FR1559023A FR3041631B1 FR 3041631 B1 FR3041631 B1 FR 3041631B1 FR 1559023 A FR1559023 A FR 1559023A FR 1559023 A FR1559023 A FR 1559023A FR 3041631 B1 FR3041631 B1 FR 3041631B1
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Prior art keywords
coating
ceramic
workpiece
making
porous ceramic
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FR1559023A
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English (en)
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FR3041631A1 (fr
Inventor
Biez Philippe Charles Alain Le
Nicolas Cornacchia
Nicolas Droz
Ludovic Philippe Liais
Serge Georges Vladimir Selezneff
Michael Podgorski
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Safran Aircraft Engines SAS
Safran SA
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Safran SA
SNECMA SAS
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Priority to FR1559023A priority Critical patent/FR3041631B1/fr
Publication of FR3041631A1 publication Critical patent/FR3041631A1/fr
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/0615Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances the burned-out substance being a monolitic element having approximately the same dimensions as the final article, e.g. a porous polyurethane sheet or a prepreg obtained by bonding together resin particles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00525Coating or impregnation materials for metallic surfaces
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/606Drying
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/616Liquid infiltration of green bodies or pre-forms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Composite Materials (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

Un procédé de fabrication (P1) d'un matériau poreux en céramique pour un revêtement d'une pièce comprend les étapes suivantes : a) on fournit (200) un support poreux (20) comprenant des pores ouverts (21) ; b) on imprègne (300) le support poreux (20) d'une barbotine de céramique (30) comprenant un solvant (31) et des particules de céramique (32) ; c) on effectue (400) un traitement thermique comprenant au moins une période de temps pendant laquelle on soumet le support poreux (20) imprégné de la barbotine de céramique à une température suffisamment élevée pour fritter les particules de céramique (32). Le matériau obtenu par le procédé peut être utilisé pour former un revêtement sur une pièce de turbomachine ou de tuyère de turboréacteur.
FR1559023A 2015-09-24 2015-09-24 Materiau poreux en ceramique pour revetement d'une piece et procede de fabrication de ce materiau Active FR3041631B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR1559023A FR3041631B1 (fr) 2015-09-24 2015-09-24 Materiau poreux en ceramique pour revetement d'une piece et procede de fabrication de ce materiau

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1559023A FR3041631B1 (fr) 2015-09-24 2015-09-24 Materiau poreux en ceramique pour revetement d'une piece et procede de fabrication de ce materiau

Publications (2)

Publication Number Publication Date
FR3041631A1 FR3041631A1 (fr) 2017-03-31
FR3041631B1 true FR3041631B1 (fr) 2022-01-07

Family

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FR1559023A Active FR3041631B1 (fr) 2015-09-24 2015-09-24 Materiau poreux en ceramique pour revetement d'une piece et procede de fabrication de ce materiau

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FR (1) FR3041631B1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3087195B1 (fr) * 2018-10-11 2022-01-28 Safran Aircraft Engines Procede de fabrication d'un revetement abradable poreux en materiau ceramique
EP3996889B1 (fr) * 2019-07-11 2024-01-10 Safran Aircraft Engines Procede de fabrication d'une piece en materiau composite par injection d'une barbotine chargee dans une texture fibreuse

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4158684A (en) * 1975-08-21 1979-06-19 The United States Of America As Represented By The Secretary Of The Navy Method of making ceramic prosthetic implant suitable for a knee joint
JPS5556077A (en) * 1978-10-21 1980-04-24 Bridgestone Tire Co Ltd Ceramic porous body
EP1484427A3 (fr) * 2003-06-06 2005-10-26 General Electric Company Revêtement superieur pour un profil aerodinamique de buse de turbine et procédé associé
DE10347701A1 (de) * 2003-10-14 2005-05-19 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Leitfähiges Formteil, Verfahren zu seiner Herstellung und Verwendung desselben
EP1957184A1 (fr) * 2005-12-05 2008-08-20 Eidgenössische Materialprüfungs- und Forschungsanstalt Empa Diffuseur pour systemes d'épuration de gaz d'échappement
FR2948935B1 (fr) * 2009-08-10 2012-03-02 Air Liquide Procede d'elaboration d'une mousse ceramique a resistance mecanique renforcee pour emploi comme support de lit catalytique
FR2994397B1 (fr) * 2012-08-07 2014-08-01 Snecma Revetement en materiau abradable a faible rugosite de surface

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Publication number Publication date
FR3041631A1 (fr) 2017-03-31

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