ES2334627B1 - METHOD OF OBTAINING A SYNTHETIC MATERIAL OF MULTIPLE APPLICATIONS. - Google Patents

Abstract

Method of obtaining a synthetic material of multiple applications

It consists of mixing a series of components selected and that once elaborated presents characteristics very high performance physical and application in the industry and Commerce.

Its texture is very rigid and at the same time manageable, useful in many different applications and stands out for its light weight weight to the point of being floating in the water, also being anti-flammable, moldable in various geometric shapes, resistant to blows and kinks, nailed, screwed and sawn.

It is composed of 20 parts of water, soda caustic (0.5 to 1.5%), rosin resin (between 0.5 and 1%), ichthyol binder (0.05 to 8.5%), anhydrous calcium chloride (1 to 10%), denatured sodium chloride (0.2 to 8%); adding expanded clay aggregate (between 20 and 63%) plus isopor (between 10 and 42%) plus crushed brick (between 20 and 87%), adding water to this mixture (between 10 and 40%) with the diluted magnesium sulfate (0.5 to 5.5%), alum and potassium aluminum sulfate (0.5 to 5.5%) mixing with the cement aggregate (from 10 to 60%).

Description

Method of obtaining a synthetic material of multiple applications

Object of the invention

The present invention, as expressed by the set forth in this specification, refers to a method of obtaining a synthetic material of multiple applications.

With this method, mixing and combining various selected materials, you get a rigid composite body and extra light, until it is floating in the water and very resistant to high temperatures

It also becomes moldable, on surfaces straight and curved, adapting to very diverse applications such like: construction of tables, beds, shelves of clothes and books, counters, desks, armchairs, drawers, benches, plates partition walls, ceilings, tiles, mosaics, bricks, security doors, windows, frames, tanks, pipes various diameters, garden pots, as well as braces, planks, beams, etc.

Thus, some outstanding characteristics are deduced physical of this material, because it comes to replace wood, or collaborate very importantly with her, so that she Eliminates or minimizes the felling of trees so detrimental to humanity and at the same time the environment is protected.

It should also be noted that during the trajectory of the analysis to obtain this new synthetic material, it has been subjected to an experimental temperature of 800º by a determined time, and an extraordinary result was obtained because it crystallized and became transparent.

Adding to the qualities already indicated, this material can receive shocks, impacts and kinks, cuts of handsaw, adapts to turning, drilling, can receive screws, nails and bolts; be sanded and polished in all its applications, and given to replace the wood in the future.

Background of the invention

No background knowledge currently existing of similar characteristics to which we  occupies, except that contemplated in the Patent of Invention nº 224693/1981 of the applicant himself of the present invention, although the characteristics that this material are overcome.

Description of the invention

Within the exposed characteristics previously for this new synthetic material, it is possible to detail what next:

1) .- That its specific weight is very low, varying between 0.30 and 1.20 g / cm3, according to its composition. Being 1.00 g / cm3 it can float on the water, being remarkable the fact that equal volume, its weight is four times less than concrete.

2) .- Highlights its high mechanical strength, since it is indestructible to any breaking effort, impacts, stretching, sprains and warming.

3) .- It is athermal due to its physical structure, due to the high volume of empty cells inside Porous of its mass.

4) .- It is also very suitable for high temperatures, because it resists the heat of a flame from a torch oxyacetylene, not altering its expansion, does not break or crack when it undergoes the sudden change in temperature and when submerged in water it does not contract.

5) .- For acoustic use, it is a powerful noise insulator and any other rumbling sound.

6) .- It is very manageable and suitable for all drilling, saw cutting, insertion of nails, screws and bolts, without that harps or cracks in the future even if it undergoes efforts.

7) .- It is not suitable to absorb water, since it is a powerful moisture insulator, still submerged for several days.

Once exposed the main Features of this novel synthetic material, below the components that constitute it are indicated:

1.- the first compound comprises 20 parts of water with 0.5: 1 parts of rosin (solid resin), plus 0.5: 1.5 parts of caustic soda, varying the amount of this material composed between 0.5 and 10.5% by weight of the total.

2.- An ichthyol binder or glue is added of fish, in a proportion between 0.05 and 8.5% by weight of total material

3.- Then a synthetic WW resin is added Blonde rosin in 10 parts, then 8 parts of distilled water. This compound varies between 0.01 and 1.00% of the total material.

4.- Denatured sodium chloride in a proportion between 0.2 and 8% of the total material.

5.- Anhydrous calcium chloride as a drying agent between 1 and 10% of the total material.

6.- Aluminum sulfate as a complement to the rosin rosin resin, as high adhesive power between 1 and 5% of total material

7.- Magnesium sulfate as an anti-fuel, between 0.5 and 5.5% of the total material.

8.- Water between 10 and 40% of the total material.

9.- Clay expanded between 20 and 63% of total material

10.- Isopor between 10 and 42% of the material total.

11.- Aggregate of ground brick powder between 20 and 87% of the total material.

12.- Porland cement between 10 and 60% of the material  total.

For better understanding of the characteristics of The invention is accompanied by a practical example detailing the quantities of the materials involved.

In a mixer the materials:

1st.- 0.45 kg of water compound, caustic soda and rosin resin.

2nd.- 0.42 Kg of ichthyol binder according to previous point 2.

3º.- 0,05 Kg of rosin blonde synthetic resin from point 3 above.

4th.- 5.00 kg of water.

5th.- 0.45 kg of anhydrous calcium chloride.

6º.- 0,30 Kg of sodium chloride.

The mixer is started and added expanded clay, isopor and ground brick, is continued mixing and then adding 10 kg of cement, plus 6 kg of water which has previously mixed 0.15 kg of magnesium sulfate, more 0.25 kg of aluminum sulfate, mixing everything for 10 to 13 minutes

This mixture thus prepared is poured into molds and after setting, at 24 hours depending on the weather of the ambient, or increasing the temperature can accelerate the process.

Thus described this invention, with the broad details set forth in this specification, are well clear the foundations of the invention, in the following claims set forth below.

Claims (1)

1. Method of obtaining a synthetic material of multiple applications, being of the type processed in a mixer with various selected materials, characterized by first forming a compound of 20 parts of water, caustic soda between 0.5 and 1.5 parts , rosin resin between 0.5 and 1 part, plus the ichthyol binder from 0.05 to 8.5% by weight, anhydrous calcium chloride from 1 to 10% by weight, denatured sodium chloride between 0.2 and 8% by weight, mixing all these ingredients with water; following secondly by adding expanded clay between 20 and 63% by weight plus isopor between 10 and 42% by weight, plus crushed brick between 20 and 87% by weight of the total material and processing this mixture; and thirdly by adding water between 10 and 40% of the total material with the diluted magnesium sulfate of 0.5 to 5.5% by weight and then alum and aluminum and potassium sulfate of 0.5 to 5.5% by weight mixing it with the cement aggregate in a proportion of 10 to 60% by weight for several more minutes.