ES2557527A1 - Process for obtaining r gasoline and/or diesel r (Machine-translation by Google Translate, not legally binding) - Google Patents
Process for obtaining r gasoline and/or diesel r (Machine-translation by Google Translate, not legally binding) Download PDFInfo
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- ES2557527A1 ES2557527A1 ES201431126A ES201431126A ES2557527A1 ES 2557527 A1 ES2557527 A1 ES 2557527A1 ES 201431126 A ES201431126 A ES 201431126A ES 201431126 A ES201431126 A ES 201431126A ES 2557527 A1 ES2557527 A1 ES 2557527A1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/002—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal in combination with oil conversion- or refining processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/10—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
- C08J11/18—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/10—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1003—Waste materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/02—Gasoline
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/04—Diesel oil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Sustainable Development (AREA)
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
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- --
- reactor de despolimerización catalítica (14), catalytic depolymerization reactor (14),
- --
- una columna de destilación (15), a distillation column (15),
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- un condensador (16), a capacitor (16),
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- un decantador (17), a decanter (17),
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- depósitos colectores (18) y (19), collecting tanks (18) and (19),
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- un separador sólido-líquido (20), a solid-liquid separator (20),
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- un depósito colector (21), a collecting tank (21),
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- una o más bombas de vacío (22), one or more vacuum pumps (22),
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- una cámara de combustión de un generador de electricidad (23), a combustion chamber of an electricity generator (23),
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- un intercambiador de calor (24), a heat exchanger (24),
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- una bomba (25). a pump (25).
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
En un primer aspecto, la presente invención se refiere a un proceso para la obtención de gasolina R y/o diesel R que comprende el tratamiento en una sola etapa y en continuo de combustible sólido recuperado (CSR), preferentemente sin residuos inorgánicos, empleando un catalizador basado en hidróxidos dobles laminares (HDL) que contienen Mg, Al, Fe, Zn, Ni, Co, Cr y Cu en forma de oxihidroxi o como especies fluoradas. In a first aspect, the present invention relates to a process for obtaining R and / or R diesel gasoline comprising the one-stage and continuous treatment of recovered solid fuel (CSR), preferably without inorganic residues, using a catalyst based on double laminar hydroxides (HDL) containing Mg, Al, Fe, Zn, Ni, Co, Cr and Cu in the form of oxyhydroxy or as fluorinated species.
En una realización preferente, el CSR se mezcla con residuos industriales líquidos (RIL), preferiblemente aceites minerales usados, fueloil usado, aceites vegetales o grasas animales. Preferiblemente, independientemente de cualquiera de las realizaciones indicadas en el presente documento, dicho proceso se lleva a cabo en condiciones de presión atmosféricas (o menores a la atmosférica) y temperaturas no superiores a 400 ºC, preferiblemente entre 300 ºC y 400 ºC. In a preferred embodiment, the CSR is mixed with liquid industrial waste (RIL), preferably used mineral oils, used fuel oil, vegetable oils or animal fats. Preferably, regardless of any of the embodiments indicated herein, said process is carried out under atmospheric (or less than atmospheric) pressure conditions and temperatures not exceeding 400 ° C, preferably between 300 ° C and 400 ° C.
En el contexto de la presente invención, se entiende por “gasolina R” o “diesel R” los combustibles semejantes a la gasolina y el diesel convencionales, respectivamente, que cumplen con los estándares en vigor establecidos para estos combustibles y que debido a la proveniencia de los residuos de origen para su obtención se denominan como gasolina R o diesel R. In the context of the present invention, "gasoline R" or "diesel R" is understood as conventional gasoline and diesel-like fuels, respectively, which meet the standards in force established for these fuels and which due to the provenance of the waste of origin to obtain it are called R gasoline or R diesel.
En el contexto de la presente invención, los combustibles sólidos recuperados (CSR) son mezclas compuestas por una variedad de materiales proveniente de residuos no peligrosos como pueden ser residuos sólidos urbanos (RSU), concretamente la fracción resta de la In the context of the present invention, recovered solid fuels (CSR) are mixtures composed of a variety of materials from non-hazardous waste such as urban solid waste (MSW), specifically the remaining fraction of the
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con varios transportadores de tornillos sinfín de velocidad ajustable, que descargan el material a tratar en un transportador de tornillo sinfín transversal de velocidad constante. Este transportador, previsto con un sistema de pesaje, conduce y descarga el material en el depósito de mezclado (4), a través de una válvula de alimentación (3), preferiblemente de tajadera. La alimentación de residuo orgánico sólido triturado en el proceso se realiza a través de un sistema de control de cantidad, ajustando las velocidades de los transportadores de tornillos sinfín de la parte inferior de la tolva, en función de la cantidad detectada por el sistema de pesaje del transportador de tornillo sinfín transversal, y las necesidades de alimentación de CSR en el proceso. with several adjustable speed screw conveyors, which discharge the material to be treated in a constant speed transverse screw conveyor. This conveyor, provided with a weighing system, conducts and unloads the material in the mixing tank (4), through a feed valve (3), preferably chopping board. The feed of crushed solid organic waste in the process is done through a quantity control system, adjusting the speeds of the screw conveyors of the bottom of the hopper, depending on the amount detected by the weighing system of the transverse auger conveyor, and the CSR feed needs in the process.
La alimentación del material sólido triturado se realiza a través de una válvula de alimentación (3), preferiblemente de tajadera para evitar la acumulación del dicho material en la zona de alimentación contenida entre el transportador de tornillo sinfín transversal y el depósito mezclador (4), que pueda provocar obstrucciones. Además, debido a que durante el proceso de secado y transformación en producto pastoso es posible la formación de compuestos orgánicos volátiles que pueden ser fácilmente inflamables en contacto con el aire, se tiene que asegurar el cierre hermético del sistema, asegurado por la presencia de la válvula de alimentación (3). The feeding of the crushed solid material is carried out through a feed valve (3), preferably of chopping board to avoid the accumulation of said material in the feed zone contained between the transverse screw conveyor and the mixing tank (4), that may cause obstructions. In addition, because during the process of drying and transformation into a pasty product it is possible to form volatile organic compounds that can be easily flammable in contact with air, the hermetic seal of the system must be ensured, ensured by the presence of the feed valve (3).
Para favorecer y acelerar la transformación del residuo alimentado en un producto pastoso, en el depósito de mezclado (4) se alimenta también un producto líquido. Este producto puede ser preferentemente formado por residuos industriales líquidos que se alimentan en el proceso opcionalmente de un depósito de residuos industriales líquidos (6), o por una mezcla de hidrocarburos del tipo de aceite mineral obtenida en el mismo proceso de despolimerización catalítica en etapas posteriores. Asimismo, como producto líquido se puede usar la fracción orgánica recuperada opcionalmente en el decantador (10) donde se separan la fase orgánica y la fase acuosa evaporadas en el depósito de secado (8), como también la fase orgánica recuperada en el separador sólido-líquido (20) de inertes inorgánicos procedente del reactor de despolimerización catalítica, u otros residuos industriales líquidos. To favor and accelerate the transformation of the fed residue into a pasty product, a liquid product is also fed into the mixing tank (4). This product may preferably be formed by liquid industrial waste that is optionally fed in the process by a liquid industrial waste deposit (6), or by a mixture of hydrocarbons of the mineral oil type obtained in the same catalytic depolymerization process in later stages . Likewise, as the liquid product, the organic fraction optionally recovered in the decanter (10) where the organic phase and the aqueous phase evaporated in the drying tank (8) can be used, as well as the organic phase recovered in the solid separator- liquid (20) of inorganic inerts from the catalytic depolymerization reactor, or other liquid industrial waste.
El depósito de mezclado (4) en cual se alimenta el CSR, el RIL y el producto líquido recirculado del proceso está previsto con un agitador mecánico (5), para asegurar un mezclado íntimo entre los materiales sólidos y el líquido. El intenso mezclado y el aporte externo de calor por medio del aceite térmico que circula por la camisa de este depósito de mezclado (4), favorecen la disolución del material sólido a tratar con el producto líquido. El The mixing tank (4) in which the CSR, RIL and the recirculated liquid product of the process is fed is provided with a mechanical stirrer (5), to ensure intimate mixing between the solid materials and the liquid. The intense mixing and the external heat supply by means of the thermal oil that circulates through the jacket of this mixing tank (4), favor the dissolution of the solid material to be treated with the liquid product. He
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Tabla 2 -Especificaciones del gasóleo de automoción (clase A), uso agrícola y marítimo (clase B) y de calefacción (clase C) [53] Table 2 -Specifications of automotive diesel (class A), agricultural and maritime use (class B) and heating (class C) [53]
- Características features
- Unidad de medida Gasóleo Clase A Gasóleo Clase B Gasóleo Clase C Unit of measurement Class A diesel Class B diesel Class C diesel
- Número de cetano, mín Cetane number, min
- 51,0 49,0 51.0 49.0
- Índice de cetano, mín Cetane number, min
- 46,0 46,0 46.0 46.0
- Densidad a 15 ºC, máx/mín Density at 15 ° C, max / min
- kg/m3 845/820 880/820 900/- kg / m3 845/820 880/820 900 / -
- Hidrocarburos policíclicos aromáticos, máx Polycyclic aromatic hydrocarbons, max
- %m/m 8 % m / m 8
- Contenido en azufre, máx Destilación Sulfur content, max Distillation
- mg/kg ºC 10 10001 1000 mg / kg ºC 10 10001 1000
- • 65% recogido, mín • 80% recogido, máx • 65% collected, min • 80% collected, max
- 250 250 250 390 250 250 250 390
- • 85% recogido, máx • 85% collected, max
- 350 350 350 350
- • 95% recogido, máx • 95% collected, max
- 360 370 Anotar 360 370 Annotate
- Viscosidad cinemática a 40 ºC, mín/máx Kinematic viscosity at 40 ° C, min / max
- mm2/s 2,00/4,50 2,0/4,50 -/7,00 mm2 / s 2.00 / 4.50 2.0 / 4.50 - / 7.00
- Punto de inflamación, mín Punto de obstrucción de filtro frío Flash point, min Cold filter obstruction point
- ºC ºC >55 60 60 ºC ºC > 55 60 60
- • invierno, máx • winter, max
- -10 -10 -6 -10 -10 -6
- • verano, máx Punto de enturbiamiento • invierno, máx • verano, máx • summer, max Cloud point • winter, max • summer, max
- ºC 0 0 -6 4 4 ºC 0 0 -6 4 4
- Residuo carbonoso (sobre 10 %v/v residuo de destilación), máx Carbonaceous residue (about 10% v / v distillation residue), max
- %m/m 0,30 0,30 0,35 % m / m 0.30 0.30 0.35
- Lubricidad, diámetro huella corregido (wsd 1.4) a 60 ºC, máx Lubricity, corrected footprint diameter (wsd 1.4) at 60 ºC, max
- µm 460 µm 460
- Contenido en agua, máx Contenido en agua y sedimentos, máx Water content, max Water and sediment content, max
- mg/kg %v/v 200 200 0,1 mg / kg% v / v 200 200 0.1
- Contaminación total (particulas sólidas), máx Total contamination (solid particles), max
- mg/kg 24 24 mg / kg 24 24
- Contenido de cenizas, máx Ash content, max
- %m/m 0,01 0,01 % m / m 0.01 0.01
- Corrosión lámina de cobre (3 h. a 50 ºC), máx Corrosion copper foil (3 h. At 50 ° C), max
- escala Clase 1 Clase 1 Clase 2 scale Class 1 Class 1 Class 2
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comprendido entre 80 y 90%. Además se tiene que contar con la obtención de una fracción de gases no condensables (metano, etano, etileno, propano, propileno, butano y butenos) con alto poder calorífico, representando aproximadamente 5-10% con respecto a la cantidad de combustible obtenido. between 80 and 90%. In addition, it is necessary to obtain a fraction of non-condensable gases (methane, ethane, ethylene, propane, propylene, butane and butenes) with high calorific value, representing approximately 5-10% with respect to the amount of fuel obtained.
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En el caso de procesar plástico clasificado, como por ejemplo polietileno, el rendimiento de transformación en gasolina y/o diesel (gasolina R y diesel R) está comprendido entre 70 y 80%. En este caso, la fracción de gases no condensables con alto poder calorífico puede representar entre 10 y 15% con respecto a la cantidad del combustible obtenido. In the case of processing classified plastic, such as polyethylene, the transformation efficiency in gasoline and / or diesel (R-gasoline and R-diesel) is between 70 and 80%. In this case, the fraction of non-condensable gases with high calorific value may represent between 10 and 15% with respect to the amount of fuel obtained.
10 En el caso de procesar una mezcla de diferentes fracciones, como es el combustible sólido recuperado, obtenido de residuo sólido urbano y residuo industrial sólido mediante el proceso de clasificación, separación y trituración y enriquecido con un cierto porcentaje de plástico, el rendimiento de transformación en gasolina y/o diesel (gasolina R y diesel R) 10 In the case of processing a mixture of different fractions, such as solid fuel recovered, obtained from urban solid waste and solid industrial waste through the process of classification, separation and crushing and enriched with a certain percentage of plastic, the transformation performance in gasoline and / or diesel (R gasoline and R diesel)
15 puede variar entre 40 y 70%, en función del porcentaje de plástico utilizado para enriquecer el combustible sólido recuperado, como también del contenido de humedad y la composición del combustible sólido recuperado. En este caso, el porcentaje de gases no condensables obtenidos puede variar entre 20 y 80% con respecto a la cantidad de combustible líquido obtenido. 15 may vary between 40 and 70%, depending on the percentage of plastic used to enrich the recovered solid fuel, as well as the moisture content and the composition of the recovered solid fuel. In this case, the percentage of non-condensable gases obtained can vary between 20 and 80% with respect to the amount of liquid fuel obtained.
20 En el caso de usar como materia prima una mezcla de diferentes fracciones, como es el combustible sólido recuperado, obtenido de residuo sólido urbano y residuo industrial sólido mediante el proceso de clasificación, separación y trituración sin enriquecerlo con plástico, pero el rendimiento de transformación en gasolina y/o diesel (gasolina R y diesel R) puede 20 In the case of using as a raw material a mixture of different fractions, such as recovered solid fuel, obtained from urban solid waste and solid industrial waste through the process of classification, separation and crushing without enriching it with plastic, but the transformation performance in gasoline and / or diesel (gasoline R and diesel R) can
25 variar entre 30 y 40%, dependiendo del contenido de humedad, como también de la composición del combustible sólido recuperado. En este caso, el porcentaje de gases no condensables obtenido puede variar entre 90 y 110% con respecto a la cantidad de combustible líquido obtenido. 25 vary between 30 and 40%, depending on the moisture content, as well as the composition of the solid fuel recovered. In this case, the percentage of non-condensable gases obtained can vary between 90 and 110% with respect to the amount of liquid fuel obtained.
30 EJEMPLOS 30 EXAMPLES
A continuación se ejemplifican dos casos prácticos de diferentes mezclas de residuos que se procesan a diferentes condiciones de operación, llevando a la obtención de una fracción mayoritaria de gasolina R en un caso, y una fracción mayoritaria de diesel R en el otro. Two practical cases of different mixtures of waste that are processed at different operating conditions are exemplified, leading to the obtaining of a majority fraction of gasoline R in one case, and a majority fraction of diesel R in the other.
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Priority Applications (1)
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ES201431126A ES2557527B1 (en) | 2014-07-25 | 2014-07-25 | Process for obtaining R and / or R diesel |
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ES201431126A ES2557527B1 (en) | 2014-07-25 | 2014-07-25 | Process for obtaining R and / or R diesel |
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ES2557527A1 true ES2557527A1 (en) | 2016-01-26 |
ES2557527B1 ES2557527B1 (en) | 2016-11-10 |
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ES201431126A Active ES2557527B1 (en) | 2014-07-25 | 2014-07-25 | Process for obtaining R and / or R diesel |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100105970A1 (en) * | 2008-10-27 | 2010-04-29 | Kior Inc. | Biomass conversion process |
US20110138681A1 (en) * | 2010-10-29 | 2011-06-16 | Kior, Inc. | Production of renewable bio-gasoline |
US20140107381A1 (en) * | 2012-10-05 | 2014-04-17 | Alliance For Sustainable Energy, Llc | Hydroxide catalysts for lignin depolymerization |
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2014
- 2014-07-25 ES ES201431126A patent/ES2557527B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100105970A1 (en) * | 2008-10-27 | 2010-04-29 | Kior Inc. | Biomass conversion process |
US20110138681A1 (en) * | 2010-10-29 | 2011-06-16 | Kior, Inc. | Production of renewable bio-gasoline |
US20140107381A1 (en) * | 2012-10-05 | 2014-04-17 | Alliance For Sustainable Energy, Llc | Hydroxide catalysts for lignin depolymerization |
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