FR2598667A1 - METHOD FOR MANUFACTURING COMPONENTS OF A STEERING COLUMN AND VEHICLE AND COMPONENT THUS OBTAINED - Google Patents

METHOD FOR MANUFACTURING COMPONENTS OF A STEERING COLUMN AND VEHICLE AND COMPONENT THUS OBTAINED Download PDF

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Publication number
FR2598667A1
FR2598667A1 FR8706868A FR8706868A FR2598667A1 FR 2598667 A1 FR2598667 A1 FR 2598667A1 FR 8706868 A FR8706868 A FR 8706868A FR 8706868 A FR8706868 A FR 8706868A FR 2598667 A1 FR2598667 A1 FR 2598667A1
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France
Prior art keywords
steering column
component
fork
manufacturing
vehicle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR8706868A
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French (fr)
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FR2598667B1 (en
Inventor
Michael Thomas Hancock
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Timken US LLC
Original Assignee
Torrington Co
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Publication date
Application filed by Torrington Co filed Critical Torrington Co
Publication of FR2598667A1 publication Critical patent/FR2598667A1/en
Application granted granted Critical
Publication of FR2598667B1 publication Critical patent/FR2598667B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/16Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
    • F16D3/26Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected
    • F16D3/38Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected with a single intermediate member with trunnions or bearings arranged on two axes perpendicular to one another
    • F16D3/382Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected with a single intermediate member with trunnions or bearings arranged on two axes perpendicular to one another constructional details of other than the intermediate member
    • F16D3/387Fork construction; Mounting of fork on shaft; Adapting shaft for mounting of fork

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Steering Controls (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

D'APRES CE PROCEDE, ON COULE LE COMPOSANT SELON LA METHODE DE MOULAGE EN CARAPACE. LE COMPOSANT PEUT ETRE CONSTITUE NOTAMMENT PAR LA PIECE PRINCIPALE DE LA COLONNE DE DIRECTION, PAR UN TUBE COULISSANT PORTANT A UNE EXTREMITE LES BRAS 1 D'UNE FOURCHE DE JOINT UNIVERSEL ET PRESENTANT INTERIEUREMENT DES CANNELURES 2 FORMEES PAR BROCHAGE A LA SUITE DE LA COULEE, OU PAR UN ADAPTATEUR ENTRANT DANS UNE TELLE COLONNE DE DIRECTION.ACCORDING TO THIS PROCESS, THE COMPONENT IS CAST ACCORDING TO THE SHELL MOLDING METHOD. THE COMPONENT MAY BE CONSTITUTED IN PARTICULAR BY THE MAIN PART OF THE STEERING COLUMN, BY A SLIDING TUBE CARRYING AT ONE END THE ARMS 1 OF A UNIVERSAL GASKET FORK AND INTERNALLY PRESENTING RIBBLES 2 SHAPED BY PINCHING FOLLOWING THE CASTING, OR BY AN ADAPTER ENTERING SUCH A STEERING COLUMN.

Description

Jusqu'à présent, Les pièces de colonnes de direction, telles que desSo far, parts of steering columns, such as

joints universels, des fourches et adaptateurs pour ces joints et des tubes canneles, sont produites par forgeage ou emboutissage. De telles pièces ont également été fabriquées par moulage en sable classique. Ces procédés connus demandent généralement toute une série d'usinages après le forgeage ou la coulée. L'emboutissage implique des coûts élevés pour l'outillage et la matière. Par exemple, dans le cas d'une fourche et d'un adaptateur pour un joint universel, 10 utilisable notamment dans une colonne de direction à joints universels et à coulissementpermettant divers réglages de position du volant, il faut usiner plusieurs trous, tels que celui devant recevoir l'extrémité d'un tube cannelé, un trou pour un boulon de  universal joints, forks and adapters for these joints and grooved tubes, are produced by forging or stamping. Such parts have also been produced by conventional sand molding. These known methods generally require a whole series of machining operations after forging or casting. Stamping involves high costs for tooling and material. For example, in the case of a fork and an adapter for a universal joint, usable in particular in a steering column with universal joints and sliding allowing various adjustments of position of the steering wheel, it is necessary to machine several holes, such as that to receive the end of a grooved tube, a hole for a bolt

serrage, de même qu'une fente pour ce boulon.  tightening, as well as a slot for this bolt.

Un arbre de direction classique pour camion est habituellement réalisé sous forme d'un tube forgé avec un alésagecannelé obtenu  A conventional steering shaft for a truck is usually made in the form of a forged tube with a channeled bore obtained

par usinage dans la masse.by mass machining.

L'un des buts de la présente invention est de faciliter la fabrication des composants décrits ci-dessus, avec un minimum  One of the aims of the present invention is to facilitate the manufacture of the components described above, with a minimum

d'usinages et en utilisant des modèles d'un coût relativement bas.  and using relatively low cost models.

Un procédé qui n'a pas encore été essayé jusqu'à présent, pour ce qui concerne la fabrication des composants indiqués cidessus, est le procédé de moulage en carapace, selon lequel on forme un moule réfractaire rigide, poreux et autoporteur par mou25 lage de sable, mélangé avec des matières plastiques ou une résine thermodurcissables, dans un modèle métallique préchauffé, suivi  A process which has not yet been tried so far, with regard to the manufacture of the components indicated above, is the shell molding process, according to which a rigid, porous and self-supporting refractory mold is formed by molding of sand, mixed with plastics or thermosetting resin, in a preheated metallic model, followed

d'un durcissement complet par polymérisation.  complete curing by polymerization.

La présente invention apporte par conséquent un procédé pour fabriquer un composant d'une colonne de direction de véhicule, qui 30 consiste à produire le composant par coulée, en utilisant un procédé  The present invention therefore provides a method for manufacturing a component of a vehicle steering column, which comprises producing the component by casting, using a method

de moulage en carapace.shell molding.

Les produits auxquels ce procédé de fabrication est applicable sont, notamment, la colonne de direction elle-même, un joint universel ou joint de cardan pour une colonne de direction, une four35 che pour un tel joint, ainsi qu'un adaptateur destiné à être utilisé 15 '25 35  The products to which this manufacturing process is applicable are, in particular, the steering column itself, a universal joint or universal joint for a steering column, a fork 35 for such a joint, as well as an adapter intended to be used 15 '25 35

sur un accouplement en caoutchouc pour un tel joint. La colonne de direction produite par le procédé selon l'invention peut se présenter également sous forme d'un tube cannelé.  on a rubber coupling for such a seal. The steering column produced by the method according to the invention can also be in the form of a grooved tube.

Afin de mieux faire comprendre l'invention et pour montrer de quelle manière elle peut être mise en oeuvre, il y a lieu de se référer, pour la description qui va suivre, donnée à titre d'exemple, au dessin annexé, sur lequel:  In order to better understand the invention and to show how it can be implemented, reference should be made, for the description which follows, given by way of example, to the appended drawing, in which:

- la figure 1 est une vue de côté d'un tube coulissant d'une colonne de direction; - la figure 2 est une coupe axiale partielle du tube de figure 1; - la figure 3 est la vue de côté de la fourche d'un joint universel faisant partie d'une colonne de direction; - la figure 4 est une vue en bout de la fourche de figure 3; - la figure 5 est une vue en bout d'un adaptateur de la colonne de direction; et  - Figure 1 is a side view of a sliding tube of a steering column; - Figure 2 is a partial axial section of the tube of Figure 1; - Figure 3 is the side view of the fork of a universal joint forming part of a steering column; - Figure 4 is an end view of the fork of Figure 3; - Figure 5 is an end view of an adapter of the steering column; and

- la figure 6 est une vue en plan de cet adaptateur.  - Figure 6 is a plan view of this adapter.

Les figures 1 et 2 montrent un tube coulissant qui a été coulé selon le procédé de moulage en carapace. Deux bras d'une fourche 1, faisant partie d'un joint universel, sont formés d'un seul tenant, lors du moulage, à une extrémité du tube. Après la coulée, il suffit de réaliser, par brochage, des cannelures 2 à développante pour compléter l'alésage cannelé.  Figures 1 and 2 show a sliding tube which was cast using the shell molding process. Two arms of a fork 1, forming part of a universal joint, are formed in one piece, during molding, at one end of the tube. After casting, it suffices to make, by broaching, involute grooves 2 to complete the grooved bore.

Les figures 3 et 4 montrent une fourche de joint universel et les figures 5 et 6 montrent un adaptateur pour une application typique à un arbre de direction.Cette fourche et cet adaptateur sont également coulés selon le procédé de moulage en carapace, avec formation, lors du moulage, d'un trou -pré-dentelé 3 dans la fourche, de même que, à la fois dans la fourche et dans l'adaptateur, d'un trou 4 et d'une fente 5 pour un boulon de serrage. Les trous 3 et 4 et la fente 5 doivent être usinés ensuite selon des procédés classiques, mais il y a de nombreuses autres surfaces, sur toutes les pièces illustrées, qu!il n'est plus nécessaire d'usiner à la suite de la coulée en carapace, alors qu'un tel usinage était nécessaire selon les procédés conventionnels.  Figures 3 and 4 show a universal joint fork and Figures 5 and 6 show an adapter for a typical application to a steering shaft. This fork and this adapter are also cast using the shell molding process, with formation, during molding, a pre-serrated hole 3 in the fork, as well as, both in the fork and in the adapter, a hole 4 and a slot 5 for a tightening bolt. The holes 3 and 4 and the slot 5 must then be machined according to conventional methods, but there are many other surfaces, on all of the parts illustrated, which it is no longer necessary to machine after casting. in shell, while such machining was necessary according to conventional methods.

Le procédé de fabrication selon L'invention est applicable aussi à des composants de colonnes de direction qui ne doivent pas être produits en grandes quantités puisque Les modèles employés pour le moulage sont relativement bon marché.  The manufacturing method according to the invention is also applicable to components of steering columns which must not be produced in large quantities since the models used for molding are relatively inexpensive.

Claims (10)

REVENDICATIONS 1. Procédé pour fabriquer un composant d'une colonne de direction pour un véhicule, caractérisé en ce que l'on coule le composant  1. Method for manufacturing a component of a steering column for a vehicle, characterized in that the component is poured selon la méthode de moulage en carapace.  according to the shell molding method. 2. Procédé selon la revendication 1, appliqué à la fabrication  2. Method according to claim 1, applied to manufacturing de la colonne de direction elle-même ou de son composant principal.  of the steering column itself or its main component. 3. Procédé selon la revendication 1 ou 2, dans lequel on réalise une extrémité de la colonne sous forme d'un tube coulissant pourvu d'une fourche (1) d'un joint universel et de cannelures à 10 développante (2) formées par brochage, après la coulée, à ladite  3. Method according to claim 1 or 2, in which one end of the column is produced in the form of a sliding tube provided with a fork (1) with a universal joint and involute grooves (2) formed by broaching, after casting, to said extrémité près de la fourche (1).  end near the fork (1). 4. Procédé selon la revendication 1, appliqué à la fabrication  4. Method according to claim 1, applied to manufacturing d'un joint universel pour colonne de direction.  a universal joint for steering column. 5. Procédé selon la revendication 1, appliqué à la fabrication 15 de la fourche (1) de joint universel d'une colonne de direction.  5. Method according to claim 1, applied to the manufacture of the fork (1) for the universal joint of a steering column. 6. Procédé selon la revendication 5, dans lequel on forme un  6. Method according to claim 5, in which a trou pré-dentelé (3) dans la fourche pendant la coulée de celle-ci.  pre-serrated hole (3) in the fork during casting. 7. Procédé selon la revendication 1, appliqué à la fabrication  7. Method according to claim 1, applied to manufacturing d'un adaptateur destiné à être utilisé sur un accouplement en 20 caoutchouc pour une colonne de direction.  of an adapter for use on a rubber coupling for a steering column. 8. Procédé selon la revendication 4, 5, 6 ou 7, dans lequel on forme, pendant le moulage, un trou (4) pour un boulon de serrage  8. The method of claim 4, 5, 6 or 7, wherein there is formed, during molding, a hole (4) for a clamping bolt dans le composant.in the component. 9. Procédé selon la revendication 4, 5, 6, 7 ou 8, dans lequel 25 on forme, pendant le moulage, une fente (5) pour un boulon de serrage dans le composant.  9. The method of claim 4, 5, 6, 7 or 8, wherein a slot (5) is formed during molding for a tightening bolt in the component. 10. Composant d'une colonne de direction pour un véhicule, caractérisé en ce qu'il est fabriqué par le procédé selon l'une  10. Component of a steering column for a vehicle, characterized in that it is manufactured by the method according to one quelconque des revendications précédentes.  any of the preceding claims.
FR8706868A 1986-05-16 1987-05-15 METHOD FOR MANUFACTURING COMPONENTS OF A STEERING COLUMN AND VEHICLE AND COMPONENT THUS OBTAINED Expired - Lifetime FR2598667B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8612029A GB2190317B (en) 1986-05-16 1986-05-16 Method of making components of a vehicle steering column

Publications (2)

Publication Number Publication Date
FR2598667A1 true FR2598667A1 (en) 1987-11-20
FR2598667B1 FR2598667B1 (en) 1990-12-21

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FR8706868A Expired - Lifetime FR2598667B1 (en) 1986-05-16 1987-05-15 METHOD FOR MANUFACTURING COMPONENTS OF A STEERING COLUMN AND VEHICLE AND COMPONENT THUS OBTAINED

Country Status (5)

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JP (1) JPS6326236A (en)
BR (1) BR8702488A (en)
DE (1) DE3715834A1 (en)
FR (1) FR2598667B1 (en)
GB (1) GB2190317B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2160482B1 (en) * 1999-03-23 2002-07-01 Castellon Melchor Daumal SPECIAL REINFORCEMENT SYSTEM FOR THE ROLLING OF BEARINGS IN THE BOARDS OF UNION CARDAN.
US9486856B2 (en) * 2014-12-02 2016-11-08 Mcconway & Torley, Llc System and method for manufacturing railcar yokes
CN107408544B (en) 2015-02-03 2019-09-13 塞林克公司 The system and method that can be transmitted with electric energy for combined hot

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4213351A (en) * 1977-03-21 1980-07-22 Rowlinson James S Steering shaft and flange and method of making same
EP0074625A1 (en) * 1981-09-11 1983-03-23 Georg Fischer Aktiengesellschaft Cast joint head for a cardan shaft

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49118619A (en) * 1973-03-15 1974-11-13

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4213351A (en) * 1977-03-21 1980-07-22 Rowlinson James S Steering shaft and flange and method of making same
EP0074625A1 (en) * 1981-09-11 1983-03-23 Georg Fischer Aktiengesellschaft Cast joint head for a cardan shaft

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
FOUNDRY TRADE JOURNAL *

Also Published As

Publication number Publication date
GB8612029D0 (en) 1986-06-25
FR2598667B1 (en) 1990-12-21
GB2190317B (en) 1990-01-10
DE3715834A1 (en) 1987-11-19
BR8702488A (en) 1988-02-23
GB2190317A (en) 1987-11-18
JPS6326236A (en) 1988-02-03

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