FR2705608A1 - Method of manufacturing lightened insulating panels for buildings - Google Patents
Method of manufacturing lightened insulating panels for buildings Download PDFInfo
- Publication number
- FR2705608A1 FR2705608A1 FR9306548A FR9306548A FR2705608A1 FR 2705608 A1 FR2705608 A1 FR 2705608A1 FR 9306548 A FR9306548 A FR 9306548A FR 9306548 A FR9306548 A FR 9306548A FR 2705608 A1 FR2705608 A1 FR 2705608A1
- Authority
- FR
- France
- Prior art keywords
- plaster
- water
- insulating panels
- production
- recycled paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000011505 plaster Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000005192 partition Methods 0.000 claims abstract description 6
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 5
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims abstract description 5
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims abstract description 5
- 235000009120 camo Nutrition 0.000 claims abstract description 5
- 235000005607 chanvre indien Nutrition 0.000 claims abstract description 5
- 239000011487 hemp Substances 0.000 claims abstract description 5
- 239000011230 binding agent Substances 0.000 claims abstract description 3
- 239000000835 fiber Substances 0.000 claims description 12
- 239000000123 paper Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 8
- 239000011325 microbead Substances 0.000 claims description 8
- 239000011152 fibreglass Substances 0.000 claims description 5
- 239000010455 vermiculite Substances 0.000 claims description 5
- 235000019354 vermiculite Nutrition 0.000 claims description 5
- 229910052902 vermiculite Inorganic materials 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 239000010451 perlite Substances 0.000 claims 2
- 235000019362 perlite Nutrition 0.000 claims 2
- 239000011521 glass Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 4
- 239000011806 microball Substances 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
- B28C5/402—Methods
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
- E04B1/90—Insulating elements for both heat and sound slab-shaped
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B2001/742—Use of special materials; Materials having special structures or shape
- E04B2001/746—Recycled materials, e.g. made of used tires, bumpers or newspapers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
- E04B2001/8457—Solid slabs or blocks
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Ceramic Engineering (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Acoustics & Sound (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Abstract
Description
DESCRIPTION
La présente invention concerne un procédé de fabrication de panneau d'isolation thermique et phonique caractérisé par un mélange de fibres de vieux papiers recyclés, fibre de verre, microbilles de polystirène ou perlith vermiculite, chanvre, avec du plâtre à mouler.DESCRIPTION
The present invention relates to a process for manufacturing thermal and sound insulation panel characterized by a mixture of fibers from recycled waste paper, glass fiber, polystyrene microbeads or perlith vermiculite, hemp, with plaster to be molded.
I1 comporte en effet, selon une première caractéristique, la réalisation de panneau isothermique et isophonique pour le batiment. I1 indeed comprises, according to a first characteristic, the production of isothermal and isophonic panel for the building.
SELON DES MODES PARTICULIERS DE REALISATION 10) cas isothermique, il est constitué
- par la fibre de papier recyclé dissolue dans l'eau. ACCORDING TO PARTICULAR EMBODIMENTS 10) isothermal case, it is constituted
- by recycled paper fiber dissolved in water.
- par une fibre de verre très courte
- par des microbilles de polystirène
- par du plâtre à mouler ou de préfabrication
L'ensemble malaxé dans une cuve avec l'eau permet 1' obtention d' une pâte liquide homogène.- by a very short fiberglass
- with polystyrene microbeads
- with plaster to be molded or prefabricated
The whole kneaded in a tank with water allows one to obtain a homogeneous liquid paste.
20) Cas isophonique, il est constitué
- par la fibre de papier recyclé
- par une fibre de verre très courte
- par des microbilles de perlith et vermiculite
- par du chanvre lavé
- par du plâtre à mouler
L'ensemble malaxé dans une cuve avec de l'eau permet l'obtention une pâte liquide homogène.20) Isophonic case, it is made up
- by recycled paper fiber
- by a very short fiberglass
- by microbeads of perlith and vermiculite
- with washed hemp
- by plaster to be molded
The whole mixed in a tank with water makes it possible to obtain a homogeneous liquid paste.
SELON UNE VARIANTE NON IL;LUSTREE
Il y a un troisième cas qui est constitué
- par la fibre de papier recyclé
- par microbilles de perlithe vermiculite
- par un tissu de fibre de verre qui restera apparent sur une face.ACCORDING TO A VARIANT NOT IT; LUSTER
There is a third case which is made up
- by recycled paper fiber
- by microbeads of perlithe vermiculite
- by a fiberglass fabric which will remain visible on one side.
La pâte ou mélange est destinée également à des éléments pour l'enrobage de tuyaux pour l'isolation et protection incendie coulée dans des moules semicirculaires en deux parties. A la pose, les deux parties sont rassemblées, le tuyau se trouvant au milieu.The paste or mixture is also intended for elements for coating pipes for insulation and fire protection poured into semicircular molds in two parts. On installation, the two parts are brought together, the pipe being in the middle.
Le dispositif, selon l'invention, est caractérisé par les fibres de vieux papiers recyclé dissoutes dans lteau devenant le liant entre les autres matériaux décrits plus haut. The device according to the invention is characterized by the fibers of recycled waste paper dissolved in water becoming the binder between the other materials described above.
Dans le brevet n" 152 0699 B 28b/E04 I1 était nécessaire d'effectuer trois opérations de gachage différentes
- 1" plâtre,
- 20 isolant
- 3 plâtre.In patent No. 152 0699 B 28b / E04 I1 it was necessary to carry out three different mixing operations
- 1 "plaster,
- 20 insulation
- 3 plaster.
I1 était difficile de mélanger des matériaux de densité différentes. Tandis que le présent procédé permet une seule opération de gachage, la fibre fine du papier devient le régulateur du mélange. Le but recherché c'est le mélange homogène pour que l'isolation soit efficace. It was difficult to mix materials of different densities. While the present process allows a single mixing operation, the fine fiber of the paper becomes the regulator of the mixture. The goal is the homogeneous mixture so that the insulation is effective.
Le brevet 2054019, dans sa description, cherchait surtout une armature et le renforcement des éléments en plâtre ou carreaux de plâtre.Patent 2054019, in its description, sought above all a reinforcement and the reinforcement of plaster or plaster tile elements.
Tandis que dans le présent procédé, le but recherché est l'isolation thermique et phonique et surtout la légèreté pour en faciliter la maniabilité de la mise en oeuvre.While in the present process, the aim sought is thermal and sound insulation and above all lightness to facilitate the maneuverability of the implementation.
La généralité de fabrication est constituée par une cuve avec de l'eau à capacité déterminée. Introduction par volume des fibres papier, fibre de verre isolant microbilles adjuvant et plâtre. Le tout sera malaxé par un mélangeur agitateur mécanique.The general production is made up of a tank with water of determined capacity. Introduction by volume of paper fibers, insulating microbead adjuvant glass fiber and plaster. The whole will be kneaded by a mechanical agitator mixer.
La pâte liquide obtenue est versée dans des moules à plat ou à la verticale.The liquid paste obtained is poured into molds flat or vertically.
Premièrement
Les moules à plats sont des tables en marbre ou autres ceinturées par des profils matrices tenons et mortaises articulés ou sans tenons et mortaises.First
The flat molds are marble or other tables surrounded by articulated tenon and mortise matrix profiles or without tenons and mortises.
Lorsque la pâte se solidifie ou que la prise est faite, le moule s'ouvre et ainsi on extrait le panneau.When the dough solidifies or the setting is made, the mold opens and thus the panel is extracted.
La dimension est de 1,20 X 0,80 pour faux plafonds et doublages - Epaisseur de 2 à 25 millimètres ou plus. Les tenons et mortaises assureront à la pose la planimétrie et la facilité de montage de la mise en oeuvre.The dimension is 1.20 X 0.80 for false ceilings and linings - Thickness from 2 to 25 millimeters or more. The tenons and mortises will ensure the installation planimetry and ease of assembly of the implementation.
Deuxièmement
Pour les cloisons, les moules sont caractérisés par deux éléments en métal chromé ou polyester renforcé à la vertical et ceinturé par profil tenon mortaise articulé. Les dimensions sont de 0,60 x 0,80, deux éléments au m2, épaisseur de 5 à 10 cm.Secondly
For the partitions, the molds are characterized by two elements in chromed metal or polyester reinforced vertically and surrounded by an articulated mortise tenon profile. The dimensions are 0.60 x 0.80, two elements per m2, thickness of 5 to 10 cm.
La pose se réalise
- pour le plafond par un système traditionnel plâtre et filasse "polochons" sur structure bois cloué ou sur structure métallique à visser
- pour les cloisons par emboitement à la colle à base de plâtre.The pose is carried out
- for the ceiling by a traditional plaster and tow "duffel" system on a nailed wooden structure or on a metal structure to be screwed
- for partitions by interlocking with plaster-based glue.
Finition plâtre fin, colle bande enduit de finition.Fine plaster finish, glue, coated plaster.
Le poids du panneau est réduit de 50 % par rapport au traditionnel.The weight of the panel is reduced by 50% compared to the traditional one.
L'intérêt de ce matériau est la légèreté, l'isolation, l'incombustibilité, la sécurité et le confort.The interest of this material is lightness, insulation, incombustibility, safety and comfort.
Aspect des panneaux isolants pour plafond comporte : une face lisse, l'autre brute, ou deux faces lisses pour les cloisons. Appearance of ceiling insulating panels includes: one smooth side, the other rough, or two smooth sides for partitions.
L'ensemble de l'exposé ci-dessus n'est pas restrictif ni limitatif et me réserve le droit d'apporter des additifs ultérieurs.The whole of the presentation above is neither restrictive nor limiting and reserves the right to add later additives.
Le dispositif du procédé est particulièrement destiné à la réalisation de panneaux pour la construction de faux plafond, doublage, cloisons par extension pour coquilles d'enrobage des tuyaux pour le batiment. The device of the method is particularly intended for the production of panels for the construction of false ceilings, doubling, partitions by extension for shells for coating pipes for the building.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9306548A FR2705608A1 (en) | 1993-05-26 | 1993-05-26 | Method of manufacturing lightened insulating panels for buildings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9306548A FR2705608A1 (en) | 1993-05-26 | 1993-05-26 | Method of manufacturing lightened insulating panels for buildings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| FR2705608A1 true FR2705608A1 (en) | 1994-12-02 |
Family
ID=9447638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| FR9306548A Withdrawn FR2705608A1 (en) | 1993-05-26 | 1993-05-26 | Method of manufacturing lightened insulating panels for buildings |
Country Status (1)
| Country | Link |
|---|---|
| FR (1) | FR2705608A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2727675A1 (en) * | 1994-12-01 | 1996-06-07 | Carlucci Pierre Antoine | Compsns. for making insulating materials |
| FR2746829A1 (en) * | 1996-03-28 | 1997-10-03 | Pittsburgh Corning France | Thermally and acoustically insulated building wall |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1095187B (en) * | 1958-07-24 | 1960-12-15 | Ver Baustoffwerke Bodenwerder | Fire retardant building board |
| FR2213249A1 (en) * | 1973-01-09 | 1974-08-02 | Grace W R Ltd | |
| DE3243573A1 (en) * | 1982-11-25 | 1984-05-30 | Rigips GmbH, 3452 Bodenwerder | Water-containing plaster mixture having a base of gypsum and other aggregates |
| EP0173351A2 (en) * | 1984-08-30 | 1986-03-05 | Bison-Werke Bähre & Greten GmbH & Co. KG | Process for making shaped gypsum articles, especially boards |
| WO1991005744A1 (en) * | 1989-10-12 | 1991-05-02 | Georgia-Pacific Corporation | Gypsum-containing fire-resistant structural fiberboard |
| WO1993004007A1 (en) * | 1991-08-13 | 1993-03-04 | Boral Australian Gypsum Limited | Water-resistant building material |
-
1993
- 1993-05-26 FR FR9306548A patent/FR2705608A1/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1095187B (en) * | 1958-07-24 | 1960-12-15 | Ver Baustoffwerke Bodenwerder | Fire retardant building board |
| FR2213249A1 (en) * | 1973-01-09 | 1974-08-02 | Grace W R Ltd | |
| DE3243573A1 (en) * | 1982-11-25 | 1984-05-30 | Rigips GmbH, 3452 Bodenwerder | Water-containing plaster mixture having a base of gypsum and other aggregates |
| EP0173351A2 (en) * | 1984-08-30 | 1986-03-05 | Bison-Werke Bähre & Greten GmbH & Co. KG | Process for making shaped gypsum articles, especially boards |
| WO1991005744A1 (en) * | 1989-10-12 | 1991-05-02 | Georgia-Pacific Corporation | Gypsum-containing fire-resistant structural fiberboard |
| WO1993004007A1 (en) * | 1991-08-13 | 1993-03-04 | Boral Australian Gypsum Limited | Water-resistant building material |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2727675A1 (en) * | 1994-12-01 | 1996-06-07 | Carlucci Pierre Antoine | Compsns. for making insulating materials |
| FR2746829A1 (en) * | 1996-03-28 | 1997-10-03 | Pittsburgh Corning France | Thermally and acoustically insulated building wall |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| ST | Notification of lapse |