ES2232263A1 - Machine is for recycling tires and consists of frame on which are arranged two rotary compression plates, activated by electric motor, which secure tire - Google Patents
Machine is for recycling tires and consists of frame on which are arranged two rotary compression plates, activated by electric motor, which secure tireInfo
- Publication number
- ES2232263A1 ES2232263A1 ES200202970A ES200202970A ES2232263A1 ES 2232263 A1 ES2232263 A1 ES 2232263A1 ES 200202970 A ES200202970 A ES 200202970A ES 200202970 A ES200202970 A ES 200202970A ES 2232263 A1 ES2232263 A1 ES 2232263A1
- Authority
- ES
- Spain
- Prior art keywords
- tire
- recycling machine
- tires
- roller
- blades
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004064 recycling Methods 0.000 title claims abstract description 19
- 230000006835 compression Effects 0.000 title abstract description 3
- 238000007906 compression Methods 0.000 title abstract description 3
- 238000000926 separation method Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000003801 milling Methods 0.000 claims description 2
- 230000000750 progressive effect Effects 0.000 claims description 2
- 238000004080 punching Methods 0.000 abstract 2
- 230000003213 activating effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 208000003251 Pruritus Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007803 itching Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/366—Single-purpose machines or devices for grinding tyres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
Máquina recicladora de neumáticos.Tire recycling machine.
La presente memoria descriptiva se refiere a una solicitud de patente de invención, que según se expresa en el enunciado de esta memoria descriptiva, se refiere a una máquina recicladora de neumáticos, cuya finalidad estriba en permitir el reciclado de los neumáticos mediante la separación del caucho de los elementos metálicos, con la obtención de un granulado de material elástico de múltiples y diversas aplicaciones.The present specification refers to a invention patent application, which as expressed in the set forth in this specification, refers to a machine tire recycler, whose purpose is to allow the tire recycling by separating rubber from metallic elements, with the obtaining of a granulate of material Elastic multiple and various applications.
Esta invención tiene su aplicación dentro de la industria dedicada a la fabricación de maquinaria para el reciclado de materiales, con independencia del campo de utilización.This invention has its application within the industry dedicated to the manufacture of recycling machinery of materials, regardless of the field of use.
Como se sabe, desde hace años, el número de automóviles en circulación se encuentra en constante aumento, al haberse convertido el automóvil en un elemento imprescindible para el desarrollo de los pueblos. Los beneficios aportados por el automóvil a la sociedad quedan fuera de toda duda, sin embargo, no todo son ventajas.As you know, for years, the number of cars in circulation are constantly increasing, at having turned the car into an essential element for The development of the peoples. The benefits provided by the automobile to society are beyond doubt, however, no All are advantages.
Los neumáticos que utiliza cada uno de los numerosos vehículos, sufren un lógico desgaste y, por tanto, deben sustituirse de forma periódica. Así, los neumáticos desgastados y sustituidos se convierten en un residuo no biodegradable que se acumula en los vertederos, y que hoy en día plantea uno de los mayores problemas de reciclado, puesto que el neumático está constituido fundamentalmente por acero y caucho, combinados en una compleja estructura que dificulta su separación y posterior reciclado.The tires used by each of the numerous vehicles, suffer a logical wear and, therefore, must replaced periodically. Thus, worn tires and substituted ones become a non-biodegradable residue that accumulates in landfills, and that today raises one of the major recycling problems, since the tire is consisting mainly of steel and rubber, combined in a complex structure that hinders its separation and subsequent recycling.
Teniendo en cuenta los inconvenientes anteriores, entre otros muchos, es por lo que ha sido ideada la invención que nos ocupa. En efecto, se trata de proveer de una máquina recicladora de neumáticos caracterizada porque separa los dos componentes básicos del neumático, el caucho y el acero, obteniendo un granulado de caucho que resulta reutilizable en numerosas aplicaciones como material elástico de relleno. Los restos metálicos pueden ser tratados de la forma habitual, resolviendo así por completo el problema del reciclado.Taking into account the above drawbacks, among many others, that is why the invention has been devised that It occupies us. In effect, it is about providing a machine tire recycler characterized by separating the two basic components of the tire, rubber and steel, obtaining a rubber granulate that is reusable in numerous Applications as elastic filling material. The remains Metallic can be treated in the usual way, thus solving completely the problem of recycling.
Por parte del solicitante no se tiene conocimiento de la existencia en la actualidad de ninguna invención que presente las características que se señalan como idóneas.The applicant does not have knowledge of the present existence of any invention that presents the characteristics that are indicated as suitable.
La máquina recicladora de neumáticos que la invención propone, se configura en sí mismo como una evidente novedad dentro de sus múltiples campos de aplicación, llevando a cabo la separación del caucho y del acero que constituyen los neumáticos, permitiendo de este modo el reciclado de los mismos.The tire recycling machine that invention proposes, configures itself as an obvious novelty within its multiple fields of application, leading to out the separation of rubber and steel that constitute the tires, thus allowing recycling thereof.
De forma más concreta, la máquina recicladora de neumáticos objeto de la invención, está constituida por un rodillo que gira alta velocidad provisto de una serie de cuchillas que inciden repetidamente sobre el neumático, efectuando una acción de abrasión, impacto y desgarro, picándolo hasta dar lugar a su total desmenuzamiento.More specifically, the recycling machine of tires object of the invention, is constituted by a roller which rotates high speed provided with a series of blades that repeatedly affect the tire, performing an action of abrasion, impact and tearing, itching until it gives rise to its total crushing
Con objeto de que las cuchillas actúen de forma uniforme sobre toda la superficie del neumático, especialmente sobre la banda de rodadura, el neumático se afianza entre dos platos de apriete rotativos.In order for the blades to act in a way uniform over the entire surface of the tire, especially on the tread, the tire is secured between two rotary tightening plates.
La velocidad de rotación del neumático es considerablemente menor que la velocidad de giro del rodillo picador con objeto de favorecer el picado uniforme y progresivo del neumático, siendo indiferente el sentido de giro de cada uno de ellos.The speed of rotation of the tire is considerably less than the speed of rotation of the roller chopper in order to favor uniform and progressive chopping of the tire, the direction of rotation of each one of them being indifferent they.
Para compensar el desgaste sufrido por el neumático y permitir el desmenuzado de neumáticos de diferentes diámetros, el rodillo picador también dispone de movimiento de traslación, lo cual permite el ajuste de su posición, garantizando la acción de las cuchillas sobre la superficie del neumático hasta el final del proceso de desmenuzado.To compensate for the wear suffered by the tire and allow shredding of different tires diameters, the chopper roller also has movement of translation, which allows the adjustment of its position, guaranteeing the action of the blades on the surface of the tire until the end of the shredding process.
La invención también contempla la posibilidad de que la fijación del neumático se realice mediante su inserción en un cilindro giratorio de diámetro adecuado, de modo que gire conjuntamente con el cilindro pero pueda desplazarse longitudinalmente por él, de forma que, disponiendo el eje del rodillo picador convergente con el del cilindro, el picado del neumático progresa según se desplaza por el cilindro, permitiendo de esta manera una alimentación continua del proceso de picado y desmenuzado del neumático, puesto que es suficiente con ir introduciendo los neumáticos por el extremo inicial del cilindro giratorio para que se empujen entre ellos hasta ser alcanzados por el rodillo picador.The invention also contemplates the possibility of that the fixation of the tire is done by inserting it into a rotating cylinder of suitable diameter, so that it rotates together with the cylinder but it can move longitudinally by him, so that, arranging the axis of the convergent chopper roller with the cylinder, the chopped tire progresses as it travels through the cylinder, allowing in this way a continuous feeding of the chopping process and shredded tire, since it is enough to go introducing the tires through the initial end of the cylinder rotating so that they push each other until they are reached by The chopper roller.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor compresión de las características de la invención, se acompaña a la presente memoria descriptiva, como parte integrante de la misma, tres hojas de planos, en las cuales, con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help better compression of characteristics of the invention, is attached herein descriptive, as an integral part of it, three sheets of planes, in which, for illustrative and non-limiting purposes, has represented the following:
La figura número 1. - Se muestra una vista de alzado de la máquina recicladora de neumáticos.Figure number 1. - A view of elevation of the tire recycling machine.
La figura número 2. - Se muestra una vista en plata de la máquina recicladora.Figure number 2. - A view is shown in Silver Recycling Machine.
La figura número 3. - Se muestra una vista en perspectiva de las cuchillas del rodillo picador.Figure number 3. - A view is shown in perspective of the chopper roller blades.
La figura número 4. - Se muestra una vista en plata de la máquina recicladora con el cilindro soporte para el desmenuzado continuo de neumáticos.Figure number 4. - A view is shown in Silver recycler machine with cylinder support for the continuous shredding of tires.
A la vista de estas figuras, puede observarse como la máquina recicladora de neumáticos en cuestión está constituida a partir de un bastidor (11) que sirve de soporte al resto de elementos. Sobre dicho bastidor se disponen los platos de apriete giratorios (12) que afianzan el neumático (13) accionado por un motor eléctrico (14). Sobre el mismo bastidor se dispone el sistema basculante (15), que sirve de soporte al rodillo picador (16), equipado con las cuchillas picadoras (17), y al motor eléctrico que lo acciona (18). El sistema basculante es desplazado manualmente mediante un sistema de cremallera (19) para ajustar su posición en función del desgaste del neumático y de su tamaño.In view of these figures, it can be seen as the tire recycling machine in question is constituted from a frame (11) that supports the other elements On said frame the dishes of tighten swivels (12) that secure the tire (13) driven by an electric motor (14). On the same frame the tilting system (15), which serves as a support for the chopper roller (16), equipped with the chopper blades (17), and the motor electric that drives it (18). The tilting system is displaced manually using a rack system (19) to adjust your position depending on the wear of the tire and its size.
Los platos de apriete presionan el neumático (21) hasta apretar fuertemente entre sí los aros de cada lado del neumático. Para permitir el ajuste de la distancia de separación de entre los platos, uno de ellos (22), el accionado por el motor eléctrico, mantiene su posición fija sobre el bastidor, y el segundo de los platos de apriete (23), posibilitado para la rotación, se monta sobre una corredera (24) accionada manualmente mediante un husillo (25) con objeto de ajustar la distancia de separación entre los platos.The tightening plates press the tire (21) until the rings on each side of the tire. To allow adjustment of the separation distance of between the plates, one of them (22), the one driven by the engine electric, maintains its fixed position on the frame, and the second of the tightening plates (23), enabled for rotation, mounted on a slide (24) operated manually by means of a spindle (25) in order to adjust the separation distance between dishes.
El rodillo picador (17) está constituido por un cilindro sobre cuya superficie se disponen las cuchillas compuestas por una serie de placas de fresado y torneado (31) debidamente alineadas que inciden repetidamente sobre la superficie del neumático provocando el desmenuzamiento del mismo.The chopper roller (17) is constituted by a cylinder on whose surface the compound blades are arranged by a series of milling and turning plates (31) properly aligned repeatedly affecting the surface of the tire causing it to crumble.
La invención contempla la posibilidad de que el sistema basculante (15) que sirve de soporte al rodillo picador sea accionado automáticamente, al igual que el posicionado del segundo plato de apriete (23) que también podrá realizarse forma automática.The invention contemplates the possibility that the tilting system (15) that supports the chopper roller automatically operated, just like the second position tightening plate (23) that can also be formed automatic
Por último, se contempla la posibilidad de que la alimentación de los neumáticos se realice de forma automática para lo cual la fijación del neumático se realiza mediante su inserción en un cilindro soporte giratorio (41) de diámetro adecuado, sobre el cual puede desplazarse longitudinalmente; y el eje del rodillo picador (42) se dispone convergente con el del cilindro soporte, de modo que el picado del neumático progresa según se desplaza éste hacia el interior del cilindro soporte. La alimentación de neumáticos se realiza por el extremo inicial (43) del cilindro giratorio, y un pistón de empuje (44) se encarga de impulsar los neumáticos hacia el interior del cilindro soporte.Finally, the possibility that the Tire feeding is done automatically to which fixation of the tire is done by insertion in a rotating support cylinder (41) of suitable diameter, on which can move longitudinally; and roller shaft chopper (42) is arranged convergent with that of the support cylinder, of so that the tire chipping progresses as the tire moves into the support cylinder. Power supply tires are made by the initial end (43) of the cylinder rotating, and a thrust piston (44) is responsible for driving the tires into the support cylinder.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200202970A ES2232263B1 (en) | 2002-12-23 | 2002-12-23 | TIRE RECYCLING MACHINE. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200202970A ES2232263B1 (en) | 2002-12-23 | 2002-12-23 | TIRE RECYCLING MACHINE. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2232263A1 true ES2232263A1 (en) | 2005-05-16 |
| ES2232263B1 ES2232263B1 (en) | 2006-09-01 |
Family
ID=34586096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200202970A Expired - Fee Related ES2232263B1 (en) | 2002-12-23 | 2002-12-23 | TIRE RECYCLING MACHINE. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2232263B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007077282A1 (en) | 2006-01-05 | 2007-07-12 | Foix Padrell Antonio | Tyre crushing machine |
| ES2336296A1 (en) * | 2008-10-08 | 2010-04-09 | Ex-Gardens, S.L | Tyre processing machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3693894A (en) * | 1970-11-30 | 1972-09-26 | Raymond W Willette | Tire shredder |
| EP0625421A2 (en) * | 1993-05-21 | 1994-11-23 | Marangoni Meccanica S.P.A. | Tyre scraping machine having vertical axis of rotation |
| EP0626253A2 (en) * | 1993-05-21 | 1994-11-30 | Marangoni Meccanica S.P.A. | Machine for scraping tyres with controllable relative positioning of tyre and work tool |
| US5894997A (en) * | 1997-10-21 | 1999-04-20 | Chen; Ping Lu | Machine for shredding a discarded tire |
-
2002
- 2002-12-23 ES ES200202970A patent/ES2232263B1/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3693894A (en) * | 1970-11-30 | 1972-09-26 | Raymond W Willette | Tire shredder |
| EP0625421A2 (en) * | 1993-05-21 | 1994-11-23 | Marangoni Meccanica S.P.A. | Tyre scraping machine having vertical axis of rotation |
| EP0626253A2 (en) * | 1993-05-21 | 1994-11-30 | Marangoni Meccanica S.P.A. | Machine for scraping tyres with controllable relative positioning of tyre and work tool |
| US5894997A (en) * | 1997-10-21 | 1999-04-20 | Chen; Ping Lu | Machine for shredding a discarded tire |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007077282A1 (en) | 2006-01-05 | 2007-07-12 | Foix Padrell Antonio | Tyre crushing machine |
| ES2310951A1 (en) * | 2006-01-05 | 2009-01-16 | Antonio Foix Padrell | Tyre crushing machine |
| ES2336296A1 (en) * | 2008-10-08 | 2010-04-09 | Ex-Gardens, S.L | Tyre processing machine |
| WO2010040877A1 (en) * | 2008-10-08 | 2010-04-15 | Ez-Gardens, S.L. | Tyre processing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2232263B1 (en) | 2006-09-01 |
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