ES2316326B1 - BITUMINOUS MIXTURE CONTAINING RECYCLED ARTIFICIAL ARIDS. - Google Patents

BITUMINOUS MIXTURE CONTAINING RECYCLED ARTIFICIAL ARIDS. Download PDF

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Publication number
ES2316326B1
ES2316326B1 ES200803303A ES200803303A ES2316326B1 ES 2316326 B1 ES2316326 B1 ES 2316326B1 ES 200803303 A ES200803303 A ES 200803303A ES 200803303 A ES200803303 A ES 200803303A ES 2316326 B1 ES2316326 B1 ES 2316326B1
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Prior art keywords
bituminous mixture
bituminous
resin
arid
mixture according
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Expired - Fee Related
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ES2316326A1 (en
Inventor
Antonio Angel Ramirez Rodriguez
Antonio Luna Gonzalez
Carlos Camacho Gonzalez
Manuel Atienza Diaz
Maria Jose Sierra Lopez
Sergio Rafael Vega Perez
Jose Vicente Porras Velazquez De Castro
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GESTION DE INFRAESTRUCTURAS DE
GESTION DE INFRAESTRUCTURAS DE ANDALUCIA SA
Sacyr SA
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GESTION DE INFRAESTRUCTURAS DE
GESTION DE INFRAESTRUCTURAS DE ANDALUCIA SA
Sacyr SA
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/26Bituminous materials, e.g. tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Civil Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

Mezcla bituminosa que contiene áridos artificiales reciclados.Bituminous mixture containing aggregates recycled artificial.

La presente invención se refiere a una mezcla bituminosa cualquiera, que se caracteriza porque el componente árido de la mezcla consiste en todo o en parte por un residuo procedente de la industria de fabricación de piedra artificial y/o porque el polvo mineral de dicha mezcla procede del material resultante del secado de los lodos que se generan durante el corte de piedras artificiales o naturales. Dicho árido consiste en gránulos que comprenden partículas fundamentalmente de sílice y una resina ligante de dichas partículas.The present invention relates to a mixture any bituminous, which is characterized by the component aggregate mixture consists entirely or in part of a residue from the artificial stone manufacturing industry and / or because the mineral powder of said mixture comes from the material resulting from the drying of sludge generated during cutting of artificial or natural stones. Said aggregate consists of granules comprising essentially silica particles and a binding resin of said particles.

Description

Mezcla bituminosa que contiene áridos artificiales reciclados.Bituminous mixture containing aggregates recycled artificial.

Objeto de la invenciónObject of the invention

La presente invención se refiere a cualquier tipo de mezclas bituminosa por ejemplo para la realización de firmes de carreteras o autopistas, aeropuertos, etc., que se caracteriza porque los áridos y/o el polvo mineral con los que se fabrica la mezcla están formados en todo o en parte por residuos resultantes de la fabricación de piedra artificial y ornamental.The present invention relates to any type of bituminous mixtures for example for the realization of firm roads or highways, airports, etc., which characterized in that the aggregates and / or mineral dust with which manufactures the mix are all or part of waste resulting from the manufacture of artificial stone and ornamental.

Antecedentes de la invenciónBackground of the invention

La generación de residuos supone un problema que engloba a la mayoría de sectores industriales y de servicios de la sociedad actual, que se agudiza por el impacto ambiental que suponen. Hasta hace relativamente poco tiempo se ha implantado una creciente sensibilización en el reciclado de residuos generados en diversos procesos indus-
triales.
The generation of waste is a problem that encompasses most of the industrial and service sectors of today's society, which is exacerbated by the environmental impact they entail. Until relatively recently, there has been a growing awareness in the recycling of waste generated in various industrial processes.
Trials

La creciente sensibilización en el uso de los recursos disponibles lleva a considerar potencialmente a cualquier producto o residuo industrial como un nuevo material con potencial de ser valorizado. En este sentido, la generación de residuos procedente de la industria de piedra artificial y ornamental crece día a día y sus residuos suponen cada vez mayor deterioro medioambiental del entorno. No se conoce en el estado de la técnica ninguna iniciativa para la reutilización de este residuo en otro tipo de industrias, y en concreto en la fabricación de mezclas bituminosas u hormigones.The increasing awareness in the use of available resources leads to potentially consider any product or industrial waste as a new material with potential of being valued. In this sense, waste generation from the artificial and ornamental stone industry grows day by day and its waste is increasingly deteriorating environmental environment. It is not known in the state of the art no initiative to reuse this waste in another type of industries, and specifically in the manufacture of mixtures bituminous or concrete.

Los residuos generados por las diversas industrias tanto de piedra natural como artificial proceden en su mayor parte del propio proceso industrial y engloban tanto los lodos procedentes del corte de piezas, como material sobrante de recorte de las mismas.The waste generated by the various both natural and artificial stone industries proceed in their most of the industrial process itself and encompass both sludge from the cutting of pieces, as surplus material from clipping them.

Estos residuos se generan en grandes cantidades y su tratamiento es costoso. Hasta ahora se están llevando en su mayor parte a vertedero, dadas las favorables condiciones de precio que proporcionan éstos con unos costes de vertido que hacen que hasta este momento no sea competitiva ninguna otra operación más ecológica. Con ello contribuyen a la rápida colmatación tanto de los vertederos municipales como los vertederos especiales de RCDs., con el impacto visual y ecológico que ello supone.This waste is generated in large quantities and its treatment is expensive. So far they are taking in their mostly to landfill, given the favorable price conditions that provide these with some discharge costs that make until now no other operation is competitive Ecological With this they contribute to the rapid clogging of both municipal landfills such as special landfills of RCDs., with the visual and ecological impact that this implies.

Estos residuos se pueden considerar inertes o asimilables y por lo tanto su poder contaminante es relativamente bajo pero, por el contrario, su impacto visual es con frecuencia alto por el gran volumen que ocupan y por el escaso control ambiental ejercido sobre los terrenos que se eligen para su depósito, además de la generación de polvo que se produce por la acción del viento sobre el lodo depositado una vez que éste se seca, y del despilfarro de materias primas que implica este tipo de gestión, que no contempla el reciclaje.This waste can be considered inert or assimilable and therefore its polluting power is relatively low but, on the contrary, its visual impact is frequently high for the large volume they occupy and for the poor control environmental exercise on the lands chosen for their deposit, in addition to the generation of dust that is produced by the wind action on the deposited sludge once it is dry, and waste of raw materials that this type of management, which does not include recycling.

El producto comercializado bajo la marca Silestone® consiste en una piedra artificial especialmente destinada a la decoración formada por una mezcla homogeneizada de varios componentes entre los que destaca el cuarzo o sílice y un ligante de resina de poliéster. El proceso de fabricación de este producto y el resto de componentes de su composición se describen en la patente española ES-2.187.313. Otros componentes con diferente granulometría son: cristal, granito, y triturado de ferrosílice. Como ligante entre la resina de poliéster y la carga (sílice, cristal, etc.) se utiliza un silano, de fórmula Metacriloxipropiltrimetoxisilano, entrando en un porcentaje del 0.6% al 2% sobre el peso de la
resina.
The product marketed under the Silestone® brand consists of an artificial stone specially designed for decoration consisting of a homogenized mixture of several components, including quartz or silica and a polyester resin binder. The manufacturing process of this product and the other components of its composition are described in Spanish patent ES-2,187,313. Other components with different granulometry are: crystal, granite, and crushed ferrosílice. As a binder between the polyester resin and the filler (silica, glass, etc.) a silane, of the formula Methacryloxypropyltrimethoxysilane is used, entering a percentage of 0.6% to 2% on the weight of the
resin.

Las mezclas bituminosas tradicionalmente se componen de varias fracciones granulométricas de árido, filler o polvo mineral, eventualmente aditivos y un elemento bituminoso que recubre tanto las partículas de árido como el filler o polvo mineral. El árido puede ser un árido grueso o un árido fino. Se define como árido grueso la parte del árido total retenida en el tamiz 2 mm de la UNE-EN 933-2. Un árido fino es aquel que se define como la parte del árido total cernida por el tamiz 2 mm y retenida por el tamiz 0,063 mm de la UNE-EN 933-2.Bituminous mixtures are traditionally They consist of several granulometric fractions of aggregate, filler or mineral powder, possibly additives and a bituminous element that Covers both aggregate particles and filler or dust mineral. The aggregate can be a coarse aggregate or a fine aggregate. Be defines as coarse aggregate the part of the total aggregate retained in the 2 mm sieve of the UNE-EN 933-2. A fine aggregate is one that is defined as the part of the total aggregate sieved by the 2 mm sieve and retained by the 0.063 mm sieve of the UNE-EN 933-2.

Se define como polvo mineral a la parte del árido total cernida por el tamiz 0,063 mm de la UNE-EN 933-2. El polvo mineral o filler sirve para ocupar parcialmente los espacios libres dejados por la estructura granular compactada y conformada por las partículas mayores, reduce el volumen de vacíos de la mezcla evitando un aumento pronunciado de la cantidad de ligante asfáltico.Mineral powder is defined as part of the total aggregate sifted by the 0.063 mm sieve of the UNE-EN 933-2. Mineral powder or filler serves to partially occupy the free spaces left by the granular structure compacted and conformed by the larger particles, reduce the volume of voids in the mixture avoiding a pronounced increase in the amount of binder asphalt

Las propiedades que se le exigen tanto al árido grueso, como al fino y al polvo mineral para que puedan ser utilizados como materia prima en la fabricación de mbc, quedan recogidas en los artículos 541, 542 y 543 del Pliego de Prescripciones Técnicas Generales para Obras de Carreteras y Puentes, (PG3), titulados respectivamente Mezclas Bituminosas en Frío, Mezclas Bituminosas en Caliente y Mezclas Bituminosas Discontinuas en Caliente para capas de rodadura de pequeño espesor.The properties that are required of both the aggregate thick, like fine and mineral powder so they can be used as raw material in the manufacture of mbc, remain contained in articles 541, 542 and 543 of the Bid General Technical Requirements for Roadworks and Bridges, (PG3), entitled respectively Bituminous Mixtures in Cold, Hot Bituminous Mixtures and Bituminous Mixtures Hot Discontinuous for small rolling layers thickness.

Descripción de la invenciónDescription of the invention

De forma general la invención se refiere a la reutilización del árido resultante del machaqueo de los restos procedentes del corte de piedra artificial y/o de los lodos producidos en dicho proceso de corte como filler o polvo mineral en cualquier tipo de mezcla bituminosa. Merece destacar la reutilización del árido procedente del machaqueo de restos de piedra artificial, como árido de rodadura de mezclas bituminosas en caliente, en sustitución de los empleados tradicionalmente, de un precio muy alto porque son áridos de unas características muy complicadas de conseguir de forma natural y que, por lo tanto, proceden de canteras cada vez más escasas y situadas a grandes distancias del lugar de empleo.In general, the invention relates to the reuse of the aggregate resulting from the crushing of the remains from the cutting of artificial stone and / or sludge produced in said cutting process as filler or mineral powder in Any type of bituminous mixture. It is worth highlighting the reuse of aggregate from crushing remains of artificial stone, such as aggregate rolling of bituminous mixtures in  hot, replacing employees traditionally, of a very high price because they are very dry with very characteristic complicated to get naturally and that, therefore, they come from quarries increasingly scarce and located at large distances from the place of employment.

Preferentemente la mezcla bituminosa objeto de la invención incorpora como áridos residuos procedentes del machaqueo de los recortes que se derivan de la fabricación de piedra artificial comercializada bajo la marca Silestone®, y de lodos procedentes del corte de tableros de Silestone.Preferably the bituminous mixture object of The invention incorporates as waste aggregates from the crushing of the cuts derived from the manufacture of artificial stone marketed under the Silestone® brand, and of sludge from the cutting of Silestone boards.

Para la fabricación de la mezcla bituminosa de la invención, se aplica la normativa vigente sobre Mezclas Bituminosas, que se ha mencionado con anterioridad, (artículos 541 a 543 del PG3). Por lo tanto, a la carga árida obtenida del triturado del Silestone y al lodo de corte del mismo, se le exigirán las mismas características que a cualquier árido artificial o natural y que a cualquier filler que se utilice en fabricación de mezclas bituminosas de acuerdo a la normativa vigente en función del tipo de mezcla para la que se vaya a emplear.For the manufacture of the bituminous mixture of the invention, the current regulations on mixtures are applied Bituminous, which has been mentioned previously, (articles 541 to 543 of PG3). Therefore, to the arid load obtained from crushed of the Silestone and the sludge of the same, it will be they will demand the same characteristics as any aggregate artificial or natural and that to any filler that is used in manufacture of bituminous mixtures according to regulations effective depending on the type of mixture for which it is going to use.

Los materiales que componen los residuos de Silestone se caracterizan por la elevada homogeneidad de los distintos componentes que conforman el residuo, debido por una parte al propio proceso empleado en su fabricación y por otra por la homogeneidad de sus componentes.The materials that make up the waste of Silestone are characterized by the high homogeneity of different components that make up the residue, due to a part of the process used in its manufacture and on the other by the homogeneity of its components.

La presente invención se basa en el sorprendente descubrimiento de que el árido de Silestone® cumple hasta con los requisitos más exigentes que se le piden a los áridos que se quieren emplear para fabricar mezclas bituminosas en caliente para rodadura, e incluso mejora las propiedades de la mezcla debido a la interacción entre el ligante hidrocarbonado de la mezcla y la resina utilizada en el proceso de fabricación del silestone.The present invention is based on the surprising  discovery that Silestone® aggregate meets up to more demanding requirements that are asked of aggregates to be they want to use to make hot bituminous mixtures to rolling, and even improves the properties of the mixture due to the interaction between the hydrocarbon binder of the mixture and the resin used in the manufacturing process of silestone.

Por lo tanto, la presente invención se refiere al empleo del árido resultante del machaqueo de restos de silestone como árido en mezclas bituminosas en capa de rodadura, y opcionalmente a la utilización como filler o polvo mineral los lodos resultantes del proceso de corte de este tipo de piedra artificial.Therefore, the present invention relates to the use of the aggregate resulting from the crushing of Silestone remains as aggregate in bituminous mixtures in the tread layer, and optionally to use as filler or mineral powder the sludge resulting from the cutting process of this type of stone artificial.

Alguna de las ventajas de la invención son las siguientes:Some of the advantages of the invention are the following:

- Reutilización de la materia prima que componen el material de alto valor económico.- Reuse of the raw material they compose  The material of high economic value.

- Eliminación de residuos que de otra forma irían a vertedero, con la consiguiente eliminación de su poder contaminante.- Waste disposal that otherwise they would go to landfill, with the consequent elimination of their power pollutant.

- Eliminación del impacto visual que generan por el gran volumen que ocupan.- Elimination of visual impact generated by  The large volume they occupy.

- Contribución a la sostenibilidad del entorno.- Contribution to the sustainability of environment.

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La presente invención supone un importante ahorro de costes ya que evita tener que comprar los áridos procedentes de canteras lejanas, ni tener que asumir gastos de transporte tan elevados, además de dar solución a un problema medioambiental y eliminar los costes derivados del envío de este tipo de residuos a vertedero.The present invention is an important cost savings as it avoids having to buy aggregates from distant quarries, nor have to bear expenses of transport so high, in addition to solving a problem environmental and eliminate the costs of sending this type of waste to landfill.

En la presente invención se ha encontrado que la utilización del árido procedente de los residuos de piedra artificial y ornamental, también puede utilizarse en la fabricación de todo tipo de hormigones, y la utilización de los lodos procedentes del corte de silestone y de piedra ornamental en hormigones autocompactantes.In the present invention it has been found that the  use of aggregate from stone waste artificial and ornamental, can also be used in manufacturing of all types of concrete, and the use of sludge from the cut of silestone and ornamental stone in self compacting concrete.

Realización preferente de la invenciónPreferred Embodiment of the Invention

La mezcla bituminosa objeto de la invención comprende una carga de naturaleza árida, un elemento bituminoso y polvo mineral, donde dicha carga de naturaleza árida consiste al menos en parte en gránulos de resina de poliéster y partículas de distinto tamaño, fundamentalmente sílice, inmersas en dicha resina.The bituminous mixture object of the invention it comprises a load of arid nature, a bituminous element and mineral powder, where said load of arid nature consists of less partly in polyester resin granules and particles of different size, essentially silica, immersed in said resin.

La resina es una resina polimerizada de poliéster, preferentemente en un porcentaje del 7% al 14% de la masa total del gránulo.The resin is a polymerized resin of polyester, preferably in a percentage of 7% to 14% of the total granule mass.

La carga árida está compuesta fundamentalmente por partículas de sílice inmersas en dicha resina, con un tamaño que oscila principalmente entre los 0.3 a 0.8 mm y entrando en un porcentaje en el entorno del 58.7% de la masa total.The arid load is composed mainly by silica particles immersed in said resin, with a size which oscillates mainly between 0.3 to 0.8 mm and entering a percentage in the environment of 58.7% of the total mass.

La carga árida puede comprender además cristales inmersos en dicha resina, con una granulometría que van de 0, 1 mm a 6 mm, en diferentes porcentajes de la masa del gránulo.The arid charge may also comprise crystals  immersed in said resin, with a particle size ranging from 0.1 mm at 6 mm, in different percentages of the granule mass.

La carga árida puede comprender además inmersas en dicha resina: vidrio de espejo, y/o partículas de granito, y/o partículas de ferrosilíceo.The arid load can also include immersed in said resin: mirror glass, and / or granite particles, and / or ferrosiliceous particles.

A la vista de esta descripción, el experto en la materia podrá entender que las realizaciones de la invención que se han descrito pueden ser combinadas de múltiples maneras dentro del objeto de la invención. La invención ha sido descrita según algunas realizaciones preferentes de la misma, pero para el experto en la materia resultará evidente que múltiples variaciones pueden ser introducidas en dichas realizaciones preferentes sin exceder el objeto de la invención reivindicada.In view of this description, the expert in the  matter may understand that the embodiments of the invention that have been described can be combined in multiple ways within of the object of the invention. The invention has been described according to some preferred embodiments thereof, but for the expert in the matter it will be evident that multiple variations can be introduced into said preferred embodiments without exceeding the object of the claimed invention.

Claims (9)

1. Mezcla bituminosa que comprende una carga de naturaleza árida, un elemento bituminoso y polvo mineral, caracterizada porque dicha carga de naturaleza árida consiste en gránulos que comprenden partículas de sílice y una resina ligante de dichas partículas.1. Bituminous mixture comprising a charge of arid nature, a bituminous element and mineral powder, characterized in that said charge of arid nature consists of granules comprising silica particles and a binding resin of said particles. 2. Mezcla bituminosa según la reivindicación 1 caracterizado porque la resina es una resina de poliéster.2. Bituminous mixture according to claim 1 characterized in that the resin is a polyester resin. 3. Mezcla bituminosa según cualquiera de las reivindicaciones anteriores caracterizada porque la carga árida comprende además cristales inmersos en dicha resina.3. Bituminous mixture according to any of the preceding claims characterized in that the arid filler further comprises crystals immersed in said resin. 4. Mezcla bituminosa según cualquiera de las reivindicaciones anteriores caracterizada porque la carga árida comprende además vidrio de espejo inmerso en dicha resina.4. Bituminous mixture according to any of the preceding claims characterized in that the arid filler further comprises mirror glass immersed in said resin. 5. Mezcla bituminosa según cualquiera de las reivindicaciones anteriores caracterizada porque la carga árida comprende además partículas de granito inmersas en dicha resina.5. Bituminous mixture according to any of the preceding claims characterized in that the arid filler further comprises granite particles immersed in said resin. 6. Mezcla bituminosa según cualquiera de las reivindicaciones anteriores caracterizada porque la carga árida comprende además partículas de ferrosilíceo inmersas en dicha resina.6. Bituminous mixture according to any of the preceding claims, characterized in that the arid filler further comprises ferrosiliceous particles immersed in said resin. 7. Mezcla bituminosa según cualquiera de las reivindicaciones anteriores caracterizada porque al menos parte del polvo mineral o filler comprende polvo de una piedra natural.7. Bituminous mixture according to any of the preceding claims characterized in that at least part of the mineral powder or filler comprises powder of a natural stone. 8. Mezcla bituminosa según la reivindicación 7 caracterizada porque la piedra natural puede ser de mármol.8. Bituminous mixture according to claim 7 characterized in that the natural stone can be made of marble. 9. Mezcla bituminosa según cualquiera de las reivindicaciones anteriores caracterizada porque al menos parte del polvo mineral o filler ha sido obtenido mediante el secado de lodos procedentes del corte de piedra artificial.9. Bituminous mixture according to any of the preceding claims characterized in that at least part of the mineral powder or filler has been obtained by drying sludge from the cutting of artificial stone.
ES200803303A 2008-11-19 2008-11-19 BITUMINOUS MIXTURE CONTAINING RECYCLED ARTIFICIAL ARIDS. Expired - Fee Related ES2316326B1 (en)

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1269116A (en) * 1960-06-14 1961-08-11 Salviam Semi-rigid coatings
ES2095156T3 (en) * 1992-09-09 1997-02-01 Prismo Ltd SIMULATED BITUMINOUS PAVED SURFACE.
FR2770213B1 (en) * 1997-10-27 1999-11-26 Screg TRAFFIC COVERINGS OR RELATED REFLECTIVE ELEMENTS, AND COMPOSITION THEREOF
ES2187313B1 (en) * 1999-09-01 2004-07-01 Cosentino, S.A. PROCEDURE FOR MANUFACTURING ARTIFICIAL STONE TABLETS SPECIALLY APPLICABLE TO DECORATION.
GB0511532D0 (en) * 2005-06-07 2005-07-13 Total France Particulate materials

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