FI104241B - Method and device for equipping a glass pane with a frame of thermoplastic elastomer - Google Patents
Method and device for equipping a glass pane with a frame of thermoplastic elastomer Download PDFInfo
- Publication number
- FI104241B FI104241B FI934261A FI934261A FI104241B FI 104241 B FI104241 B FI 104241B FI 934261 A FI934261 A FI 934261A FI 934261 A FI934261 A FI 934261A FI 104241 B FI104241 B FI 104241B
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- glass
- mold
- robot
- extruder
- thermoplastic elastomer
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/30—Details of blowing glass; Use of materials for the moulds
- C03B9/40—Gearing or controlling mechanisms specially adapted for glass-blowing machines
- C03B9/41—Electric or electronic systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10293—Edge features, e.g. inserts or holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/001—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/022—Melting the material to be shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/042—Feeding of the material to be moulded, e.g. into a mould cavity using dispensing heads, e.g. extruders, placed over or apart from the moulds
- B29C31/044—Feeding of the material to be moulded, e.g. into a mould cavity using dispensing heads, e.g. extruders, placed over or apart from the moulds with moving heads for distributing liquid or viscous material into the moulds
- B29C31/045—Feeding of the material to be moulded, e.g. into a mould cavity using dispensing heads, e.g. extruders, placed over or apart from the moulds with moving heads for distributing liquid or viscous material into the moulds moving along predetermined circuits or distributing the material according to predetermined patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
- B29C48/155—Partial coating thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J10/00—Sealing arrangements
- B60J10/70—Sealing arrangements specially adapted for windows or windscreens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0056—Biocompatible, e.g. biopolymers or bioelastomers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Measurement Of Radiation (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
- Measuring Pulse, Heart Rate, Blood Pressure Or Blood Flow (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Paper (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
Description
4 1042414,104,241
Menetelmä ja laite lasin varustamiseksi termoplastista elastomeeriä olevalla kehyksellä • 5 Tämä keksintö koskee menetelmää lasin, erityisesti autonlasin, varustamiseksi termo plastista elastomeeriä olevalla profiloidulla elimellä kuumennettavan suulakepään avulla, johon elastomeeriä syötetään suulakepuristimesta suurpaineisen kuumennusputken kautta ja jota ohjataan lasin kehää seuraten robotilla.The present invention relates to a method and apparatus for providing glass, in particular automotive glass, with a profiled member of thermoplastic elastomer by means of a heated extruder to which the elastomer is fed from an extruder through a high pressure heating tube and guided by a robot circumference.
10 Tällainen menetelmä on kuvattu EP-patenttihakemuksessa EP-A-0 524 092. Julkaisun mukaan lasi, jolle on suoritettu sen pinnan esikäsittely sillä ympäiyspinnalla, johon kehys on määrä muodostaa, asetetaan ylösalaisin pöydälle pintansa varaan, joka myöhemmin tulee olemaan ajoneuvon sisätilaan päin. Tämän jälkeen lasin yläpinnan reunaan muodostetaan suulakepuristuksen avulla profiili, jonka kalibroitu osa vastaa suula-15 kepuristimen suuttunen kalibroitua osaa. Lasin ympäryspinnalle muodostetussa profiilissa on edullisessa tapauksessa elastinen huuli, joka työntyy lasin ulkopuolelle ja jonka tehtävänä on keskittää ja tiivistää lasi, kun se asennetaan ajoneuvon korissa olevaan aukkoon. Se seikka, että huuli työntyy lasin ulkopuolelle, tekee mahdolliseksi sen automaattisen keskittämisen aukkoon, ja huuli siten varmistaa vakion erotuksen ympärys-20 pinnan ja tämän aukon huullosreunan välillä. Tämä elastinen huuli mahdollistaa myös niiden lasin mittatoleranssien kompensoimisen, jotka aiheutuvat sen eri valmistusvaiheista ja erityisesti leikkaamisesta ja taivuttamisesta.Such a method is described in EP patent application EP-A-0 524 092. According to the publication, glass which has been pretreated on the surface on which the frame is to be formed is placed upside down on a table which will later face the interior of the vehicle. A profile is then formed on the edge of the upper surface of the glass by extrusion, the calibrated portion of which corresponds to the calibrated portion of the mouthpiece of the die-15 extruder. The profile formed on the circumferential surface of the glass preferably has an elastic lip which protrudes outside the glass and which serves to center and seal the glass when it is mounted in an opening in the body of the vehicle. The fact that the lip protrudes outside the glass allows it to be automatically centered in the opening, and the lip thus ensures a constant separation between the circumferential surface 20 and the lip edge of this opening. This elastic lip also makes it possible to compensate for the dimensional tolerances of the glass caused by its various stages of manufacture and, in particular, by cutting and bending.
Tämän keksinnön tarkoituksena on kehittää tätä menetelmää sillä tavoin, että se tekee 25 mahdolliseksi hyvin suuren mittatarkkuuden omaavalla kehyksellä varustettujen lasien toteuttamisen, joka kehys lisäksi mahdollistaa täydellisen jatkuvuuden saavuttamisen asennuksen aikana lasin ja autonkorin välillä.The object of the present invention is to develop this method in such a way that it makes it possible to realize glass with a frame with a very high dimensional accuracy, which frame also makes it possible to achieve complete continuity during installation between the glass and the car body.
Keksinnön mukaiselle menetelmälle on tunnusomaista se, että lasi asetetaan siten, että 30 sen pinta on kosketuksessa kuumennettavan muotin pintaan, joka ulottuu lasin kehän ul-kopuolelle, ja että kuumennettava suulakepää muodostaa termoplastista elastomeeriä « olevan nauhan, joka ulkonee lasin reunapinnasta ja joka on muotin pinnan rajaama.The method according to the invention is characterized in that the glass is placed so that its surface is in contact with the surface of the heated mold extending beyond the circumference of the glass, and that the heated nozzle head forms a strip of thermoplastic elastomer projecting from the edge of the glass. to build.
Keksinnön mukainen menetelmä mahdollistaa lasin ja kehyksen käsittävän yhdistelmän 35 valmistamisen, jossa termoplastista polymeeriä oleva kehys suurentaa lasin kokonais-mittoja siten, että ulkoiset mitat ovat tarkalleen ne, jotka sen halutaan saavan, riippumatta lasin varsinaisista toleransseista ennen sen varustamista polymeerikehyksellään. Lisäksi se seikka, että polymeeri on termoplastista polymeeriä, tarjoaa sen edun, että siir- 104241 2 tymävyöhyke suulakepuristimen suuttunen lähtö- ja paluukohdan välillä lasin ympärys-pinnalla voidaan kuumennettavan puristustyökalun avulla yksinkertaisella tavalla korjata.The method according to the invention makes it possible to produce a combination of glass and frame 35, in which a frame of thermoplastic polymer increases the overall dimensions of the glass so that the external dimensions are exactly what it is desired to obtain, regardless of the actual tolerances of the glass. In addition, the fact that the polymer is a thermoplastic polymer has the advantage that the transition zone between the angry outlet and the return point of the extruder on the circumferential surface of the glass can be easily corrected by means of a heated compression tool.
5 Keksinnön mukainen menetelmä tekee lisäksi mahdolliseksi yksinkertaisella ja taloudellisella tavalla aikaansaada lasi, joka on varustettu kehyksellä, jonka tarkkuus on yhtä suuri kuin "sisäänvalamiseksi" kutsutulla kotelointitekniikalla saavutettava tarkkuus.The method according to the invention also makes it possible, in a simple and economical manner, to provide glass provided with a frame having an accuracy equal to that obtained by the encapsulation technique called "casting".
Menetelmän ensimmäisessä muunnelmassa kehyksellä varustetun lasin ulkoisen ympä-10 ryspinnan suuri tarkkuus aikaansaadaan käyttämällä laipalla varustettua muottia, jonka sisämitat vastaavat polymeerikehyksen haluttuja ulkomittoja.In a first variation of the method, the high accuracy of the outer circumferential surface of the framed glass is achieved by using a flanged mold having internal dimensions corresponding to the desired external dimensions of the polymer frame.
Sama tulos voidaan aikaansaada keksinnön mukaisen menetelmän toisella muunnelmalla. Tässä muunnelmassa suulakepuristetun kehyksen tarkka ulkoinen asema aikaansaa-15 daan suoraan suulakepuristuksella suuttimesta, jolla suulakepää on varustettu ja joka esillä olevassa tapauksessa liikkuu suurella tarkkuudella pitkin robotin ohjaamaa rataa sen seuratessa lasin ympäryspintaa.The same result can be obtained with another variant of the method according to the invention. In this variation, the exact external position of the extruded frame is obtained directly by extrusion from a nozzle provided with an extruder head, which in the present case moves with high precision along a robot-guided path as it follows the circumference of the glass.
Kaikissa tapauksissa kuumennettavan muotin käyttö antaa varmuuden siitä, että suutti-20 mesta poistuva ja kuuman muotin kanssa kosketukseen tuleva termoplastinen polymeeri kiinnittyy vasta tietyn ajan kuluttua, mikä kaikissa tapauksissa takaa sen, että muotin pinta kastuu täydellisesti. Muotin lämpötila, samoin kuin polymeerin käyttölämpötila, täytyy kaikissa tapauksissa valita käytettävän polymeerin ominaisuuksien mukaan. Itse asiassa on välttämätöntä, että toisaalta suulakepuristuksen aikana viskositeetin pitää olla : 25 riittävän alhainen, jotta suulakepuristuksen suorittaminen käy helposti, mutta toisesta näkökulmasta katsoen on tärkeätä, että polymeerin kovettuminen tapahtuu riittävän nopeasti, jotta olisi mahdollista poistaa lasi kehyksineen muotista mahdollisimman pian suulakepuristuksen jälkeen. 1In all cases, the use of a heatable mold ensures that the thermoplastic polymer exiting the nozzle-20 and coming into contact with the hot mold only adheres after a certain time, which in all cases ensures that the surface of the mold is completely wetted. The temperature of the mold, as well as the operating temperature of the polymer, must in all cases be selected according to the properties of the polymer used. In fact, on the other hand, during extrusion, it is necessary that the viscosity be: low enough to make extrusion easy, but from another point of view it is important that the polymer cures fast enough to remove glass and frames from the mold as soon as possible after extrusion. 1
Keksinnön kohteena ovat lisäksi laitteet edellä kuvatun menetelmän toteuttamiseksi. *; Näiden laitteiden tunnusmerkkien suhteen viitataan oheisiin patenttivaatimuksiin 8-10.The invention further relates to devices for carrying out the method described above. *; With regard to the features of these devices, reference is made to the appended claims 8 to 10.
Keksintö on seuraavassa selitetty kuvioiden avulla.The invention is described below with reference to the figures.
35 Näissä kuvioissa - kuvio 1 esittää menetelmän suorittamisen mahdollistavaa asennettua järjestelmää, 3 104241 - kuvio 2 esittää laipalla varustettua muottia sekä myös suulakepäätä yksinkertaisimmassa muodossaan, - kuvio 3 esittää muottia, jossa ei ole laippaa, sekä suulakepäätä, johon tässä tapauk-5 sessa on sovitettu kalibroitu suurin, - kuvio 4 esittää kaksiosaista muottia ja suulakepäätä, joka käsittää suuttimen sellaisen profiilin muodostamiseksi, jonka poikkileikkauksessa on uurre, 10 - kuvio 5 esittää kaksiosaista muottia, jossa ylempi muotti on esillä olevassa tapaukses sa suljettu erityisellä suihkusuuttimella.In these figures - Fig. 1 shows an installed system enabling the method to be carried out, 3 104241 - Fig. 2 shows a mold with a flange as well as a nozzle head in its simplest form, - Fig. 3 shows a mold without a flange and a nozzle head fitted in this case calibrated largest, Fig. 4 shows a two-part mold and a nozzle head comprising a nozzle for forming a profile with a groove in cross section, Fig. 5 shows a two-part mold in which the upper mold is closed in the present case by a special spray nozzle.
Kuviossa 1 on mahdollista nähdä tämän keksinnön suorittamiseksi tarpeellisen asennetun järjestelmän eri osat. Moottori 2 käyttää ruuvisuulakepuristinta 1. Se käsittää sylin-15 terin 3, jossa ruuvi sijaitsee, ja sen ympärille on sijoitettu useita kuumennusrenkaita 4. Termoplastista polymeeriä tuodaan syöttösuppiloon 5 rakeisessa muodossa. Sylinterin 3 ulosmenoaukolla on pyörivä liitos 7, jota seuraa suurpaineinen kuumennusputki 8. Putki 8 kestää 250 MPa:n paineen toimintalämpötilassa. Se on varustettu kuu-mennusverhouksella 9, joka mahdollistaa putken 8 pitämisen vähintään 250 °C:n läm-20 pötilassa. Lisäksi putken 8 rakenteen ja erityisesti sen taipuisuuden pitää olla sellainen, että se mahdollistaa sen, että suulakepää 10 vapaasti seuraa liikerataansa. Suurpaineisen kuumennusputken 8 toisessa päässä on toinen pyörivä liitos 7. Tämä estää vääntövoimien siirtymisen putkeen 8, mikä myös rajoittaa reaktiovoimia suulakepäässä. Tällä tavoin vältetään suulakepään liikkeen epätarkkuudet.In Figure 1, it is possible to see the various parts of the installed system necessary to carry out the present invention. The motor 2 drives a screw extruder 1. It comprises a cylinder-15 blade 3 in which the screw is located, and several heating rings 4 are placed around it. The thermoplastic polymer is introduced into the hopper 5 in granular form. The outlet of the cylinder 3 has a rotating connection 7, followed by a high-pressure heating pipe 8. The pipe 8 withstands a pressure of 250 MPa at an operating temperature. It is provided with a heating jacket 9 which allows the tube 8 to be kept at a temperature of at least 250 ° C. In addition, the structure of the tube 8, and in particular its flexibility, must be such as to allow the nozzle head 10 to follow its trajectory freely. The other end of the high-pressure heating tube 8 has a second rotating joint 7. This prevents the transfer of torques to the tube 8, which also limits the reaction forces at the nozzle end. In this way, inaccuracies in the movement of the nozzle are avoided.
2525
Robotin 12 "käsi" 11 pitää kiinni suulakepäätä 10, johon suurpaineisen kuumennusputken 8 kautta syötetään sulaa elastomeeriä. Itse suulakepää 10 on varustettu sähkökuu-mennuselementillä 13. Tämä mahdollistaa suulakepuristettavan termoplastisen materiaalin lämpötilan pitämisen sopivassa arvossa, jotta suulakepuristus tapahtuu hyvissä olo-30 suhteissa. Tämä lämpötila on esimerkiksi 200 °C. Suulakepää 10 mahdollistaa kehyksen ’; 14 suulakepuristamisen suoraan lasin 25 ympäryspinnalle.The "hand" 11 of the robot 12 holds the nozzle head 10 into which the molten elastomer is fed through the high-pressure heating pipe 8. The extruder head 10 itself is provided with an electric heating element 13. This makes it possible to keep the temperature of the thermoplastic material to be extruded at a suitable value so that the extrusion takes place in good conditions. This temperature is, for example, 200 ° C. The nozzle head 10 allows a frame ’; 14 extrusion directly onto the circumferential surface of the glass 25.
Järjestelmäkokonaisuus käsittää lisäksi keskusohjausyksikön 15. Tämä mahdollistaa robotin 12 ohjaamisen johdon 16 välityksellä ja suulakepuristimen 1 ohjaamisen johdon 35 17 välityksellä.The system assembly further comprises a central control unit 15. This enables the control of the robot 12 via the line 16 and the control of the extruder 1 via the line 35 17.
Metallimuotti 22 on asennettu alustalle 20 robotin 12 "käden" työalueelle. Tämä muotti on varustettu kuumennuselementeillä 23, jotka mahdollistavat sen kuumentamisen halut- 4 104241 tuun lämpötilaan. Termostaattisäätöjäqestelmä takaa muotin 22 lämpötilan vakavuuden. Sen jälkeen kun lasi 25 on haluttaessa esikuumennettu 80 - 150 °C:n lämpötilaan, se asetetaan muottiin 22 kovera puoli ylöspäin. Lasin 25 asennon mahdollisesti tarvittavien asetusten jälkeen muotissa 22 sitä pidetään lujasti kiinni ei-esitetyn laitteen, kuten esi-5 merkiksi kuperaan alapintaan sovitetun imukupin avulla. Niin pian kun lasi 25 on kiinnitetty haluttuun asentoon, robotin "käden" 11 kiinni pitämää suulakepäätä 10 siirretään lasin 25 ympäryspintaa seuraten, jolloin suulakepään 10 ja muotin 22 yhteisvaikutus mahdollistaa polymeerikehyksen 14 muodostamisen lasin 25 ympäryspinnalle.A metal mold 22 is mounted on a base 20 in the "hand" working area of the robot 12. This mold is provided with heating elements 23 which allow it to be heated to the desired temperature. The thermostatic control system ensures the temperature stability of the mold 22. After the glass 25 has been preheated to a temperature of 80 to 150 ° C, if desired, it is placed in the mold 22 with the concave side facing upwards. After any necessary adjustment of the position of the glass 25 in the mold 22, it is held firmly by means of a device (not shown), such as a suction cup fitted to a convex lower surface, for example. As soon as the glass 25 is fixed in the desired position, the nozzle head 10 held by the robot's "hand" 11 is moved following the circumferential surface of the glass 25, allowing the nozzle head 10 and the mold 22 to interact to form a polymer frame 14 on the glass surface 25.
10 Lasi 25 voidaan varustaa esimerkiksi yläpinnallaan reunuksella 26, joka on tehty him-meästä, värillisestä, polttolakkaamalla kiinnitetystä materiaalista kuten emalista. Lasin 25 pinta tai reunus 26 puhdistetaan huolellisesti ja käsitellään sopivalla pohjustusaineel-la. Sulaa termoplastista polymeeriä voidaan sen jälkeen suulakepuiistaa.The glass 25 can be provided, for example, on its upper surface with a rim 26 made of a matt, colored, lacquered material such as enamel. The surface or rim 26 of the glass 25 is thoroughly cleaned and treated with a suitable primer. The molten thermoplastic polymer can then be extruded.
15 Tässä keksinnössä käyttöön sopivaksi osoittautunut termoplastinen polymeeri on Advanced Elastomer Systems -yhtiön tuote Santoprene 111-64. Tämä on polyolefiiniin perustuva elastomeeri, kuten isotaktinen polypropeeni, ja eteeni-propeeni-dieenikumi. Tämäntyyppisen tuotteen käyttölämpötila on 180 - 230 °C. Tämän tuotteen liittämiseksi lasiin tai emalireunukseen 26 soveltuva pohjustusaine on esimerkiksi kaksikomponentti-20 nen polyuretaanijärjestelmä liuokseksi muunnettuna trikloorietyleenin, 1-1-1-trikloorietaanin ja meteenikloridin seoksessa. Näitä ovat esimerkiksi Henkel Companyn tuote X 8310 tai Kömmerling Companyn tuote AK 290.The thermoplastic polymer found to be suitable for use in this invention is Santoprene 111-64 from Advanced Elastomer Systems. This is a polyolefin-based elastomer such as isotactic polypropylene and ethylene-propylene-diene rubber. The operating temperature for this type of product is 180 to 230 ° C. A suitable primer for incorporating this product into a glass or enamel rim 26 is, for example, a two-component polyurethane system converted to a solution in a mixture of trichlorethylene, 1-1-1-trichloroethane and methylene chloride. These are, for example, Henkel Company product X 8310 or Kömmerling Company product AK 290.
Kuten edellä on esitetty, sekä muotti 22 että suulakepää 10 voidaan konstruoida eri ta-25 voin. Kuvioissa 2 - 5 on esitetty eri rakennemuotoja, jotka kaikki mahdollistavat tämän keksinnön mukaisen menetelmän toteuttamisen.As discussed above, both the mold 22 and the nozzle head 10 can be constructed in different ways. Figures 2 to 5 show different embodiments, all of which enable the method according to the present invention to be carried out.
Kuviossa 2 oleva laitteen suoritusmuoto esittää lasia ympäröivää muottia 32. Se muodostuu alemmasta osasta 33, jossa on ympäryslaippa 34. Alemmassa osassa 33 on pinta 30 35, joka pystyy menemään lasin 25 alapintaa vasten. Muotti 33 työntyy kuitenkin lasin ;, 25 reunan 27 ulkopuolelle matkan A verran. Poikittaissuunnassa alempaa osaa 33 rajoit taa ulkopuolella laipan 34 pinta 36. Muotin sisäiset mitat, toisin sanoen muotin pinnan 36 määrittelemä ääriviiva, vastaa polymeerikehyksellään varustetun lasin 25 ulkoista ääriviivaa.The embodiment of the device in Figure 2 shows a mold 32 surrounding the glass. It consists of a lower part 33 with a circumferential flange 34. The lower part 33 has a surface 30 35 which can go against the lower surface of the glass 25. However, the mold 33 protrudes beyond the edge 27 of the glass by a distance A. Transversely, the lower portion 33 is bounded on the outside by the surface 36 of the flange 34. The internal dimensions of the mold, i.e. the contour defined by the mold surface 36, correspond to the external contour of the glass 25 with its polymer frame.
Muotti 32 on metallia, esimerkiksi alumiiniseosta. Sen pinnalle 35 on muodostettu kerros 37, joka on tehty elastisesta materiaalista ja joka pystyy mukautumaan siten, että se 35 5 104241 absorboi pintaansa nähden kohtisuorat lasin 25 toleranssit. Kuten edellä on nähty, muotti on varustettu joukolla reikiä 24, joihin on viety sähkökuumennuselementit 23.The mold 32 is a metal, for example an aluminum alloy. A layer 37 is formed on its surface 35, which is made of an elastic material and which is able to adapt so that it absorbs the tolerances of the glass 25 perpendicular to its surface. As seen above, the mold is provided with a plurality of holes 24 into which the electric heating elements 23 are inserted.
Suulakepää 39 käsittää suuttunen 40, jonka ylempi rajapinta on suoraviivainen. Tätä 5 suulakepäätä siirretään robotilla lasin 25 yläpuolella muotin ympäryslaipan sisäpintaa 36 myöten. Tämän siirtämisen aikana lasin 25 ympäryspinnalle muodostuu polymeerinauha 41. Tämä nauha täyttää koko sen tilan, joka jää vapaaksi lasin 25 reunapinnan 27, kerroksen 37 yläpinnan ja ympäiyslaipan 34 sisäpinnan 36 väliin. Lisäksi sitä rajoittaa sen yläosassa lasin 25 yläpuolella oleva tasainen vyöhyke. Kovettumisen jälkeen poly-10 meerinauha 41 kiinnittyy lujasti lasin pintaan, jonka ympärille se muodostaa halutun ke hyksen.The nozzle head 39 comprises a nozzle 40, the upper interface of which is rectilinear. These nozzle heads 5 are moved by a robot above the glass 25 along the inner surface 36 of the circumferential flange of the mold. During this transfer, a polymeric strip 41 is formed on the circumferential surface of the glass 25. This strip fills the entire space left between the edge surface 27 of the glass 25, the upper surface of the layer 37 and the inner surface 36 of the enveloping flange 34. In addition, it is bounded by a flat zone at the top above the glass 25. After curing, the poly-10 strip 41 adheres firmly to the surface of the glass around which it forms the desired frame.
Kuviossa 3 on esitetty sellaisen suoritusmuodon esimerkki, jossa muotti 42 ei käsitä ympäiyslaippaa. Muotti käsittää yksinomaan kehyksen muotoisen alemman osan, jonka 15 yläpinta 43 olennaisesti vastaa lasin 25 alapintaa. Tässäkin metallipinnalle 43 on muodostettu elastista materiaalia oleva kerros 44, joka pystyy absorboimaan lasin toleranssit. Suulakepäässä 45 on kalibroitu suutin 46, jossa tässä tapauksessa on myös poikittainen seinämä 47. Tämän seinämän muoto on sellainen, että se pystyy muodostamaan poly-meerinauhan 48 koko pituudelle huulen muotoisen ulokkeen tai kohouman 49.Figure 3 shows an example of an embodiment in which the mold 42 does not comprise an enveloping flange. The mold comprises an exclusively frame-shaped lower part, the upper surface 43 of which 15 substantially corresponds to the lower surface of the glass 25. Here again, a layer 44 of elastic material is formed on the metal surface 43, which is able to absorb the tolerances of the glass. The nozzle head 45 has a calibrated nozzle 46, which in this case also has a transverse wall 47. The shape of this wall is such that it is able to form a lip-shaped projection or protrusion 49 along the entire length of the polymer strip 48.
2020
Kuvion 3 tapauksessa kehyksen ulkoisen muodon määrää yksinomaan suulakepään ohjaus määritellyllä liikeradalla ohjauskeskuksen ohjaaman robotin avulla. Tämä ohjaus täytyy siksi suorittaa hyvin suurella huolella.In the case of Figure 3, the external shape of the frame is determined exclusively by the control of the nozzle in a defined trajectory by means of a robot controlled by the control center. This control must therefore be carried out with great care.
. ·, 25 Kuvio 4 esittää tämän keksinnön erästä suoritusmuotoa, jossa muotti 52 on kaksiosainen käsittäen alemman muotin 53 ja ylemmän muotin 54. Ylempi muotti 54 mahdollistaa ulokkeen tai kohouman 56 muodostamisen huulen muotoiseksi sanotun ylemmän muotin 54 profiilin ansiosta. Toisaalta alempi muotti 53 muodostaa lasin pinnan jatkeen, joka siis muodostuu alemman muotin 53 yläpinnasta 58. Lisäksi suulakepäässä 59 on 30 suulakepuristimen suutin 60, jonka muoto on sellainen, että suulakepuristettu nauha 57 - V käsittää kahden reunan 61 rajaaman kanavan. Tämän profiilin poikkileikkaus mahdollis- taa sellaisen lasin aikaansaamisen, joka voidaan purkaa osiinsa itseliimautuvan nauhan avulla, joka on tarkoiteltu liittymään metallipäällysteeseen ja joka asennettuna olemisen aikana täyttää kehykseen tehdyn kanavan kiinnittymättä siihen.. Figure 4 shows an embodiment of the present invention in which the mold 52 is in two parts comprising a lower mold 53 and an upper mold 54. The upper mold 54 allows a protrusion or protrusion 56 to be formed in the shape of a lip due to a profile of said upper mold 54. On the other hand, the lower mold 53 forms an extension of the surface of the glass, thus forming the upper surface 58 of the lower mold 53. The cross-section of this profile makes it possible to provide a glass which can be disassembled by means of a self-adhesive tape intended to adhere to the metal coating and which, when installed, fills the channel made in the frame without adhering to it.
3535
Kuvion 4 tapauksessa suulakepäätä 59 voidaan joko ohjata robotilla ennalta muodoste-” tun ohjelman mukaan lasin 25 ympäryspintaa seuraten tai tämä sama suulakepää voi kulkea ulompaa muottia 54 myöten. Viimeksi mainitussa tapauksessa suulakepää pitää 6 104241 asentaa robotin "käteen" joustavalla tavalla, ja tämän jälkeen suulakepään ohjauksen ei tarvitse olla yhtä tarkka kuin ensimmäisessä menetelmässä.In the case of Fig. 4, the nozzle head 59 can either be controlled by a robot according to a pre-formed program following the circumferential surface of the glass 25, or this same nozzle head can pass along the outer mold 54. In the latter case, the nozzle head must be mounted on the robot "in hand" in a flexible manner, and thereafter the nozzle head control does not have to be as precise as in the first method.
Kehittynein tämän keksinnön mukainen jäijestelmä on esitetty kuviossa 5. Tässäkin 5 muotti 62 käsittää kaksi osaa, alemman osan 63 ja ylemmän osan 64, mutta erotuksena edellä esitettyihin jäijestelmiin nähden muotti 64 esillä olevassa tapauksessa ulottuu lasin 25 yläpuolelle ja käsittää alapinnan 65, jonka tehtävänä on rajoittaa elasto-meerikehyksen yläpintaa. Alempi muotti 63 taas käsittää lasin 25 alapinnan jatkeena olevan yläpinnan 68. Alempi muotti 63 ja ylempi muotti 64 käsittävät lisäksi pinnat 71, 10 joiden tarkoituksena on muodostaa elastomeerikehyksen ulkopuolelle ulottuvan huu-lenmuotoisen kohouman 67 rajapinnat. Ainoa itse suulakepuristimen suuttunen muodostama profiilin ulkopinta on sen sisäpinta 70, kun taas itse alempi muotti ja ylempi muotti muodostavat muut pinnat. Suulakepään 69 suorakulmainen pää 72 on muodostettu sellaisella tavalla, joka sallii sen sisäänviemisen lasin ja ylemmän muotin 64 alapinnan 65 15 väliin. Tässä tapauksessa on myös mahdollista käyttää suulakepään siirtämisessä suuria toleransseja ottaen huomioon se seikka, että muotin 62 sanotut kaksi osaa muotoilevat profiloidun kehyksen kaikki ulkopinnat.The most advanced ice system of the present invention is shown in Figure 5. Again, the mold 62 comprises two parts, a lower part 63 and an upper part 64, but unlike the above systems, the mold 64 in the present case extends above the glass 25 and comprises a lower surface 65 the upper surface of the elastomeric frame. The lower mold 63, in turn, comprises an upper surface 68 extending from the lower surface of the glass 25. The lower mold 63 and the upper mold 64 further comprise surfaces 71, 10 for forming interfaces of a lip-shaped protrusion 67 extending outside the elastomeric frame. The only outer surface of the profile formed by the nozzle of the extruder itself is its inner surface 70, while the lower mold itself and the upper mold themselves form the other surfaces. The rectangular end 72 of the nozzle head 69 is formed in such a way as to allow it to be inserted between the glass and the lower surface 65 15 of the upper mold 64. In this case, it is also possible to use large tolerances for moving the die head, taking into account the fact that said two parts of the mold 62 form all the outer surfaces of the profiled frame.
* • ·* • ·
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE4232554 | 1992-09-29 | ||
DE4232554A DE4232554C1 (en) | 1992-09-29 | 1992-09-29 | Method for producing a glass pane provided with a molded frame made of a thermoplastic polymer and device for carrying out the method |
Publications (4)
Publication Number | Publication Date |
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FI934261A0 FI934261A0 (en) | 1993-09-28 |
FI934261A FI934261A (en) | 1994-03-30 |
FI104241B true FI104241B (en) | 1999-12-15 |
FI104241B1 FI104241B1 (en) | 1999-12-15 |
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ID=6469082
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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FI934261A FI104241B1 (en) | 1992-09-29 | 1993-09-28 | Method and apparatus for equipping a glass pane with a frame of thermoplastic elastomer |
Country Status (11)
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US (1) | US5421940A (en) |
EP (1) | EP0595667B1 (en) |
JP (1) | JPH06199129A (en) |
KR (1) | KR100272021B1 (en) |
AT (1) | ATE166025T1 (en) |
CA (1) | CA2107013C (en) |
DE (2) | DE4232554C1 (en) |
ES (1) | ES2118205T3 (en) |
FI (1) | FI104241B1 (en) |
MX (1) | MX9305974A (en) |
ZA (1) | ZA936956B (en) |
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-
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- 1993-09-21 ZA ZA936956A patent/ZA936956B/en unknown
- 1993-09-21 KR KR1019930019099A patent/KR100272021B1/en not_active IP Right Cessation
- 1993-09-23 US US08/125,902 patent/US5421940A/en not_active Expired - Lifetime
- 1993-09-27 CA CA002107013A patent/CA2107013C/en not_active Expired - Fee Related
- 1993-09-28 JP JP5241424A patent/JPH06199129A/en active Pending
- 1993-09-28 MX MX9305974A patent/MX9305974A/en not_active IP Right Cessation
- 1993-09-28 FI FI934261A patent/FI104241B1/en active
- 1993-09-29 DE DE69318512T patent/DE69318512T2/en not_active Expired - Fee Related
- 1993-09-29 ES ES93402374T patent/ES2118205T3/en not_active Expired - Lifetime
- 1993-09-29 EP EP93402374A patent/EP0595667B1/en not_active Expired - Lifetime
- 1993-09-29 AT AT93402374T patent/ATE166025T1/en not_active IP Right Cessation
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ATE166025T1 (en) | 1998-05-15 |
DE4232554C1 (en) | 1994-01-05 |
ES2118205T3 (en) | 1998-09-16 |
FI104241B1 (en) | 1999-12-15 |
FI934261A (en) | 1994-03-30 |
JPH06199129A (en) | 1994-07-19 |
US5421940A (en) | 1995-06-06 |
KR100272021B1 (en) | 2000-11-15 |
ZA936956B (en) | 1994-04-15 |
MX9305974A (en) | 1994-08-31 |
CA2107013C (en) | 2004-02-24 |
KR940006938A (en) | 1994-04-26 |
CA2107013A1 (en) | 1994-03-30 |
DE69318512D1 (en) | 1998-06-18 |
EP0595667A1 (en) | 1994-05-04 |
FI934261A0 (en) | 1993-09-28 |
DE69318512T2 (en) | 1998-12-17 |
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