FI65721B - ANORDING FOER FOERSKAERNING AV PLAOTBAND VID TILLVERKNING AV SPIRALSLAGNA ROER T EX FOER VENTILATION - Google Patents

Description

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jBjft M (11) UTLÄCCNINGSSKIUFT 6 5 721 C (* 5) Patent granted 10 07 1904 Patent meddelat - (51) Kv.Hu/lM.a.3 B 23 D 25/00, B 21 C 37/12 FINLAND —FINLAND (21) —P «t * nc *» eekiil0f 790131 * (22) H * k * mJ * piivi — Awdtailnpdf 16.01.79 '(23) AHuipaM — GIMihMMtag 16.01.79 (41) Tnllut iulklMlid - ftlhrtt off «KNg 18.07 .79

Patent and Register LawJitu · ........______________________________

Patant och ragietaratyralean '' Amaiaii utfajdodi30.03.84 (32) (33) (31) Fyydtty «uotk-« B> c »d prtockt 17.01.78

Sweden-Sweden (SE) 7800535 "2 (71) Oy Nokia Ab, PO Box 419, FI-00101 Helsinki 10, Finland-Finland (FI) (72) Karl Filip Vennerström, Stockholm, Sweden-Sweden (SE) (74) Oy Kolster Ab (54) Apparatus for pre-cutting sheet metal, for example in the manufacture of helically wound pipes for ventilation - Anordning för förskär-Ning av plätband vid tillverkning av spiralslagna rör, t.ex. för vent i1 at ion

Modern pipe manufacturing is largely made of long sheet metal strips. These are lipsticked, for example, with a simple lip.i on one side and with a double lip on the other side. The strip then enters the pipe winding part of the machine, where the lips of the sheet metal strip are pressed together and strengthened as much as possible, for example by tin soldering or welding. This results in a uniform, long tube with no longitudinal seams and which is then cut to the desired lengths.

With this method, pipes with different diameters and different material thicknesses can be made from different materials such as stainless or galvanized sheet.

A very large part of the pipes are made of thin galvanized sheet. These pipes are mainly used as ventilation drums.

Studies have been conducted on the noise problems that arise when cutting such pipes. As an example, when venting drums with a diameter of 2,657,214,400 nun with a fine-toothed blade, an ear-cutting sound is produced in the noise range of 110-120 dB A as the blade travels at a high speed inside a slowly rotating drum. The sound lasts for about a minute and is repeated about 20 times / hour depending on the pipe lengths to be made.

The industry has made great efforts to solve this noise problem, especially since the authorities have set a noise limit of 85 dB A. The best noise reduction to date has been 10 dB A, which has been achieved by coating the walls and ceilings with an absorbent material. This is a rather expensive noise reduction method which, as you can see, gives a poor result.

A further disadvantage of this cutting method is that the speed of the machine must be greatly reduced during the cutting itself, so that the power of the machine can be put to a very poor advantage.

It is therefore an object of the present invention to provide an apparatus for producing helically wound tubes of the desired length continuously and at full power and without noise problems.

The invention therefore relates to a device for continuously producing helically wound tubes from a sheet strip fed as a unitary web, comprising a feeding device, a cutting device with cutting knives and a die for cutting cut marks on the sheet strip for knives to cut pipe blanks and equipment for pipe winding and jointing. Device according to the invention, characterized in that the cutting device consists of an upper, used roller knife and a lower, freely rotating, round, substantially horizontal counter-knife arranged on a table rotating with respect to the direction of movement of the disc strip the angle against the direction of movement of the plate strip before cutting is adjustable by means of a rotating table according to the diameter of the pipe in question in each case, in order to obtain straight ends known per se.

In particular, when stainless pipes are made from certain sheet materials, the pipes are made without lips, but instead the edges of the 65721 strip are welded together. In this case, it may be more appropriate to use a cutter instead of the above-mentioned knives. Angle adjustment and blade transfer during cutting are performed in the same way as when using roller knives.

Thus, with the device according to the invention, the plate strip is cut or cut before it enters the pipe winding machine. This cutting takes place in such a way that the manufacture of the pipes does not require any additional machining steps. The plate strip is cut at an angle that is adapted to the diameter of the finished pipe. If, for example, a 140 mm wide sheet strip is used to make pipes with a diameter of 400 mm, the sheet must be cut at an angle of 7 °, which gives a 1256 mm long cut.

It is known per se from DE-A-2 001 880 to cut a sheet strip obliquely to obtain a straight end in a wound pipe, but that publication does not disclose a practical device for performing the cut, nor does it touch on the cut arrangement for pipe cutters of different sizes.

The device according to the invention will now be described in more detail in connection with an exemplary embodiment and in connection with the accompanying drawings, in which Figure 1 shows a schematic view, Figure 2 a side view and Figure 3 a top view of a pre-cutting device.

The plate strip 1 is guided to a pre-cutting device 2, which makes a cut 3 at an angle which depends on the diameter of the finished pipe. The cut 3 is made by a vertical roller knife 4. This is located on a shaft 5 driven by a steplessly adjustable motor 6. Two conventional spacer sleeves 7 and 8 are used to adjust and fasten the roller knife 4 to the shaft 5. The shaft 5 is supported in a known manner by two supports 9 and 10 with bearing housings and tapered roller bearings. The plate strip guide devices 11 and 12, e.g. pairs of rollers, may be arranged in front of and behind the pre-cutting device 2. In order for the knife to start cutting at exactly the right place, some kind of marking 13 must be made on the plate tape. This can be done, for example, with a punch placed somewhere before the pre-cutting device. This marking is suitably made into a triangle, the short side of which is at right angles to the edge of the plate and which is as wide as the lip to be made later. The inclination of the long side against the triangular mark 13 4 65721 must be the same angle as the angle at which the plate is cut.

Because the punch is made equal to the width of the lip, no free plate tip is formed at the end of the tube. Such a tip is obtained whenever the coiled, liped tubes are cut at one end if the lip is cut obliquely. This tip, which can easily cause personal injury during handling, has therefore hitherto been cut off by hand.

When machining rigid plates, one or both control devices may be omitted because the rollers used for frosting receive the plate directly after the pre-cutting device.

As can be seen from Fig. 2, the plate strip 1 is cut by a roller knife 4 in cooperation with a counter-knife 20 to be raised and lowered, which is inclined by about 1 ° against the horizontal. The roller knife 4 is also provided with a ring 21 of a wear-resistant polymeric material, e.g. to press the Adiprene plate down against the counter-knives 20 during cutting. During the cutting phase, the roller knife acts edge to edge with the counter knife. As the roller knife cuts the plate, the counter-knife rotates with the plate and possibly in this way an oblique cut.

The roller knife thus tilts about 1 ° from the horizontal, and the cut is made against the uppermost side. The plate only touches this side and otherwise runs free of the counter-knife. The blade of the counter-knife 20 is given a rear angle of about 2 °, due to which it tilts by about 1 ° from the steel of the vertical roller knife 4. The blade of the counter-knife 20 is further made such that the cut plate can be pressed down under the counter-knife by means of the ring 21.

The supports 9 and 10, which together with the shaft 5 form a frame for the roller knives 4, are located on a pivoting table 22. The table 22 has four arcuate holes 23-26 by means of which the table can be fastened with bolts 27-30 in the base plate 31, see Fig. 3. A counter-knife is attached to a pneumatic cylinder or a hydraulic cylinder 32, by means of which it can be raised and lowered. This cylinder is in turn fixed to the base plate 31. In order to be able to turn the table 22, a self-lubricating plain bearing 33 is arranged between the cylinder and the table.

5,65721

The base plate 31 is fixed by four ball guides 34-37 to two ground shafts 38 and 39. On these two axes, the base plate with its entire cutting devices can be moved laterally. The shafts are attached to two end plates 40 and 41, which in turn are fitted to a frame supporting the cutting device. A device is arranged on the second end plate, e.g. plate 41, which moves the cutting device laterally.

This feed and return movement can take place in different ways. This can be done, for example, by means of a hydraulic cylinder, which can then control both the cutting and the return of the device, or if the movement of the plate controls the cutting, by means of a device which quickly returns the cutting device, e.g. by some kind of spring or pneumatic cylinder. The side feed can also be performed with a screw.

Figure 2 shows the device provided with a hydraulic cylinder 42, the piston 43 of which is connected to the base plate 31 by a joint 44, e.g. flat steel.

According to a preferred embodiment, the lateral movement of the knife 4 is controlled by the movement of the plate and the rotation of the knife itself, while the return movement can be effected by means of a spring or other suitable device.

Before guiding the plate strip to the cutting device, it is suitably provided with markings or openings at the beginning of the blades, e.g. by means of a punch on a column-base. When the marking reaches the roller knife 4, this starts while the counter-knife 20 is raised to the cutting position. The counter-knife can be made of carbide so that it can withstand wear.

The knives are fed laterally during cutting as the plate travels on a fixed track. This is accomplished by the plate sliding slightly obliquely against the set counter-knives 20 which rotate with it. The cutting is facilitated by a polymer ring 21 made of, for example, Adiprene, which presses the plate down under a counter-knife made with a certain pitch, as already mentioned above.

In order to obtain straight end edges in the finished pipes, the cutting angle must be adapted to the diameter of the finished pipe. The larger the diameter, the smaller the cutting angle. The angle adjustment is performed by means of a rotating table 22. The bolts are removed and the table is turned in the arcuate holes, after which the bolts are tightened.

The pivoting table may also suitably be provided with an angle scale which is graduated directly into "pipe diameters" and which has a pointer, so that the cutting device can be adjusted directly for the diameter of the pipe to be manufactured.

After each cut, the counter-knives 20 are lowered so that both knives are separated from the track of the plate and can return to the starting position. This return movement can be accomplished in many different ways, depending in part on how the knives are fed during the cutting phase. If the supply is by means of a screw, a hydraulic cylinder or the like, the return is suitably effected by the same device. If the movement of the plate controls the feed of the vertical knife 4, the return can take place, for example, by means of a spring.

During the cutting of the plate strip, the rear end of the pipe and the front end of the next pipe are formed at the same time. The tubes are wound continuously and come out of the machine one at a time immediately connected to each other. This allows the machine to run at full power at all times. Compared to previous manufacturing methods, this is a significant improvement.

As can be seen in Figure 2, the edge which will be the leading edge of the tube as the tube comes out of the tube winding machine deforms a few millimeters inwards, which is very advantageous when the tubes are extended by pushing them into each other.

Not only has the device according to the invention reduced the noise level, but the source of the noise has in fact been completely eliminated.

The noise reduction of 10 dB A achieved so far by the insulation of the machine rooms is many times more expensive than the cost of the device according to the present invention, which device is almost silent with respect to the cut itself.

Claims (7)

7 65721 A machine for continuously making helically wound tubes from a sheet strip fed as a unitary web, comprising a feeder, a cutting device with cutting knives and a punch for forming cut marks on the sheet strip for knives to cut pipe blanks into tubes of the desired length and devices for winding and joining the pipe, characterized in that the cutting device (2) consists of an upper, used roller knife (4) and a lower, freely rotating, round, substantially horizontal counter-knife (20), the knives being arranged on the plate strip (1) on a rotating table (22) and adapted to move across the plate strip (1) at right angles to the direction of movement, the angle of the upper knife against the direction of movement of the plate web before cutting being adjustable by the rotating table according to the diameter of the pipe in question. to provide straight pipe ends. Machine according to claim 1, characterized in that the counter-knife (20) is arranged with an inclination of about 1 ° against the horizontal so that it can rotate with the movement of the plate web, the highest point of the counter-knife being located at the cutting point. Machine according to Claims 1 and 2, characterized in that the lateral movement of the knives is effected by a hydraulic cylinder (42). Machine according to Claims 1 and 2, characterized in that the lateral movement is effected by a screw. Machine according to Claims 1 and 2, characterized in that the lateral movement is caused by the movement of the plate and in that the return of the knives (4, 20) takes place, for example, by means of a spring. Machine according to Claims 1 to 5, characterized in that the upper knife (4) can be adjusted to different angles by means of a pivoting table (22) with four arcuate, elongate holes (23-26) for fixing the table (22) to the desired angle with four bolts. (27-30). Machine according to Claims 1 to 6, characterized in that the turntable is provided with an angle scale and an indicator for adjusting the cutting device according to the desired pipe diameter. 9 65721