ES2541456T3 - Installation and method for the production of combustible substances by depolymerization of rubber products - Google Patents

Installation and method for the production of combustible substances by depolymerization of rubber products Download PDF

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Publication number
ES2541456T3
ES2541456T3 ES05750151.2T ES05750151T ES2541456T3 ES 2541456 T3 ES2541456 T3 ES 2541456T3 ES 05750151 T ES05750151 T ES 05750151T ES 2541456 T3 ES2541456 T3 ES 2541456T3
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tube
depolymerization
phase
chamber
opening
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Spanish (es)
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Franco Fini
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IDROEDIL Srl
PROGET ENERGY Srl
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IDROEDIL Srl
PROGET ENERGY Srl
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/02Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in retorts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/08Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
    • C10K1/16Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with non-aqueous liquids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Processing Of Solid Wastes (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

Una instalación para la producción de sustancias combustibles por medio de despolimerización de productos de caucho, que comprende un dispositivo de despolimerización despresurizado (1), en la que la despolimerización de una cantidad predeterminada de productos se produce dentro de la misma, e incluye un divisor o separador de fases (2) colocado corriente abajo de dicho dispositivo de despolimerización (1), que está formado básicamente por un cuerpo cilíndrico con una base superior (20) y una base inferior (21), y se conecta con el dispositivo de despolimerización (1) por medio de un tubo (3): y dicho separador de fases (2) se diseña para conseguir la separación de al menos una parte de la fase líquida de los productos que salen del dispositivo de despolimerización (1) de la fase gaseosa y presenta una salida (23) para la fase líquida separada de este modo y una salida (24) para la parte restante de los productos en fase básicamente gaseosa, en la que el dispositivo de despolimerización (1) mencionado se despresuriza por medio de una unidad de aspiración (4) colocada corriente abajo de dicho separador de fases (2) y la misma se conecta con este por medio de un tubo correspondiente (6), caracterizado por que el separador de fases mencionado (2) comprende una cámara (25) en un lado en la que se coloca una pared (26), para delimitar una segunda cámara (27) cerrada en la parte superior y abierta en la parte inferior, y dicha segunda cámara (27) aloja un tubo (28) colocado verticalmente con un extremo en correspondencia con dicha abertura (24) de la base inferior (21) de dicho cuerpo (2), el otro extremo de dicho tubo (28) permanece a una distancia predeterminada desde la abertura inferior de la pared (26), y dicho tubo (28) se conecta con la unidad (4) mediante dicho tubo (6), bajo dicha abertura (23) para la fase líquida presentada por el separador (2), colocándose un recipiente (29), en el que el líquido se vacía a través de un tubo correspondiente (290), y dicho recipiente (29) tiene una abertura inferior (293) conectada con una bomba (291) que vuelve a introducir en la cámara (25) el líquido que sale de ella, por medio de uno o varios inyectores o nebulizadores (292), colocados a una distancia predeterminada desde la base superior (20) del cuerpo (2), y la conexión entre dicha abertura (293) del recipiente (29) y dicha bomba (291) se consigue por medio de un tubo (295) y la conexión entre la bomba (291) y los inyectores (292) se consigue por medio de un tubo (296) cuyo tramo final está dentro de la cámara (25) y pasa a través de la base superior (20) del cuerpo (2), dicho recipiente (29) tiene adicionalmente una abertura lateral superior (294) para drenar el líquido que no se recicla con la bomba (291).An installation for the production of combustible substances by means of depolymerization of rubber products, comprising a depressurized depolymerization device (1), in which the depolymerization of a predetermined quantity of products occurs within it, and includes a divider or phase separator (2) placed downstream of said depolymerization device (1), which is basically formed by a cylindrical body with an upper base (20) and a lower base (21), and is connected to the depolymerization device (1) by means of a tube (3): and said phase separator (2) is designed to achieve the separation of at least a part of the liquid phase of the products leaving the depolymerization device (1) of the phase gas and presents an outlet (23) for the liquid phase thus separated and an outlet (24) for the remaining part of the products in the basically gas phase, in which the device for depolymerization (1) mentioned is depressurized by means of a suction unit (4) placed downstream of said phase separator (2) and it is connected thereto by means of a corresponding tube (6), characterized in that the separator of phases mentioned (2) comprises a chamber (25) on one side in which a wall (26) is placed, to delimit a second chamber (27) closed at the top and open at the bottom, and said second chamber (27) houses a tube (28) positioned vertically with one end corresponding to said opening (24) of the lower base (21) of said body (2), the other end of said tube (28) remains at a predetermined distance from the lower opening of the wall (26), and said tube (28) is connected to the unit (4) by said tube (6), under said opening (23) for the liquid phase presented by the separator (2), placing a container (29), in which the liquid is emptied through a corresponding tube tooth (290), and said container (29) has a lower opening (293) connected to a pump (291) that re-introduces into the chamber (25) the liquid leaving it, by means of one or more injectors or nebulizers (292), placed at a predetermined distance from the upper base (20) of the body (2), and the connection between said opening (293) of the container (29) and said pump (291) is achieved by means of a tube (295) and the connection between the pump (291) and the injectors (292) is achieved by means of a tube (296) whose final section is inside the chamber (25) and passes through the upper base (20) of the body (2), said container (29) additionally has an upper side opening (294) to drain the liquid that is not recycled with the pump (291).

Description

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E05750151 E05750151

02-07-2015 07-02-2015

El método propuesto para la producción de sustancias combustibles de acuerdo con la presente invención comprende, a la vista de lo que se ha descrito anteriormente, una fase de despolimerización de productos de caucho como neumáticos usados y similares, con producción de una mezcla fluida de dos fases, implica la separación y recogida de al menos una parte de la fase líquida de dicha mezcla. Tanto la despolimerización como la separación de las fases se pueden realizar en condiciones despresurizadas. La fase básicamente gaseosa se puede usar para alimentar un quemador, a introducir, con el aire comburente, en un motor diésel o de cualquier otra manera. The proposed method for the production of combustible substances according to the present invention comprises, in view of what has been described above, a depolymerization phase of rubber products such as used tires and the like, with production of a fluid mixture of two phases, involves the separation and collection of at least a part of the liquid phase of said mixture. Both depolymerization and phase separation can be performed under depressurized conditions. The basically gas phase can be used to feed a burner, to be introduced, with the combustion air, into a diesel engine or in any other way.

TABLA 1 TABLE 1

Método de ensayo Testing method
Tipo de ensayo M.U. Resultados Test type M.U. Results

ASTM D 1298/90 ASTM D 1298/90
Densidad a 15 ºC Kg/m3 958,5 Density at 15 ° C Kg / m3 958.5

ASTM D 445/94 ASTM D 445/94
Viscosidad a 50 ºC mm2/s 9,654 Viscosity at 50 ° C mm2 / s 9,654

NOM 47/71 NOM 47/71
Viscosidad a 50 ºC conversión ºE 1,801 Viscosity at 50 ° C conversion ºE 1,801

ASTM D 445/94 ASTM D 445/94
Viscosidad a 100 ºC mm2/s 2,339 Viscosity at 100 ° C mm2 / s 2,339

NOM 47/71 NOM 47/71
Viscosidad a 100 ºC conversión ºE 1,154 Viscosity at 100 ° C conversion ºE 1,154

ASTM D 97/93 ASTM D 97/93
Punto de deslizamiento ºC −21 Slip point ºC −21

ASTM D 240/92 ASTM D 240/92
Energía calorífica superior MJ/kg 42,814 Superior heat energy MJ / kg 42,814

Kcal/kg Kcal / kg
10228 10228

ASTM D 240/92 ASTM D 240/92
Energía calorífica superior MJ/kg 40,562 Superior heat energy MJ / kg 40,562

Kcal/kg Kcal / kg
9688 9688

ASTM D 5291/92 ASTM D 5291/92
Análisis elemental de C/H/N % en peso 87,08/10,62/0,34 Elemental Analysis of C / H / N % in weigh 87.08 / 10.62 / 0.34

ASTM D 3180/89 ASTM D 3180/89
Oxígeno (calculado) % en peso 0,77 Oxygen (calculated) % in weigh 0.77

ASTM D 4530/93 ASTM D 4530/93
Residuo de carbono % en peso 1,91 Carbon residue % in weigh 1.91

IP 143/96 IP 143/96
Asfaltenos % en peso 1 Asphaltenes % in weigh one

ASTM D 482/95 ASTM D 482/95
Cenizas % en peso 0,04 Ashes % in weigh 0.04

ASTM D 95/90 ASTM D 95/90
Agua para destilación % en volumen 0,1 Water for distillation % by volume 0.1

ASTM D 93/94 ASTM D 93/94
Punto de inflamabilidad ºC 72 Flash point ºC 72

ASTM D 2622/98 ASTM D 2622/98
Azufre % en peso 1,17 Sulfur % in weigh 1.17

IP 288/95 IP 288/95
Vanadio/Níquel mg/kg < 1/3 Vanadium / Nickel mg / kg <1/3

IP 288/95 IP 288/95
Sodio mg/kg 2 Sodium mg / kg 2

IP 377/95 IP 377/95
Aluminio mg/kg < 1 Aluminum mg / kg <1

IP 377/95 IP 377/95
Sedimentos totales (H.F.T.) % en peso 0,02 Total sediments (H.F.T.) % in weigh 0.02

ASTM D 664/89 ASTM D 664/89
Acidez mg de KOH/g 0,126 Acidity mg of KOH / g 0.126

ASTM D 86/95 ASTM D 86/95
Destilación Distillation

Destilado a 250 ºC Distilled at 250 ° C
% en volumen 19 % by volume 19

Destilado a 350 ºC Distilled at 350 ° C
% en volumen 74 % by volume 74

ASTM D 1500/91 ASTM D 1500/91
Color Negro Color Black

Olfativo Olfactory
Olor Intenso Odor Intense

10 TABLA 2 10 TABLE 2

Parámetro Parameter
Unidad Valor medio Desviación estándar Valor límite Unity Middle value Standard deviation Limit value

Sección del conducto de muestreo Sample conduit section
m2 0,119 m2 0.119

Velocidad del efluentes Effluent speed
m/s 5,6 0,3 m / s 5.6 0.3

Temperatura del afluente Tributary temperature
ºC 308,2 2,4 ºC 308.2 2.4

Presión atmosférica Atmospheric pressure
% en 992 % in 992

6 6

E05750151 E05750151

02-07-2015 07-02-2015

Parámetro Parameter
Unidad Valor medio Desviación estándar Valor límite Unity Middle value Standard deviation Limit value

mbar mbar

Vapor en el afluente Steam in the tributary
% en v/v 2,31 % in v / v 2.31

Densidad del afluente Density of the tributary
Kg/mc 0,6 Kg / mc 0.6

Caudal medido del afluente Measured tributary flow
mc/h 2408 123 mc / h 2408 123

Efluente normal seco Caudal Normal dry effluent Flow
NmcS/h 1082 60 NmcS / h 1082 60

Contenido de oxígeno medido Measured oxygen content
% en v/v 12,3 % in v / v 12.3

Contenido de oxígeno de referencia Reference oxygen content
% en v/v 11 % in v / v eleven

Concentración correcta de óxido de carbono Correct concentration of carbon oxide
mg/mc 3,4 1,1 100 mg / mc 3.4 1.1 100

Concentración correcta total de polvos Total correct concentration of powders
mg/NmcS 11,3 0,3 30 mg / NmcS 11.3 0.3 30

Flujo total de polvos Total powder flow
g/h 10,5 0,25 g / h 10.5 0.25

Concentración correcta de S.O.V. (como C.O.T.) Correct concentration of S.O.V. (as C.O.T.)
mg/NmcS 0,3 0,05 20 mg / NmcS 0.3 0.05 twenty

Flujo de masa de S.O.V. (como C.O.T.) S.O.V. mass flow (as C.O.T.)
g/h 0,27 0,05 g / h 0.27 0.05

Concentración correcta de óxido de azufre (como SO2) Correct concentration of sulfur oxide (as SO2)
mg/NmcS 61 6,7 200 mg / NmcS 61 6.7 200

Flujo de óxido de azufre total (como SO2) Total sulfur oxide flow (as SO2)
g/h 57 6,3 g / h 57 6.3

Concentración correcta de óxido de nitrógeno Correct concentration of nitrogen oxide
mg/NmcS 224 6,3 400 mg / NmcS 224 6.3 400

Flujo de óxido de nitrógeno total (como NO2) Total nitrogen oxide flow (as NO2)
g/h 212 6 g / h 212 6

Concentración correcta de ácido clorhídrico total (como HCl) Correct concentration of total hydrochloric acid (as HCl)
mg/NmcS 11,2 2 40 mg / NmcS 11.2 2 40

Flujo de masa ácido clorhídrico total (como HCl) Total hydrochloric acid mass flow (as HCl)
g/h 10,6 1,8 g / h 10.6 1.8

Concentración correcta de flúor total (F−) Correct concentration of total fluorine (F−)
mg/NmcS 3,24 0,4 4 mg / NmcS 3.24 0.4 4

Flujo de masa de flúor total (como HCl) Total fluoride mass flow (as HCl)
g/h 3,1 0,4 g / h 3.1 0.4

TABLA 3 TABLE 3

Componente Component
% Kcal/Nm3 a 0 ºC Kcal/Nm3 a 15,5 ºC % Kcal / Nm3 at 0 ° C Kcal / Nm3 at 15.5 ° C

CO CO
13,2 400,5 378,8 13.2 400.5 378.8

CO2 CO2
14,2 0 0 14.2 0 0

CH4 CH4
2,16 185,1 175,3 2.16 185.1 175.3

O2 O2
0,63 0 0 0.63 0 0

H2 H2
5,77 148,9 140,9 5.77 148.9 140.9

N2 N2
64,0 0 0 64.0 0 0

Otros Others
0,04 0 0 0.04 0 0

Total Total
100 734,5 695,0 100 734.5 695.0

TABLA 4 TABLE 4

Nº de ensayo Test number
I II III IV I II III IV

Paceite (Watt Eléctricos) Paceite (Electric Watts)
2768 3089 5716 8979 2768 3089 5716 8979

Paceite + gas (Watt Eléctricos) Paceite + gas (Electric Watts)
4850 5631 9512 12715 4850 5631 9512 12715

∆P (Watt Eléctricos) ∆P (Watt Electric)
2082 2542 3796 3736 2082 2542 3796 3736

Caudal de Gas (Nm3/h) Gas flow (Nm3 / h)
12,7 15,2 23,4 23,3 12.7 15.2 23.4 23.3

Energía del Gas (Watt térmicos) Gas Energy (Thermal Watt)
10300 12300 18900 18800 10300 12300 18900 18800

CR (%) CR (%)
20,2 20,7 20,1 19,9 20.2 20.7 20.1 19.9

7 7

Claims (1)

imagen1image 1 imagen2image2
ES05750151.2T 2004-06-09 2005-05-31 Installation and method for the production of combustible substances by depolymerization of rubber products Active ES2541456T3 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITFI20040127 2004-06-09
IT000127A ITFI20040127A1 (en) 2004-06-09 2004-06-09 PLANT AND PROCEDURE FOR THE PRODUCTION OF COMBUSTIBLE SUBSTANCES BY DEPOLYMERIZATION OF RUBBER PRODUCTS
PCT/IT2005/000309 WO2005121278A1 (en) 2004-06-09 2005-05-31 Plant and method for producing combustible substances by depolymerization of gum products

Publications (1)

Publication Number Publication Date
ES2541456T3 true ES2541456T3 (en) 2015-07-20

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US (1) US7628892B2 (en)
EP (1) EP1769052B1 (en)
JP (1) JP4819813B2 (en)
CN (1) CN1965057B (en)
BR (1) BRPI0511799B1 (en)
CA (1) CA2568977C (en)
DK (1) DK1769052T3 (en)
EA (1) EA013267B1 (en)
ES (1) ES2541456T3 (en)
IL (1) IL179552A (en)
IT (1) ITFI20040127A1 (en)
PL (1) PL1769052T3 (en)
PT (1) PT1769052E (en)
SI (1) SI1769052T1 (en)
WO (1) WO2005121278A1 (en)

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