ES2624747T3 - Washing installation for cleaning one-way ballast - Google Patents

Washing installation for cleaning one-way ballast Download PDF

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Publication number
ES2624747T3
ES2624747T3 ES11754305.8T ES11754305T ES2624747T3 ES 2624747 T3 ES2624747 T3 ES 2624747T3 ES 11754305 T ES11754305 T ES 11754305T ES 2624747 T3 ES2624747 T3 ES 2624747T3
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Spain
Prior art keywords
installation
transport
ballast
washing
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
ES11754305.8T
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Spanish (es)
Inventor
Josef Theurer
Herbert Wörgötter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Plasser und Theurer Export Von Bahnbaumaschinen GmbH
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Plasser und Theurer Export Von Bahnbaumaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Plasser und Theurer Export Von Bahnbaumaschinen GmbH filed Critical Plasser und Theurer Export Von Bahnbaumaschinen GmbH
Application granted granted Critical
Publication of ES2624747T3 publication Critical patent/ES2624747T3/en
Active legal-status Critical Current
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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/06Renewing or cleaning the ballast in situ, with or without concurrent work on the track
    • E01B27/10Renewing or cleaning the ballast in situ, with or without concurrent work on the track without taking-up track
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/041Cleaning travelling work
    • B08B3/042Cleaning travelling work the loose articles or bulk material travelling gradually through a drum or other container, e.g. by helix or gravity

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

Instalación de lavado (1) para la limpieza de balasto (2) de una vía (3) por medio de una instalación de pulverización (14) provista con una pluralidad de toberas de agua (13) y con una instalación de transporte (7) dispuesta debajo de ésta para el transporte del balasto (2), así como con una instalación de lavado (6), caracterizada por las siguientes características: a) la instalación de transporte (7) está constituida por una parrilla de rodillos (9), que presenta una pluralidad de rodillos (8), en la que cada rodillo (8) es giratorio por un accionamiento (10) alrededor de un eje de rodillos (11) y presenta discos (12) distanciados entre sí con relación al eje de rodillos (11), posicionados perpendicularmente a éste, b) delante de la instalación de transporte (7) está dispuesto - con relación a una dirección de transporte (15) que se extiende perpendicular al eje de rodillos (11) - un tambor de lavado (16), equipado con toberas de agua (17) giratorias y que pueden ser impulsadas con alta presión y al que están asociados un orificio de entrada superior (18) y un orificio de salida inferior (19) para la transferencia del balasto (2) sobre la instalación de transporte (7).Washing installation (1) for cleaning ballast (2) of a track (3) by means of a spray installation (14) provided with a plurality of water nozzles (13) and with a transport installation (7) arranged below it for the transport of the ballast (2), as well as with a washing installation (6), characterized by the following characteristics: a) the transport installation (7) is constituted by a roller grill (9), which has a plurality of rollers (8), in which each roller (8) is rotatable by a drive (10) around a roller axis (11) and has discs (12) spaced apart from each other relative to the roller axis (11), positioned perpendicularly to it, b) in front of the transport installation (7) is arranged - in relation to a transport direction (15) extending perpendicular to the roller axis (11) - a washing drum ( 16), equipped with rotating water nozzles (17) and which can be They are driven with high pressure and to which an upper inlet hole (18) and a lower outlet hole (19) are associated for transferring the ballast (2) onto the transport system (7).

Description

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DESCRIPCIONDESCRIPTION

Instalacion de lavado para la limpieza de balasto de una v^aWashing installation for ballast cleaning of a v ^ a

La invencion se refiere a una instalacion de lavado para la limpieza de balasto de una via por medio de una instalacion de pulverizacion provista con una pluralidad de toberas de agua y con una instalacion de transporte dispuesta debajo de esta para el transporte del balasto asf como con una instalacion de lavado.The invention relates to a washing installation for cleaning a road ballast by means of a spray installation provided with a plurality of water nozzles and with a transport installation arranged below it for transporting the ballast as well as with a washing facility.

Ya se conoce a partir del documento DE 203 17 211 U1 una instalacion para el saneamiento de un lecho de via. Esta presenta un llamado tamiz de estrella con toberas de pulverizacion, que esta dispuesto en una piscina colectora de agua. El agua sucia es preparada en una instalacion de clarificacion, para ser utilizada de nuevo para la limpieza.Already known from document DE 203 17 211 U1 an installation for the sanitation of a roadbed. This presents a so-called star sieve with spray nozzles, which is arranged in a water collection pool. Dirty water is prepared in a clarification facility, to be used again for cleaning.

El cometido de la presente invencion consiste ahora en la creacion de una instalacion de lavado del tipo mencionado al principio para una limpieza especialmente eficiente de balasto muy contaminado.The purpose of the present invention is now the creation of a washing facility of the type mentioned at the beginning for an especially efficient cleaning of heavily contaminated ballast.

Este cometido se soluciona segun la invencion con una instalacion de lavado del tipo indicado al principio con las caractensticas indicadas en la parte de caracterizacion de la reivindicacion 1.This task is solved according to the invention with a washing installation of the type indicated at the beginning with the characteristics indicated in the characterization part of claim 1.

Con una limpieza o bien instalacion de lavado de este tipo se disuelven o al menos se ahuecan en primer lugar por medio de pulverizacion con alta presion especialmente las contaminaciones tenaces y fijamente adherentes desde el balasto. La pulverizacion siguiente con baja presion en combinacion con el movimiento de transporte provoca a continuacion una eliminacion fiable de los restos de suciedad todavfa remanentes. Al mismo tiempo se realiza la separacion de balasto limpio y agua contaminada. Esta se prepara y esta disponible de nuevo en un circuito constante para la limpieza. El balasto limpio se puede conducir para su reutilizacion.With a cleaning or washing facility of this type, they are dissolved or at least hollowed out first by means of high pressure spraying, especially the stubborn and permanently adherent contamination from the ballast. Subsequent spraying with low pressure in combination with the transport movement then results in a reliable removal of the remaining remnants of dirt. At the same time the separation of clean ballast and contaminated water is carried out. This is prepared and is available again in a constant circuit for cleaning. The clean ballast can be conducted for reuse.

Otras ventajas de la invencion se deducen a partir de las reivindicaciones dependientes y de la descripcion del dibujo.Other advantages of the invention are deduced from the dependent claims and the description of the drawing.

A continuacion se describe en detalle la invencion con la ayuda de un ejemplo de realizacion representado en el dibujo. En este caso:The invention will be described in detail below with the help of an embodiment shown in the drawing. In this case:

La figura 1 muestra una vista lateral esquematica, la figura 2 una vista lateral ampliada y la figura 3 una vista en planta superior sobre una instalacion de transporte.Figure 1 shows a schematic side view, Figure 2 an enlarged side view and Figure 3 a top plan view on a transport installation.

Una instalacion de lavado 1 representada en las figuras 1 y 2 para la limpieza de balasto 2 de una via 3 esta dispuesta sobre un bastidor de maquina 4 de una maquina de construccion de vfas 5 desplazable sobre la via 3. El agua necesaria para la limpieza es alimentada a una instalacion de clarificacion 6 para la reutilizacion.A washing installation 1 shown in Figures 1 and 2 for cleaning ballast 2 of a track 3 is arranged on a machine frame 4 of a vias construction machine 5 movable on the track 3. The water needed for cleaning It is fed to a clarification installation 6 for reuse.

En la figura 2 se representa mas exactamente la estructura de la instalacion de lavado 1. Una instalacion de transporte 7, que sirve para el transporte del balasto 2, esta constituida por una parilla de rodillos 9 que presenta una pluralidad de rodillos 8. Como se muestra tambien en la figura 3, cada rodillo 8 es giratorio por medio de un accionamiento 10 propio alrededor de un eje de rodillo 11 y presenta unos discos 12 distanciados con respecto a este, posicionados perpendicularmente a este. Por encima de la instalacion de transporte 7 esta dispuesta una instalacion de pulverizacion 14 provista con una pluralidad de toberas de agua 13. Con respecto a una direccion de transporte 15 que se extiende perpendicularmente al eje del rodillo 11, delante de la instalacion de transporte 7 esta dispuesto un tambor de lavado 16. Este esta equipado con toberas de agua 17 giratorias y que pueden ser impulsadas con alta presion y presenta un orificio de entrada superior 18 y un orificio de salida inferior 19 para la transferencia del balasto 2 sobre la instalacion de transporte 7.In figure 2 the structure of the washing installation 1 is more accurately depicted. A transport installation 7, which serves to transport the ballast 2, is constituted by a roller grill 9 having a plurality of rollers 8. As Also shown in Figure 3, each roller 8 is rotatable by means of its own drive 10 around a roller axis 11 and has discs 12 spaced apart from it, positioned perpendicularly thereto. Above the transport installation 7 there is a spray installation 14 provided with a plurality of water nozzles 13. With respect to a transport direction 15 extending perpendicularly to the axis of the roller 11, in front of the transport installation 7 a washing drum 16 is arranged. It is equipped with rotating water nozzles 17 and which can be driven with high pressure and has an upper inlet port 18 and a lower outlet port 19 for transfer of ballast 2 over the installation of transport 7.

A continuacion se describe brevemente la limpieza del balasto: una cinta transportadora 20 transporta balasto 2 contaminado a traves del orificio de entrada 18 hasta el tambor de lavado 16. En un primer proceso de limpieza se pulveriza entonces el balasto 2 con la ayuda de las toberas de agua 17 giratorias en el tambor de lavado 16 a alta presion de mas de 100, con preferencia 150 bares. En este caso, se desprenden incluso las contaminaciones que especialmente adherentes y el balasto 2 incrustado. En un segundo proceso de lavado inmediatamente siguiente se conduce el balasto 2 a traves del orificio de salida 19 al tambor de lavado 16 de la instalacion de transporte 7 y se pulveriza sobre este a baja presion a traves de la instalacion de pulverizacion 14. De esta manera se realiza un aclarado, para aclarar el lodo todavfa adherente fuera de las piedras de balasto. Este aclarado es apoyado intensivamente a traves de los rodillos 8 giratorios. A traves de numerosos orificios 21 de la instalacion de transporte 7 para el paso de agua (figura 3), el agua contaminada llega para el acondicionamiento hasta la instalacion de clarificacion 6. El balasto 2 es transferido de roidillo 8 a rodillo 8 en la direccion de transporte y cae en el extremo de la parrilla de rodillos 9 sobe una cinta transportadora 22. Esta conduce el balasto 2 para una reintroduccion no representada en detalle o almacenamiento. Los accionamientos 10 de los rodillos 8 individuales pueden ser impulsados de tal forma que se reduce su numero de revoluciones en la direccion de transporte 15. De esta manera se asegura que se disuelvas rapidamente una eventual acumulacion de balasto en la zona del orificio de salida 19.The cleaning of the ballast is briefly described below: a conveyor belt 20 transports contaminated ballast 2 through the inlet port 18 to the washing drum 16. In a first cleaning process, the ballast 2 is then sprayed with the aid of the nozzles of water 17 rotating in the washing drum 16 at high pressure of more than 100, preferably 150 bars. In this case, even the contaminations that are especially adherent and the embedded ballast 2 are released. In a second immediately following washing process, the ballast 2 is conducted through the outlet opening 19 to the washing drum 16 of the transport installation 7 and is sprayed on it at low pressure through the spraying installation 14. From this way a rinse is performed, to clear the mud still adherent outside the ballast stones. This rinse is intensively supported through the rotating rollers 8. Through numerous holes 21 of the transport installation 7 for the passage of water (figure 3), the contaminated water arrives for the conditioning until the installation of clarification 6. The ballast 2 is transferred from roidillo 8 to roller 8 in the direction of transport and falls on the end of the roller grill 9 on a conveyor belt 22. This conducts the ballast 2 for a reintroduction not shown in detail or storage. The drives 10 of the individual rollers 8 can be driven in such a way that their number of revolutions in the transport direction 15 is reduced. This ensures that a possible accumulation of ballast in the area of the exit hole 19 is rapidly dissolved. .

Si no hubiera que limpiar el balasto 2, se activa una trampilla 23, con lo que el balasto 2 se arroja sobre una rampa 24 eludiendo la instalacion de lavado 1 directamente sobre la cinta transportadora 22.If there is no need to clean the ballast 2, a trapdoor 23 is activated, whereby the ballast 2 is thrown on a ramp 24 bypassing the washing installation 1 directly on the conveyor belt 22.

Claims (3)

REIVINDICACIONES 1. - Instalacion de lavado (1) para la limpieza de balasto (2) de una via (3) por medio de una instalacion de pulverizacion (14) provista con una pluralidad de toberas de agua (13) y con una instalacion de transporte (7)1. - Washing installation (1) for cleaning ballast (2) of a track (3) by means of a spray installation (14) provided with a plurality of water nozzles (13) and with a transport installation (7) 5 dispuesta debajo de esta para el transporte del balasto (2), asf como con una instalacion de lavado (6), caracterizada por las siguientes caractensticas:5 arranged below it for the transport of the ballast (2), as well as with a washing installation (6), characterized by the following characteristics: a) la instalacion de transporte (7) esta constituida por una parrilla de rodillos (9), que presenta una pluralidad de rodillos (8), en la que cada rodillo (8) es giratorio por un accionamiento (10) alrededor de un eje de rodillos (11) ya) the transport installation (7) is constituted by a roller grill (9), which has a plurality of rollers (8), in which each roller (8) is rotatable by a drive (10) around an axis of rollers (11) and 10 presenta discos (12) distanciados entre sf con relacion al eje de rodillos (11), posicionados perpendicularmente a este,10 has discs (12) spaced apart from each other relative to the roller axis (11), positioned perpendicularly to it, b) delante de la instalacion de transporte (7) esta dispuesto - con relacion a una direccion de transporte (15) que se extiende perpendicular al eje de rodillos (11) - un tambor de lavado (16), equipado con toberas de agua (17)b) in front of the transport installation (7) it is arranged - in relation to a transport direction (15) that extends perpendicular to the roller axis (11) - a washing drum (16), equipped with water nozzles ( 17) 15 giratorias y que pueden ser impulsadas con alta presion y al que estan asociados un orificio de entrada superior (18) y un orificio de salida inferior (19) para la transferencia del balasto (2) sobre la instalacion de transporte (7).15 rotating and which can be driven with high pressure and to which are associated an upper inlet hole (18) and a lower outlet hole (19) for transferring the ballast (2) over the transport installation (7). 2. - Instalacion de lavado segun la reivindicacion 1, caracterizada por que a cada rodillo (8) esta asociado un accionamiento (10) propio.2. - Washing installation according to claim 1, characterized in that each drive (8) is associated with its own drive (10). 20twenty 3. - Instalacion de lavado segun la reivindicacion 2, caracterizada por que los accionamientos (10) pueden ser impulsados de manera diferente para un numero de revoluciones que se reduce en la direccion de transporte (15).3. - Washing installation according to claim 2, characterized in that the drives (10) can be driven differently for a number of revolutions that is reduced in the transport direction (15).
ES11754305.8T 2010-10-01 2011-09-06 Washing installation for cleaning one-way ballast Active ES2624747T3 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AT16452010 2010-10-01
AT16452010A AT509460B1 (en) 2010-10-01 2010-10-01 METHOD AND WASHING SYSTEM FOR CLEANING THE SCOT OF A TRAIL
PCT/EP2011/004489 WO2012041440A1 (en) 2010-10-01 2011-09-06 Method and washing system for cleaning track ballast

Publications (1)

Publication Number Publication Date
ES2624747T3 true ES2624747T3 (en) 2017-07-17

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ID=44582874

Family Applications (1)

Application Number Title Priority Date Filing Date
ES11754305.8T Active ES2624747T3 (en) 2010-10-01 2011-09-06 Washing installation for cleaning one-way ballast

Country Status (6)

Country Link
EP (1) EP2622139B1 (en)
CN (1) CN103228840B (en)
AT (1) AT509460B1 (en)
ES (1) ES2624747T3 (en)
PL (1) PL2622139T3 (en)
WO (1) WO2012041440A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107568885B (en) * 2015-12-20 2019-04-30 浙江坤邦机械有限公司 Overhaul of train-set automatic rinser
CN108049265B (en) * 2016-08-30 2020-07-10 台州市黄岩智正信息科技有限公司 Full-automatic integrated maintenance machine for high-speed rail and motor car rails
CN111389784B (en) * 2020-03-12 2021-06-08 山东东山古城煤矿有限公司 Single track hangs track dehumidification device of decontaminating
CN111773824B (en) * 2020-06-19 2022-06-17 甘肃普罗生物科技有限公司 Casein production is with filter cloth washing tank that has categorised washing structure
CN112517519A (en) * 2020-11-10 2021-03-19 常德东旺建材科技有限责任公司 Rubble belt cleaning device is used in construction waste recovery
CN113634539B (en) * 2021-07-26 2022-07-26 麻阳华森矿业有限责任公司 Ore cleaning device for mining industry
CN113843212B (en) * 2021-11-05 2023-06-02 陕西汉中变压器有限责任公司 Transformer oil discharge pool cleaning trolley

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
AT342103B (en) * 1974-11-15 1978-03-10 Plasser Bahnbaumasch Franz MACHINE FOR CLEANING AND WASHING THE BED BALL OF RAILWAY TRACKS
DE10113375A1 (en) * 2001-03-20 2002-10-02 Wiebe Hermann Grundstueck Tracklayer ballast cleaning machine centers round striker roll bed fronted by vertically adjusting impact sheets with highpressure fluid jets for deep-cleaning ballast.
EP1249537B1 (en) * 2001-04-12 2007-04-04 GSG Knape Gleissanierung GmbH Process for renewing a ballast bed and railway treating train for application thereof
AT4463U3 (en) * 2001-04-26 2002-03-25 Plasser Bahnbaumasch Franz CLEANING MACHINE FOR CLEANING THE GRAVEL BED OF A TRACK
AT5702U3 (en) * 2002-07-17 2003-09-25 Plasser Bahnbaumasch Franz METHOD FOR CLEANING GRAVEL OF A TRACK
AT7752U1 (en) * 2003-10-01 2005-08-25 Plasser Bahnbaumasch Franz APPENDIX FOR RESTORING A RETURN
DE20317211U1 (en) * 2003-10-01 2004-01-15 Franz Plasser Bahnbaumaschinen-Industriegesellschaft M.B.H. System for renovating track ballast comprises a star sieve with spray nozzles arranged in a water collection vessel, and a clarification plant having a screw conveyor running in the longitudinal direction
DE102004013718A1 (en) * 2004-03-18 2005-10-13 Schalker Eisenhütte Maschinenfabrik Gmbh Rail cleaning device, has applying mechanism applying impregnating agent on rail, and high pressure cleaning mechanism with cleaning arm that is bent to specified angle
JP2006192350A (en) * 2005-01-12 2006-07-27 Nippon Road Co Ltd:The Washing apparatus of macadam for ballast

Also Published As

Publication number Publication date
CN103228840A (en) 2013-07-31
EP2622139B1 (en) 2017-02-15
CN103228840B (en) 2015-05-13
AT509460A4 (en) 2011-09-15
AT509460B1 (en) 2011-09-15
PL2622139T3 (en) 2017-09-29
WO2012041440A1 (en) 2012-04-05
EP2622139A1 (en) 2013-08-07

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