ES2277523A1 - Connecting strip segments of flocked material to larger unit, comprises: overlapping ends of each pair on top of each other to connect strip segments and cutting, joining impact edges of two strip segments and fixing two strip segments - Google Patents
Connecting strip segments of flocked material to larger unit, comprises: overlapping ends of each pair on top of each other to connect strip segments and cutting, joining impact edges of two strip segments and fixing two strip segments Download PDFInfo
- Publication number
- ES2277523A1 ES2277523A1 ES200501484A ES200501484A ES2277523A1 ES 2277523 A1 ES2277523 A1 ES 2277523A1 ES 200501484 A ES200501484 A ES 200501484A ES 200501484 A ES200501484 A ES 200501484A ES 2277523 A1 ES2277523 A1 ES 2277523A1
- Authority
- ES
- Spain
- Prior art keywords
- strip segments
- strip
- segments
- flocked material
- edges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 31
- 238000005520 cutting process Methods 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000002390 adhesive tape Substances 0.000 claims description 6
- 230000000295 complement effect Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000013467 fragmentation Methods 0.000 claims 1
- 238000006062 fragmentation reaction Methods 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 9
- 230000001070 adhesive effect Effects 0.000 abstract description 8
- 230000002950 deficient Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 244000144992 flock Species 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005253 cladding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H21/00—Apparatus for splicing webs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H5/00—Seaming textile materials
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Replacement Of Web Rolls (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Método para el empalme de tiras de material flocado.Method for splicing material strips flocking
La presente invención se refiere a un método para llevar a cabo el empalme de diferentes tramos de tiras de material flocado, participantes en una bobina, carrete o similar, tramos que se convierten así en producto monopieza que permite el consumo automático y sin solución de continuidad de todo el producto contenido en la citada bobina.The present invention relates to a method to carry out the splicing of different sections of strips of flocked material, participants in a coil, reel or similar, sections that thus become a single-piece product that allows the automatic consumption without continuity solution of all product contained in said coil.
El objeto de la invención es doble, por un lado permitir una rápida y fácil detección de los empalmes, ya sea visual o automáticamente, y por otro lado, conseguir un aprovechamiento integral del material, al poder ser trasladados dichos empalmes a la pieza a recubrir con el material de flocado, sin repercutir negativamente ni en el aspecto estético de la misma, ni en su fijación, ni en su durabilidad.The object of the invention is twofold, on the one hand allow quick and easy detection of splices, either visually or automatically, and on the other hand, get a integral use of the material, to be able to be transferred said joints to the piece to be coated with the flocking material, without negatively affecting the aesthetic aspect of it, neither in its fixation, nor in its durability.
La invención resulta pues de aplicación en el ámbito de la fabricación de tiras o láminas de material flocado, utilizables como elementos de revestimiento en diferentes aplicaciones prácticas tales como el revestimiento de determinadas partes de automóviles.The invention is therefore applicable in the scope of manufacture of strips or sheets of flocked material, Usable as cladding elements in different practical applications such as the coating of certain auto parts
En uno de los ámbitos de aplicación práctica de la invención, el de la industria automóvil, se utilizan tiras flocadas por ejemplo para revestir perfiles.In one of the practical fields of application of the invention, that of the automobile industry, strips are used flocked for example to cover profiles.
Por motivos económicos, las tiras de material flocado se suministran en bobinas o carretes, tanto mayores cuanto mejores sean los precios que se pretenden conseguir, de manera que dichas bobinas pueden llegar en algunos casos a contener tiras de 6.000 metros de longitud, y siendo habituales carretes con tiras de longitud del orden de 3.000 metros.For economic reasons, the strips of material flocking are supplied in reels or reels, both larger better are the prices that are intended to be achieved, so that said coils may in some cases contain strips of 6,000 meters in length, and being usual reels with strips of length of the order of 3,000 meters.
Por razones de fabricación y debido a que se trata de un material que tiene pelo y que es relativamente delicado, no es factible obtener tiras con las longitudes citadas y de una sola pieza, de manera que su fabricación se realiza en fragmentos más cortos, que posteriormente se empalman entre sí para dar lugar a un elemento continuo con la longitud prevista para el tipo de bobinas en que ha de montarse.For manufacturing reasons and because it it is a material that has hair and that is relatively delicate, it is not feasible to obtain strips with the mentioned lengths and in one piece, so that its manufacturing is done in shorter fragments, which are then spliced together to give rise to a continuous element with the expected length for the type of coils to be mounted.
En la actualidad y para llevar a cabo estos empalmes se utiliza habitualmente una porción de papel de aluminio autoadhesivo, que se fija a la cara posterior de los dos segmentos de tira de material flocado a unir, es decir por el lado opuesto a lo del pelo, actuando como puente entre ellos, de manera que dicha porción de papel de aluminio hace que la tira "continua" de material flocado pierda sus características de adherencia en correspondencia con tal porción, con lo que en muchas ocasiones no se detecta la presencia de dicho fallo hasta que la tira ha sido fijada a la pieza a recubrir con el flocado, de manera que al ser este montaje defectuoso se hace preciso su retirada y su posterior sustitución por una tira nueva y carente de empalmes, lo que además de una considerable pérdida de tiempo supone también una notable pérdida de material.Currently and to carry out these splices a portion of aluminum foil is commonly used self-adhesive, which is fixed to the back of the two segments strip of flocked material to be joined, that is on the opposite side of the hair, acting as a bridge between them, so that said aluminum foil portion makes the "continuous" strip of flocked material lose its adhesion characteristics in correspondence with such a portion, which often does not the presence of said fault is detected until the strip has been fixed to the piece to be coated with flocking, so that when This defective assembly requires its removal and subsequent replacement with a new strip without splices, which also a considerable waste of time also means a remarkable loss of material
Esto es debido a que desde el lado del flocado, en el que normalmente se sitúa el operario, es muy difícil detectar la presencia de un empalme, por lo que se genera un número relevante de piezas defectuosas. El operador debe así emplear una gran atención para distinguir la parte de tira útil de la parte de dicha tira que contiene un empalme y, con independencia del tiempo perdido por este exceso de atención, siempre existirá un porcentaje relevante de error debido al cansancio del propio operario o a cualquier otra causa.This is because from the flock side, in which the operator is normally located, it is very difficult to detect the presence of a joint, so a number is generated Relevant defective parts. The operator must thus use a great attention to distinguish the useful strip part from the part of said strip containing a splice and, regardless of time lost by this excess attention, there will always be a percentage relevant error due to fatigue of the operator or any other cause
El método que la invención propone resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, permitiendo una fácil detección de todos y cada uno de los empalmes entre segmentos que puedan existir en una bobina o carrete de tira de material flocado, tanto de forma visual por parte de cualquier operario como de forma automática a través de un sensor o lector, con la particularidad además de que tales empalmes puedan ser trasladados a la pieza a flocar, en aquellos casos en los que no se requiera de unos resultados de primera calidad, con un aspecto totalmente homogéneo en el flocado y, consecuentemente, con un aprovechamiento máximo del material utilizado.The method proposed by the invention resolves the problem was fully satisfactory before exposed, allowing easy detection of each and every one of splices between segments that may exist in a coil or strip reel of flocked material, both visually by part of any operator as automatically through a sensor or reader, with the particularity in addition to such splices can be transferred to the piece to be flocked, in those cases in those that do not require first quality results, with a completely homogeneous appearance in flocking and, consequently, with maximum use of the material used.
Para ello y de forma más concreta, el método que la invención propone parte, como primera fase operativa, de la superposición de los dos extremos de las dos tiras de flocado a unir, y el corte simultáneo de ambos extremos para obtener bordes complementarios, con un óptimo acabado, que permitan asegurar un perfecto contacto a testa de las dos citadas tiras o segmentos.For this and more specifically, the method that The invention proposes part, as the first operational phase, of the overlapping the two ends of the two flocking strips to join, and simultaneous cutting of both ends to get edges Complementary, with an optimal finish, to ensure a perfect contact to testa of the two mentioned strips or segments.
Tras la eliminación de los residuos y con el citado acoplamiento a testa entre tales segmentos de tira, se procede seguidamente a la fijación de los mismos con una cinta adhesiva, por la cara exterior o flocada de los citados segmentos, con la particularidad además de que esta cinta adhesiva es de un color que contraste con el de las tiras de material flocado, de manera que dicho color, y consecuentemente el empalme, pueda ser reconocido fácilmente por un operario o por un sensor para el reconocimiento automático.After waste disposal and with the The aforementioned coupling between these segments of the strip is then proceed to fix them with a tape adhesive, on the outer or flocked side of said segments, with the particularity in addition to that this adhesive tape is of a color that contrasts with that of the strips of flocked material, of so that said color, and consequently the splice, can be easily recognized by an operator or by a sensor for the automatic recognition
Esto permite que el operario detecte los empalmes existentes en la tira de la bobina o carrete, y, una vez que el flocado haya sido aplicado a la pieza a flocar, retire la cinta de empalme para comprobar si los dos segmentos de tiras de material flocado están debidamente fijados a la pieza a flocar, en orden a que, como anteriormente se ha dicho, la superficie flocada sea perfectamente uniforme, quedando el corte de la banda o base de la tira de material flocado cubierto por los pelos o fibras constitutivos del flocado propiamente dicho. En el caso en que el flocado no se hubiese fijado de una forma uniforme, el operario proveería a retirar la pieza defectuosa.This allows the operator to detect the existing joints in the coil or reel strip, and, once that the flocking has been applied to the piece to be flocked, remove the splicing tape to check if the two segments of strips of flocked material are properly attached to the piece to be flocked, in order that, as previously said, the flocked surface is perfectly uniform, leaving the cut of the band or base of the strip of flocked material covered by the hairs or fibers constituting the flocking itself. In the case where the flocking would not have been fixed uniformly, the operator would provide to remove the defective part.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of that description, a set of drawings where with illustrative and non-limiting nature, what has been represented next:
La figura 1.- Muestra, según una representación esquemática en alzado lateral, una pareja de segmentos de tira de material flocado destinados a unirse entre sí mediante empalme y a formar parte de una bobina o carrete, en la fase inicial del método de la invención.Figure 1.- Shows, according to a representation schematic side elevation, a pair of strip segments of flocked material intended to join each other by splicing and to be part of a coil or reel, in the initial phase of the method of the invention.
La figura 2.- Muestra, según una representación similar a la figura anterior, el resultado de la primera fase operativa del método.Figure 2.- Shows, according to a representation similar to the previous figure, the result of the first phase Operational method.
La figura 3.- Muestra otra vista similar a la de las figuras anteriores, tras la fase del método de definitiva fijación de los dos segmentos de tira flocada con la cinta adhesiva.Figure 3.- Shows another view similar to that of the previous figures, after the final method phase fixing the two flock strip segments with the tape adhesive
La figura 4.- Muestra una vista en planta superior del conjunto representado en la figura 3.Figure 4.- Shows a plan view upper of the assembly represented in figure 3.
La figura 5.- Muestra, finalmente, una vista en planta inferior del mismo conjunto.Figure 5.- Shows, finally, a view in lower floor of the same set.
En las figuras reseñadas se han referenciado con (1) y (1') dos segmentos de una tira de material flocado, destinados a ser empalmados entre sí con el método de la invención.In the figures outlined they have been referenced with (1) and (1 ') two segments of a strip of flocked material, intended to be spliced together with the method of invention.
Pues bien, en la primera fase de dicho método y tal como muestra la figura 1, las tiras (1-1') se superponen parcialmente por sus extremos a unir en una escasa porción (2), suficiente como para que sobre ellas pueda actuar una cuchilla de corte (3) determinantes en dichos segmentos (1-1') de bordes extremos (4) perfectamente complementarios, para permitir el acoplamiento a testa de los dos segmentos (1-1'), tal como muestra la figura 2.Well, in the first phase of that method and as shown in figure 1, the strips (1-1 ') are partially overlap at their ends to join in a sparse portion (2), enough for them to act upon cutting blade (3) determinants in said segments (1-1 ') of extreme edges (4) perfectly complementary, to allow the coupling to testa of the two segments (1-1 '), as shown in Figure 2.
Seguidamente sobre la cara superior de los citados segmentos (1-1') y manteniendo la situación de acoplamiento a testa entre ellos, se fija a los mismos una cinta adhesiva (5), de papel u otro material apropiado, que actúa como puente de unión entre ambos segmentos (1-1') y que resulta directamente visible al estar coloreada de manera que contraste cromáticamente con los segmentos (1-1') de tira de material flocado.Then on the upper face of the cited segments (1-1 ') and maintaining the situation of coupling to testa between them, a tape is fixed to them adhesive (5), of paper or other appropriate material, which acts as junction bridge between both segments (1-1 ') and that it is directly visible when colored so that chromatically contrast with the segments (1-1 ') of flocked material strip.
De esta manera los empalmes resultarán
perfectamente visibles para un operario, en orden a llevar a cabo
cualquier manipulación necesaria en el momento en que tales
empalmes van a pasar a quedar integrados en la pieza a flocar, como
por ejemplo recortes en dicha tira adhesiva que eliminen el empalme
de las piezas a flocar, o bien la simple eliminación de la cinta
adhesiva (5) una vez que ha cumplido su función, es decir una vez
que los segmentos de tira flocada
(1-1')
están ya fijados a la pieza a flocar.In this way the splices will be perfectly visible to an operator, in order to carry out any necessary manipulation at the time when such splices will become integrated in the piece to be flocked, such as cuts in said adhesive strip that eliminate the splicing of the pieces to be flocked, or the simple removal of the adhesive tape (5) once it has fulfilled its function, that is, once the flocked strip segments
(1-1 ') are already fixed to the piece to be flocked.
De análoga manera y como anteriormente se ha dicho, esta detección cromática de la cinta adhesiva (5) puede ser realizada de forma automática por un sensor capaz de reconocer dicho color y de generar la oportuna señal a través de un avisador óptico y/o acústico para indicar al operario la presencia del empalme, o incluso actuar automáticamente sobre los medios motrices de la máquina que manipulan la tira de material flocado, provocando la parada de la misma.In a similar way and as previously said, this chromatic detection of the adhesive tape (5) can be performed automatically by a sensor capable of recognizing said color and generate the appropriate signal through a warning optical and / or acoustic to indicate to the operator the presence of the splice, or even automatically act on the motor media of the machine that manipulate the strip of flocked material, causing the stop of it.
Claims (1)
- --
- Superposición de los extremos de cada pareja de segmentos (1-1') de tira a unir y fragmentación simultánea de los mismos mediante una cuchilla de corte, para la obtención de bordes (4) complementarios.Overlapping the ends of each pair of segments (1-1 ') of strip to be joined and Simultaneous fragmentation of them by means of a knife cutting, to obtain complementary edges (4).
- --
- Enfrentamiento coaxial de ambos sectores (1-1') de tira, con un perfecto acoplamiento a testa entre los citados bordes (4).Coaxial confrontation of both sectors (1-1 ') of strip, with a perfect coupling to testa between the mentioned edges (4).
- --
- Fijación de los dos segmentos (1-1') de la tira de material flocado, por la cara superior de los mismos, mediante una cinta adhesiva (5) de papel o similar, que mantiene dichos segmentos (1-1') íntimamente unidos, utilizando para dicha cinta adhesiva (5) un material que contraste cromáticamente con las tiras de material flocado (1-1'), para resultar directa y fácilmente visibles por el operario y/o detectables por un sensor capaz de reconocer el color de dicha cinta adhesiva (5).Fixing the two segments (1-1 ') of the strip of flocked material, on the face top thereof, using an adhesive tape (5) of paper or similar, which maintains these segments (1-1 ') intimately joined, using for said adhesive tape (5) a material that chromatically contrasts with the material strips flocking (1-1 '), to be direct and easily visible by the operator and / or detectable by a sensor capable of recognizing the color of said adhesive tape (5).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200501484A ES2277523B2 (en) | 2005-06-17 | 2005-06-17 | METHOD FOR THE EMPALME OF STRIPS OF FLOCATED MATERIAL. |
DE102006024966A DE102006024966A1 (en) | 2005-06-17 | 2006-05-29 | Method of joining strip segments of flocked material |
DE202006020344U DE202006020344U1 (en) | 2005-06-17 | 2006-05-29 | Connected strip segments of flocked material |
FR0652119A FR2887236A1 (en) | 2005-06-17 | 2006-06-14 | Connecting strip segments of flocked material to larger unit, comprises: overlapping ends of each pair on top of each other to connect strip segments and cutting, joining impact edges of two strip segments and fixing two strip segments |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200501484A ES2277523B2 (en) | 2005-06-17 | 2005-06-17 | METHOD FOR THE EMPALME OF STRIPS OF FLOCATED MATERIAL. |
Publications (2)
Publication Number | Publication Date |
---|---|
ES2277523A1 true ES2277523A1 (en) | 2007-07-01 |
ES2277523B2 ES2277523B2 (en) | 2008-05-16 |
Family
ID=37497990
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ES200501484A Active ES2277523B2 (en) | 2005-06-17 | 2005-06-17 | METHOD FOR THE EMPALME OF STRIPS OF FLOCATED MATERIAL. |
Country Status (3)
Country | Link |
---|---|
DE (1) | DE102006024966A1 (en) |
ES (1) | ES2277523B2 (en) |
FR (1) | FR2887236A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2181095T3 (en) * | 1997-06-04 | 2003-02-16 | Japan Tobacco Inc | APPLIANCE AND TAPE HANDLING METHOD. |
WO2005035235A2 (en) * | 2003-10-08 | 2005-04-21 | High Voltage Graphics, Inc. | Processes for precutting laminated flocked articles |
ES1061198U (en) * | 2005-07-15 | 2006-01-16 | Industrias Tapla, S.L. | Splices sensing apparatus flocked tapes. (Machine-translation by Google Translate, not legally binding) |
-
2005
- 2005-06-17 ES ES200501484A patent/ES2277523B2/en active Active
-
2006
- 2006-05-29 DE DE102006024966A patent/DE102006024966A1/en not_active Ceased
- 2006-06-14 FR FR0652119A patent/FR2887236A1/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2181095T3 (en) * | 1997-06-04 | 2003-02-16 | Japan Tobacco Inc | APPLIANCE AND TAPE HANDLING METHOD. |
WO2005035235A2 (en) * | 2003-10-08 | 2005-04-21 | High Voltage Graphics, Inc. | Processes for precutting laminated flocked articles |
ES1061198U (en) * | 2005-07-15 | 2006-01-16 | Industrias Tapla, S.L. | Splices sensing apparatus flocked tapes. (Machine-translation by Google Translate, not legally binding) |
Also Published As
Publication number | Publication date |
---|---|
ES2277523B2 (en) | 2008-05-16 |
FR2887236A1 (en) | 2006-12-22 |
DE102006024966A1 (en) | 2006-12-28 |
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