FR2818577A1 - Three-dimensional objects such as plastic pipe sections for thermal welding has aluminum foil covering assembly regions of cross-linkable (co)polymers - Google Patents
Three-dimensional objects such as plastic pipe sections for thermal welding has aluminum foil covering assembly regions of cross-linkable (co)polymers Download PDFInfo
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- FR2818577A1 FR2818577A1 FR0017074A FR0017074A FR2818577A1 FR 2818577 A1 FR2818577 A1 FR 2818577A1 FR 0017074 A FR0017074 A FR 0017074A FR 0017074 A FR0017074 A FR 0017074A FR 2818577 A1 FR2818577 A1 FR 2818577A1
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- welded
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/026—Chemical pre-treatments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
- B29C66/73753—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized
- B29C66/73754—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized the to-be-joined areas of both parts to be joined being partially cured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5229—Joining tubular articles involving the use of a socket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/06—PE, i.e. polyethylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/243—Partially cured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/246—Uncured, e.g. green
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/24—Pipe joints or couplings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
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La présente invention concerne des objets tridimensionnels et particulièrement des tubes protégés comprenant des polymères réticulables, de même qu'un procédé et une installation de protection permettant de les obtenir. The present invention relates to three-dimensional objects and in particular protected tubes comprising crosslinkable polymers, as well as a protection process and installation making it possible to obtain them.
Elle concerne également un procédé, ainsi qu'une installation de soudage thermique permettant de mettre en oeuvre lesdits objets. Finalement, l'invention vise également l'utilisation de ces objets, par exemple les tubes soudés, et les conduites de grande longueur résultantes pour des applications telles que la distribution de gaz, d'eau potable, etc. It also relates to a method and a thermal welding device for operating said objects. Finally, the invention also relates to the use of these objects, for example welded tubes, and the resulting long pipes for applications such as the distribution of gas, drinking water, etc.
Pour des applications de ce type, l'utilisation de tubes en résines thermoplastiques, surtout en polyéthylène haute densité (HDPE), s'est largement répandue à cause de leurs excellentes caractéristiques, comme leur flexibilité, leur élasticité et surtout leur aptitude au soudage thermique bout à bout. For applications of this type, the use of tubes made of thermoplastic resins, especially of high density polyethylene (HDPE), has become widespread because of their excellent characteristics, such as their flexibility, their elasticity and above all their aptitude for thermal welding. end to end.
D'autres aspects moins favorables de ces tubes, tels qu'une tendance au fluage sous pression à long terme et à haute température et une certaine sensibilité mécanique à l'abrasion et aux entailles ont cependant permis aux tubes en résines réticulées, par exemple en polyéthylène réticulé (PEX), de s'imposer dans certains domaines. En effet ces résines, qui sont notamment des résines polyoléfiniques sur lesquelles on a greffé des groupements réticulables, présentent à l'état réticulé une meilleure stabilité thermique et une résistance mécanique améliorée se traduisant, entre autres, par une augmentation considérable de la résistance au fendillement sous contrainte et à la propagation des fissures. Other less favorable aspects of these tubes, such as a tendency to creep under pressure at long term and at high temperature and a certain mechanical sensitivity to abrasion and to notches, however, have enabled tubes made of crosslinked resins, for example in crosslinked polyethylene (PEX) to prevail in certain areas. In fact, these resins, which are in particular polyolefin resins onto which crosslinkable groups have been grafted, have in the crosslinked state better thermal stability and improved mechanical resistance resulting, among other things, in a considerable increase in the cracking resistance under stress and crack propagation.
Les résines utilisées en pratique comportent par exemple des groupements silanes réticulables par l'humidité (obtenus par exemple par les procédés SIOPLASO ou MONOSILTM), entraînant leur réticulation progressive. Le stockage de tels objets, par exemple des tubes, avant le soudage est par conséquent fortement limité, ne dépassant pas quelques jours ou même moins encore dans des conditions de stockage courantes. En effet, le problème posé par ces résines est qu'une fois réticulées, elles ne sont plus thermoplastiques et ne peuvent plus être soudées en bout à bout comme les résines thermoplastiques. En réalité, si l'on soude des tubes même partiellement The resins used in practice comprise, for example, silane groups crosslinkable by moisture (obtained for example by the SIOPLASO or MONOSILTM processes), resulting in their gradual crosslinking. The storage of such objects, for example tubes, before welding is therefore greatly limited, not exceeding a few days or even less still under current storage conditions. Indeed, the problem with these resins is that once cured, they are not thermoplastic and can be welded end to end as thermoplastic resins. In reality, if you weld tubes even partially
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réticulés, la qualité de la soudure est médiocre et peu reproductible, tant du point de vue de la forme (bourrelets irréguliers et trop volumineux), que du point de vue de la résistance mécanique. cross-linked, the quality of the weld is poor and not very reproducible, both from the point of view of the shape (irregular bulges and too bulky), as from the point of view of the mechanical strength.
Une possibilité pratique pour assembler de tubes de ce type est d'utiliser des raccords mécaniques, mais ceux-ci sont coûteux et moins fiables dans la mesure où ils seront soumis à une éventuelle corrosion ou à des températures élevées (par exemple géothermie, chauffage collectif, etc. ). En effet, les coefficients de dilatation thermique des métaux et des matières plastiques sont très différents engendrant des contraintes locales très importantes amplifiées par le serrage des raccords. A practical possibility for assembling tubes of this type is to use mechanical fittings, but these are expensive and less reliable since they will be subject to possible corrosion or at high temperatures (for example geothermal, collective heating , etc.). Indeed, the coefficients of thermal expansion of metals and plastics are very different generating very significant local stresses amplified by the tightening of the fittings.
Le document FR 2 606 487 propose l'utilisation de manchons de soudure par électrofusion. Cependant celle-ci est non seulement onéreuse et réservée à des applications de faible diamètre, mais exige surtout l'emploi de tubes spéciaux munis d'une couche thermoplastique extérieure ou des raccords faits d'une résine thermoplastique soudable. FR 2,606,487 proposes the use of welding sleeves electrofusion. However, this is not only expensive and reserved for small diameter applications, but above all requires the use of special tubes provided with an outer thermoplastic layer or fittings made of a weldable thermoplastic resin.
Récemment, le document WO 0034028 a révélé le soudage bout à bout de tubes en polyéthylène réticulé (PEX) par chauffage à très haute température (420 à 450 C) de manière à rompre les réticulations et en utilisant un élément de chauffage spécifique. Un premier désavantage est la différence des propriétés entre la soudure et le reste du tube due au fait que la rupture des réticulations est, du moins dans une large mesure, irréversible. La qualité des soudures atteint les caractéristiques du HDPE non-réticulé, par exemple en terme de résistance à la pression, mais sans toutefois approcher le niveau du PEX. A titre d'autres inconvénients, on pourrait encore citer la taille relativement importante des raccords limitant le diamètre utile et la spécificité de l'équipement nécessaire due à l'élément de chauffage spécial et aux températures de soudage élevées. Recently, the document WO 0034028 revealed the butt welding of crosslinked polyethylene (PEX) tubes by heating at very high temperature (420 to 450 ° C.) so as to break the crosslinks and using a specific heating element. A first disadvantage is the difference in properties between the weld and the rest of the tube due to the fact that the rupture of the crosslinks is, at least to a large extent, irreversible. The quality of the welds reaches the characteristics of non-crosslinked HDPE, for example in terms of pressure resistance, but without however approaching the level of PEX. As other disadvantages, one could also cite the relatively large size of the fittings limiting the useful diameter and the specificity of the equipment required due to the special heating element and the high welding temperatures.
L'objectif de la présente invention est par conséquent de proposer des objets tridimensionnels comprenant un polymère réticulable qui peuvent être stockés dans des conditions ambiantes pendant des périodes suffisamment longues tout en gardant, du moins dans certaines zones, toutes les propriétés nécessaires pour leur mise en oeuvre par soudage thermoplastique. The objective of the present invention is therefore to provide three-dimensional objects comprising a crosslinkable polymer which can be stored under ambient conditions for sufficiently long periods while retaining, at least in certain areas, all the properties necessary for their implementation. work by thermoplastic welding.
Un premier aspect de l'invention propose donc des objets tridimensionnels pouvant être assemblés par soudage thermique, comprenant au moins une couche en (co) polymère (s) réticulable (s), munis de moyens de protection comprenant une feuille métallique recouvrant des régions d'assemblage desdits objets, ces régions d'assemblage comprenant les zones à A first aspect of the invention therefore proposes three-dimensional objects which can be assembled by thermal welding, comprising at least one layer of crosslinkable (co) polymer (s), provided with protective means comprising a metal sheet covering regions of assembly of said objects, these assembly regions comprising the zones to
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souder proprement dites et des zones de sécurité adjacentes, de façon à empêcher ou à retarder la réticulation du ou des (co) polymère (s) réticulable (s) dans les zones à souder. weld themselves and adjacent security zones, so as to prevent or delay the crosslinking of or (co) polymer (s) cross-linkable (s) in areas to be welded.
L'avantage incontestable des objets selon l'invention est qu'ils ne se réticulent pas ou suffisamment peu dans les régions protégées et surtout dans les zones à souder et qu'ils conservent ainsi toutes les qualités nécessaires pour permettre un soudage thermique, et ce bien longtemps après leur protection. The indisputable advantage of the objects according to the invention is that they do not crosslink or are sufficiently weak in the protected regions and especially in the zones to be welded and that they thus retain all the qualities necessary to allow thermal welding, and this long after their protection.
Même en entreposant ces objets protégés dans des conditions ambiantes de température et d'humidité, sans aucune autre précaution, leur aptitude au soudage est généralement d'au moins quelques mois, voire quelques années. Even by storing these objects protected under ambient conditions of temperature and humidity without any further precaution, their weldability is generally at least a few months or years.
Les objets tridimensionnels pourvus de moyens de protection (ou protégés) peuvent être des objets de formes quelconques à assembler par soudage. De préférence, il s'agit cependant de tubes à assembler bout à bout par soudage direct ou par des manchons thermosoudables, qui peuvent eux-mêmes être des objets selon l'invention. Par tubes et manchons on entend, dans le sens de la présente invention, également des courtes sections de forme variable, par exemple coudées ou comportant plusieurs branches, en T, en X ou Y, pour réaliser des réseaux comportant toutes sortes de branchements ou de dérivations. The three-dimensional objects provided with protection means (or protected) can be objects of any shape to be assembled by welding. Preferably, however, these are tubes to be assembled end to end by direct welding or by heat-sealable sleeves, which can themselves be objects according to the invention. By tubes and sleeves is meant, in the sense of the present invention, also short sections of variable shape, for example bent or comprising several branches, in T, X or Y, to produce networks comprising all kinds of connections or derivations.
Les (co) polymères réticulables utilisables dans le cadre de la présente invention sont notamment les polymères d'oléfines et copolymères d'oléfines avec d'autres monomères, (co) polymères qui ont été le cas échéant modifiés, par exemple par greffage ou par la copolymérisation avec des monomères appropriés, de façon à pouvoir être réticulés soit par un traitement utilisant des composés chimiques spécifiques, soit, de préférence, par une réticulation par l'eau liquide ou sous forme gazeuse (par exemple l'humidité de l'air ambiant). The crosslinkable (co) polymers which can be used in the context of the present invention are in particular polymers of olefins and copolymers of olefins with other monomers, (co) polymers which have been modified if necessary, for example by grafting or by copolymerization with suitable monomers, so that they can be crosslinked either by a treatment using specific chemical compounds, or, preferably, by crosslinking with liquid water or in gaseous form (for example air humidity ambient).
Des (co) polymères réticulables de ce dernier type (moisture-curable polymers) sont connus et largement utilisés. Il s'agit par exemple de (co) polymères d'oléfines, tels que les homopolymères d'éthylène, de propylène, les copolymères d'éthylène et de propylène ou des copolymères d'éthylène et/ou de propylène avec d'autres monomères, tels que des monomères (méth) acryliques, des monomères vinyliques, des monomères halogénés, etc., ces (co) polymères étant fonctionnalisés par des groupements hydrolysables soit de façon intrinsèque par copolymérisation avec des monomères appropriés, soit par greffage ultérieur. Ces groupements hydrolysables sont de préférence des groupements silanes, tels que les groupes vinyltrialcoxysilanes. Cross-linkable (co) polymers of the latter type (moisture-curable polymers) are known and widely used. They are, for example, (co) polymers of olefins, such as homopolymers of ethylene, of propylene, copolymers of ethylene and of propylene or copolymers of ethylene and / or of propylene with other monomers , such as (meth) acrylic monomers, vinyl monomers, halogenated monomers, etc., these (co) polymers being functionalized by hydrolysable groups either intrinsically by copolymerization with appropriate monomers, or by subsequent grafting. These hydrolyzable groups are preferably silane groups, such as vinyltrialkoxysilane groups.
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En pratique, les objets en (co) polymères réticulables vont se réticuler progressivement pendant le stockage avant la soudure par diffusion de l'humidité au départ de la surface, à l'exception des endroits pourvus de moyens de protection, correspondant aux régions d'assemblage couvrant une surface plus grande que les zones à souder proprement dites par lesquelles les objets seront fixés. En fait, les objets peuvent même être entièrement réticulés en dehors de ces régions, soit délibérément par une étape de réticulation par exemple après la fabrication des objets, soit par réticulation spontanée pendant le stockage dans le cas des (co) polymères à groupements hydrolysables. In practice, objects made of crosslinkable (co) polymers will crosslink progressively during storage before welding by diffusion of moisture from the surface, with the exception of places provided with protective means, corresponding to the regions of assembly covering a larger area than the areas to be welded themselves by which the objects are fixed. In fact, the objects can even be completely crosslinked outside these regions, either deliberately by a crosslinking step, for example after the manufacture of the objects, or by spontaneous crosslinking during storage in the case of (co) polymers with hydrolysable groups.
En réalité, la durée maximale du stockage est fixée par le taux de réticulation maximal admissible dans les zones à souder au moment du soudage. In reality, the maximum duration of storage is fixed by the maximum permissible crosslinking rate in the zones to be welded at the time of welding.
Le taux de réticulation peut être déterminé par la méthode ISO 10147 et il ne doit pas être trop élevé pour assurer un soudage optimal. En pratique, ce taux de réticulation maximum du ou des (co) polymère (s) réticulable (s) devra donc généralement rester inférieur à 40 % dans les zones à souder. En fonction de la nature des (co) polymères et des qualités exigées pour le produit soudé, ce taux de réticulation maximum peut être ou sera de préférence plus faible, par exemple inférieur à 35 %, de préférence inférieur à 30 % et de manière particulièrement préférée inférieur à 25 %. The crosslinking rate can be determined by ISO 10147 method and it should not be too high to ensure optimal welding. In practice, this maximum crosslinking rate of the crosslinkable polymer (s) must therefore generally remain less than 40% in the zones to be welded. Depending on the nature of the (co) polymers and the qualities required for the welded product, this maximum crosslinking rate can be or will preferably be lower, for example less than 35%, preferably less than 30% and particularly preferred less than 25%.
La nature des moyens de protection est dictée par leur capacité de barrière aux agents de réticulation, par exemple l'humidité dans le cas des polymères à groupements hydrolysables. Les recherches effectuées dans le cadre de la présente invention ont montré que l'application d'une couche de protection polymère sous forme liquide dans un solvant ou sous forme fondue, notamment par immersion, par enduction ou par aspersion des régions d'assemblage, ne constitue pas une barrière suffisamment efficace pour pouvoir être utilisée en pratique. Les moyens de protection proposés par la présente invention sont donc des feuilles métalliques qui présentent d'excellentes qualités de barrière, même à très faible épaisseur. En pratique, on va recourir de préférence aux feuilles d'aluminium. The nature of the protection means is dictated by their capacity as a barrier to crosslinking agents, for example humidity in the case of polymers with hydrolysable groups. Research carried out within the framework of the present invention has shown that the application of a polymeric protective layer in liquid form in a solvent or in molten form, in particular by immersion, by coating or by sprinkling of the assembly regions, does not is not a sufficiently effective barrier to be used in practice. The protection means proposed by the present invention are therefore metal sheets which have excellent barrier qualities, even at very small thickness. In practice, we will preferably use aluminum sheets.
Ces feuilles peuvent être appliquées par exemple par soudage thermique ou par collage sur les régions d'assemblage. Il existe dans le commerce un grand nombre de produits tout à fait appropriés à cet effet. These sheets can be applied for example by heat welding or gluing on the assembly regions. There are commercially available many products very suitable for this purpose.
Une variante de l'invention prévoit le collage thermique d'une bande ou feuille d'aluminium pré-enduite de polyéthylène. Ces feuilles existent sous deux A variant of the invention provides for the thermal bonding of a web or sheet of aluminum pre-coated with polyethylene. These sheets exist under two
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formes : pelable ou non. La première option sera généralement préférée car elle permet d'ôter plus facilement la protection avant l'assemblage des objets. forms: peelable or not. The first option is generally preferred because it can remove more easily protection before the assembly of objects.
On peut également se servir d'une colle pour appliquer les moyens de protection. Différentes colles peuvent être choisies, comme celles qui servent à assembler les pièces de PVC rigide ou encore des colles de type époxy. You can also use an adhesive to apply the protective means. Different glues can be chosen, such as those used to assemble rigid PVC parts or even epoxy type glues.
L'inconvénient de cette variante réside dans le fait que le collage n'est pas immédiat (il faut que la colle sèche) et nécessite souvent l'utilisation de solvants, éventuellement inflammables. Pour cette raison, une autre variante favorisée de la présente invention est une feuille métallique pré-enduite d'un adhésif autocollant à appliquer par simple collage. La protection est facile à appliquer, immédiate et peu onéreuse. The disadvantage of this variant lies in the fact that the bonding is not immediate (the glue must dry) and often requires the use of solvents, possibly flammable. For this reason, another favored variant of the present invention is a metal sheet pre-coated with a self-adhesive adhesive to be applied by simple bonding. Protection is easy to apply, immediate and inexpensive.
Les dimensions des moyens de protection dépendent d'une part bien sûr des dimensions des zones à souder. Cependant la diffusion des agents de réticulation se faisant dans toutes les directions, donc également par la l'intérieur au départ des régions non protégées, l'invention prévoit la protection d'une zone superficielle plus importante que la zone à souder proprement dite, cette zone élargie étant désignée région d'assemblage. Elle comprend en plus de la zone à souder une zone de sécurité recouvrant les parties adjacentes ne participant pas à la soudure, mais agissant comme zone tampon. The means of protection dimensions depend on the one hand of course the dimensions of the areas to be welded. However, the diffusion of the crosslinking agents taking place in all directions, therefore also from the inside from the unprotected regions, the invention provides for the protection of a greater surface area than the area to be welded proper, this enlarged area being designated assembly region. It comprises in addition to the zone to be welded a safety zone covering the adjacent parts not participating in the welding, but acting as a buffer zone.
Dans le cas d'un tube par exemple la protection est sont appliquée sur les faces intérieure et extérieure des extrémités du tube, les zones de sécurité dépassant les limites des zones à souder proprement dites sur au moins 1 cm, de préférence sur environ 1 à 10 cm. In the case of a tube, for example, protection is applied to the inner and outer faces of the ends of the tube, the safety zones exceeding the limits of the zones to be welded proper by at least 1 cm, preferably over approximately 1 to 10 cm.
Pour des manchons thermosoudables, il est impératif de protéger au moins la face intérieure sur laquelle est effectué le soudage. Vu les dimensions généralement réduites de ces manchons, il est possible de se passer d'une protection extérieure, si le manchon est conservé à l'abri des agents de réticulation, par exemple conditionné dans des sacs ou sachets étanches, respectivement munis d'une barrière de diffusion, en l'occurrence une couche d'aluminium. For heat-sealable sleeves, it is imperative to protect at least the inner face on which the welding is carried out. Given the generally reduced dimensions of these sleeves, it is possible to do without an external protection, if the sleeve is kept away from crosslinking agents, for example packaged in sealed bags or sachets, respectively provided with a diffusion barrier, in this case an aluminum layer.
La taille, et dans une mesure nettement moindre l'épaisseur, des protections sera donc adaptée pour tenir compte de facteurs aussi divers que la nature et les caractéristiques de la protection et des objets, le temps et les conditions de stockage prévus, le taux de réticulation maximal admis, etc. The size, and to a much lesser extent the thickness, of the protections will therefore be adapted to take into account factors as diverse as the nature and characteristics of the protection and of the objects, the expected time and conditions of storage, the rate of maximum crosslinking allowed, etc.
La paroi de ces tubes ou manchons peut comprendre une seule couche comprenant au moins un des (co) polymères réticulables décrits ci-dessus. Il The wall of these tubes or sleeves can comprise a single layer comprising at least one of the crosslinkable (co) polymers described above. he
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s'agit par exemple de tubes en polyéthylène réticulable de type PEX à groupes vinyltrialcoxysilanes, pour la fabrication de conduites pour des applications telles que la distribution de fluides, tels que l'eau potable, le gaz, ou pour des applications de géothermie et de chauffage collectif, ou encore pour des applications techniques industrielles pour le transport de fluides chauds, très froids (-30 C) et/ou corrosifs. these are, for example, crosslinkable polyethylene tubes of the PEX type with vinyltrialkoxysilane groups, for the manufacture of pipes for applications such as the distribution of fluids, such as drinking water, gas, or for geothermal and collective heating, or for industrial technical applications for the transport of hot, very cold (-30 C) and / or corrosive fluids.
L'invention s'applique également à des objets ou tubes comprenant plusieurs couches, dont au moins une couche comprend au moins un des (co) polymères réticulables ci-dessus et dont au moins une autre couche comprend au moins un (co) polymère thermoplastique. Par (co) polymère thermoplastique, on entend tout homopolymère ou copolymère connu qui est thermoplastique et qui est de préférence compatible avec au moins un des (co) polymères réticulables. Il s'agit par exemple de (co) polymères d'oléfines, tels que les homopolymères d'éthylène, de propylène, les copolymères d'éthylène et de propylène ou des copolymères d'éthylène et/ou de propylène avec d'autres monomères, tels que des monomères (méth) acryliques, des monomères vinyliques, des monomères halogénés, etc. The invention also applies to objects or tubes comprising several layers, at least one layer of which comprises at least one of the above crosslinkable (co) polymers and at least one other layer of which comprises at least one thermoplastic (co) polymer . By thermoplastic (co) polymer means any homopolymer or copolymer which is known thermoplastic and is preferably compatible with at least one of (co) polymers crosslinkable. They are, for example, (co) polymers of olefins, such as homopolymers of ethylene, of propylene, copolymers of ethylene and of propylene or copolymers of ethylene and / or of propylene with other monomers , such as (meth) acrylic monomers, vinyl monomers, halogenated monomers, etc.
Dans une forme de réalisation particulière, lorsque la ou les couches en (co) polymère réticulable comprennent du PEX, le au moins un (co) polymère thermoplastique est le polyéthylène haute densité. De tels tubes ("robust pipes") coextrudés constitués de PEHD et dont une ou deux couches externes sont réalisées en PEX-b (polyéthylène réticulable à groupements silanes) sont utilisés dans des applications de type distribution de gaz ou d'eau potable. En général, on préférera réticuler la partie PEX-b, à l'exception des régions protégées, avant l'assemblage du réseau, pour différentes raisons. Dans le cas du transport de gaz, il n'y aura pas d'eau dans ou à proximité du tube pour assurer la réticulation, tandis que dans le cas du transport d'eau potable, on voudra réaliser la réticulation complète afin de pouvoir par la même occasion extraire les différents produits de réaction (greffage, réticulation) qui rendraient l'eau impropre à la consommation. Dans ces deux cas, la soudure bout à bout donnera des résultats probablement acceptables du point de vue de la résistance mécanique mais on observera des bourrelets similaires à ceux que l'on peut voir dans le cas d'un tube PEX-b partiellement réticulé. Ces bourrelets auront les mêmes désavantages que ceux cités plus haut, en plus de constituer une zone privilégiant les dépôts. In a particular embodiment, when the layer (co) polymer crosslinkable comprise PEX, the at least one thermoplastic (co) polymer is high density polyethylene. Such coextruded tubes ("robust pipes") made of HDPE and one or two outer layers of which are made of PEX-b (crosslinkable polyethylene with silane groups) are used in applications such as gas distribution or drinking water. In general, it will be preferable to crosslink the PEX-b part, with the exception of the protected regions, before the assembly of the network, for various reasons. In the case of gas transport, there will be no water in or near the tube to ensure crosslinking, while in the case of potable water transport, we will want to achieve complete crosslinking in order to be able to at the same time extracting the various reaction products (grafting, crosslinking) which would make the water unfit for consumption. In these two cases, butt welding will give results that are probably acceptable from the point of view of mechanical strength, but we will observe beads similar to those that can be seen in the case of a partially crosslinked PEX-b tube. These beads will have the same disadvantages as those mentioned above, in addition to constituting an area favoring deposits.
Un autre aspect de la présente invention est un procédé qui permet de réaliser la protection d'objets tridimensionnels à assembler par soudage Another aspect of the present invention is a method that allows for the protection of three-dimensional objects to be welded
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thermique, comprenant au moins une couche en (co) polymère (s) réticulable (s), caractérisé en ce que la protection consiste à appliquer des moyens de protection comprenant une feuille métallique sur des régions d'assemblage desdits objets, ces régions d'assemblage comprenant les zones à souder proprement dites et des zones de sécurité adjacentes, de façon à empêcher ou à retarder la réticulation du ou des (co) polymère (s) réticulable (s) dans les zones à souder. Comme indiqué, l'objectif sera de maintenir un taux de réticulation inférieur à 40 %, avantageusement inférieur à 35 %, de préférence inférieur à 30 % et de manière particulièrement préférée inférieur à 25 %, du au moins un (co) polymère réticulable dans les zones à souder. thermal, comprising at least one layer of crosslinkable (co) polymer (s), characterized in that the protection consists in applying protective means comprising a metal foil to regions of assembly of said objects, these regions of assembly comprising the zones to be welded proper and adjacent security zones, so as to prevent or delay the crosslinking of the crosslinkable (co) polymer (s) in the zones to be welded. As indicated, the objective will be to maintain a crosslinking rate of less than 40%, advantageously less than 35%, preferably less than 30% and particularly preferably less than 25%, of the at least one crosslinkable (co) polymer in the areas to be welded.
Un objectif supplémentaire de la présente invention est une installation permettant de réaliser le procédé de protection des objets tridimensionnels décrit ci-dessus, de préférence en l'intégrant dans l'installation ou unité de production de ces objets ou en l'utilisant directement en aval de celle-ci. An additional objective of the present invention is an installation making it possible to carry out the method for protecting three-dimensional objects described above, preferably by integrating it into the installation or unit for producing these objects or by using it directly downstream. of it.
L'avantage d'une telle conformation est non seulement de réduire au maximum la réticulation des régions d'assemblage avant l'application des moyens de protection, mais aussi une automatisation partielle ou totale de l'installation de production/protection. The advantage of this conformation is not only to minimize crosslinking of the connecting regions before the application of means of protection, but also full or partial automation of production / protection system.
Un autre aspect important est un procédé de soudage thermique de deux ou davantage d'objets tridimensionnels comprenant au moins un (co) polymère réticulable, dans lequel on soude les uns aux autres par des zones à souder des objets tridimensionnels comprenant des moyens de protection appliqués sur des régions d'assemblage, ces régions d'assemblage comprenant les zones à souder proprement dites et des zones de sécurité adjacentes, de façon à empêcher ou à retarder la réticulation du ou des (co) polymère (s) réticulable (s) dans les zones à souder, le procédé comprenant
une étape de mise à nu des zones à souder une étape de chauffage des zones à souder et une étape d'assemblage forcé desdits objets. Another important aspect is a method of thermally welding two or more three-dimensional objects comprising at least one crosslinkable (co) polymer, in which three-dimensional objects comprising applied protection means are welded to each other by zones to be welded. on assembly regions, these assembly regions comprising the zones to be welded proper and adjacent safety zones, so as to prevent or delay the crosslinking of the crosslinkable (co) polymer (s) in the areas to be welded, the process comprising
a step of exposing the areas to be welded a step of heating the areas to be welded and a forced step of assembling said objects.
Un tel procédé est de soudage est économique, rapide et fiable et permet de résoudre les problèmes liés au soudage d'objets comprenant un matériau réticulable. En effet, en utilisant des objets comprenant des moyens de protection dans les zones à souder et en y préservant ainsi dans une large mesure le caractère thermoplastique pour pouvoir les souder par soudage thermique, il est possible d'obtenir des soudures d'une excellente qualité, tant en terme de dimensions et d'aspect des bourrelets, qu'en terme de résistance mécanique. En Such a welding method is economical, rapid and reliable and makes it possible to solve the problems associated with welding objects comprising a crosslinkable material. In fact, by using objects comprising protective means in the zones to be welded and thereby largely preserving the thermoplastic character therein in order to be able to weld them by thermal welding, it is possible to obtain welds of excellent quality. both in terms of size and appearance of the beads, and in terms of mechanical strength. In
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outre les zones de soudure conservent leur aptitude à la réticulation, de telle manière qu'après la réticulation intégrale des objets, les caractéristiques des soudures sont identiques à celles des autres zones des objets soudés. L'étape de soudage proprement dite du présent procédé peut être mis en oeuvre dans des conditions tout à fait conventionnelles pour des matières thermoplastiques. Furthermore the welding zones retain their ability to cross-linking, so that after full crosslinking objects, features welds are identical to those of the other zones of the welded objects. The actual welding step of the present process can be carried out under completely conventional conditions for thermoplastic materials.
L'étape de mise à nu des zones à souder peut se limiter au retrait pur et simple des moyens de protection, particulièrement dans le cas de protections pelables. On peut envisager une élimination par tout processus chimique ou physique ou même par une combinaison de processus physiques et chimiques, tels que par décapage, abrasion, pelage, découpe, tournage, etc. En fonction de la forme des objets tridimensionnels, comme dans le cas de tubes, il peut être avantageux de découper, par exemple au moyen d'une scie circulaire, avant ou après le retrait de la feuille métallique, un anneau d'une certaine largeur, par exemple de 1 cm, pour obtenir une tranche fraîche, c'est-à-dire suffisamment peu réticulée. The step of exposing the areas to be welded can be limited to the outright removal of the protection means, particularly in the case of peelable protections. Elimination can be envisaged by any chemical or physical process or even by a combination of physical and chemical processes, such as pickling, abrasion, peeling, cutting, turning, etc. Depending on the shape of the three-dimensional objects, as in the case of tubes, it may be advantageous to cut, for example by means of a circular saw, before or after the removal of the metal sheet, a ring of a certain width , for example 1 cm, to obtain a fresh wafer, that is to say sufficiently little crosslinked.
Le soudage proprement dit, c'est-à-dire l'étape de chauffage et d'assemblage, peut être réalisé grâce à un équipement adapté pour le soudage de matières thermoplastiques, en l'occurrence un appareil de soudage avec miroir. The actual welding, that is to say the heating and assembly step, can be carried out by means of equipment suitable for the welding of thermoplastic materials, in this case a welding apparatus with mirror.
Les conditions d'opération sont par conséquent de préférence celles utilisées pour le soudage de matières thermoplastiques, par exemple en chauffant les régions d'assemblage de manière à y fondre le matériau, à une température comprise entre 180 et 250 C, de préférence entre 200 oC et 240 oC et par assemblage subséquent des objets à souder, de préférence par jonction des objets par leurs tranches fondues à l'étape de chauffage en y appliquant une pression d'assemblage, maintenue de préférence jusqu'au refroidissement substantiel de la zone de soudure. The operating conditions are therefore preferably those used for the welding of thermoplastic materials, for example by heating the assembly regions so as to melt the material therein, at a temperature between 180 and 250 C, preferably between 200 oC and 240 oC and by subsequent assembly of the objects to be welded, preferably by joining the objects by their molten edges at the heating stage by applying an assembly pressure, preferably maintained until the cooling zone is substantially cooled. welding.
Dans une forme de réalisation particulièrement préférée de la présente invention, la réticulation des objets soudés est ensuite achevée substantiellement, de préférence au moins jusqu'à un taux de réticulation de 60 %, de façon davantage préférée jusqu'à un taux de réticulation d'au moins 65 %. In a particularly preferred embodiment of the present invention, the crosslinking of the welded objects is then substantially completed, preferably at least up to a crosslinking rate of 60%, more preferably up to a crosslinking rate of at least 65%.
En effet, dans le cas de polymères à groupes hydrolysables, les objets conservent leur aptitude à la réticulation dans les régions d'assemblage pour se réticuler ensuite lentement grâce à l'humidité de l'air ambiant. Dans certains cas, il peut cependant s'avérer nécessaire, souhaitable ou avantageux d'achever ou d'accélérer la réticulation une fois le soudage effectué pour conférer directement les caractéristiques finales à l'objet. Indeed, in the case of polymers with hydrolysable groups, the objects retain their ability to crosslink in the assembly regions to then crosslink slowly thanks to the humidity of the ambient air. In some cases, it may however prove necessary, desirable or advantageous to complete or accelerate the crosslinking once the welding has been carried out in order to directly confer the final characteristics on the object.
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Ces objets peuvent être réticulés par exemple en les exposant à de l'eau, que ce soit sous forme liquide ou sous forme de vapeur, de préférence à une température supérieure à la température ambiante et notamment supérieur à 50 OC. These objects can be crosslinked for example by exposing them to water, either in liquid form or vapor form, preferably at a temperature above ambient temperature and especially above 50 OC.
Cette étape s'impose évidemment dans le cas de (co) polymères réticulables exigeant un traitement spécifique au moyen de composés chimiques et/ou de radiations appropriés ou dont la réticulation dans les conditions ambiantes est trop lente. This step is obviously necessary in the case of crosslinkable (co) polymers requiring specific treatment by means of appropriate chemical compounds and / or radiation or whose crosslinking under ambient conditions is too slow.
Un autre objectif de la présente invention est de proposer une installation permettant de réaliser le procédé de soudage décrit ci-dessus en intégrant de préférence toutes les étapes nécessaires au soudage thermique des objets. Another objective of the present invention is to provide an installation making it possible to carry out the welding process described above, preferably incorporating all the steps necessary for thermal welding of objects.
Cette installation de soudage d'objets tridimensionnels qui comprennent au moins un (co) polymère réticulable et qui comprennent des moyens de protection appliqués sur des régions d'assemblage, ces régions d'assemblage comprenant les zones à souder proprement dites et des zones de sécurité adjacentes, de façon à maintenir un taux de réticulation maximum du au moins un (co) polymère réticulable dans les zones à souder inférieur à 40 %, comprend - des dispositifs de mise à nu des zones à souder, c'est-à-dire d'élimination des moyens de protection des objets dans les régions destinées à être soudées, - des dispositifs de soudage thermique proprement dits intégrant des moyens de chauffage des zones à souder et des moyens d'assemblage forcé des objets dans lesdites régions, et - facultativement, des dispositifs d'achèvement de la réticulation servant à augmenter le taux de réticulation des objets assemblés par soudage thermique à une valeur supérieure à 60 %, de préférence supérieure à 65 %. This installation for welding three-dimensional objects which comprise at least one crosslinkable (co) polymer and which comprise protective means applied to assembly regions, these assembly regions comprising the zones to be welded proper and safety zones adjacent, so as to maintain a maximum crosslinking rate of the at least one crosslinkable (co) polymer in the areas to be welded of less than 40%, comprises - devices for exposing the areas to be welded, that is to say elimination of the means of protecting objects in the regions intended to be welded, - thermal welding devices proper integrating means for heating the zones to be welded and means for forced assembly of the objects in said regions, and - optionally , crosslinking completion devices used to increase the crosslinking rate of the objects assembled by thermal welding to a value greater than 60%, preferably greater than 65%.
L'avantage d'une telle installation n'est donc pas seulement d'intégrer toutes les étapes nécessaires de façon à bénéficier des avantages cités ci-dessus, une telle installation permet également l'automatisation totale ou partielle du procédé de soudage présenté précédemment. L'incorporation des dispositifs nécessaires à la réticulation des objets soudés permet en outre de disposer immédiatement d'objets avec toutes leurs caractéristiques souhaitées et visées à la sortie de l'installation selon l'invention. The advantage of such a facility is not only incorporate all the necessary steps in order to benefit from the advantages mentioned above, such an installation also allows partial or full automation of the welding process described above. The incorporation of the devices necessary for the crosslinking of welded objects also makes it possible to immediately dispose of objects with all their desired characteristics and aimed at leaving the installation according to the invention.
Une telle installation convient particulièrement bien pour réaliser le soudage thermique direct bout à bout de tubes, tels que ceux décrits ci-dessus. Such an installation is particularly suitable for carrying out the direct thermal butt welding of tubes, such as those described above.
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Les autres caractéristiques et préférences des éléments cités dans le contexte du procédé ou de l'installation, telles que par exemple la nature des (co) polymères réticulables et éventuellement thermoplastiques dont sont constitués les objets à souder, ont été présentées dans les paragraphes ci-dessus. The other characteristics and preferences of the elements mentioned in the context of the process or of the installation, such as for example the nature of the crosslinkable (and possibly thermoplastic) (co) polymers of which the objects to be welded are made up, have been presented in the paragraphs below. above.
L'invention envisage également, dans un autre de ses aspects, l'utilisation de tubes dans le sens de l'invention pour la fabrication de conduites de grande longueur ou de réseaux de conduites, tels que pour la réalisation de canalisations servant à la distribution de fluides, comme l'eau potable, le gaz, l'eau chaude en géothermie ou pour le chauffage collectif, etc. The invention also contemplates, in another of its aspects, the use of tubes in the sense of the invention for the manufacture of very long pipes or networks of pipes, such as for the realization of pipes used for distribution fluids, such as drinking water, gas, hot water for geothermal or collective heating, etc.
L'invention vise d'autre part des conduites de grande longueur ou réseaux de conduites obtenus par soudage thermique, soit directement bout à bout, soit par des manchons thermosoudables, de tubes protégés dans le sens détaillé ci-dessus par un procédé de soudage selon l'invention et/ou au moyen d'une installation de soudage conforme à la présente invention. The invention further relates to very long pipes or networks of pipes obtained by thermal welding, either directly end to end, or by heat-sealable sleeves, of tubes protected in the direction detailed above by a welding process according to the invention and / or by means of a welding installation in accordance with the present invention.
Exemples
Les essais des exemples ci-dessous sont effectués sur des plaques en polyéthylène réticulable de type PEX-b obtenu par le procédé SIOPLASO. Examples
The test examples below are carried out on polyethylene plates crosslinkable type PEX-b obtained by the method SIOPLASO.
Ces plaques ont été fabriquées à partir d'un mélange de 135 g, constitué de 95 parts du compound greffé (ELTEXE TUXIOO) et 5 parts du mélange maître catalyseur (ELTEXE CATI00) qui est porté à fusion à l'aide d'un mélangeur à rouleaux (SCHWABENTHAN POLYMIX 110) dont les cylindres
sont chauffés à 170 C. Lorsque la matière est fondue, on prélève le crêpe et on le place dans un moule en forme de parallélépipède d'une épaisseur de 5,5 mm et on presse le tout à l'aide d'une presse à plateaux (COLOMBES 30 1965) afin d'obtenir une plaque de 5,5 mm d'épaisseur. La mesure du taux de gel selon la norme ISO 10147 indiquait que le taux de réticulation atteignait 6, 5 %. These plates were made from a mixture of 135 g, consisting of 95 parts of the grafted compound (ELTEXE TUXIOO) and 5 parts of the master catalyst mixture (ELTEXE CATI00) which is brought to fusion using a mixer. rollers (Schwabenthan POLYMIX 110) whose cylinders
are heated to 170 C. When the material is melted, the pancake is removed and placed in a mold in the shape of a parallelepiped with a thickness of 5.5 mm and the whole is pressed using a press. trays (30 COLOMBES 1965) to obtain a plate of 5.5 mm thick. The measurement of the gel content according to the ISO 10147 standard indicated that the crosslinking rate was 6, 5%.
Exemple 1 (exemple comparatif)
On prend la moitié de cette plaque et on la plonge dans un bain d'eau à 90 oc pendant une durée de 24 h, afin de la faire réticuler. Après ce traitement, la mesure du taux de gel selon la norme ISO 10147 indiquait que le taux de réticulation atteignait 63 %. Example 1 (comparative example)
We take half of this plate and immersed in a water bath at 90 OC for a period of 24 h, to make the crosslink. After this treatment, the measurement of the gel content according to the ISO 10147 standard indicated that the degree of crosslinking was 63%.
Exemple 2 (selon l'invention)
On prend la seconde moitié de la plaque et on y colle sur chaque face une feuille d'aluminium pré-enduite de polyéthylène (TOTAL PAC Cde 10551/01 Bleu, épaisseur 50 um, largeur 43 mm) en procédant comme suit : on pose les deux bandelettes sur chaque face de la plaque et on place le tout, entouré Example 2 (according to the invention)
Take the second half of the plate and glue on each side a sheet of aluminum pre-coated with polyethylene (TOTAL PAC Cde 10551/01 Blue, thickness 50 um, width 43 mm) by proceeding as follows: two strips on each side of the plate and placed all surrounded
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de deux feuilles de MYLAR dans la presse à plateau préchauffée à 170 C. On referme la presse et on maintient une pression hydraulique de 30 kg pendant dix secondes, après quoi l'ensemble est retiré. On plonge alors la plaque dans un bain d'eau à 90 oC pendant une durée de 24 h, afin de la faire réticuler. Après ce traitement, la mesure du taux de gel de la partie couverte par l'aluminium selon la norme ISO 10147 indiquait que le taux de réticulation atteignait 11,5 %.
of two sheets of MYLAR in the plate press preheated to 170 C. The press is closed and a hydraulic pressure of 30 kg is maintained for ten seconds, after which the assembly is removed. It then dips the plate in a water bath at 90 ° C for a period of 24 h, to make the crosslink. After this treatment, the measurement of the gel rate of the part covered by aluminum according to ISO 10147 standard indicated that the crosslinking rate reached 11.5%.
La protection selon l'invention permet effectivement de différer la réticulation et donc de préserver des régions d'assemblage (extrémités), ce qui offre donc la possibilité d'assembler les objets par un procédé de soudage thermique même après une période de stockage prolongée. The protection according to the invention effectively makes it possible to postpone crosslinking and therefore to preserve assembly regions (ends), which therefore offers the possibility of assembling the objects by a thermal welding process even after an extended storage period.
Claims (30)
Priority Applications (1)
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FR0017074A FR2818577B1 (en) | 2000-12-22 | 2000-12-22 | THREE-DIMENSIONAL OBJECTS TO BE ASSEMBLED BY HEAT WELDING COMPRISING AT LEAST ONE CROSS-LINKABLE POLYMER LAYER AND WELDING METHOD |
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FR0017074A FR2818577B1 (en) | 2000-12-22 | 2000-12-22 | THREE-DIMENSIONAL OBJECTS TO BE ASSEMBLED BY HEAT WELDING COMPRISING AT LEAST ONE CROSS-LINKABLE POLYMER LAYER AND WELDING METHOD |
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FR2818577A1 true FR2818577A1 (en) | 2002-06-28 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009153271A1 (en) * | 2008-06-18 | 2009-12-23 | Gkn Aerospace Services Limited | Manufacturing method for components made of fiber-reinforced composite materials using microwaves |
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US4056421A (en) * | 1977-01-10 | 1977-11-01 | Shaw Pipe Industries Ltd. | Method of fabricating crosslinked thermoplastics articles |
DE3628958A1 (en) * | 1986-08-26 | 1988-03-03 | Kabelmetal Electro Gmbh | Plastic tape for sealing or lining large-area articles |
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DE3921174A1 (en) * | 1989-06-28 | 1991-01-10 | Bernhard Schulte | Cross-linked thermoplastic pipeline system - welding of individual components occurs while the plastic is still thermoplastic after which moisture initiates the cross-linking |
WO2000015993A1 (en) * | 1998-09-11 | 2000-03-23 | Advanced Engineering Solutions Limited | A method of installing crosslinked thermoplastics pipelines |
WO2000034028A2 (en) * | 1998-12-09 | 2000-06-15 | Kunststoff-Zentrum In Leipzig Ggmbh | Method for butt welding cross-linked polyethylene pipes (pe-x pipes) |
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US3989787A (en) * | 1975-07-28 | 1976-11-02 | Phillips Petroleum Company | Method of rotational molding a thermosetting article with a thermoplastic insert |
US4056421A (en) * | 1977-01-10 | 1977-11-01 | Shaw Pipe Industries Ltd. | Method of fabricating crosslinked thermoplastics articles |
US4954299A (en) * | 1986-08-18 | 1990-09-04 | Greig John M | Structures of plastics material |
DE3628958A1 (en) * | 1986-08-26 | 1988-03-03 | Kabelmetal Electro Gmbh | Plastic tape for sealing or lining large-area articles |
FR2606487A1 (en) * | 1986-11-07 | 1988-05-13 | Silix | Tubes based on a polyolefin-type resin for producing pipelines, sleeves for assembling them and method for manufacturing them |
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WO2000015993A1 (en) * | 1998-09-11 | 2000-03-23 | Advanced Engineering Solutions Limited | A method of installing crosslinked thermoplastics pipelines |
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WO2009153271A1 (en) * | 2008-06-18 | 2009-12-23 | Gkn Aerospace Services Limited | Manufacturing method for components made of fiber-reinforced composite materials using microwaves |
US8916016B2 (en) | 2008-06-18 | 2014-12-23 | Gkn Aerospace Services Limited | Manufacturing method for components made of fiber-reinforced composite materials by using microwaves |
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