FR2734753A1 - Composite paving material for urban surfaces - Google Patents
Composite paving material for urban surfaces Download PDFInfo
- Publication number
- FR2734753A1 FR2734753A1 FR9511547A FR9511547A FR2734753A1 FR 2734753 A1 FR2734753 A1 FR 2734753A1 FR 9511547 A FR9511547 A FR 9511547A FR 9511547 A FR9511547 A FR 9511547A FR 2734753 A1 FR2734753 A1 FR 2734753A1
- Authority
- FR
- France
- Prior art keywords
- concrete
- stone
- element according
- composite
- marble
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
Abstract
Description
La presente invention concerne l'assemblage d'un matériau naturel, granit piere ou marbre, en fine épaisseur 10 à 40mm et d'une épaisseur variable de béton afin de rendre le matériau naturel de fine épaisseur plus résistant selon l'usage désiré, en formant ainsi un matériau composite. The present invention relates to the assembly of a natural material, stone granite or marble, in thin thickness 10 to 40mm and of a variable thickness of concrete in order to make the natural material of thin thickness more resistant according to the desired use, in thereby forming a composite material.
La proportion en agrégats, la granulomètrie des agrégats, la qualité et le dosage en ciment du béton seront fonction des contraintes mécaniques exigées selon le cahier des charges de 1 'ouvrage à réaliser avec le matériau composite obtenu par l'invention. The proportion of aggregates, the granulometry of the aggregates, the quality and the cement dosage of the concrete will depend on the mechanical stresses required according to the specifications of the structure to be produced with the composite material obtained by the invention.
Le matériau naturel, granit, pierre ou marbre issu de gisements de plus en plus difficiles à exploiter, compte tenu de 1 'écologie et de l'urbanisation galopante, augmente considérablement les coûts, donc une utilisation modérée. The natural material, granite, stone or marble from deposits which are increasingly difficult to exploit, taking into account ecology and rampant urbanization, considerably increases the costs, therefore moderate use.
L'invention permet de remédier à ces inconvénients, là où le matériau naturel granit, pierre ou marbre est utilisé en pleine masse. L'invention permet d'utiliser le matériau naturel en épaisseur 3 à 10 fois inférieur, selon la destination finale du produit composite obtenu revêtements de sols et murs et tout ouvrage de voirie urbaine et de B.T.P. The invention overcomes these drawbacks, where the natural granite, stone or marble material is used in full mass. The invention makes it possible to use the natural material in thickness 3 to 10 times less, depending on the final destination of the composite product obtained for floor and wall coverings and any urban road works and construction works.
L'association du matériau granit, pierre ou marbre et de béton, se réalise en incorporant dans un moule vibrant, une tranche de fine épaisseur et de plusieurs m2, du matériau naturel, en fond de moule. La face vue du produit sera contre la table vibrante du moule, la face brute recevant l'épaisseur de béton désiré, plane ou selon une variante préférentielle, visant à améliorer l'adhêrence, qu'il y a lieu de rainurer. Ces rainures obtenues par sciage avec des lames de scies adaptées, ont pour principal but, de créer une véritable surface d'accrochage du béton au matériau naturel. Ce rainurage permet aussi de supprimer tout risque de frottement entre les deux matériaux différents que sont le produit naturel (granit, pierre ou marbre) et le béton. The association of granite, stone or marble and concrete material is achieved by incorporating into a vibrating mold, a thin slice of several m2, of natural material, at the bottom of the mold. The view side of the product will be against the vibrating table of the mold, the rough face receiving the desired thickness of concrete, flat or according to a preferential variant, aimed at improving the adhesion, which has to be grooved. The main purpose of these grooves obtained by sawing with suitable saw blades is to create a real surface for attaching concrete to natural material. This grooving also eliminates any risk of friction between the two different materials that are the natural product (granite, stone or marble) and concrete.
La face du matériau naturel sera lavée de toute impureté. Une pellicule de colle spécialement adaptée au collage sera appliquée entre le matériau naturel et le béton. La colle sera à base de résine synthétique telle que le "Sikalatex" de chez SIKA ou tout autre marque de produit similaire. The face of the natural material will be washed of all impurities. A glue film specially adapted for bonding will be applied between the natural material and the concrete. The glue will be based on synthetic resin such as "Sikalatex" from SIKA or any other brand of similar product.
Afin d'obtenir la meilleure adhèsion possible, la colle doit être mélangée au béton, lors de la fabrication de celui-ci dans les proportions données par le fabricant, en tenant compte de l'utilisation finale du matériau composite ainsi obtenu, pierre naturelle, granit ou marbre, plus béton. Ainsi, la colle doit être appliquée en partie par aspersion sur la face brute de la pierre naturelle, après que le rainurage, le sablage ou le granaillage ainsi que le nettoyage de cette face soient effectués. La colle est également mélangée au béton pour une partie de celle-ci. In order to obtain the best possible adhesion, the adhesive must be mixed with the concrete, during the manufacture of the latter in the proportions given by the manufacturer, taking into account the end use of the composite material thus obtained, natural stone, granite or marble, plus concrete. Thus, the glue must be applied in part by sprinkling on the rough face of the natural stone, after the grooving, sanding or sandblasting as well as the cleaning of this face are carried out. The glue is also mixed with the concrete for part of it.
Utilisé en voirie urbaine, il peut exister un risque de décollage des deux composants dû à un fort trafic de voitures et de poids lourds, soit sous l'action des coups de freins, soit sous 1 'échauffement de la couche de surface et présenter un risque de dilatation si la surface de collage est bien plane et trés régulière, même bien propre et bien grenaillée par sablage ou autre. Used in urban roads, there may be a risk of takeoff of the two components due to a high traffic of cars and heavy goods vehicles, either under the action of the brakes, or under the heating of the surface layer and present a risk of expansion if the bonding surface is flat and very even, even very clean and well blasted by sandblasting or other.
Les rainures peuvent être de différentes profondeurs, comprises entre 3 et 10 mm et de différentes largeurs, comprises entre 5 et 10 mm. Le rapport profondeur-largeur des rainures sera calculé en fonction de l'utilisation finale du matériau composite obtenu. L'espace entre chaque rainure est variable, pouvant aller de 5 à 30 mm. La destination finale d'utilisation du matériau composite déterminera l'espace entre chaque rainure. The grooves can be of different depths, between 3 and 10 mm and of different widths, between 5 and 10 mm. The depth-to-width ratio of the grooves will be calculated according to the end use of the composite material obtained. The space between each groove is variable, ranging from 5 to 30 mm. The final destination of use of the composite material will determine the space between each groove.
Un sablage sera effectué avant le collage afin d'accentuer celui-ci. Sandblasting will be carried out before bonding in order to accentuate it.
Le degré de vibration et la durée de séchage du béton seront fonction de 1 'épaisseur totale ainsi obtenu, le séchage pouvant se faire en étuves adaptées. La forme du moulage ou d'assemblage peuvent varier selon la forme finale du matériau composite obtenu, voir les différentes figures faites : Fig : 1/3 2/4 5/6 7/9 8/10. The degree of vibration and the drying time of the concrete will depend on the total thickness thus obtained, drying being possible in suitable ovens. The shape of the molding or assembly may vary depending on the final shape of the composite material obtained, see the different figures made: Fig: 1/3 2/4 5/6 7/9 8/10.
L'épaisseur du matériau naturel peut varier de 10 à 40 mm. L'épaisseur du béton variant selon les besoins de l'utilisation finale. La finition de la partie ou des parties vues du matériau naturel, peut être en finition : - polie, flammée, bouchardée, smilée, ciselée ou toute autre finition traditionnellement donnée au matériau naturel, granit, pierre on marbre en surface vue. The thickness of the natural material can vary from 10 to 40 mm. The thickness of the concrete varies according to the needs of the end use. The finish of the part or parts seen of the natural material, can be in finish: - polished, flamed, bush hammered, smilied, chiseled or any other finish traditionally given to the natural material, granite, stone or marble on the surface seen.
L'invention telle que prévue, permet aussi de réaliser tous moules de forme massive, dans le même principe de matériau composite, en prenant exemple sur les figures :7/8/9/10, selon lequel, les faces latérales adjacentes de 1 'élément sont également revêtues d'une tranche de fine épaisseur de matériau naturel, pierre, granit ou pierre collée au béton permettant ainsi d'obtenir des éléments de construction. The invention as planned, also makes it possible to produce all molds of massive shape, in the same principle of composite material, taking example from the figures: 7/8/9/10, according to which, the adjacent lateral faces of 1 ' element are also coated with a thin layer of natural material, stone, granite or stone bonded to concrete, thereby obtaining construction elements.
Cela permet ainsi de créer des éléments de poteaux, en plaçant dans un moule vertical, trois ou plusieurs plaques de matériau naturel, granit, pierre ou marbre permettant d'obtenir des poteaux (fig4) à la base carrée, rectangulaire, hexagonale, octogonale, triangulaire ou de toute autre forme géomètrique. Un vide sera laissé à l'intérieur du poteau, allégeant d'une part le poteau préfabriqué ainsi obtenu, mais aussi permettant lors de la mise en oeuvre, de placer une armature qui sera enrobée par du béton, obtenant ainsi à 1 'intérieur même du matériau composite, un poteau en béton armé, calculé en fonction de la charge à supporter.Les différentes faces vues formées par le matériau naturel, seront reliées entre elles par une épaisseur variable de béton comprise entre les faces brutes et rainurées, du matériau naturel utilisé, un coffrage formant le vide intérieur. This makes it possible to create column elements, by placing in a vertical mold, three or more plates of natural material, granite, stone or marble making it possible to obtain columns (fig4) with a square, rectangular, hexagonal, octagonal base, triangular or any other geometric shape. A vacuum will be left inside the post, lightening on the one hand the prefabricated post thus obtained, but also allowing during the implementation, to place a reinforcement which will be coated with concrete, thus obtaining 1 inside of the composite material, a reinforced concrete post, calculated according to the load to be supported. The different seen faces formed by the natural material, will be connected to each other by a variable thickness of concrete comprised between the raw and grooved faces, of the natural material used, a formwork forming the interior void.
Le même procédé de collage et de rainurage que pour les dalles sera utilisé. The same gluing and grooving process as for the tiles will be used.
L'invention permet ainsi de créer des éléments porteurs pour la construction de murs pleins ou creux, ayant 2,3 ou 4 faces vues en matériaux naturels et du béton à 1 'intérieur. The invention thus makes it possible to create load-bearing elements for the construction of solid or hollow walls, having 2,3 or 4 faces seen in natural materials and concrete inside.
Des réservations peuvent y être laissées afin qu'à la mise en oeuvre, on puisse y incorporer du béton armé (armature + béton coulé lors de la mise en oeuvre des éléments composites). Reservations can be left there so that, during implementation, reinforced concrete can be incorporated (reinforcement + concrete poured during the implementation of the composite elements).
Ces éléments peuvent être de différentes dimensions de 20 cm à 3 de long, de 10 cm à 3m de hauteur, d'épaisseur variable de 10 cm à lm. On obtient ainsi, toutes formes de matériaux composites pour la création de murs, linteaux, de poteaux, de couvertines, d'encadrements de porte et fenêtre, de tous éléments de sol, murs, façades pour le batiment et les travaux publics, voirie urbaine, amènagement urbains, trottoirs, places, mobiliers, mais aussi la décoration inrieure. These elements can be of different dimensions from 20 cm to 3 in length, from 10 cm to 3 m in height, of variable thickness from 10 cm to 1 m. We thus obtain all forms of composite materials for the creation of walls, lintels, posts, covers, door and window frames, all floor elements, walls, facades for buildings and public works, urban roads. , urban planning, sidewalks, squares, furniture, but also interior decoration.
En référence à ce dossier l'invention à pour objet un élément de construction à base de matériau naturel granit, pierre ou marbre et de béton caractérisé, en ce qu'il est constitué d'une tranche (I) de fine épaisseur de 10 à 40 mm de matériau naturel sur la face arrière de laquelle est rapporté un film de colle (2) permettant une adhèsion parfaite au béton (3) Fig.2/4
L'association du matériau granit, pierre ou marbre et de béton, se réalise en incorporant dans un moule vibrant (4) une tranche de fine épaisseur et de plusieurs m2 du matériau naturel (I) la face brute recevant l'épaisseur de béton (3) désirée, cette face est rainurée (5) pour un meilleur accrochage du béton au produit naturel fig 1/3.With reference to this file, the invention relates to a building element based on natural granite, stone or marble and concrete material, characterized in that it consists of a thin section (I) of 10 to 40 mm of natural material on the rear side of which is attached a film of adhesive (2) allowing perfect adhesion to the concrete (3) Fig. 2/4
The association of granite, stone or marble and concrete material is achieved by incorporating into a vibrating mold (4) a thin slice of several m2 of natural material (I) the rough face receiving the thickness of concrete ( 3) desired, this face is grooved (5) for better attachment of the concrete to the natural product fig 1/3.
L'assemblage de modules obtenus apres sciage d'une grande surface composite obtenue par assemblage du matériau naturel, granit, pierre ou marbre (I) et de béton (3) permet d'obtenir toute forme de produits composites, allant le matériau naturel, granit, pierre ou marbre et le béton fig 5/6 et fig 7/9 et 8/10. The assembly of modules obtained after sawing a large composite surface obtained by assembling the natural material, granite, stone or marble (I) and concrete (3) makes it possible to obtain any form of composite products, ranging from natural material, granite, stone or marble and concrete fig 5/6 and fig 7/9 and 8/10.
Le matériau composite ainsi obtenu selon l'invention, pemet la réalisation de tout ouvrage, tels qu'ils pourraient être obtenus en utilisant le matériau naturel, granit, pierre ou marbre, de façon traditionnelle avec une économie considérable de matériau naturel, éléments de façades, encadrements de portes et fenêtres, couvertines, pour le bâtiment et les travaux publics et tout usage pour la voirie urbaine. The composite material thus obtained according to the invention, allows the realization of any work, as they could be obtained using natural material, granite, stone or marble, in a traditional way with a considerable saving of natural material, elements of facades. , door and window frames, covers, for building and public works and all uses for urban roads.
Le rainurage (5) effectué sur la partie intérieur (face collée au béton) du matériau naturel(l) accentue la résistance du collage et empèche tout risque de frottement, donc de décollage des deux parties matériau naturel et béton. The grooving (5) carried out on the interior part (face bonded to the concrete) of the natural material (l) accentuates the resistance of the bonding and prevents any risk of friction, therefore of separation of the two parts natural material and concrete.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9511547A FR2734753B1 (en) | 1995-05-11 | 1995-09-28 | COMPOSITE MATERIAL GRANITE, STONE OR MARBLE PLUS CONCRETE |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9505699A FR2734752A1 (en) | 1995-05-11 | 1995-05-11 | Composite granite, stone or marble and concrete slabs |
FR9511547A FR2734753B1 (en) | 1995-05-11 | 1995-09-28 | COMPOSITE MATERIAL GRANITE, STONE OR MARBLE PLUS CONCRETE |
PCT/FR1996/001915 WO1998024976A1 (en) | 1995-05-11 | 1996-12-03 | Composite material of natural stone, granite, or marble and concrete |
Publications (2)
Publication Number | Publication Date |
---|---|
FR2734753A1 true FR2734753A1 (en) | 1996-12-06 |
FR2734753B1 FR2734753B1 (en) | 1997-07-11 |
Family
ID=27253051
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
FR9511547A Expired - Fee Related FR2734753B1 (en) | 1995-05-11 | 1995-09-28 | COMPOSITE MATERIAL GRANITE, STONE OR MARBLE PLUS CONCRETE |
Country Status (1)
Country | Link |
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FR (1) | FR2734753B1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1106587A2 (en) | 1999-12-07 | 2001-06-13 | Henkel KGaA | Composite stone panels |
ES2166702A1 (en) * | 2000-03-16 | 2002-04-16 | Arduengo Amable Fernandez | Piece of covering for construction |
GB2401125B (en) * | 2002-02-07 | 2005-09-28 | Masao Inuzuka | Block having surface layer piece attached thereto |
WO2017051137A1 (en) * | 2015-09-25 | 2017-03-30 | Lafarge | Method for manufacturing a pre-fabricated photovoltaic construction element |
Citations (9)
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GB938901A (en) * | 1961-06-08 | 1963-10-09 | Edgar Gregson | Improvements in tiles for floor covering |
AU6400465A (en) * | 1965-09-14 | 1967-03-16 | Poron Insulation Limited | Building panel |
EP0053092A1 (en) * | 1980-11-24 | 1982-06-02 | Steiner Silidur AG | Method of manufacturing self-supporting slabs and floor slab |
JPS5988384A (en) * | 1982-11-11 | 1984-05-22 | 長月工業株式会社 | Method of bonding stone material and concrete |
FR2536326A1 (en) * | 1982-11-23 | 1984-05-25 | Martin Patrice | Method and device for manufacturing insulating composite panels |
EP0261919A2 (en) * | 1986-09-24 | 1988-03-30 | The Dow Chemical Company | Composite building panel |
GB2243105A (en) * | 1990-03-22 | 1991-10-23 | Regis Peter J | Moulding composite building elements, faced with natural material |
DE4141414A1 (en) * | 1991-11-07 | 1993-05-13 | Schwenk Kg Baustoffwerke E | Producing cement plate clad with natural stone - has stone plate coated with adhesive prior to pouring with cement in mould |
DE4242026A1 (en) * | 1992-12-14 | 1994-06-23 | Heidelberger Zement Ag | Prepn. of composite plate - by vibrating and pressing concrete and quarry stone together in a mould |
-
1995
- 1995-09-28 FR FR9511547A patent/FR2734753B1/en not_active Expired - Fee Related
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB938901A (en) * | 1961-06-08 | 1963-10-09 | Edgar Gregson | Improvements in tiles for floor covering |
AU6400465A (en) * | 1965-09-14 | 1967-03-16 | Poron Insulation Limited | Building panel |
EP0053092A1 (en) * | 1980-11-24 | 1982-06-02 | Steiner Silidur AG | Method of manufacturing self-supporting slabs and floor slab |
JPS5988384A (en) * | 1982-11-11 | 1984-05-22 | 長月工業株式会社 | Method of bonding stone material and concrete |
FR2536326A1 (en) * | 1982-11-23 | 1984-05-25 | Martin Patrice | Method and device for manufacturing insulating composite panels |
EP0261919A2 (en) * | 1986-09-24 | 1988-03-30 | The Dow Chemical Company | Composite building panel |
GB2243105A (en) * | 1990-03-22 | 1991-10-23 | Regis Peter J | Moulding composite building elements, faced with natural material |
DE4141414A1 (en) * | 1991-11-07 | 1993-05-13 | Schwenk Kg Baustoffwerke E | Producing cement plate clad with natural stone - has stone plate coated with adhesive prior to pouring with cement in mould |
DE4242026A1 (en) * | 1992-12-14 | 1994-06-23 | Heidelberger Zement Ag | Prepn. of composite plate - by vibrating and pressing concrete and quarry stone together in a mould |
Non-Patent Citations (1)
Title |
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DATABASE WPI Week 8426, Derwent World Patents Index; AN 84-162533, XP002011633 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1106587A2 (en) | 1999-12-07 | 2001-06-13 | Henkel KGaA | Composite stone panels |
ES2166702A1 (en) * | 2000-03-16 | 2002-04-16 | Arduengo Amable Fernandez | Piece of covering for construction |
GB2401125B (en) * | 2002-02-07 | 2005-09-28 | Masao Inuzuka | Block having surface layer piece attached thereto |
WO2017051137A1 (en) * | 2015-09-25 | 2017-03-30 | Lafarge | Method for manufacturing a pre-fabricated photovoltaic construction element |
FR3041668A1 (en) * | 2015-09-25 | 2017-03-31 | Lafarge Sa | METHOD FOR MANUFACTURING PREFABRICATED AND PHOTOVOLTAIC CONSTRUCTION ELEMENT |
US10882213B2 (en) | 2015-09-25 | 2021-01-05 | Holcim Technology Ltd | Method for manufacturing a pre-fabricated photovoltaic construction element |
Also Published As
Publication number | Publication date |
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FR2734753B1 (en) | 1997-07-11 |
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