ES2238135B1 - PROCEDURE FOR THE MANUFACTURE OF CONTAINERS BASED ON METAL PROFILES AND SANDWICH PANELS. - Google Patents
PROCEDURE FOR THE MANUFACTURE OF CONTAINERS BASED ON METAL PROFILES AND SANDWICH PANELS. Download PDFInfo
- Publication number
- ES2238135B1 ES2238135B1 ES200300338A ES200300338A ES2238135B1 ES 2238135 B1 ES2238135 B1 ES 2238135B1 ES 200300338 A ES200300338 A ES 200300338A ES 200300338 A ES200300338 A ES 200300338A ES 2238135 B1 ES2238135 B1 ES 2238135B1
- Authority
- ES
- Spain
- Prior art keywords
- profiles
- panels
- container
- base
- weld
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 13
- 229920002635 polyurethane Polymers 0.000 claims abstract description 5
- 239000004814 polyurethane Substances 0.000 claims abstract description 5
- 239000003054 catalyst Substances 0.000 claims abstract description 4
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 4
- 230000004224 protection Effects 0.000 claims abstract description 4
- 238000003466 welding Methods 0.000 claims abstract description 4
- 238000005553 drilling Methods 0.000 claims description 4
- 244000309464 bull Species 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D7/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal
- B65D7/12—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal characterised by wall construction or by connections between walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3802—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container in the form of a barrel or vat
- B65D81/3806—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container in the form of a barrel or vat formed with double walls, i.e. hollow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3813—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
- B65D81/3818—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container formed with double walls, i.e. hollow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3825—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container with one or more containers located inside the external container
- B65D81/383—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container with one or more containers located inside the external container the external tray being formed with double walls, i.e. hollow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closures For Containers (AREA)
Abstract
Procedimiento para la fabricación de contenedores a base de perfiles metálicos y paneles sándwich, que comprende la siguientes etapas: cortar los perfiles y paneles a las dimensiones adecuadas; aplicar en todas las alas internamente un cordón continuo de silicona; introducir los cantos de los paneles en los alojamientos definidos entre las alas de los perfiles; remachar los paneles a las alas internas de los perfiles, proteger las zonas de acuerdo de los perfiles mediante chapas metálicas; soldar los acuerdos entre los perfiles mediante soldadura mig-mag, y retirar las protecciones metálicas; soldar a los perfiles inferiores de la base de contenedor un marco para paletizado, soldar a la base unas guías salientes y a la tapa las correspondientes deslizaderas, soldar unas bridas laterales de cierre de la base y la tapa; introducir una junta de hermeticidad en las zonas que asientan en el cierre del contenedor; sellar externamente el contenedor, con pasta de poliuretano con catalizador; colocar los accesorios; introducir en la base un soporte amortiguado.Procedure for the manufacture of containers based on metal profiles and sandwich panels, comprising the following steps: cut the profiles and panels to the appropriate dimensions; apply a continuous silicone cord on all wings internally; introduce the edges of the panels in the housings defined between the wings of the profiles; rivet the panels to the internal wings of the profiles, protect the areas of agreement of the profiles by means of metal sheets; weld the agreements between the profiles by mig-mag welding, and remove the metal protections; weld to the lower profiles of the container base a palletizing frame, weld outgoing guides and the corresponding sliders to the base, weld side closing flanges of the base and the lid; introduce a seal in the areas that seat in the closure of the container; externally seal the container, with polyurethane paste with catalyst; place the accessories; insert a cushioned support into the base.
Description
Procedimiento para la fabricación de contenedores a base de perfiles metálicos y paneles sándwich.Procedure for the manufacture of containers based on metal profiles and sandwich panels.
La presente invención se refiere a un procedimiento para la fabricación de contenedores a base de perfiles metálicos y paneles sándwich.The present invention relates to a procedure for manufacturing containers based on metal profiles and sandwich panels.
En la actualidad en el transporte, para proteger la carga, se coloca la misma en el interior de contenedores de madera, de mayor o menor robustez en función de la naturaleza de la carga, o bien en cajas de cartón.Currently in transport, to protect the load, it is placed inside containers of wood, of greater or lesser robustness depending on the nature of the load, or in cardboard boxes.
Estos contenedores o cajas, sin embargo, no son estériles ni estancos, ni tienen la resistencia adecuada para su utilización en transportes especiales, ni mucho menos son isobáricos ni isotermos.These containers or boxes, however, are not sterile or watertight, nor do they have adequate strength for their use in special transport, much less are Isobaric or isothermal.
Por otra parte, se utilizan en la conformación
de cajas de camión, y otros tipos de receptáculos, paneles
sándwich fijados a perfiles de aluminio mediante tornillos pasantes
que atraviesan unas alas de los perfiles, así como los extremos de
los paneles, uniéndose entre sí los perfiles igualmente mediante
tornillos. Esta forma constructiva presenta deficiencias en cuanto
a las condiciones internas de esterilidad, estanqueidad, presión y
humedad, debido a los orificios de paso de los tornillos, y además
no incorporan internamente una base de aseguramiento de la carga.
Además, las uniones atornilladas de los perfiles perjudican la
robustez del contenedor en comparación con la utilización del
procedimiento de la
invención.On the other hand, they are used in the conformation of truck boxes, and other types of receptacles, sandwich panels fixed to aluminum profiles by means of through screws that cross some wings of the profiles, as well as the ends of the panels, joining together the profiles also by screws. This constructive form has deficiencies in terms of internal conditions of sterility, tightness, pressure and humidity, due to the screw holes, and also do not incorporate a load securing base internally. In addition, the bolted joints of the profiles impair the robustness of the container compared to the use of the procedure of the
invention.
El procedimiento de la invención sirve de una manera óptima para la fabricación de contenedores estancos, herméticos, isotérmicos e isobáricos, lo que los hace especialmente aptos para transportes especiales que requieran máximas condiciones de limpieza y constantes de presión o humedad.The process of the invention serves as a Optimal way to manufacture watertight containers, hermetic, isothermal and isobaric, which makes them especially suitable for special transports that require maximum conditions of cleaning and constant of pressure or humidity.
De acuerdo con la invención, el procedimiento consiste en la fabricación separada de la base y la tapa del contenedor a base de estructuras de perfiles metálicos, idealmente de aluminio, soldados entre sí y dotados de unas alas paralelas salientes en la orientación adecuada para la introducción de los cantos de unos paneles sándwich de fibra de vidrio, chapa de aluminio o chapa galvanizada con alma de poliestireno o espuma de poliuretano inyectado.According to the invention, the procedure It consists of the separate manufacture of the base and the lid of the container based on metal profile structures, ideally aluminum, welded together and endowed with parallel wings projections in the proper orientation for the introduction of edges of some fiberglass sandwich panels, sheet metal aluminum or galvanized sheet with polystyrene core or foam injected polyurethane.
El ensamblaje se realiza mediante las siguientes etapas:The assembly is done by the following stages:
- recortar los paneles y perfiles a las dimensiones adecuadas.- trim panels and profiles to suitable dimensions.
- aplicar un cordón continuo de silicona en ambas alas paralelas de cada perfil que vaya a recibir el canto de un panel.- apply a continuous silicone cord in both parallel wings of each profile that will receive the singing of a panel
- introducir los perfiles en los cantos de los paneles, en sus posiciones definitivas.- introduce the profiles in the songs of the panels, in their final positions.
- remachar internamente, previo taladrado, las alas de los perfiles que van a quedar internamente del contenedor, a los paneles, sin que los taladros ni remaches calen externamente.- rivet internally, after drilling, the wings of the profiles that will remain internally of the container, to the panels, without the drills or rivets falling externally.
- proteger interna y externamente los paneles en las zonas de acuerdo entre los perfiles a soldar mediante chapas metálicas.- internally and externally protect the panels in the areas of agreement between the profiles to be welded by sheet metal metallic
- soldar los acuerdos entre perfiles mediante soldadura mig-mag, y retirar las protecciones de los paneles.- weld agreements between profiles by mig-mag welding, and remove the protections of the panels.
- soldar a los perfiles inferiores un marco metálico para paletizado, con orificios de paso de las palas del toro.- weld a frame to the lower profiles metallic for palletizing, with holes for the blades of the bull.
- soldar a los marcos de las estructuras de la base y de la tapa del contenedor que asientan entre sí en el cierre del mismo unas bridas laterales de apriete.- weld to the frames of the structures of the base and lid of the container that seat each other in the Close the same side clamping flanges.
- introducir, al menos, una junta de estanqueidad, en un rebaje adecuado, en el acuerdo entre los marcos que asientan en el cierre del contenedor, de la tapa y/o de la base indistintamente.- introduce at least one board of tightness, in a proper recess, in the agreement between the frames that settle on the closure of the container, the lid and / or the base interchangeably.
- sellar externamente el contenedor, especialmente los acuerdos de paneles con perfiles, con pasta de poliuretano con catalizador.- externally seal the container, especially panel agreements with profiles, with paste Polyurethane with catalyst.
- colocar unos accesorios constituidos por adhesivos, enganches y cajetines de alojamiento de eslingas y documentación.- place accessories consisting of stickers, hooks and slings housing slings and documentation.
- introducir y fijar en el contenedor un soporte amortiguado con rehundidos de alojamiento y sujeción de los objetos a transportar.- insert and fix a support in the container cushioned with recesses of accommodation and support of the objects to transport.
De este modo se obtiene un contenedor estanco, resistente, isobárico e isotermo, de gran resistencia y ligereza y apto, por sus condiciones de hermeticidad, para ser utilizado en transportes especiales que requieran condiciones de limpieza de grado 100.000. Incluso, en contenedores de gran tamaño, algunos de los paneles pueden ser practicables mediante puertas y cierres herméticos que mejoran las prestaciones del contenedor.In this way a sealed container is obtained, resistant, isobaric and isothermal, high strength and lightness and suitable, for its tightness conditions, to be used in special transports that require cleaning conditions of 100,000 degree. Even in large containers, some of the panels can be practicable through doors and closures sealants that improve the performance of the container.
La figura 1 muestra esquemáticamente el procedimiento de la invención.Figure 1 schematically shows the method of the invention
La figura 2 muestra una vista de un contenedor fabricado según el procedimiento de la invención.Figure 2 shows a view of a container manufactured according to the process of the invention.
El procedimiento de la invención comprende la fabricación de la base 1 y la tapa 2 del contenedor 3 a base de sendas estructuras de perfiles 4 de aluminio, dotados de alas 5 paralelas salientes en dirección adecuada, donde se insertan los cantos de los paneles 6 sándwich que constituyen las paredes, fondo y techo del contenedor.The process of the invention comprises the manufacture of base 1 and lid 2 of container 3 based on two aluminum profile structures 4, equipped with wings 5 parallel projections in proper direction, where the 6 sandwich panel edges that constitute the walls, bottom and roof of the container.
El ensamblaje se realiza según las siguientes etapas:The assembly is done according to the following stages:
- precortar los paneles 6 y los perfiles 4 a las dimensiones adecuadas.- pre-cut panels 6 and profiles 4 at suitable dimensions.
- aplicar en ambas alas 5 paralelas de cada perfil un cordón continuo de silicona 7.- apply on both wings 5 parallel of each profile a continuous silicone cord 7.
- insertar los cantos de los paneles en las alas 5.- insert the edges of the panels on the wings 5.
- remachar los paneles 6 a las alas 5 que quedan
por el interior del contenedor, previo taladrado, y sin que calen
externamente los taladros ni los
remaches.- rivet the panels 6 to the wings 5 that remain on the inside of the container, after drilling, and without externally drilling the holes or the holes
rivets
- proteger interna y externamente los paneles 6 en las zonas de acuerdo entre los perfiles 4, mediante chapas metálicas 9.- protect panels 6 internally and externally in the zones of agreement between the profiles 4, by means of plates metallic 9.
- soldar los acuerdos entre los perfiles 4 mediante soldadura mig-mag. Los paneles no se quemarán regulando adecuadamente la profundidad de la soldadura, al estar protegidos mediante las chapas 9. Retirar la protección de los paneles.- weld agreements between profiles 4 by mig-mag welding. The panels are not burn properly regulating the depth of the weld, when be protected by the plates 9. Remove the protection from panels.
- soldar a los perfiles 4 inferiores de la base del contenedor, un marco 10 metálico de paletizado, dotado de orificios 11 de paso de las palas del toro.- weld to the bottom 4 profiles of the base of the container, a metal frame 10 of palletizing, provided with holes 11 of the bulls blades.
- soldar a la base unas guías loa salientes, y a la tapa unas deslizaderas, no representadas, de guiado mutuo del cierre de la tapa del contenedor.- weld outgoing guides to the base, and the cover some sliders, not shown, of mutual guidance of the container lid closure.
- soldar a unos marcos 12, 13 pertenecientes a las estructuras de la tapa y de la base que asientan machihembradamente entre sí en el cierre del contenedor, unas bridas laterales 14 de apriete y fijación del cierre.- weld to frames 12, 13 belonging to the cover and base structures that seat tongue and groove each other in the container closure, some lateral flanges 14 for tightening and fixing the closure.
- insertar, en un alojamiento 15 al efecto una junta 16 de hermeticidad.- insert a housing 15 for that purpose seal 16 of tightness.
- sellar externamente el contenedor, especialmente los acuerdos entre paneles y perfiles, con pasta de poliuretano 17 con catalizador.- externally seal the container, especially the agreements between panels and profiles, with paste of Polyurethane 17 with catalyst.
- colocar unos accesorios consistentes en adhesivos,18, enganches 19 y cajetines 20 practicables de almacenamiento de eslingas, documentación u otros objetos.- place accessories consisting of stickers, 18, hooks 19 and 20 practical boxes of storage of slings, documentation or other objects.
- introducir un soporte 21 intercambiable amortiguado de sujeción de los objetos a transportar en la base.- insert an interchangeable support 21 cushioned clamping of the objects to be transported in the base.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200300338A ES2238135B1 (en) | 2003-02-11 | 2003-02-11 | PROCEDURE FOR THE MANUFACTURE OF CONTAINERS BASED ON METAL PROFILES AND SANDWICH PANELS. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200300338A ES2238135B1 (en) | 2003-02-11 | 2003-02-11 | PROCEDURE FOR THE MANUFACTURE OF CONTAINERS BASED ON METAL PROFILES AND SANDWICH PANELS. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2238135A1 ES2238135A1 (en) | 2005-08-16 |
| ES2238135B1 true ES2238135B1 (en) | 2007-06-16 |
Family
ID=34854844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200300338A Expired - Lifetime ES2238135B1 (en) | 2003-02-11 | 2003-02-11 | PROCEDURE FOR THE MANUFACTURE OF CONTAINERS BASED ON METAL PROFILES AND SANDWICH PANELS. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2238135B1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2155442A (en) * | 1984-03-03 | 1985-09-25 | Millmoor Commercial Services L | Insulated load containers |
| IT215989Z2 (en) * | 1988-09-02 | 1991-03-26 | Cattarozzi Andrea | MODULAR CONTAINER MODULAR AND MANUALLY TRANSPORTABLE, FOR THE STORAGE OF SUBSTANCES, IN SPECIAL WAY FOR FOOD USE |
| US5449081A (en) * | 1993-05-21 | 1995-09-12 | Stoughton Composites, Inc. | Modular insulated intermodal container construction |
| FR2716176B1 (en) * | 1994-02-11 | 1996-03-29 | Maurice Joseph Belaud | Process for optimizing the packaging, storage, handling, transport and distribution of goods or products of any kind and device for implementation. |
| WO1999030989A1 (en) * | 1997-12-16 | 1999-06-24 | Sea Containers Ltd. | Cargo freight container |
-
2003
- 2003-02-11 ES ES200300338A patent/ES2238135B1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| ES2238135A1 (en) | 2005-08-16 |
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