EP4680497A1 - Cargo carrier - Google Patents

Cargo carrier

Info

Publication number
EP4680497A1
EP4680497A1 EP24728175.1A EP24728175A EP4680497A1 EP 4680497 A1 EP4680497 A1 EP 4680497A1 EP 24728175 A EP24728175 A EP 24728175A EP 4680497 A1 EP4680497 A1 EP 4680497A1
Authority
EP
European Patent Office
Prior art keywords
lid
cargo carrier
lateral
base
top portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP24728175.1A
Other languages
German (de)
French (fr)
Inventor
Henrik Eriksson
Gustav KVARNVIK
Günther FRITSCHE
Anton Ståhl
Andreas Blank
Alexander Emmerling
Jimmy Andreasson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thule Sweden AB
Original Assignee
Thule Sweden AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thule Sweden AB filed Critical Thule Sweden AB
Publication of EP4680497A1 publication Critical patent/EP4680497A1/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R9/00Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like
    • B60R9/04Carriers associated with vehicle roof
    • B60R9/055Enclosure-type carriers, e.g. containers, boxes

Definitions

  • a roof box is beneficial in this sense as it allows a temporary increase of luggage capacity of a vehicle, which could allow a family to own a smaller car than it would otherwise need had it not been for the roof box.
  • an object of the present invention is to provide an improved cargo carrier which alleviates at least one of the drawbacks of the prior art.
  • an object of the present invention is to provide a cargo carrier with improved safety.
  • a cargo carrier for mounting to a roof of a vehicle provided.
  • the cargo carrier comprising a base and a lid hingedly associated with the base for moving of the lid between an open position and a closed position in relation to the base.
  • the base and the lid defining an interior volume of the cargo carrier which can be accessed by pivoting the lid in relation to the base into the open position.
  • the base comprises a rim portion defining a perimeter of the base, wherein the lid comprises an interior volume portion being arranged at least partially forward of and above the rim portion when the lid is in the closed position in relation to the base.
  • the interior volume portion reduces the risk of a gap forming between the lid and the base when the lid is subjected to a forwardly directed force, e.g. from loose cargo inside the cargo carrier during a rapid deceleration.
  • the interior volume portion may be defined by a protrusion in the lid, thus providing an additional effect of a more narrow and tapering forward facing interface towards the headwind during travel which reduces the drag generated by the cargo carrier.
  • the lid may comprise a front deflector being configured to deflect wind around the base and wherein the deflector is arranged below the protrusion.
  • the deflector further by its arrangement below the protrusion facilitates reducing the risk of a gap forming between the lid and the base, improving the safety of the cargo carrier.
  • the deflector may extend essentially linearly from the protrusion to a bottom edge of the lid.
  • the vertical extension of the deflector from the protrusion to the bottom edge may be larger in a central portion than in a lateral portion of the deflector. Accordingly, the deflector has the longest extension centrally where the risk of a gap forming is the largest. Where the risk is lower, laterally on the cargo carrier, less material can be used in the deflector.
  • the lid may be hingedly associated with the base such that the lid is pivotable around a lid axis being essentially parallel with a longitudinal direction of the cargo carrier.
  • the protrusion may have an elongation in a lateral/transverse direction of the lid, thus forming a structural reinforcement of the lid.
  • the protrusion may thus form a rib with lateral extension along the width of the lid.
  • the lid may further comprise a lid extension portion arranged posteriorly of the protrusion and being configured to allow displacement/movement of the interior volume portion in a forward and/or downward direction in relation to a top surface of the lid when a forwardly directed force is applied to the inside of the protrusion in the lid.
  • a lid extension portion arranged posteriorly of the protrusion and being configured to allow displacement/movement of the interior volume portion in a forward and/or downward direction in relation to a top surface of the lid when a forwardly directed force is applied to the inside of the protrusion in the lid.
  • the lid extension portion may be formed by a transition in the lid having a concave cross- sectional curvature. Accordingly, by the lid extension portion deviating from a continuous curvature and/or shape of the lid, the lid is provided with inherent ability to be resiliently extended upon being exerted with a force on the inside of the protrusion.
  • the lid extension portion may extend at an angle in relation to a longitudinal direction of the cargo carrier and wherein at least a portion of each lid side portion is not provided with a lid extension portion. Accordingly, the direction of movement/displacement of the internal volume portion can be controlled to a certain extent as the elongation/extension occurs in the lid extension portion and especially in the longitudinal direction of the cargo carrier across the lid extension portion. As a portion of each lid side portion is not provided with a lid extension portion, this can be used to control where the elasticity is provided in the lid.
  • a cargo carrier provided for mounting to a roof of a vehicle.
  • the cargo carrier comprising a base and a lid hingedly associated with the base for moving of the lid between an open position and a closed position in relation to the base.
  • the base and the lid defining an interior volume of the cargo carrier which can be accessed by pivoting the lid in relation to the base into the open position, wherein said base comprises a rim portion defining a perimeter of the base.
  • the lid comprises a gripping portion attached in a recess of the lid and wherein the recess forms an interior abutment surface configured to abut against the base when the lid is in the closed position.
  • the lid can thus be provided with support which can be hidden from view from the user, thus providing less limitations in the design of the cargo carrier without compromising with the function.
  • the gripping portion may further be provided with locking functionality.
  • the interior abutment surface may have an extension along a longitudinal direction of the cargo carrier, for instance parallel therewith or in a curved extension.
  • the interior abutment surface may further be essentially horizontally arranged.
  • the interior abutment surface extends correspondingly to the rim portion of the base. At least one gripping portion and corresponding recess may be arranged on a side portion of the lid.
  • the interior abutment surface may be essentially aligned in a longitudinal direction of the cargo carrier with a cargo carrier locking device for locking the lid in the closed position in relation to the base, thus facilitating providing a defined position where the lid meets the base and where the locking device is to engaged.
  • the recess may further comprise an attachment surface for a lid hinge, said gripping portion conceals said attachment surface when attached in the recess.
  • the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion may define a V-shape open in forward direction, for example when the lid is viewed from the top.
  • a transition length between the first central top portion and the first lateral top portion may be shorter than a transition length between the first lateral top portion and the second lateral top portion.
  • the lid may comprise a lid side portion with a first lid side portion and a second lid side portion.
  • a longitudinal rear end portion of the first lid side portion and a longitudinal front end portion of the second lid side portion may be arranged at different lateral positions, in particular such that the longitudinal front end portion of the second lid side portion is provided laterally outward of the longitudinal rear end portion of the first lid side portion.
  • the first lid side portion may be configured such that it extends more rearwardly in a lower portion compared to an upper portion thereof.
  • the second lid side portion may be configured such that it extends more forwardly in an upper portion compared to a lower portion thereof.
  • a surface geometry of the top surface may be changed from convex to concave.
  • the surface geometry of the top surface may be changed from concave to convex.
  • Figure 1 discloses a front perspective view of a cargo carrier.
  • Figure 2 discloses a rear perspective view of a cargo carrier.
  • Figure 3 discloses a rear perspective view of a lid of a cargo carrier.
  • Figure 4 discloses a cross-sectioned detail view of a front portion of a cargo carrier.
  • Figure 6 discloses a front view of a cargo carrier.
  • Figure 7 discloses a perspective detail view of a recess in a lid side portion of a cargo carrier.
  • Figure 9 discloses a cross-section detail view of a cargo carrier.
  • Figure 12 discloses a detail view of a reinforcing element of a cargo carrier.
  • Figure 13 discloses a perspective view on a cargo carrier according to a further embodiment.
  • Figure 14 discloses a rear perspective view on the cargo carrier of Figure 13.
  • Figure 16 discloses a longitudinal sectional view of a rear portion of the lid according to an embodiment.
  • Figure 18 discloses a top view on the rear portion of the lid of the cargo carrier of Figures 13, 14 and 16.
  • Figure 19 discloses a schematic illustration of an inversion section on a cargo carrier according to an embodiment.
  • FIGS 1 and 2 discloses a front perspective and rear perspective view of a cargo carrier 100 according to the teachings herein.
  • the cargo carrier 100 typically a roof box 100, which is most commonly mounted to a vehicle by means of a roof rack (not shown) and a suitable attachment element 148 for securing the roof box 100 to the roof rack, such as gripping claws or a T-track adapter, between the roof box and the roof rack.
  • the cargo carrier 100 comprises a base 102 and a lid 104 hingedly associated with the base 102 for moving of the lid 104 between an open position and a closed position in relation to the base 102.
  • the base 102 and/or lid 104 is preferably formed from a plastic and/or composite material for instance in a thermoforming and/or vacuum forming process.
  • a plastic and/or composite material for instance in a thermoforming and/or vacuum forming process.
  • other manufacturing methods and materials could also be applied and the teachings herein are not limited to cargo carriers the aforementioned materials and manufacturing methods.
  • a longitudinal direction L of the cargo carrier 100 is defined.
  • the longitudinal direction L of the cargo carrier 100 is to be arranged parallel with a corresponding longitudinal direction of a vehicle when the cargo carrier 100 is mounted thereto.
  • a front portion 100a, 104a of the cargo carrier 100 and the lid 104 respectively are defined in relation to the longitudinal direction L.
  • a rear portion 100b, 104b of the cargo carrier 100 and the lid 104 in relation to the longitudinal direction L are also defined in Figure 1.
  • a transverse or lateral direction T is correspondingly defined and extending perpendicularly to the longitudinal direction L.
  • the base 102 and the lid 104 defines an interior volume of the cargo carrier 100, which is enclosed thereby when the lid 104 is in the closed position.
  • the interior volume is typically to a certain extent protected from the surrounding element such that for instance water or dust cannot enter the cargo carrier 100 during normal use and thus risk contaminating any of the cargo stored therein.
  • the interior volume can be accessed by pivoting the lid 104 in relation to the base 102 into the open position.
  • the cargo carrier 100 may comprise a cargo carrier locking device 134 for locking the lid 104 in the closed position in relation to the base 102. As is illustrated, the locking device 134 may be arranged on the base 102.
  • One cargo carrier locking device 134 may be provided on each side of the cargo carrier 100, for instance for providing dual sided opening of the cargo carrier 100.
  • the locking device 134 may be configured to automatically lock the lid 104 against the base 102 the lid 104 is brought into the closed position.
  • the lid 104 is preferably hingedly associated with the base 102 such that the lid 104 is pivotable around a lid axis A1 (shown in Figures 10 and 11) being essentially parallel with the longitudinal direction L of the cargo carrier 100.
  • the cargo carrier 100 may as mentioned be provided with dual sided opening such that the lid 104 can be pivoted around a lid axis A1 at the inside of either lateral side of the lid 104.
  • the locking device 134 may thus be configured to cooperate with hinges 136 provided on the lid 104, allowing the hinges 134 to function both as latches and as hinges.
  • one or more lid lifters may be provided which facilitate opening and/or closing of the lid 104.
  • the lid lifter may be configured such that it provides a force in the opening direction to the lid 104 when the lid 104 is brought out of the closed position in relation to the base 102 and such that the lid 104 is held in the open position by the lid lifter.
  • Lid lifters are well known in the art and will thus not be described further herein.
  • the base 102 may comprise a rim portion 106.
  • the rim portion 106 defines the perimeter of the base 102.
  • the rim portion 106 may further be configured to abut around at least a portion of its exterior peripheral surface 126 against the inside of the lid 104 when the lid 104 is in the closed position, thus preventing entry of e.g. water or dust into the interior volume during normal use of the cargo carrier 100.
  • the rim portion 106 is preferably formed integrally with the base 102 and protrudes at an angle from a bottom portion 102a thereof.
  • a rear portion 106b of the rim portion 106 may be arranged to protrude above the rest of the rim portion 106, as will be elaborated further on in conjunction with Figures 10 and 11 .
  • Figure 4 discloses a side cross sectioned view in the plane PL (shown in Figure 10) of a front portion 100a of the cargo carrier 100.
  • the cargo carrier 100 comprises an interior volume portion V1 being arranged at least partially forward of and above the rim portion 106 when the lid 104 is in the closed position in relation to the base 102.
  • V1 is arranged at least partially forward of and above the rim portion 106 when the lid 104 is in the closed position in relation to the base 102.
  • straps or similar attachments to the base 102. This is to prevent the cargo from sliding around and especially for reducing the risk that cargo escapes from the inside of the cargo carrier 100 during a rapid acceleration or deceleration.
  • the cargo carrier 100 should also be formed to reduce the risk of cargo escaping from the interior volume for instance if it is forgotten to tie down the cargo or if the cargo or a part thereof for some reason becomes detached from the base 102.
  • the rim portion 106 typically serves this purpose in addition to the provision of a seal against the lid 104.
  • the interior volume portion V1 as defined herein may accordingly form a safety zone in which cargo can be caught, should it become detached from the base 102 and move in a forward direction in relation to the cargo carrier 100. The risk of a phenomenon called fish mouthing occurring can thus be reduced, where an opening is formed in the front portion 100a between the lid 104 and the base 102 by a deformation of the cargo carrier 100 when subjected to rapid deceleration.
  • the interior volume portion V1 may be defined by a protrusion 110 in the lid 104.
  • the protrusion 110 which is more clearly shown in Figure 5, has an extension in the lateral direction T of the cargo carrier 100.
  • the protrusion 110 may extend laterally along the a majority of or along the entire width in the lateral direction T of the front portion 100a of the cargo carrier 100.
  • the protrusion 110 forms the forward most part of the cargo carrier 100 and thus part of a gradually increasing, in the forward to rearward direction of the cargo carrier 100, interface area facing the headwind. Accordingly, the aerodynamic drag of the cargo carrier 100 is reduced.
  • the protrusion 110 also functions as an integral rib which improves the strength of the lid 104.
  • the protrusion 110 reduces any elastic deformation taking place during the opening and closing of the lid 104.
  • the cross-sectional shape of the protrusion 110 may as shown in Figure 4 comprise an essentially flat forward facing portion 110a.
  • the forward facing portion 110a while having an essentially flat cross-sectional shape may have a curved extension in the lateral direction T.
  • the forward facing portion 110a may be delimited upwards by an upper curved portion 110b and downwards by a lower curved portion 110c.
  • the upper curved portion 110b and the lower curved portion 110c having a cross-sectional bending radius as illustrated in Figure 4 being smaller than a height H in the longitudinal direction L of the protrusion 110 as measured in the plane PL of the cargo carrier 100.
  • the strength of the lid 104 be improved, both in comparison with a lid without a protrusion and with a lid with a protrusion having a cross-sectional shape with continuous bending radius.
  • the upper curved portion 110b may be delimited upwards by a downwardly sloping portion 132 of the lid 104.
  • the downwardly sloping portion 132 having a cross-sectional incline in the forwards and downwards direction towards the upper curved portion 110b, thus providing a tapering shape to the protrusion 110.
  • the lower curved portion 110c may be delimited downwards by an upwardly sloping portion 150.
  • the upwardly sloping portion 150 having a cross-sectional incline in the forwards and upwards direction towards the lower curved portion 110c.
  • the upwardly sloping portion 150 is preferably arranged at least partially above a forward portion 106a of the rim portion 106, thus facilitating that any cargo impacting the upwardly sloping portion above the rim portion 106 will slide upwards and towards a forward interior surface 108 of the lid 104.
  • a vertical lever arm between a top surface 130 of the lid 104 and the impact force will be reduced, around which the forwardly directed force from the cargo will act when forming a rotational force on the front portion 104a of the lid 104 acting to form a gap between the lid 104 and the base 102.
  • the risk of the fish mouth phenomenon taking place is thus reduced as the reduced lever arm reduces the resulting rotational momentum force.
  • the forward interior surface 108 of the lid 104 is preferably arranged above the forward portion 106a of the rim portion 106.
  • the lid 104 may further comprise a front deflector 112 being arranged below the protrusion 110.
  • the front deflector 112 is preferably integrally formed with the lid 104.
  • the front deflector 112 preferably delimits the upwardly sloping portion 150 in the downwards direction.
  • the interior of the front deflector 112 forms the abutment surface against the forward portion 106a of the rim portion 106, specifically against the exterior peripheral surface 126 thereof.
  • the cargo carrier 100 may be configured such that a majority of the vertical extension of the exterior peripheral surface 126 of the forward portion 106a of the rim portion 106 is in contact with the front deflector 112 when the lid 104 is in the closed position.
  • the upwardly sloping portion 150 of the lid 104 preferably transitions to the deflector 112 at a vertical position which is near or at the same vertical height as a vertical position of a transition from the exterior peripheral surface 126 of the front portion 106a to an inclined rim portion 106c at the front portion 106a.
  • the inclined rim portion 106c being inclined away from the deflector 112 with increasing height from the bottom portion 102a.
  • the deflector 112 preferably extends essentially linearly from the protrusion 110 to a bottom edge 114 of the lid 104.
  • the deflector 112 will, in addition to the aerodynamic effect thereof when deflecting the wind around the base 102, by its linear and vertical extension below the protrusion 110 further reduce the risk a gap forming between the lid 104 and the base 102, i.e. the fish mouth phenomenon, during rapid deceleration of the cargo carrier 100.
  • the vertical extension of the deflector 112 from the protrusion 110 to the bottom edge 114 may be larger in a central portion 112a than in a lateral portion 112b of the deflector 112. Accordingly, the bottom edge 114 along the deflector 112 may be curved when observed from the front as in Figure 6.
  • the curvature of the bottom edge 114 along the deflector 112 allows the aforementioned effects to be achieved in terms of reducing the risk of cargo being ejected from the interior volume V, while the amount of material being used in the manufacturing of the lid 104 can be reduced.
  • the lid 104 may further comprise a lid extension portion 128 arranged posteriorly of the protrusion 110.
  • the lid extension portion 128 is configured to allow displacement of the interior volume portion V1 in a forward and/or downward direction in relation to a top surface 130 of the lid 104 when a forwardly directed force is applied to the inside of the protrusion 110 in the lid 104.
  • the lid extension portion 128 permits a certain movement thereof and thus an improved/prolonged uptake of the impulse force generated and a reduction of the peak force.
  • the lid extension portion 128 may be formed by a transition in the lid 104 having a concave cross-sectional curvature, whereby the curvature provides a resiliency in the lid extension portion 128 to facilitate movement of the interior volume portion V1. Particularly, the curvature provides a resiliency along the surface of lid 104 in the longitudinal direction L of the cargo carrier 100. It is further considered that a convex cross-sectional curvature may also be provided to the lid extension portion 128.
  • This forward and/or downward movement of the interior volume portion V1 further reduces the risk of a gap forming between the lid 104 and the base 102 in the front portion 100a of the cargo carrier 100.
  • the portion 120a on each side portion 120 of the lid 104 is preferably connected by at least the the deflector 112 and/or by the upwardly sloping portion 100, such that they together form an essentially U-shaped lid portion behind and below the protrusion 110.
  • a central lid extension portion 128a may be provided, having an extension essentially in the lateral direction T.
  • the extension of the central lid extension portion 128 in the lateral direction T may essentially correspond to the lateral extension of the forward facing portion 110a, thus having a curved extension in the lateral direction T.
  • the central lid extension portion 128a may at either lateral side thereof be connected to a lateral lid extension portion 128b extending in a downwardly and rearwardly direction along the lid side portion 120 towards the portion 120a of each lid side portion 120 not provided with a lid extension portion 128.
  • the lateral lid extension portion 128 may extend downwardly and rearwardly with an angle a in relation to vertical direction of between 0° and 70°, preferably between 20° and 60°.
  • the lateral lid extension portion 128 having the aforementioned extension reinforces the forward and downward displacement/movement of the interior volume portion V1 upon being subjected to a forward directed force.
  • the lid extension portion 128 may together with the downwardly sloping portion 132 and the top surface 130 of the lid 104 form a transition in the front to rear direction of the lid 104 from a surface geometry of convex, concave and convex.
  • the downwardly sloping portion 132 has a convex geometry which transitions to a concave geometry of the lid extension portion 128, which transition to convex geometry of the top portion 130.
  • the cargo carrier 100 disclosed herein may further be provided with geometrical lid reinforcements 128, 152, 154, 156, 158. Each geometrical lid reinforcement is preferably integrally formed with the lid 104.
  • the lid 104 of the cargo carrier 100 may comprise a gripping portion 116.
  • One or more gripping portions 116 may be provided at each lid side portion 120, for facilitating opening and closing of the lid 104.
  • Each gripping portion 116 is preferably provided with a handle 116a, protruding laterally and which the user can grip for opening and closing of the lid 104.
  • Figure 7 shows a detail perspective view of a recess 118 in the cargo carrier 100 in which the gripping portion 116 is to be arranged
  • Figure 8 shows a perspective view of gripping portion 116
  • Figure 9 shows a cross-section view in a vertical plane parallel with the lateral direction T through a gripping portion 116.
  • the cargo carrier 100 disclosed herein may be configured for opening by pivoting of the lid 104 in relation to the base 102 around a lid axis A1 (shown in Figures 10 and 11) being essentially parallel with the longitudinal direction L of the cargo carrier 100, the interior abutment surface 122 forms a limit for the pivoting movement of the lid 104 and defines the closed position in the relation to the base 102 by its abutment therewith.
  • the lid 104 of the cargo carrier 100 may be provided with a plurality of hinges 136 (shown in Figures 11 and 12) distributed along the longitudinal direction L of the cargo carrier 100, where a recess 118 and associated gripping portion 116 is provided aligned in the longitudinal direction L with a hinge 136 being arranged in the middle or adjacent to the middle of the plurality of hinges 136.
  • three hinges 136 are provided longitudinally distributed at each lateral side of the lid 104 for engagement with receiving attachments (not shown) in the base which forms part of and are releasable by actuation of the locking device 134, where a recess 118 and associated gripping portion 116 is provided longitudinally aligned with the hinge 136 arranged in the middle at each lateral side of the lid 104.
  • the gripping portion 116 may be monolithically formed, e.g. in a plastic material, and be attached to the lid 104 by an adhesive and/or by one or more mechanical fasteners such screws and/or rivets.
  • Figure 10 shows a rear view of a cargo carrier 100
  • Figure 11 shows a bottom perspective view of a rear portion 104 b of a lid 104 of a cargo carrier 100
  • Figure 12 shows a perspective view of a reinforcing element 124 of a cargo carrier 100.
  • the cargo carrier 100 may be provided with at least one reinforcing element 124 for increasing the rigidity of the lid 104.
  • the reinforcing element 124 provides support to the lid 104, especially when the lid 104 is in the open position in relation to the base 102, whereby it is pivoted in relation thereto.
  • lid axis A1 which may be arranged in the longitudinal direction L and along each side portion 120 of the lid 104, a force resulting from the weight of the lid 104 is placed on the side portions 120 pushing these against each other.
  • This force is further reinforced by when a user pulls on the gripping portion 116 to bring the lid 104 from the open position to the closed position with a force required to overcome the opposite force of a lid lifter (not shown) which opens the lid 104.
  • These forces may on their own or by interaction cause an elastic deformation of the lid 104 which could cause difficulties in bringing the lid 104 to the closed position by interference with the base 102.
  • the aforementioned reinforcing element 124 reduces this risk and provides improved dimensional stability to the lid 104.
  • the at least one reinforcing element 124 may be resilient and attached to the lid 104 such that a pretensioning force is provided to the lid 104.
  • the pretensioning force may be configured to provide a force on the lid side portion 120, preferably to both opposite side portions 120, away from a central longitudinal plane PL, accordingly reducing the risk of interference between the lid 104 and the base 102 during closing/opening of the lid 104.
  • Each reinforcing element 124 may along a length thereof comprise discrete attachment points 140, 142 to the lid 104.
  • the reinforcing element 124 preferably comprises a first attachment point 140 which is formed in a lid hinge 136.
  • the lid hinge 136 being attached to the lid side portion 120 and thus serves a dual purpose by securing an end of the reinforcing element 124 thereto. This is further beneficial in terms of avoiding the aforementioned elastic deformation of the lid 104 as it is on the hinges 136 that this force is generated when the lid 104 is in the open position. Accordingly, support is provided by the reinforcing element 124 directly to the hinges 136 as this elastic deformation starts to take place, mitigating this problem.
  • Each reinforcing element 124 may further be attached to the lid 104 in at least one second attachment point 142 securing each reinforcing element 124 to an interior surface 146 of the lid 104.
  • the at least one second attachment point 142 provides stability and maintains the desired orientation of the reinforcing element 124.
  • Each second attachment point 142 may be formed by a clip attached to the reinforcing element 124 and secured to the lid 104 by means of an adhesive such as adhesive tape.
  • the second attachment points 142 may be formed integrally with the lid 104 or be attached thereto in other ways as well, as is realized by a person skilled in the art.
  • Each reinforcing element 124 may be formed from an elongate resilient element, preferably out of a rod and/or bar of metallic material being bent into a generally U-shaped extension to follow the cross-sectional internal contour of the lid 104. It is illustrated how the reinforcing element 124 is provided with a circular cross-sectional shape, but it is to be realized that other shapes are also equally applicable such as rectangular or oval cross- sectional shapes.
  • the cargo carrier 100 may comprise a cutout 144 at a front 104a and/or a rear 104b thereof. At least one reinforcing element 124 may be arranged to support opposite lid side portions 120 adjacent to the cutout 144. It is in Figure 11 shown how the cutout 144 is provided in the rear portion 104b of the lid 104, which is configured to cooperate with a raised portion 106b of the base 102 as is shown in Figure 3.
  • the rear 100b of the cargo carrier 100 can thus be provided with a posteriorly tapering shape, which reduces the wake and the low pressure zone behind the cargo carrier 100 and thus the induced drag by the cargo carrier 100.
  • a plurality of reinforcing elements 124 may be arranged in the lid 104 distributed along the longitudinal direction L of the cargo carrier 100. Each reinforcing element 124 extending in the lateral direction T of the cargo carrier 100.
  • the lid 104 is provided with three hinges 136 on each side portion 120 distributed in the longitudinal direction L.
  • a reinforcing element 124 may be provided extending between every two longitudinally aligned hinges 136 in the lateral direction T of the lid 104.
  • the cargo carrier 100 may comprise one or more of the features described in the before mentioned cargo carriers.
  • the lid 104 comprises a top surface 130.
  • the top surface may comprise some or all of the portions as already mentioned before in connection with other cargo carriers.
  • the top surface 130 may comprise a central top portion 130a.
  • the central top portion 130a may comprise a first central top portion 130a1.
  • the top surface 130 may comprise a third central top portion 130a3.
  • the top surface 130 may comprise a second central top portion 130a2.
  • the first central top portion 130a1 may be a front central top portion.
  • the second central top portion 130a2 may be a middle central top portion.
  • the third central top portion 130a3 may be a rear central top portion 130a3.
  • the first to third top portions 130a1 , 130a2, 130a3 may be arranged in this order in longitudinal rearward direction of the lid 104.
  • the top surface 130 may comprise a lateral top portion 130b.
  • the lateral top portion 130b may comprise a first lateral top portion 130b1 .
  • the lateral top portion 130b may comprise a second lateral top portion 130b2.
  • the lateral top portion 130b may comprise a third lateral top portion 130b3.
  • the first lateral top portion 130b1 may be a front lateral top portion.
  • the second lateral top portion 130b2 may be a middle lateral top portion.
  • the third lateral top portion 130b3 may be a rear lateral top portion.
  • the first to third lateral top portions 130b1 , 130b2, 130b3 may be arranged in this order in longitudinal rearward direction of the lid 104.
  • the lid 104 further comprises a lid side portion 120.
  • the lid side portion 120 may comprise a first lid side portion 120d.
  • the lid side portion 120 may comprise a second lid side portion 120b.
  • the first lid side portion 120d may be a front lid side portion.
  • the second lid side portion 120b may be a rear lid side portion.
  • the first and second lid side portions 120d, 120b may be arranged in this order in longitudinal rearward direction of the lid 104.
  • the first central top portion 130a1 is arranged laterally of the first lateral top portion 130b1 .
  • the second central top portion 130a2 is arranged laterally of the second lateral top portion 130b2.
  • the third central top portion 130a3 is arranged laterally adjacent the third lateral top portion 130b3.
  • the first central top portion 130a1 is arranged laterally adjacent the first lateral top portion 130b1
  • the second central top portion 130a2 is arranged laterally adjacent the second lateral top portion 130b2
  • the third central top portion 130a3 is arranged laterally adjacent the third lateral top portion 130b3.
  • the central top portion 130a may be connected to the lateral top portion 130b by a longitudinally extending transition area.
  • the transition area may comprise the before described first continuous section 152.
  • the transition area bridges the central top portion 130a and the lateral top portion 130b.
  • the transition area may extend in longitudinal direction along the lid 104.
  • the transition area may also have an extension in lateral or transversal direction of the lid 104.
  • the transition area extends from a lateral outer side portion of the central top portion to a lateral inner side portion of the lateral top portion.
  • the transition area comprises a first transition area 170 and a second transition area 174.
  • the lateral outer side portion of the central top portion 130a is arranged at a higher level compared to the inner lateral side portion of the lateral top portion.
  • the transition area comprises a second transition area 174 in which the outer lateral side portion of the central top portion 130a is arranged at a lower level compared to the inner lateral side portion of the lateral to portion 130b. Accordingly, when following the transition area from a forward portion of the lid towards the rear end of the lid, a transition between the central top portion 130a and the lateral top portion is inversed.
  • the first transition area 170 and the second transition area 174 are in longitudinal direction of the lid 104 connected to each other by an inversion section 171.
  • the inversion section 171 may be a section in which the transition between central top portion 130a and lateral top portion 130b is without a height change or in other words may be at a position in which the height of the lateral outer side portion of the central top portion corresponds to the height of the lateral inner side portion of the lateral top portion.
  • the inversion section 171 may be configured concave or may be configured curved in only one direction between the lateral inner side portion of the lateral top portion 130b and the lateral outer side portion of the central top portion 130a or may comprise a substantially straight section.
  • the inversion section 171 may be an intersection between surfaces where an orientation change of the transitions takes place, for example concave transitions into convex and vice versa.
  • the inversion section 171 may form an inversing corner in which surface geometries are inversed.
  • the inversion section 171 may be provided closer to the rear end of the lid 104, in other words in a rear half of the lid 104.
  • the inversion section 171 may be provided in a rear end portion of the lid 104.
  • first transition area 170 and the second transition area 174 in lateral direction comprise or define a step between the lateral outer side portion of the central top portion 130a and the lateral inner side portion of the lateral top portion 130b.
  • a surface geometry of the lid may in lateral outward direction of the lid 104 (from left to right in Figure 15) change from convex to concave.
  • the change of the surface geometry may relate to a change of the surface geometries of the central top portion and the lateral top portion or may relate to a change of the surface geometries in the transition area.
  • the first central top portion 130a1 may comprise a convex shape and the first lateral top portion 130b1 may comprise a concave shape.
  • the first transition area 170 may comprise a lateral inner convex portion 172 and a lateral outer concave portion 152. Accordingly, a height change in the first transition area 170 may be provided by combining a convex portion and a concave portion.
  • a surface geometry of the lid may in lateral outward direction of the lid 104 (from left to right in Figure 15) change from concave to convex.
  • the second lateral top portion 130b2 may comprise a concave shape and the second lateral top portion 130b2 may comprise a convex shape.
  • the second transition area 174 may comprise a lateral inner concave portion 176 and a lateral outer convex portion 178. Accordingly, a height change in the second transition area 174 may be provided by combining a concave portion and a convex portion.
  • a longitudinal transition between the first central top portion 130a1 and the second central top portion 130a2 may be seamless. Such longitudinal transition may be smooth. Accordingly, the inversion section 171 may be a section in which three transition portions meet. The inversion section 171 may be configured such that convex portions meet from three sides. The inversion section 171 may be formed as a transition from the lateral inner convex portion 172 to the lateral outer convex portion 178 where the side on which the concave portion is provided is laterally switched from one side of the convex portions to the other.
  • a lateral first transition section 180 between the first lateral top portion 130b1 and the second lateral top portion 130b2 is provided.
  • the lateral first transition section 180 may be is stepped.
  • a surface geometry may in longitudinal rearward direction change from concave to convex.
  • the lateral first transition section 180 may comprise a concave section 182 in a longitudinal forward portion.
  • the lateral first transition section 180 extends from a lateral rear side portion of the first lateral top portion 130b1 to a lateral front side portion of the second lateral top portion 130b2, wherein the lateral front side portion of the second lateral top portion 130b2 is arranged at a higher level compared to the lateral rear side portion of the first lateral top portion 130b1 . Accordingly, an increase in height of the lid 104 in rearward direction may be provided in the lateral top portion 130b by the lateral first transition section 180.
  • the lateral first transition section 180, the second transition section 174 and the first transition section 174 may meet in the inversion section 171.
  • the cargo carrier may be configured such that when starting from an inner transition portion 212 defining a transition between a lateral inner side portion of the first lateral top portion 130b1 and a lateral inner side portion of the second lateral top portion 130b2, the transition between the first lateral top portion 130b1 and the second lateral top portion 130b2 at least partially extends in longitudinal forward direction of the lid 104, for example to a lateral outer transition portion 210 where a transition between the lateral top portion 130b and a lid side portion 120 is formed.
  • a longitudinally rear end of the first lateral top portion 130b1 and a longitudinally front end of the second lateral top portion 130b2 may at least partially extend substantially parallel with each other and/or may at least partially extend outwardly and forwardly starting from a lateral inner portion.
  • the first lateral top portion 130b1 may have a smaller extension in lateral direction than the second lateral top portion 130b2.
  • the second lateral top portion 130b2 may be arranged reward of the first lateral top portion.
  • the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion 130b1 may define a V-shape open in forward direction when the lid 104 is viewed from the top.
  • the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion 130b1 may extend at an angle less than 90 degrees wherein the longitudinal rear side portion may extend in forward direction from the lateral inner side portion.
  • a transition length between the first central top portion 130a1 and the first lateral top portion 130b1 may be shorter than a transition length between the first lateral top portion 130b1 and the second lateral top portion 130b2.
  • the lid 104 may comprise a lid side portion 120 with a first lid side portion 120d and a second lid side portion 120b.
  • the second lid side portion 120b may form or may be part of a rearmost portion of the lid side portion 120.
  • a longitudinal rear end portion of the first lid side portion 120d and a longitudinal front end portion of the second lid side portion 120b may be arranged at different lateral positions, in particular such that the longitudinal front end portion of the second lid side portion 120b is provided laterally outward of the longitudinal rear end portion of the first lid side portion 120d.
  • the first lid side portion 120d may be configured such that it extends more rearwardly in a lower portion compared to an upper portion thereof and wherein the second lid side portion 120b may be configured such that it extends more forwardly in an upper portion compared to a lower portion thereof.
  • a transition between the first lid side portion 120d and the second lid side portion 120b may be straight and inclined forward.
  • the transition between the first lid side portion 120d and the second lid side portion 120b at least partially extends in longitudinal forward direction of the lid 104, for example to the lateral outer transition portion 210 where a transition between the lateral top portion 130b and a lid side portion 120 is formed.
  • the transition between the first lid side portion 120d and the second lid side portion 120b may be inclined forward meaning that a lower end thereof is further rearward than an upper portion thereof.
  • the transition between the first lateral top portion 130b1 and the second lateral top portion 130b2 and the transition between the first lid side portion 120d and the second lid side portion 120b can meet at a second lateral convex portion 159 that defines a portion of an edge of the lid 104 at which the lateral top portion 130b transfers into the lid side portion 120.
  • the edge may be part of or form the second continuous section 156. As is illustrated in Figure 18, the edge may be formed by the second continuous section 156, the second lateral convex portion 159 and a third lateral convex portion 157 that connects the second lateral to portion 130b2 with the second lid side portion 120b.
  • a rear central transition section 190 may be provided.
  • the rear central transition section 190 may bridge the second central top portion 130a2 and the third central top portion 130a3.
  • the third central top portion 130a3 and/or the third lateral top portion 130b3 may define a rearward and downward sloping surface.
  • the third central top portion 130a3 extends upwards and with forward inclination meaning that the lower side of the third central top portion 130a3 and/or the lower side of the third lateral top portion 130b3 is closer to the rear end of the cargo carrier than the upper side of the third central top portion 130a3 and/or the upper side of the third lateral top portion 130b3.
  • the third central top portion 130a3 and/or the third lateral top portion 130b3 can be leaned forward.
  • the rear central transition section 190 may extend in transversal or lateral direction of the lid 104.
  • the rear central transition section 190 may be convex.
  • a connection 200 between an upper side of the third central top portion 130a3 and the rear transition 190 may be concavely formed as illustrated in Figure 16.
  • a rear lateral transition section 192 bridging the second lateral top portion 130b2 and the third lateral top portion 130b3 may be provided.
  • the rear lateral transition section 192 may be convex.
  • the third central top portion 130a3 may be provided between two third lateral top portions 130b3 in such a manner that the third central top portion is offset inwardly into the lid 104.
  • the second lateral top portion 130b2 and the third lateral top portion 130b3 may at a lateral outer side be connected to the second lid side portion 120b, for example by the third lateral convex portion 157 that may define a lateral upper edge portion of the lid 104.
  • Figure 19 shows a schematic illustration of an inversion section on a lid of a cargo carrier according to an embodiment.
  • transition areas at which a surface geometry of the lid 104 changes from convex to concave and vice versa meet.
  • the lines illustrate the transition areas along which the change in surface geometry takes place.
  • three transition areas meet at the inversion section.
  • the three transition areas may be or may correspond to the before described lateral first transition section 180, the second transition section 174 and the first transition section 174.
  • the latter three secotions can meet in the inversion section 171.
  • the inversion section 171 may also be referred to as inversing corner.
  • the surface at least adjacent the transition areas comprises concave portions in the right upper quadrant, convex portions in the lower right quadrant, a convex portion in the upper left surface portion adjacent the upper right quadrant, and a concave portion in the lower left surface portion laterally adjacent the lower right quadrant.
  • an inner continuous section extending next to the first (outer) continuous section 152 and having a convex cross-sectional shape may be provided.
  • both continuous sections change to inversed orientation at the inversion section. More precisely, the inner continuous section may change from convex to concave and the outer continuous section may change from concave to convex.
  • two of the described inversion sections or surface changes may be provided symmetrical with respect to a middle longitudinal plane of the lid 104.
  • a cargo carrier (100) for mounting to a roof of a vehicle comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein said base (102) comprises a rim portion (106) defining a perimeter of the base (102), wherein the lid (104) comprises an interior volume portion (V1) being arranged at least partially forward of and above the rim portion (106) when the lid (104) is in the closed position in relation to the base (102).
  • lid (104) is hingedly associated with the base (102) such that the lid (104) is pivotable around a lid axis (A1) being essentially parallel with a longitudinal direction (L) of the cargo carrier (100).
  • lid (104) further comprises a lid extension portion (128) arranged posteriorly of the protrusion (110) and being configured to allow displacement of the interior volume portion (V1) in a forward and/or downward direction in relation to a top surface (130) of the lid (104) when a forwardly directed force is applied to the inside of the protrusion (110) in the lid (104).
  • lid extension portion (128) extends at an angle in relation to a longitudinal direction (L) of the cargo carrier (100) and wherein at least a portion (120a) of each lid side portion (120) is not provided with a lid extension portion (128).
  • each lid side portion (120) is at least partially arranged below a forward interior surface (108) of the lid (104).
  • a cargo carrier (100) for mounting to a roof of a vehicle comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein said base (102) comprises a rim portion (106) defining a perimeter of the base (102), wherein the lid (104) comprises a gripping portion (116) attached in a recess (118) of the lid (104) and wherein the recess (118) forms an interior abutment surface (122) configured to abut against the base (102) when the lid is in the closed position.
  • the cargo carrier (100) according to any one of items 16 to 19, wherein the interior abutment surface (122) is essentially aligned in a longitudinal direction (L) of the cargo carrier (100) with a cargo carrier locking device (134) for locking the lid (104) in the closed position in relation to the base (102).
  • the cargo carrier (100) according to any one of items 16 to 20, wherein the recess (118) further comprises an attachment surface (138) for a lid hinge (136) and wherein said gripping portion (116) conceals said attachment surface (138) when attached in the recess (118).
  • the cargo carrier (100) according to any one of items 16 to 21 , wherein the interior abutment surface (122) is configured to abut against a rim portion (106) of the base (102) when the lid is in the closed position.
  • a cargo carrier (100) for mounting to a roof of a vehicle comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein the lid (104) comprises at least one reinforcing element (124) for increasing the rigidity of the lid (104).
  • each reinforcing element (124) along a length thereof comprises discrete attachment points (140, 142) to the lid (104).
  • the cargo carrier (100) according to any one of items 23 to 29, wherein a plurality of reinforcing elements (124) are arranged in the lid (104) distributed along the longitudinal direction (L) of the cargo carrier (100).
  • each reinforcing element (124) is attached to the lid (104) in at least one second attachment point (142) securing each reinforcing element (124) to an interior surface (146) of the lid (104).
  • each reinforcing element (124) is formed from an elongate resilient element, preferably out of a rod and/or bar of metallic material being bent into a generally U-shaped extension.
  • a cargo carrier (100) for mounting to a roof of a vehicle comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein the lid (104) comprises a transition area (170, 174) bridging a central top portion (130a) and a lateral top portion (130b), the transition area (170, 174) extending in longitudinal direction along the lid (104), and in lateral direction (T) from a lateral outer side portion of the central top portion (130a) to a lateral inner side portion of the lateral top portion (130b), wherein the transition area (170, 174) comprises a first transition area (170) in which the lateral outer side portion of the central top portion (130a)
  • the lid (104) comprises a transition area (170, 174) bridging a central top portion (130a) and a lateral top portion (130b), the transition area (170, 174) extending in longitudinal direction along the lid (104), and in lateral direction (T) from a lateral outer side portion of the central top portion (130a) to a lateral inner side portion of the lateral top portion (130b), wherein the transition area (170, 174) comprises a first transition area (170) in which the lateral outer side portion of the central top portion (130a) is arranged at a higher level than the lateral inner side portion of the lateral top portion (130b), and a second transition area (174) in which the outer lateral side portion of the central top portion (130a) is arranged at a lower level compared to the inner lateral side portion of the lateral top portion (130b).
  • first transition area (170) and the second transition area (174) comprise or define a step between the lateral outer side portion of the central top portion (130a) and the lateral inner side portion of the lateral top portion (130b).
  • a surface geometry may in lateral outward direction change from convex to concave.
  • a surface geometry may in lateral outward direction change from concave to convex.
  • (170) connects a first central top portion (130a1) with a first lateral top portion (130b1) and the second transition area (174) connects a second central top portion (130a2) with a second lateral top portion (130b2).
  • a lateral first transition section (180) between the first lateral top portion (130b1) and the second lateral top portion (130b2) is stepped or kinked, or wherein in the lateral first transition section (180) a surface geometry may in longitudinal rearward direction change from concave to convex, wherein the lateral first transition section (180) may comprise a concave section (182), and/or wherein the lateral first transition section (180), the second transition section (174) and the first transition section (174) meet in the inversion section (171).
  • a longitudinally rear end of the first lateral top portion (130b1 ) and a longitudinally front end of the second lateral top portion (130b2) may at least partially extend substantially parallel with each other and/or may at least partially extend outwardly and forwardly starting from a lateral inner portion, wherein the first lateral top portion (130b1) may have a smaller extension in lateral direction than the second lateral top portion (130b2), and wherein the second lateral top portion (130b2) may be arranged reward of the first lateral top portion.
  • the cargo carrier according to item 43 wherein the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion (130b1) may define a V-shape open in forward direction, for example when the lid (104) is viewed from the top.
  • the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion (130b1 ) may extend at an angle less than 90 degrees wherein the longitudinal rear side portion extends in forward direction from the lateral inner side portion.
  • the lid (104) comprises a lid side portion (120) with a first lid side portion (120d) and a second lid side portion (120b), wherein a longitudinal rear end portion of the first lid side portion (120d) and a longitudinal front end portion of the second lid side portion (120b) are arranged at different lateral positions, in particular such that the longitudinal front end portion of the second lid side portion (120b) is provided laterally outward of the longitudinal rear end portion of the first lid side portion (120d), wherein the first lid side portion (120d) is configured such that it extends more rearwardly in a lower portion compared to an upper portion thereof and wherein the second lid side portion (120b) is configured such that it extends more forwardly in an upper portion compared to a lower portion thereof.
  • the cargo carrier according to one of items 33 to 48 further comprising a first central top portion (130a1), a second central top portion (130a2) and a third central top portion (130a3) provided in this order in rearward direction of the lid (104), wherein a rear transition (190) between the second central top portion (130a2) and the third central top portion (130a3) may be convex, wherein a connection (200) between an upper side of the third central top portion (130a3) and the rear transition (190) is concavely formed.

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  • Mechanical Engineering (AREA)
  • Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)

Abstract

A cargo carrier (100) for mounting to a roof of a vehicle, the cargo carrier (100) comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) 5 which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein said base (102) comprises a rim portion (106) defining a perimeter of the base (102), wherein the lid (104) comprises an interior volume portion (V1) being arranged at least partially forward of and above the rim portion (106) when the lid (104) is in the closed position in relation to the base (102).

Description

CARGO CARRIER
TECHNICAL FIELD
The present disclosure relates to a cargo carrier, especially to roof boxes and to reduction of aerodynamic drag and improvements in safety and usability thereof.
BACKGROUND OF THE INVENTION
In order to increase the cargo capacity of a vehicle it is common to rely on roof mounted cargo carriers such as roof boxes or roof baskets, which allows additional cargo to be carried on the roof of the vehicle in question. This trend has grown stronger with the ever increasing need for mobility while simultaneously striving to reduce the impact on the environment which our personal transportation might cause.
A roof box is beneficial in this sense as it allows a temporary increase of luggage capacity of a vehicle, which could allow a family to own a smaller car than it would otherwise need had it not been for the roof box.
However, since a roof box by being mounted to the roof of the vehicle will have an effect on the aerodynamic drag of the associated vehicle and thus on the fuel/energy consumption thereof, manufacturers of roof boxes constantly strive to develop roof boxes with improved aerodynamic efficiency.
Moreover, the safety of the roof box and user experience while using the roof box is constantly under development and improvement. For instance, a known problem with some prior art roof boxes which are loaded with cargo and subjected to a forceful deceleration is ’’fish mouthing”, which is when a gap forms between the base and the lid of the roof box in the front thereof and which could risk letting cargo escape from the inside of the roof box and thus form a danger.
SUMMARY OF THE INVENTION
In view of the above, an object of the present invention is to provide an improved cargo carrier which alleviates at least one of the drawbacks of the prior art. For example, an object of the present invention is to provide a cargo carrier with improved safety. Further still, it is an object of the present invention to reduce the environmental impact of the cargo carrier both in terms of the material used and in terms of negative impact on the energy consumption of the associated vehicle. Further still, it is an object of the present invention to improve the ease of use of the cargo carrier.
The object is achieved by the subject-matter of the independent claims. Advantageous embodiments may be found in the dependent claims and in the accompanying description and drawings.
In a first aspect is a cargo carrier for mounting to a roof of a vehicle provided. The cargo carrier comprising a base and a lid hingedly associated with the base for moving of the lid between an open position and a closed position in relation to the base. The base and the lid defining an interior volume of the cargo carrier which can be accessed by pivoting the lid in relation to the base into the open position. The base comprises a rim portion defining a perimeter of the base, wherein the lid comprises an interior volume portion being arranged at least partially forward of and above the rim portion when the lid is in the closed position in relation to the base. The interior volume portion reduces the risk of a gap forming between the lid and the base when the lid is subjected to a forwardly directed force, e.g. from loose cargo inside the cargo carrier during a rapid deceleration.
A forward interior surface of the lid may be arranged above a forward portion of the rim portion, whereby any loose cargo is directed to this forward interior surface and thus is a predictability provided in where the resultant force will occur. The lid of the cargo carrier can thus more easily be provided with a geometry intended for withstanding this force and thus can the safety of the cargo carrier be improved.
The interior volume portion may be defined by a protrusion in the lid, thus providing an additional effect of a more narrow and tapering forward facing interface towards the headwind during travel which reduces the drag generated by the cargo carrier.
The lid may be formed out of one sheet of material.
The lid may comprise a front deflector being configured to deflect wind around the base and wherein the deflector is arranged below the protrusion. The deflector further by its arrangement below the protrusion facilitates reducing the risk of a gap forming between the lid and the base, improving the safety of the cargo carrier.
The deflector may extend essentially linearly from the protrusion to a bottom edge of the lid.
The vertical extension of the deflector from the protrusion to the bottom edge may be larger in a central portion than in a lateral portion of the deflector. Accordingly, the deflector has the longest extension centrally where the risk of a gap forming is the largest. Where the risk is lower, laterally on the cargo carrier, less material can be used in the deflector.
The lid may be hingedly associated with the base such that the lid is pivotable around a lid axis being essentially parallel with a longitudinal direction of the cargo carrier.
The protrusion may have an elongation in a lateral/transverse direction of the lid, thus forming a structural reinforcement of the lid. The protrusion may thus form a rib with lateral extension along the width of the lid.
The lid may further comprise a lid extension portion arranged posteriorly of the protrusion and being configured to allow displacement/movement of the interior volume portion in a forward and/or downward direction in relation to a top surface of the lid when a forwardly directed force is applied to the inside of the protrusion in the lid. The risk of failure of the lid during such circumstances can thus be reduced, by providing inherent and predefined extension portions therein. Moreover, in combination with the protrusion and the interior volume portion, the probability of that the force will arise in a certain position will increase whereby the lid extension portion can be formed accordingly.
The lid extension portion may be formed by a transition in the lid having a concave cross- sectional curvature. Accordingly, by the lid extension portion deviating from a continuous curvature and/or shape of the lid, the lid is provided with inherent ability to be resiliently extended upon being exerted with a force on the inside of the protrusion.
The lid extension portion may form a height difference between a first portion and a second portion of the lid such that when a pulling force is applied in the plane of the first portion and/or in the plane of the second portion over the lid extension portion, a rotational force will be formed in the lid extension portion acting to reduce the height difference. The inherent flexibility in the material of the lid in combination with the aforementioned geometric properties provides a certain amount of extension to the lid, which reduces the risk of too high stresses forming in the lid and failure thereof.
The lid extension portion may extend at an angle in relation to a longitudinal direction of the cargo carrier and wherein at least a portion of each lid side portion is not provided with a lid extension portion. Accordingly, the direction of movement/displacement of the internal volume portion can be controlled to a certain extent as the elongation/extension occurs in the lid extension portion and especially in the longitudinal direction of the cargo carrier across the lid extension portion. As a portion of each lid side portion is not provided with a lid extension portion, this can be used to control where the elasticity is provided in the lid.
The portion of each lid side portion not provided with a lid extension portion may be at least partially arranged below a forward interior surface of the lid, thus providing a forward and/or downward movement/displacement of the interior volume portion.
In a second aspect is a cargo carrier provided for mounting to a roof of a vehicle. The cargo carrier comprising a base and a lid hingedly associated with the base for moving of the lid between an open position and a closed position in relation to the base. The base and the lid defining an interior volume of the cargo carrier which can be accessed by pivoting the lid in relation to the base into the open position, wherein said base comprises a rim portion defining a perimeter of the base. The lid comprises a gripping portion attached in a recess of the lid and wherein the recess forms an interior abutment surface configured to abut against the base when the lid is in the closed position. The lid can thus be provided with support which can be hidden from view from the user, thus providing less limitations in the design of the cargo carrier without compromising with the function. The gripping portion may further be provided with locking functionality.
The interior abutment surface may have an extension along a longitudinal direction of the cargo carrier, for instance parallel therewith or in a curved extension. The interior abutment surface may further be essentially horizontally arranged. Preferably, the interior abutment surface extends correspondingly to the rim portion of the base. At least one gripping portion and corresponding recess may be arranged on a side portion of the lid.
The interior abutment surface may be essentially aligned in a longitudinal direction of the cargo carrier with a cargo carrier locking device for locking the lid in the closed position in relation to the base, thus facilitating providing a defined position where the lid meets the base and where the locking device is to engaged.
The recess may further comprise an attachment surface for a lid hinge, said gripping portion conceals said attachment surface when attached in the recess.
The interior abutment surface may be configured to abut against a rim portion of the base when the lid is in the closed position.
In a third aspect is a cargo carrier for mounting to a roof of a vehicle provided. The cargo carrier comprising a base and a lid hingedly associated with the base for moving of the lid between an open position and a closed position in relation to the base. The base and the lid defining an interior volume of the cargo carrier which can be accessed by pivoting the lid in relation to the base into the open position. The lid comprises at least one reinforcing element for increasing the rigidity of the lid.
The at least one reinforcing element may be resilient and attached to the lid such that a pretensioning force is provided to the lid, thus providing a lid having a base prestressed state giving it improved rigidity. As the rigidity in a lid of a cargo carrier such a roof box may be quite low, only a low pretensioning force is required for providing stability. The reinforcing element is further beneficial in terms of absorbing or adjusting for manufacturing tolerances, which can be problematic for parts manufactured from plastic sheet material.
Each reinforcing element may along a length thereof comprises discrete attachment points to the lid, facilitating assembly of the lid and each reinforcing element.
The reinforcing element may be attached to a lid side portion and wherein the pretensioning force from the reinforcing element is acting on the lid side portion in a direction away from a central longitudinal plane of the cargo carrier, thus providing resistance against the bending force that the weight of the lid causes when placed in the open position. Moreover, during closing of the lid must in most cases the force of a lid lifter, which provides an opening force to the lid, be overcome. This further reinforces the bending force when the user pulls on the lid in the closing direction, which could cause unwanted elastic deformation being especially noticeable in the lid side portions which are intended to abut against/around the base. The reinforcing element reduces the risk of unwanted interference between the base and the lid.
Each reinforcing element may be attached to opposite lid side portions, providing a lateral/transverse extension of each reinforcing element.
An end portion of each reinforcing element may be attached in a first attachment point to a lid hinge, thus providing a reinforcing force directly to where the lid is hinged and where the force is as highest as the lid will be supported by the hinges when in the open position.
The lid may comprise a cutout at a front and/or a rear thereof and wherein at least one reinforcing element is arranged to support opposite lid side portions adjacent to the cutout, thus mitigating any weakening effect the cutout could otherwise have on the lid side portions adjacent to the cutout.
A plurality of reinforcing elements may be arranged in the lid distributed along the longitudinal direction of the cargo carrier.
Each reinforcing element may be attached to the lid in at least one second attachment point securing each reinforcing element to an interior surface of the lid.
Each reinforcing element may be formed from an elongate resilient element, preferably out of a rod and/or bar of metallic material being bent into a generally U-shaped extension.
In a further configuration, a cargo carrier for mounting to a roof of a vehicle is provided. The cargo carrier comprises a base and a lid hingedly associated with the base for moving of the lid between an open position and a closed position in relation to the base. The base and the lid define an interior volume of the cargo carrier which can be accessed by pivoting the lid in relation to the base into the open position. The lid comprises a transition area bridging a central top portion and a lateral top portion. The transition area extends in longitudinal direction along the lid and in lateral direction from a lateral outer side portion of the central top portion to a lateral inner side portion of the lateral top portion. The transition area comprises a first transition area in which the lateral outer side portion of the central top portion is arranged at a higher level than the lateral inner side portion of the lateral top portion and a second transition area in which the outer lateral side portion of the central top portion is arranged at a lower level compared to the inner lateral side portion of the lateral top portion.
The first transition area and the second transition area may in longitudinal direction be connected to each other by an inversion section. The inversion section may be configured concave or may be configured curved in only one direction between the lateral inner side portion of the lateral top portion and the lateral outer side portion of the central top portion or may comprise a straight section.
In lateral direction of the lid the first transition area and the second transition area may comprise or may define a step between the lateral outer side portion of the central top portion and the lateral inner side portion of the lateral top portion.
In the first transition area a surface geometry may in lateral outward direction change from convex to concave.
In the second transition area a surface geometry may in lateral outward direction change from concave to convex.
The first transition area may connect a first central top portion with a first lateral top portion and the second transition area may connect a second central top portion with a second lateral top portion.
A longitudinal transition between the first central top portion and the second central top portion may be seamless and/or smooth. A lateral first transition section between the first lateral top portion and the second lateral top portion may be stepped or kinked. In the lateral first transition section a surface geometry may in longitudinal rearward direction change from concave to convex. The lateral first transition section may comprise a concave section.
Starting from an inner transition portion defining a transition between a lateral inner side portion of the first lateral top portion and a lateral inner side portion of the second lateral top portion, the transition between the first lateral top portion and the second lateral top portion may at least partially extend in longitudinal forward direction of the lid, for example to a lateral outer transition portion where a transition between the lateral top portion and a lid side portion is formed.
A longitudinally rear end of the first lateral top portion and a longitudinally front end of the second lateral top portion may at least partially extend substantially parallel with each other and/or may at least partially extend outwardly and forwardly starting from a lateral inner portion. The first lateral top portion may have a smaller extension in lateral direction than the second lateral top portion. The second lateral top portion may be arranged reward of the first lateral top portion.
The lateral inner side portion and a longitudinal rear side portion of the first lateral top portion may define a V-shape open in forward direction, for example when the lid is viewed from the top.
In a top view on the lid the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion may extend at an angle less than 90 degrees wherein the longitudinal rear side portion may extend in forward direction from the lateral inner side portion.
In a top view on the lid a transition length between the first central top portion and the first lateral top portion may be shorter than a transition length between the first lateral top portion and the second lateral top portion.
The lid may comprise a lid side portion with a first lid side portion and a second lid side portion. A longitudinal rear end portion of the first lid side portion and a longitudinal front end portion of the second lid side portion may be arranged at different lateral positions, in particular such that the longitudinal front end portion of the second lid side portion is provided laterally outward of the longitudinal rear end portion of the first lid side portion. The first lid side portion may be configured such that it extends more rearwardly in a lower portion compared to an upper portion thereof. The second lid side portion may be configured such that it extends more forwardly in an upper portion compared to a lower portion thereof.
In the first transition area a surface geometry of the top surface may be changed from convex to concave. In the second transition area the surface geometry of the top surface may be changed from concave to convex.
In some configurations, the cargo carrier comprises a first central top portion, a second central top portion and a third central top portion provided in this order in rearward direction of the lid. A rear transition between the second central top portion and the third central top portion may be convex. A connection between an upper side of the third central top portion and the rear transition may be concavely formed. The lid may be formed in one sheet of material.
BRIEF DESCRIPTION OF THE DRAWINGS
With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
In the drawings:
Figure 1 discloses a front perspective view of a cargo carrier.
Figure 2 discloses a rear perspective view of a cargo carrier.
Figure 3 discloses a rear perspective view of a lid of a cargo carrier.
Figure 4 discloses a cross-sectioned detail view of a front portion of a cargo carrier.
Figure 5 discloses front perspective view of a front portion of a cargo carrier.
Figure 6 discloses a front view of a cargo carrier. Figure 7 discloses a perspective detail view of a recess in a lid side portion of a cargo carrier.
Figure 8 discloses a perspective view of a gripping portion of a cargo carrier.
Figure 9 discloses a cross-section detail view of a cargo carrier.
Figure 10 discloses a rear view of a cargo carrier.
Figure 11 discloses a bottom view of a rear portion of a lid of a cargo carrier.
Figure 12 discloses a detail view of a reinforcing element of a cargo carrier.
Figure 13 discloses a perspective view on a cargo carrier according to a further embodiment.
Figure 14 discloses a rear perspective view on the cargo carrier of Figure 13.
Figure 15 discloses a detail view of an upper rear portion of a lid of the cargo carrier of Figures 13 and 14.
Figure 16 discloses a longitudinal sectional view of a rear portion of the lid according to an embodiment.
Figure 17 discloses a side view of the cargo carrier of Figures 13 and 14.
Figure 18 discloses a top view on the rear portion of the lid of the cargo carrier of Figures 13, 14 and 16.
Figure 19 discloses a schematic illustration of an inversion section on a cargo carrier according to an embodiment.
The drawings show diagrammatic exemplifying embodiments of the present invention and are thus not necessarily drawn to scale. It shall be understood that the embodiments shown and described are exemplifying and that the invention is not limited to these embodiments. It shall also be noted that some details in the drawings may be exaggerated in order to better describe and illustrate the invention. Like reference characters refer to like elements throughout the description, unless expressed otherwise.
DETAILED DESCRIPTION
The following detailed description is merely exemplary in nature and is not intended to limit application and uses. Furthermore, there is no intention to be bound by any theory presented in the preceding background or summary or the following detailed description.
Embodiments of the present disclosure are described in detail with reference to embodiments thereof as illustrated in the accompanying drawings. References to “one embodiment,” “an embodiment,” “some embodiments,” etc., indicate that the embodiment(s) described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “on,” “upper,” “opposite” and the like, may be used herein for ease of description to describe one element or feature’s relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or in operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Terms describing parts or members as “releasable” and/or “detachable” relate to configurations in which the parts or members are at least decouplable from another part or member without destroying one of the cooperating parts or members. These terms may also describe configurations in which the parts and members may be decoupled or disengaged without tools (tool-free). Terms describing parts or members as "positively locked" and/or "positively coupled" relate to configurations in which the parts or members are in positive engagement, positive mechanical engagement, interlocking contact.
Figures 1 and 2 discloses a front perspective and rear perspective view of a cargo carrier 100 according to the teachings herein. The cargo carrier 100, typically a roof box 100, which is most commonly mounted to a vehicle by means of a roof rack (not shown) and a suitable attachment element 148 for securing the roof box 100 to the roof rack, such as gripping claws or a T-track adapter, between the roof box and the roof rack.
The cargo carrier 100 comprises a base 102 and a lid 104 hingedly associated with the base 102 for moving of the lid 104 between an open position and a closed position in relation to the base 102. The base 102 and/or lid 104 is preferably formed from a plastic and/or composite material for instance in a thermoforming and/or vacuum forming process. As is realized by a person skilled in the art, other manufacturing methods and materials could also be applied and the teachings herein are not limited to cargo carriers the aforementioned materials and manufacturing methods.
As is illustrated in Figure 1 , a longitudinal direction L of the cargo carrier 100 is defined. The longitudinal direction L of the cargo carrier 100 is to be arranged parallel with a corresponding longitudinal direction of a vehicle when the cargo carrier 100 is mounted thereto. A front portion 100a, 104a of the cargo carrier 100 and the lid 104 respectively are defined in relation to the longitudinal direction L. Correspondingly, a rear portion 100b, 104b of the cargo carrier 100 and the lid 104 in relation to the longitudinal direction L are also defined in Figure 1. A transverse or lateral direction T is correspondingly defined and extending perpendicularly to the longitudinal direction L.
The base 102 and the lid 104 defines an interior volume of the cargo carrier 100, which is enclosed thereby when the lid 104 is in the closed position. The interior volume is typically to a certain extent protected from the surrounding element such that for instance water or dust cannot enter the cargo carrier 100 during normal use and thus risk contaminating any of the cargo stored therein. The interior volume can be accessed by pivoting the lid 104 in relation to the base 102 into the open position. The cargo carrier 100 may comprise a cargo carrier locking device 134 for locking the lid 104 in the closed position in relation to the base 102. As is illustrated, the locking device 134 may be arranged on the base 102. One cargo carrier locking device 134 may be provided on each side of the cargo carrier 100, for instance for providing dual sided opening of the cargo carrier 100. The locking device 134 may be configured to automatically lock the lid 104 against the base 102 the lid 104 is brought into the closed position. The lid 104 is preferably hingedly associated with the base 102 such that the lid 104 is pivotable around a lid axis A1 (shown in Figures 10 and 11) being essentially parallel with the longitudinal direction L of the cargo carrier 100. The cargo carrier 100 may as mentioned be provided with dual sided opening such that the lid 104 can be pivoted around a lid axis A1 at the inside of either lateral side of the lid 104. The locking device 134 may thus be configured to cooperate with hinges 136 provided on the lid 104, allowing the hinges 134 to function both as latches and as hinges. Further still, one or more lid lifters may be provided which facilitate opening and/or closing of the lid 104. The lid lifter may be configured such that it provides a force in the opening direction to the lid 104 when the lid 104 is brought out of the closed position in relation to the base 102 and such that the lid 104 is held in the open position by the lid lifter. Lid lifters are well known in the art and will thus not be described further herein.
The base 102, as illustrated in Figure 3, may comprise a rim portion 106. The rim portion 106 defines the perimeter of the base 102. The rim portion 106 may further be configured to abut around at least a portion of its exterior peripheral surface 126 against the inside of the lid 104 when the lid 104 is in the closed position, thus preventing entry of e.g. water or dust into the interior volume during normal use of the cargo carrier 100. The rim portion 106 is preferably formed integrally with the base 102 and protrudes at an angle from a bottom portion 102a thereof.
A rear portion 106b of the rim portion 106 may be arranged to protrude above the rest of the rim portion 106, as will be elaborated further on in conjunction with Figures 10 and 11 .
Figure 4 discloses a side cross sectioned view in the plane PL (shown in Figure 10) of a front portion 100a of the cargo carrier 100.
The cargo carrier 100 comprises an interior volume portion V1 being arranged at least partially forward of and above the rim portion 106 when the lid 104 is in the closed position in relation to the base 102. Normally when carrying cargo in a roof box cargo carrier, it is recommended to tie the cargo down using straps or similar attachments to the base 102. This is to prevent the cargo from sliding around and especially for reducing the risk that cargo escapes from the inside of the cargo carrier 100 during a rapid acceleration or deceleration. Regardless of if the cargo is tied down to the base 102 or not, the cargo carrier 100 should also be formed to reduce the risk of cargo escaping from the interior volume for instance if it is forgotten to tie down the cargo or if the cargo or a part thereof for some reason becomes detached from the base 102. The rim portion 106 typically serves this purpose in addition to the provision of a seal against the lid 104. However, the interior volume portion V1 as defined herein may accordingly form a safety zone in which cargo can be caught, should it become detached from the base 102 and move in a forward direction in relation to the cargo carrier 100. The risk of a phenomenon called fish mouthing occurring can thus be reduced, where an opening is formed in the front portion 100a between the lid 104 and the base 102 by a deformation of the cargo carrier 100 when subjected to rapid deceleration.
The interior volume portion V1 may be defined by a protrusion 110 in the lid 104. The protrusion 110, which is more clearly shown in Figure 5, has an extension in the lateral direction T of the cargo carrier 100. The protrusion 110 may extend laterally along the a majority of or along the entire width in the lateral direction T of the front portion 100a of the cargo carrier 100. The protrusion 110 forms the forward most part of the cargo carrier 100 and thus part of a gradually increasing, in the forward to rearward direction of the cargo carrier 100, interface area facing the headwind. Accordingly, the aerodynamic drag of the cargo carrier 100 is reduced. Moreover, by having an extension in the lateral direction T, the protrusion 110 also functions as an integral rib which improves the strength of the lid 104. Especially in the case where the lid 104 is hinged such that it pivots along each side portion 120 thereof in relation to the base 102, the protrusion 110 reduces any elastic deformation taking place during the opening and closing of the lid 104.
The cross-sectional shape of the protrusion 110 may as shown in Figure 4 comprise an essentially flat forward facing portion 110a. The forward facing portion 110a while having an essentially flat cross-sectional shape may have a curved extension in the lateral direction T. The forward facing portion 110a may be delimited upwards by an upper curved portion 110b and downwards by a lower curved portion 110c. The upper curved portion 110b and the lower curved portion 110c having a cross-sectional bending radius as illustrated in Figure 4 being smaller than a height H in the longitudinal direction L of the protrusion 110 as measured in the plane PL of the cargo carrier 100. By providing a cross-sectional shape to the protrusion 110 according to the foregoing can the strength of the lid 104 be improved, both in comparison with a lid without a protrusion and with a lid with a protrusion having a cross-sectional shape with continuous bending radius.
The upper curved portion 110b may be delimited upwards by a downwardly sloping portion 132 of the lid 104. The downwardly sloping portion 132 having a cross-sectional incline in the forwards and downwards direction towards the upper curved portion 110b, thus providing a tapering shape to the protrusion 110.
The lower curved portion 110c may be delimited downwards by an upwardly sloping portion 150. The upwardly sloping portion 150 having a cross-sectional incline in the forwards and upwards direction towards the lower curved portion 110c. The upwardly sloping portion 150 is preferably arranged at least partially above a forward portion 106a of the rim portion 106, thus facilitating that any cargo impacting the upwardly sloping portion above the rim portion 106 will slide upwards and towards a forward interior surface 108 of the lid 104. Accordingly, a vertical lever arm between a top surface 130 of the lid 104 and the impact force will be reduced, around which the forwardly directed force from the cargo will act when forming a rotational force on the front portion 104a of the lid 104 acting to form a gap between the lid 104 and the base 102. The risk of the fish mouth phenomenon taking place is thus reduced as the reduced lever arm reduces the resulting rotational momentum force.
The forward interior surface 108 of the lid 104 is preferably arranged above the forward portion 106a of the rim portion 106.
The lid 104 may further comprise a front deflector 112 being arranged below the protrusion 110. The front deflector 112 is preferably integrally formed with the lid 104. The front deflector 112 preferably delimits the upwardly sloping portion 150 in the downwards direction. The interior of the front deflector 112 forms the abutment surface against the forward portion 106a of the rim portion 106, specifically against the exterior peripheral surface 126 thereof. The cargo carrier 100 may be configured such that a majority of the vertical extension of the exterior peripheral surface 126 of the forward portion 106a of the rim portion 106 is in contact with the front deflector 112 when the lid 104 is in the closed position.
The upwardly sloping portion 150 of the lid 104 preferably transitions to the deflector 112 at a vertical position which is near or at the same vertical height as a vertical position of a transition from the exterior peripheral surface 126 of the front portion 106a to an inclined rim portion 106c at the front portion 106a. The inclined rim portion 106c being inclined away from the deflector 112 with increasing height from the bottom portion 102a.
The deflector 112 preferably extends essentially linearly from the protrusion 110 to a bottom edge 114 of the lid 104. The deflector 112 will, in addition to the aerodynamic effect thereof when deflecting the wind around the base 102, by its linear and vertical extension below the protrusion 110 further reduce the risk a gap forming between the lid 104 and the base 102, i.e. the fish mouth phenomenon, during rapid deceleration of the cargo carrier 100.
As illustrated in Figures 5 and 6 which respectively shows a perspective and front view of the front portion 100a of the cargo carrier 100, the vertical extension of the deflector 112 from the protrusion 110 to the bottom edge 114 may be larger in a central portion 112a than in a lateral portion 112b of the deflector 112. Accordingly, the bottom edge 114 along the deflector 112 may be curved when observed from the front as in Figure 6. The curvature of the bottom edge 114 along the deflector 112 allows the aforementioned effects to be achieved in terms of reducing the risk of cargo being ejected from the interior volume V, while the amount of material being used in the manufacturing of the lid 104 can be reduced. This because the vertical extension of the deflector 112 being the largest in the central portion 112a, where the risk is highest that a gap forms between the lid 104 and the base 102, while the vertical extension and thus amount of material of the deflector 112 is reduced in the lateral direction of the deflector 112 where the risk of a gap forming is lower.
The lid 104 may further comprise a lid extension portion 128 arranged posteriorly of the protrusion 110. The lid extension portion 128 is configured to allow displacement of the interior volume portion V1 in a forward and/or downward direction in relation to a top surface 130 of the lid 104 when a forwardly directed force is applied to the inside of the protrusion 110 in the lid 104. Particularly, when a forwardly directed force is applied to the forward interior surface 108 and/or adjacent surfaces of the lid 104, the lid extension portion 128 permits a certain movement thereof and thus an improved/prolonged uptake of the impulse force generated and a reduction of the peak force. Accordingly, by the combination of the protrusion 110 and the lid extension portion 128, the deformation of the lid 104 can be controlled to a certain extent under the aforementioned circumstances which e.g. reduces the risk of a gap forming between the lid 104 and the base 102.
Preferably, the lid extension portion 128 is formed by a geometry of the lid 104 and thus integrally therewith. However, it is also conceivable that the lid extension portion 128 may be formed in a material having differing and more elastic, i.e. lower young’s modulus, than that of rest of the lid 104. Such a lid extension portion 104 may be manufactured to be seamlessly integrated into the lid 104.
The lid extension portion 128 may be formed by a transition in the lid 104 having a concave cross-sectional curvature, whereby the curvature provides a resiliency in the lid extension portion 128 to facilitate movement of the interior volume portion V1. Particularly, the curvature provides a resiliency along the surface of lid 104 in the longitudinal direction L of the cargo carrier 100. It is further considered that a convex cross-sectional curvature may also be provided to the lid extension portion 128.
The lid extension portion 128 may form a height difference D between a first portion 130, preferably the lid top portion 130, and a second portion 132, preferably the downwardly sloping portion 132, of the lid 104 such that when a pulling force is applied in the plane of the first portion 130 and/or in the plane of the second portion 132 over the lid extension portion 128, a rotational force will be formed in the lid extension portion 128 acting to reduce the height difference D. The reduction in the height difference D will provide an increase in a length of the lid extension portion 128 as measured along the longitudinal direction L, providing a reduction of the peak force and a prolonged impulse force time compared to a lid not provided with a lid extension portion 128 as defined in the foregoing. While the height difference D is shown as being positive from the second portion 132 to the first portion 130, the opposite relationship is also possible where the second portion 132 is arranged below the first portion 130.
The lid extension portion 128 preferably extends at an angle in relation to the longitudinal direction L of the cargo carrier 100. Moreover, at least a portion 120a of each lid side portion 120 may not be provided with a lid extension portion 128. Preferably the portion 120a of each lid side portion 120 is at least partially arranged below the front interior surface 108 of the lid 104. As shown in Figure 5, the portion 120a is preferably arranged adjacent to and with extension in the longitudinal direction L along the bottom edge 114 of the lid 104. Each portion 120a will thus be less resilient than the part of the lid 104 arranged behind and above the front interior surface 108, thus providing reinforcement of the forward and/or downward movement of the interior volume portion V1 when the front interior surface 108 is subjected to a forwardly directed force. This forward and/or downward movement of the interior volume portion V1 further reduces the risk of a gap forming between the lid 104 and the base 102 in the front portion 100a of the cargo carrier 100. The portion 120a on each side portion 120 of the lid 104 is preferably connected by at least the the deflector 112 and/or by the upwardly sloping portion 100, such that they together form an essentially U-shaped lid portion behind and below the protrusion 110.
A central lid extension portion 128a may be provided, having an extension essentially in the lateral direction T. The extension of the central lid extension portion 128 in the lateral direction T may essentially correspond to the lateral extension of the forward facing portion 110a, thus having a curved extension in the lateral direction T. The central lid extension portion 128a may at either lateral side thereof be connected to a lateral lid extension portion 128b extending in a downwardly and rearwardly direction along the lid side portion 120 towards the portion 120a of each lid side portion 120 not provided with a lid extension portion 128. The lateral lid extension portion 128 may extend downwardly and rearwardly with an angle a in relation to vertical direction of between 0° and 70°, preferably between 20° and 60°. The lateral lid extension portion 128 having the aforementioned extension reinforces the forward and downward displacement/movement of the interior volume portion V1 upon being subjected to a forward directed force.
The lid extension portion 128 may together with the downwardly sloping portion 132 and the top surface 130 of the lid 104 form a transition in the front to rear direction of the lid 104 from a surface geometry of convex, concave and convex. In a plane parallel with the longitudinal direction L and with a surface normal of the lid 104, the downwardly sloping portion 132 has a convex geometry which transitions to a concave geometry of the lid extension portion 128, which transition to convex geometry of the top portion 130. The cargo carrier 100 disclosed herein may further be provided with geometrical lid reinforcements 128, 152, 154, 156, 158. Each geometrical lid reinforcement is preferably integrally formed with the lid 104. The geometrical lid reinforcements comprising a first continuous section 152 extending along a curved path in the longitudinal direction L of the lid 104 and having a concave cross-sectional shape. The first continuous section 152 may form a height transition in the lateral direction T between a central top portion 130a and a lateral top portion 130b, where the lateral top portion 130b is arranged below the central top portion 130a in a transition direction in the lateral direction T. A second continuous section 156 extending along a curved path in the longitudinal direction L of the lid 104 and having a convex cross-sectional shape is further provided. Preferably, the curved path of the second continuous section 156 is parallel with and follows the curvature of the first continuous section 152. The second continuous section 156 may form a transition between the lateral top portion 130b and the lid side portion 120. The first and/or the second continuous section 152, 156 may intersect the lid extension portion 128, thus forming a first intersection zone 154 and a second intersection zone 158, each forming a structural reinforcement. A first transition zone 154 forms a concave/concave transition zone between the lid extension portion 128 and the first continuous section 152. The second transition zone 158 forms a concave/convex transition zone between the lid extension portion 128 and the second continuous section 154.
As is further shown in Figures 6, 7 and 8, the lid 104 of the cargo carrier 100 may comprise a gripping portion 116. One or more gripping portions 116 may be provided at each lid side portion 120, for facilitating opening and closing of the lid 104. Each gripping portion 116 is preferably provided with a handle 116a, protruding laterally and which the user can grip for opening and closing of the lid 104.
Figure 7 shows a detail perspective view of a recess 118 in the cargo carrier 100 in which the gripping portion 116 is to be arranged, Figure 8 shows a perspective view of gripping portion 116 and Figure 9 shows a cross-section view in a vertical plane parallel with the lateral direction T through a gripping portion 116.
The recess 118 is provided in the side portion 120 of the lid 104 and forms an interior abutment surface 122 configured to abut against the base 102 when the lid 104 is in the closed position. The interior abutment surface 122 may be configured to abut against the rim portion 106 of the base 102. The recess 118 thus forms a support for the lid 104 against the base 102, adding stability to the cargo carrier 100. Further still, by providing a recess 118 into which the gripping portion 116 is attached, an abutment surface 122 can be provided which is hidden from view from the outside of the cargo carrier 100. Accordingly, the geometry of the lid 104 can be chosen more freely without having to compromise with the stability of the lid 104 and closing/locking performance as is elaborated further on below. The abutment surface 122 preferably only extends along a portion of the longitudinal length of the rim portion 106.
As the cargo carrier 100 disclosed herein may be configured for opening by pivoting of the lid 104 in relation to the base 102 around a lid axis A1 (shown in Figures 10 and 11) being essentially parallel with the longitudinal direction L of the cargo carrier 100, the interior abutment surface 122 forms a limit for the pivoting movement of the lid 104 and defines the closed position in the relation to the base 102 by its abutment therewith.
The interior abutment surface 122 has an extension along a longitudinal direction L of the cargo carrier 100. Preferably, the interior abutment surface 122 extends essentially parallel with the lid axis A1 and/or parallel with a top surface of the rib portion 106 of the base 102. At least one gripping portion 116 and corresponding recess 118 may be arranged on each side portion 120 of the lid 104.
The interior abutment surface 122 and/or the recess 118 and/or the gripping portion 116 may be essentially aligned in the longitudinal direction L with the cargo carrier locking device 134. This facilitates improving the reliability of the latching of the locking device 134 as the closed position of the lid 104 as defined by the abutment surface 122 is arranged adjacent to the locking device 134. A force applied to the lid 104 in the closing direction on the gripping portion 116 will thus push a latching element 136, preferably a combined hinge and latching element 136, towards the locking device 134. The recess 118 may further comprise an attachment surface 138 for a lid hinge 136. As mentioned, the lid hinge 136 may function as a latching element for the locking device 134, whereby the gripping portion 116 is arranged in close proximity to the lid hinge 136 for facilitating closing of the lid 104. Preferably, the gripping portion 116 conceals said attachment surface 138 when attached in the recess 118.
Further still, at least one gripping portion attachment protrusion 160 may be provided in the recess 118. The gripping portion attachment protrusion 160 provides a surface onto which the gripping portion 116 may be attached, for instance by means of a mechanical fastener and/or by an adhesive. Each gripping portion attachment protrusion 160 may provide an essentially flat surface facing the gripping portion 116 for facilitating attachment thereof to the lid 104. As shown in Figure 7, two gripping portion attachment protrusions 160 may be provided in the recess 118.
The lid 104 of the cargo carrier 100 may be provided with a plurality of hinges 136 (shown in Figures 11 and 12) distributed along the longitudinal direction L of the cargo carrier 100, where a recess 118 and associated gripping portion 116 is provided aligned in the longitudinal direction L with a hinge 136 being arranged in the middle or adjacent to the middle of the plurality of hinges 136. In one embodiment, three hinges 136 are provided longitudinally distributed at each lateral side of the lid 104 for engagement with receiving attachments (not shown) in the base which forms part of and are releasable by actuation of the locking device 134, where a recess 118 and associated gripping portion 116 is provided longitudinally aligned with the hinge 136 arranged in the middle at each lateral side of the lid 104.
The gripping portion 116 may be monolithically formed, e.g. in a plastic material, and be attached to the lid 104 by an adhesive and/or by one or more mechanical fasteners such screws and/or rivets.
Turning now to Figures 10 to 12. Figure 10 shows a rear view of a cargo carrier 100, Figure 11 shows a bottom perspective view of a rear portion 104 b of a lid 104 of a cargo carrier 100 and Figure 12 shows a perspective view of a reinforcing element 124 of a cargo carrier 100.
In Figure 11 , it is illustrated how the cargo carrier 100 may be provided with at least one reinforcing element 124 for increasing the rigidity of the lid 104. The reinforcing element 124 provides support to the lid 104, especially when the lid 104 is in the open position in relation to the base 102, whereby it is pivoted in relation thereto. Particularly as the lid 104 is intended to be pivoted around lid axis A1 , which may be arranged in the longitudinal direction L and along each side portion 120 of the lid 104, a force resulting from the weight of the lid 104 is placed on the side portions 120 pushing these against each other. This force is further reinforced by when a user pulls on the gripping portion 116 to bring the lid 104 from the open position to the closed position with a force required to overcome the opposite force of a lid lifter (not shown) which opens the lid 104. These forces may on their own or by interaction cause an elastic deformation of the lid 104 which could cause difficulties in bringing the lid 104 to the closed position by interference with the base 102. The aforementioned reinforcing element 124 reduces this risk and provides improved dimensional stability to the lid 104.
The at least one reinforcing element 124 may be resilient and attached to the lid 104 such that a pretensioning force is provided to the lid 104. The pretensioning force may be configured to provide a force on the lid side portion 120, preferably to both opposite side portions 120, away from a central longitudinal plane PL, accordingly reducing the risk of interference between the lid 104 and the base 102 during closing/opening of the lid 104.
Each reinforcing element 124 may along a length thereof comprise discrete attachment points 140, 142 to the lid 104. The reinforcing element 124 preferably comprises a first attachment point 140 which is formed in a lid hinge 136. The lid hinge 136 being attached to the lid side portion 120 and thus serves a dual purpose by securing an end of the reinforcing element 124 thereto. This is further beneficial in terms of avoiding the aforementioned elastic deformation of the lid 104 as it is on the hinges 136 that this force is generated when the lid 104 is in the open position. Accordingly, support is provided by the reinforcing element 124 directly to the hinges 136 as this elastic deformation starts to take place, mitigating this problem.
Each reinforcing element 124 may further be attached to the lid 104 in at least one second attachment point 142 securing each reinforcing element 124 to an interior surface 146 of the lid 104. The at least one second attachment point 142 provides stability and maintains the desired orientation of the reinforcing element 124. Each second attachment point 142 may be formed by a clip attached to the reinforcing element 124 and secured to the lid 104 by means of an adhesive such as adhesive tape. Naturally, the second attachment points 142 may be formed integrally with the lid 104 or be attached thereto in other ways as well, as is realized by a person skilled in the art.
Each reinforcing element 124 may be formed from an elongate resilient element, preferably out of a rod and/or bar of metallic material being bent into a generally U-shaped extension to follow the cross-sectional internal contour of the lid 104. It is illustrated how the reinforcing element 124 is provided with a circular cross-sectional shape, but it is to be realized that other shapes are also equally applicable such as rectangular or oval cross- sectional shapes.
A further beneficial effect of the provision of the reinforcing element 124 is that it provides less restrictions in the choosing of the geometrical shape of the lid 104 as a geometry thereof which could potentially reduce the rigidity can be compensated for by one or more reinforcing elements 124. Accordingly, as is illustrated in Figure 10 and 11 , the cargo carrier 100 may comprise a cutout 144 at a front 104a and/or a rear 104b thereof. At least one reinforcing element 124 may be arranged to support opposite lid side portions 120 adjacent to the cutout 144. It is in Figure 11 shown how the cutout 144 is provided in the rear portion 104b of the lid 104, which is configured to cooperate with a raised portion 106b of the base 102 as is shown in Figure 3. The rear 100b of the cargo carrier 100 can thus be provided with a posteriorly tapering shape, which reduces the wake and the low pressure zone behind the cargo carrier 100 and thus the induced drag by the cargo carrier 100.
It is further envisioned that a plurality of reinforcing elements 124 may be arranged in the lid 104 distributed along the longitudinal direction L of the cargo carrier 100. Each reinforcing element 124 extending in the lateral direction T of the cargo carrier 100. In a preferred embodiment, the lid 104 is provided with three hinges 136 on each side portion 120 distributed in the longitudinal direction L. A reinforcing element 124 may be provided extending between every two longitudinally aligned hinges 136 in the lateral direction T of the lid 104.
Further embodiments of a cargo carrier 100 will be described with respect to Figures 13 to 19. The cargo carrier 100 may comprise one or more of the features described in the before mentioned cargo carriers. Again, the lid 104 comprises a top surface 130. The top surface may comprise some or all of the portions as already mentioned before in connection with other cargo carriers.
The top surface 130 may comprise a central top portion 130a. The central top portion 130a may comprise a first central top portion 130a1. The top surface 130 may comprise a third central top portion 130a3. The top surface 130 may comprise a second central top portion 130a2. The first central top portion 130a1 may be a front central top portion. The second central top portion 130a2 may be a middle central top portion. The third central top portion 130a3 may be a rear central top portion 130a3. The first to third top portions 130a1 , 130a2, 130a3 may be arranged in this order in longitudinal rearward direction of the lid 104.
The top surface 130 may comprise a lateral top portion 130b. The lateral top portion 130b may comprise a first lateral top portion 130b1 . The lateral top portion 130b may comprise a second lateral top portion 130b2. The lateral top portion 130b may comprise a third lateral top portion 130b3. The first lateral top portion 130b1 may be a front lateral top portion. The second lateral top portion 130b2 may be a middle lateral top portion. The third lateral top portion 130b3 may be a rear lateral top portion. The first to third lateral top portions 130b1 , 130b2, 130b3 may be arranged in this order in longitudinal rearward direction of the lid 104.
The lid 104 further comprises a lid side portion 120. The lid side portion 120 may comprise a first lid side portion 120d. The lid side portion 120 may comprise a second lid side portion 120b. The first lid side portion 120d may be a front lid side portion. The second lid side portion 120b may be a rear lid side portion. The first and second lid side portions 120d, 120b may be arranged in this order in longitudinal rearward direction of the lid 104.
In some embodiments, the first central top portion 130a1 is arranged laterally of the first lateral top portion 130b1 . In some embodiments, the second central top portion 130a2 is arranged laterally of the second lateral top portion 130b2. In some embodiments, the third central top portion 130a3 is arranged laterally adjacent the third lateral top portion 130b3. In some embodiments, the first central top portion 130a1 is arranged laterally adjacent the first lateral top portion 130b1 , the second central top portion 130a2 is arranged laterally adjacent the second lateral top portion 130b2, and the third central top portion 130a3 is arranged laterally adjacent the third lateral top portion 130b3.
The central top portion 130a may be connected to the lateral top portion 130b by a longitudinally extending transition area. The transition area may comprise the before described first continuous section 152. The transition area bridges the central top portion 130a and the lateral top portion 130b. The transition area may extend in longitudinal direction along the lid 104. The transition area may also have an extension in lateral or transversal direction of the lid 104. The transition area extends from a lateral outer side portion of the central top portion to a lateral inner side portion of the lateral top portion. The transition area comprises a first transition area 170 and a second transition area 174. In the first transition area 170, the lateral outer side portion of the central top portion 130a is arranged at a higher level compared to the inner lateral side portion of the lateral top portion. The transition area comprises a second transition area 174 in which the outer lateral side portion of the central top portion 130a is arranged at a lower level compared to the inner lateral side portion of the lateral to portion 130b. Accordingly, when following the transition area from a forward portion of the lid towards the rear end of the lid, a transition between the central top portion 130a and the lateral top portion is inversed.
The first transition area 170 and the second transition area 174 are in longitudinal direction of the lid 104 connected to each other by an inversion section 171. The inversion section 171 may be a section in which the transition between central top portion 130a and lateral top portion 130b is without a height change or in other words may be at a position in which the height of the lateral outer side portion of the central top portion corresponds to the height of the lateral inner side portion of the lateral top portion. The inversion section 171 may be configured concave or may be configured curved in only one direction between the lateral inner side portion of the lateral top portion 130b and the lateral outer side portion of the central top portion 130a or may comprise a substantially straight section. The inversion section 171 may be an intersection between surfaces where an orientation change of the transitions takes place, for example concave transitions into convex and vice versa. The inversion section 171 may form an inversing corner in which surface geometries are inversed. The inversion section 171 may be provided closer to the rear end of the lid 104, in other words in a rear half of the lid 104. The inversion section 171 may be provided in a rear end portion of the lid 104.
In some configurations, the first transition area 170 and the second transition area 174 in lateral direction comprise or define a step between the lateral outer side portion of the central top portion 130a and the lateral inner side portion of the lateral top portion 130b.
In the first transition area 170, a surface geometry of the lid may in lateral outward direction of the lid 104 (from left to right in Figure 15) change from convex to concave. The change of the surface geometry may relate to a change of the surface geometries of the central top portion and the lateral top portion or may relate to a change of the surface geometries in the transition area. For example, the first central top portion 130a1 may comprise a convex shape and the first lateral top portion 130b1 may comprise a concave shape. In addition or alternatively, the first transition area 170 may comprise a lateral inner convex portion 172 and a lateral outer concave portion 152. Accordingly, a height change in the first transition area 170 may be provided by combining a convex portion and a concave portion.
In the second transition area 174, a surface geometry of the lid may in lateral outward direction of the lid 104 (from left to right in Figure 15) change from concave to convex. For example, the second lateral top portion 130b2 may comprise a concave shape and the second lateral top portion 130b2 may comprise a convex shape. In addition or alternatively, the second transition area 174 may comprise a lateral inner concave portion 176 and a lateral outer convex portion 178. Accordingly, a height change in the second transition area 174 may be provided by combining a concave portion and a convex portion.
The above complex configuration, as shown for example in Figure 15, increases the design freedom of cargo carriers and provides improved strength, rigidity and aerodynamics.
A longitudinal transition between the first central top portion 130a1 and the second central top portion 130a2 may be seamless. Such longitudinal transition may be smooth. Accordingly, the inversion section 171 may be a section in which three transition portions meet. The inversion section 171 may be configured such that convex portions meet from three sides. The inversion section 171 may be formed as a transition from the lateral inner convex portion 172 to the lateral outer convex portion 178 where the side on which the concave portion is provided is laterally switched from one side of the convex portions to the other.
In some configurations, a lateral first transition section 180 between the first lateral top portion 130b1 and the second lateral top portion 130b2 is provided. The lateral first transition section 180 may be is stepped. In the lateral first transition section 180 a surface geometry may in longitudinal rearward direction change from concave to convex. The lateral first transition section 180 may comprise a concave section 182 in a longitudinal forward portion. The lateral first transition section 180 extends from a lateral rear side portion of the first lateral top portion 130b1 to a lateral front side portion of the second lateral top portion 130b2, wherein the lateral front side portion of the second lateral top portion 130b2 is arranged at a higher level compared to the lateral rear side portion of the first lateral top portion 130b1 . Accordingly, an increase in height of the lid 104 in rearward direction may be provided in the lateral top portion 130b by the lateral first transition section 180. The lateral first transition section 180, the second transition section 174 and the first transition section 174 may meet in the inversion section 171.
The cargo carrier may be configured such that when starting from an inner transition portion 212 defining a transition between a lateral inner side portion of the first lateral top portion 130b1 and a lateral inner side portion of the second lateral top portion 130b2, the transition between the first lateral top portion 130b1 and the second lateral top portion 130b2 at least partially extends in longitudinal forward direction of the lid 104, for example to a lateral outer transition portion 210 where a transition between the lateral top portion 130b and a lid side portion 120 is formed.
A longitudinally rear end of the first lateral top portion 130b1 and a longitudinally front end of the second lateral top portion 130b2 may at least partially extend substantially parallel with each other and/or may at least partially extend outwardly and forwardly starting from a lateral inner portion. The first lateral top portion 130b1 may have a smaller extension in lateral direction than the second lateral top portion 130b2. The second lateral top portion 130b2 may be arranged reward of the first lateral top portion.
The lateral inner side portion and a longitudinal rear side portion of the first lateral top portion 130b1 may define a V-shape open in forward direction when the lid 104 is viewed from the top.
In top view on the lid 104 the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion 130b1 may extend at an angle less than 90 degrees wherein the longitudinal rear side portion may extend in forward direction from the lateral inner side portion.
In a top view on the lid 104 a transition length between the first central top portion 130a1 and the first lateral top portion 130b1 may be shorter than a transition length between the first lateral top portion 130b1 and the second lateral top portion 130b2. The lid 104 may comprise a lid side portion 120 with a first lid side portion 120d and a second lid side portion 120b. The second lid side portion 120b may form or may be part of a rearmost portion of the lid side portion 120. A longitudinal rear end portion of the first lid side portion 120d and a longitudinal front end portion of the second lid side portion 120b may be arranged at different lateral positions, in particular such that the longitudinal front end portion of the second lid side portion 120b is provided laterally outward of the longitudinal rear end portion of the first lid side portion 120d. The first lid side portion 120d may be configured such that it extends more rearwardly in a lower portion compared to an upper portion thereof and wherein the second lid side portion 120b may be configured such that it extends more forwardly in an upper portion compared to a lower portion thereof. A transition between the first lid side portion 120d and the second lid side portion 120b may be straight and inclined forward. Starting from a lower transition portion214 defining a transition between a first lower lid side portion of the first lid side portion 120d and a second lower lid side portion of the second lid side portion 120b, the transition between the first lid side portion 120d and the second lid side portion 120b at least partially extends in longitudinal forward direction of the lid 104, for example to the lateral outer transition portion 210 where a transition between the lateral top portion 130b and a lid side portion 120 is formed. The transition between the first lid side portion 120d and the second lid side portion 120b may be inclined forward meaning that a lower end thereof is further rearward than an upper portion thereof. The transition between the first lateral top portion 130b1 and the second lateral top portion 130b2 and the transition between the first lid side portion 120d and the second lid side portion 120b can meet at a second lateral convex portion 159 that defines a portion of an edge of the lid 104 at which the lateral top portion 130b transfers into the lid side portion 120. The edge may be part of or form the second continuous section 156. As is illustrated in Figure 18, the edge may be formed by the second continuous section 156, the second lateral convex portion 159 and a third lateral convex portion 157 that connects the second lateral to portion 130b2 with the second lid side portion 120b.
In some configurations, a rear central transition section 190 may be provided. The rear central transition section 190 may bridge the second central top portion 130a2 and the third central top portion 130a3. The third central top portion 130a3 and/or the third lateral top portion 130b3 may define a rearward and downward sloping surface. When starting from the rear of the cargo carrier, the third central top portion 130a3 extends upwards and with forward inclination meaning that the lower side of the third central top portion 130a3 and/or the lower side of the third lateral top portion 130b3 is closer to the rear end of the cargo carrier than the upper side of the third central top portion 130a3 and/or the upper side of the third lateral top portion 130b3. In a side view of the cargo carrier, the third central top portion 130a3 and/or the third lateral top portion 130b3 can be leaned forward. The rear central transition section 190 may extend in transversal or lateral direction of the lid 104. The rear central transition section 190 may be convex. A connection 200 between an upper side of the third central top portion 130a3 and the rear transition 190 may be concavely formed as illustrated in Figure 16.
In some configurations, a rear lateral transition section 192 bridging the second lateral top portion 130b2 and the third lateral top portion 130b3 may be provided. The rear lateral transition section 192 may be convex. The third central top portion 130a3 may be provided between two third lateral top portions 130b3 in such a manner that the third central top portion is offset inwardly into the lid 104. The second lateral top portion 130b2 and the third lateral top portion 130b3 may at a lateral outer side be connected to the second lid side portion 120b, for example by the third lateral convex portion 157 that may define a lateral upper edge portion of the lid 104.
Figure 19 shows a schematic illustration of an inversion section on a lid of a cargo carrier according to an embodiment. At the inversion section 171 , transition areas at which a surface geometry of the lid 104 changes from convex to concave and vice versa meet. In the illustration, the lines illustrate the transition areas along which the change in surface geometry takes place. In the embodiment, three transition areas meet at the inversion section. The three transition areas may be or may correspond to the before described lateral first transition section 180, the second transition section 174 and the first transition section 174. The latter three secotions can meet in the inversion section 171. The inversion section 171 may also be referred to as inversing corner. In Figure 19, the surface at least adjacent the transition areas comprises concave portions in the right upper quadrant, convex portions in the lower right quadrant, a convex portion in the upper left surface portion adjacent the upper right quadrant, and a concave portion in the lower left surface portion laterally adjacent the lower right quadrant.
It is noted that in some configurations, an inner continuous section extending next to the first (outer) continuous section 152 and having a convex cross-sectional shape may be provided. When going along the inner continuous section and the first (outer) continuous section from lid front portion to lid back portion in longitudinal direction L of the lid 104, both continuous sections change to inversed orientation at the inversion section. More precisely, the inner continuous section may change from convex to concave and the outer continuous section may change from concave to convex. It is further noted that two of the described inversion sections or surface changes may be provided symmetrical with respect to a middle longitudinal plane of the lid 104.
In conclusion, it is pointed out that the terms like "comprising" or the like are not intended to rule out the provision of additional elements or steps. Let it further be noted that "a" or "an" do not preclude a plurality. In addition, features described in conjunction with the different embodiments can be combined with each other however desired. It is also noted that the reference numbers in the claims are not to be construed as limiting the scope of the claims. Moreover, while at least one exemplary embodiment has been presented in the foregoing summary and detailed description, it should be appreciated that a vast number of variations exist.
It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient roadmap for implementing an exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents.
ITEMS
In the following, different configurations and/or different aspects are represented in itemized structure in addition to the subject matter of claim 1 and the dependent claims and in addition to the explanations and configurations given in the introductory portion of this specification. It is to be noted that the below specific feature combinations are not intended to limit the disclosure to such specific feature combinations. By contrast, the below feature combinations merely provide different examples having improved capabilities. Features and embodiments as defined in the itemized configurations may be combined with other features and embodiments of other itemized configurations, as well as with one or more of the features of configurations described in the summary section and the detailed description section.
1 . A cargo carrier (100) for mounting to a roof of a vehicle, the cargo carrier (100) comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein said base (102) comprises a rim portion (106) defining a perimeter of the base (102), wherein the lid (104) comprises an interior volume portion (V1) being arranged at least partially forward of and above the rim portion (106) when the lid (104) is in the closed position in relation to the base (102).
2. The cargo carrier (100) according to item 1 , wherein a forward interior surface (108) of the lid (104) is arranged above a forward portion (106a) of the rim portion (106).
3. The cargo carrier (100) according to item 1 or 2, wherein the interior volume portion (V1) is defined by a protrusion (110) in the lid (104).
4. The cargo carrier (100) according to any one of the preceding items 1 to 3, wherein the lid (104) is formed out of one sheet of material.
6. The cargo carrier (100) according to item 3, wherein the protrusion (110) forms a forward most portion of the cargo carrier (100), wherein the lid (104) comprises a front deflector (112) being configured to deflect wind around the base (102) and wherein the deflector (112) is arranged below the protrusion (110). 7. The cargo carrier (100) according to item 6, wherein the deflector (112) extends essentially linearly from the protrusion (110) to a bottom edge (114) of the lid (104).
8. The cargo carrier (100) according to item 7, wherein the vertical extension of the deflector (112) from the protrusion (110) to the bottom edge (114) is larger in a central portion (112a) than in a lateral portion (112b) of the deflector (112).
9. The cargo carrier (100) according to any one of the preceding items 1 to 8, wherein lid (104) is hingedly associated with the base (102) such that the lid (104) is pivotable around a lid axis (A1) being essentially parallel with a longitudinal direction (L) of the cargo carrier (100).
10. The cargo carrier (100) according to item 3, wherein the protrusion (110) has an elongation in a lateral direction (T) of the lid (104).
11 . The cargo carrier (100) according to item 3, wherein the lid (104) further comprises a lid extension portion (128) arranged posteriorly of the protrusion (110) and being configured to allow displacement of the interior volume portion (V1) in a forward and/or downward direction in relation to a top surface (130) of the lid (104) when a forwardly directed force is applied to the inside of the protrusion (110) in the lid (104).
12. The cargo carrier (100) according to item 11 , wherein the lid extension portion (128) is formed by a transition in the lid (104) having a concave cross-sectional curvature.
13. The cargo carrier (100) according to item 11 , wherein the lid extension portion (128) forms a height difference (D) between a first portion (130) and a second portion (132) of the lid (104) such that when a pulling force is applied in the plane of the first portion (130) and/or in the plane of the second portion (132) over the lid extension portion (128), a rotational force will be formed in the lid extension portion (128) acting to reduce the height difference (D).
14. The cargo carrier (100) according to any one of items 11 to 13, wherein the lid extension portion (128) extends at an angle in relation to a longitudinal direction (L) of the cargo carrier (100) and wherein at least a portion (120a) of each lid side portion (120) is not provided with a lid extension portion (128).
15. The cargo carrier (100) according to item 14, wherein the portion (120a) of each lid side portion (120) is at least partially arranged below a forward interior surface (108) of the lid (104).
16. A cargo carrier (100) for mounting to a roof of a vehicle, the cargo carrier (100) comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein said base (102) comprises a rim portion (106) defining a perimeter of the base (102), wherein the lid (104) comprises a gripping portion (116) attached in a recess (118) of the lid (104) and wherein the recess (118) forms an interior abutment surface (122) configured to abut against the base (102) when the lid is in the closed position.
17. The cargo carrier (100) according to item 16, wherein the interior abutment surface (120) has an extension along a longitudinal direction (L) of the cargo carrier (100).
18. The cargo carrier (100) according to item 16 or 17, wherein the interior abutment surface (122) is essentially horizontally arranged.
19. The cargo carrier (100) according to any one of items 16 to 18, wherein at least one gripping portion (116) and corresponding recess (118) is arranged on a side portion (120) of the lid (104).
20. The cargo carrier (100) according to any one of items 16 to 19, wherein the interior abutment surface (122) is essentially aligned in a longitudinal direction (L) of the cargo carrier (100) with a cargo carrier locking device (134) for locking the lid (104) in the closed position in relation to the base (102).
21. The cargo carrier (100) according to any one of items 16 to 20, wherein the recess (118) further comprises an attachment surface (138) for a lid hinge (136) and wherein said gripping portion (116) conceals said attachment surface (138) when attached in the recess (118).
22. The cargo carrier (100) according to any one of items 16 to 21 , wherein the interior abutment surface (122) is configured to abut against a rim portion (106) of the base (102) when the lid is in the closed position.
23. A cargo carrier (100) for mounting to a roof of a vehicle, the cargo carrier (100) comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein the lid (104) comprises at least one reinforcing element (124) for increasing the rigidity of the lid (104).
24. The cargo carrier (100) according to item 23, wherein the at least one reinforcing element (124) is resilient and attached to the lid (104) such that a pretensioning force is provided to the lid (104).
25. The cargo carrier (100) according item 23 or 24, wherein each reinforcing element (124) along a length thereof comprises discrete attachment points (140, 142) to the lid (104).
26. The cargo carrier (100) according to item 24, wherein the reinforcing element (124) is attached to a lid side portion (120) and wherein the pretensioning force from the reinforcing element (124) is acting on the lid side portion (120) in a direction away from a central longitudinal plane (PL) of the cargo carrier (100).
27. The cargo carrier (100) according to any one of items 23 to 26, wherein each reinforcing element (124) is attached to opposite lid side portions (120).
28. The cargo carrier (100) according to any one of items 23 to 27, wherein an end portion (124a) of each reinforcing element (124) is attached in a first attachment point (140) to a lid hinge (136). 29. The cargo carrier (100) according to any one of items 23 to 28, wherein the lid (104) comprises a cutout (144) at a front (104a) and/or a rear (104b) thereof and wherein at least one reinforcing element (124) is arranged to support opposite lid side portions (120) adjacent to the cutout (144).
30. The cargo carrier (100) according to any one of items 23 to 29, wherein a plurality of reinforcing elements (124) are arranged in the lid (104) distributed along the longitudinal direction (L) of the cargo carrier (100).
31. The cargo carrier (100) according to item 28, wherein each reinforcing element (124) is attached to the lid (104) in at least one second attachment point (142) securing each reinforcing element (124) to an interior surface (146) of the lid (104).
32. The cargo carrier (100) according to any one of items 23 to 31 , wherein each reinforcing element (124) is formed from an elongate resilient element, preferably out of a rod and/or bar of metallic material being bent into a generally U-shaped extension.
33. A cargo carrier (100) for mounting to a roof of a vehicle, the cargo carrier (100) comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein the lid (104) comprises a transition area (170, 174) bridging a central top portion (130a) and a lateral top portion (130b), the transition area (170, 174) extending in longitudinal direction along the lid (104), and in lateral direction (T) from a lateral outer side portion of the central top portion (130a) to a lateral inner side portion of the lateral top portion (130b), wherein the transition area (170, 174) comprises a first transition area (170) in which the lateral outer side portion of the central top portion (130a) is arranged at a higher level than the lateral inner side portion of the lateral top portion (130b), and a second transition area (174) in which the outer lateral side portion of the central top portion (130a) is arranged at a lower level compared to the inner lateral side portion of the lateral top portion (130b). 34. The cargo carrier according to one of items 1 to 32, wherein the lid (104) comprises a transition area (170, 174) bridging a central top portion (130a) and a lateral top portion (130b), the transition area (170, 174) extending in longitudinal direction along the lid (104), and in lateral direction (T) from a lateral outer side portion of the central top portion (130a) to a lateral inner side portion of the lateral top portion (130b), wherein the transition area (170, 174) comprises a first transition area (170) in which the lateral outer side portion of the central top portion (130a) is arranged at a higher level than the lateral inner side portion of the lateral top portion (130b), and a second transition area (174) in which the outer lateral side portion of the central top portion (130a) is arranged at a lower level compared to the inner lateral side portion of the lateral top portion (130b).
35. The cargo carrier according to item 33 or item 34, wherein the first transition area (170) and the second transition area (174) are in longitudinal direction connected to each other by an inversion section (171), wherein the inversion section (171) may be configured concave or may be configured curved in only one direction between the lateral inner side portion of the lateral top portion (130b) and the lateral outer side portion of the central top portion (130a) or may comprise a straight section.
36. The cargo carrier according to one of items 33 to 35, wherein in lateral direction of the lid (104) the first transition area (170) and the second transition area (174) comprise or define a step between the lateral outer side portion of the central top portion (130a) and the lateral inner side portion of the lateral top portion (130b).
37. The cargo carrier according to one of items 33 to 36, wherein in the first transition area (170) a surface geometry may in lateral outward direction change from convex to concave.
38. The cargo carrier according to one of items 33 to 37, wherein in the second transition area (174) a surface geometry may in lateral outward direction change from concave to convex.
39. The cargo carrier according to one of items 33 to 38, wherein the first transition area
(170) connects a first central top portion (130a1) with a first lateral top portion (130b1) and the second transition area (174) connects a second central top portion (130a2) with a second lateral top portion (130b2).
40. The cargo carrier according to one of items 33 to 39, wherein a longitudinal transition between the first central top portion (130a1) and the second central top portion (130a2) is seamless.
41 . The cargo carrier according to one of items 33 to 40, wherein a lateral first transition section (180) between the first lateral top portion (130b1) and the second lateral top portion (130b2) is stepped or kinked, or wherein in the lateral first transition section (180) a surface geometry may in longitudinal rearward direction change from concave to convex, wherein the lateral first transition section (180) may comprise a concave section (182), and/or wherein the lateral first transition section (180), the second transition section (174) and the first transition section (174) meet in the inversion section (171).
42. The cargo carrier according to one of items 33 to 41 , wherein starting from an inner transition portion (212) defining a transition between a lateral inner side portion of the first lateral top portion (130b1) and a lateral inner side portion of the second lateral top portion (130b2), the transition between the first lateral top portion (130b1) and the second lateral top portion (130b2) at least partially extends in longitudinal forward direction of the lid (104), for example to a lateral outer transition portion (210) where a transition between the lateral top portion (130b) and a lid side portion (120) is formed.
43. The cargo carrier according to one of items 33 to 42, wherein a longitudinally rear end of the first lateral top portion (130b1 ) and a longitudinally front end of the second lateral top portion (130b2) may at least partially extend substantially parallel with each other and/or may at least partially extend outwardly and forwardly starting from a lateral inner portion, wherein the first lateral top portion (130b1) may have a smaller extension in lateral direction than the second lateral top portion (130b2), and wherein the second lateral top portion (130b2) may be arranged reward of the first lateral top portion.
44. The cargo carrier according to item 43, wherein the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion (130b1) may define a V-shape open in forward direction, for example when the lid (104) is viewed from the top. 45. The cargo carrier according to item 43, wherein in a top view on the lid (104) the lateral inner side portion and a longitudinal rear side portion of the first lateral top portion (130b1 ) may extend at an angle less than 90 degrees wherein the longitudinal rear side portion extends in forward direction from the lateral inner side portion.
46. The cargo carrier according to one of items 42 to 45, wherein in a top view on the lid (104) a transition length between the first central top portion (130a1) and the first lateral top portion (130b1) is shorter than a transition length between the first lateral top portion (130b1) and the second lateral top portion (130b2).
47. The cargo carrier according to one of items 42 to 45, wherein the lid (104) comprises a lid side portion (120) with a first lid side portion (120d) and a second lid side portion (120b), wherein a longitudinal rear end portion of the first lid side portion (120d) and a longitudinal front end portion of the second lid side portion (120b) are arranged at different lateral positions, in particular such that the longitudinal front end portion of the second lid side portion (120b) is provided laterally outward of the longitudinal rear end portion of the first lid side portion (120d), wherein the first lid side portion (120d) is configured such that it extends more rearwardly in a lower portion compared to an upper portion thereof and wherein the second lid side portion (120b) is configured such that it extends more forwardly in an upper portion compared to a lower portion thereof.
48. The cargo carrier according to one of items 33 to 47, wherein in the first transition area (170) a surface geometry of the top surface (130) is changed from convex to concave, and in the second transition area (174) the surface geometry of the top surface (130) is changed from concave to convex.
49. The cargo carrier according to one of items 33 to 48, further comprising a first central top portion (130a1), a second central top portion (130a2) and a third central top portion (130a3) provided in this order in rearward direction of the lid (104), wherein a rear transition (190) between the second central top portion (130a2) and the third central top portion (130a3) may be convex, wherein a connection (200) between an upper side of the third central top portion (130a3) and the rear transition (190) is concavely formed.
50. The cargo carrier (100) according to any one of the preceding items, wherein the lid (104) is formed in one sheet of material.

Claims

1 . A cargo carrier (100) for mounting to a roof of a vehicle, the cargo carrier (100) comprising a base (102) and a lid (104) hingedly associated with the base (102) for moving of the lid (104) between an open position and a closed position in relation to the base (102), the base (102) and the lid (104) defining an interior volume (V) of the cargo carrier (100) which can be accessed by pivoting the lid (104) in relation to the base (102) into the open position, wherein said base (102) comprises a rim portion (106) defining a perimeter of the base (102), wherein the lid (104) comprises an interior volume portion (V1 ) being arranged at least partially forward of and above the rim portion (106) when the lid (104) is in the closed position in relation to the base (102).
2. The cargo carrier (100) according to claim 1 , wherein a forward interior surface (108) of the lid (104) is arranged above a forward portion (106a) of the rim portion (106).
3. The cargo carrier (100) according to claims 1 or 2, wherein the interior volume portion (V1 ) is defined by a protrusion (110) in the lid (104).
4. The cargo carrier (100) according to any one of the preceding claims 1 to 3, wherein the lid (104) is formed in one sheet of material.
5. The cargo carrier (100) according to claim 3, wherein the protrusion (110) forms a forward most portion of the cargo carrier (100), wherein the lid (104) comprises a front deflector (112) being configured to deflect wind around the base (102) and wherein the deflector (112) is arranged below the protrusion (110).
6. The cargo carrier (100) according to claim 5, wherein the deflector (112) extends essentially linearly from the protrusion (110) to a bottom edge (114) of the lid (104).
7. The cargo carrier (100) according to claim 6, wherein the vertical extension of the deflector (112) from the protrusion (110) to the bottom edge (114) is larger in a central portion (112a) than in a lateral portion (112b) of the deflector (112).
8. The cargo carrier (100) according to any one of the preceding claims 1 to 7, wherein lid (104) is hingedly associated with the base (102) such that the lid (104) is pivotable around
RECTIFIED SHEET (RULE 91) ISA/EP a lid axis (A1 ) being essentially parallel with a longitudinal direction (L) of the cargo carrier (100).
9. The cargo carrier (100) according to claim 3, wherein the protrusion (110) has an elongation in a lateral direction (T) of the lid (104).
10. The cargo carrier (100) according to claim 3, wherein the lid (104) further comprises a lid extension portion (128) arranged posteriorly of the protrusion (110) and being configured to allow displacement of the interior volume portion (V1 ) in a forward and/or downward direction in relation to a top surface (130) of the lid (104) when a forwardly directed force is applied to the inside of the protrusion (110) in the lid (104).
11. The cargo carrier (100) according to claim 10, wherein the lid extension portion (128) is formed by a transition in the lid (104) having a concave cross-sectional curvature.
12. The cargo carrier (100) according to claim 10, wherein the lid extension portion (128) forms a height difference (D) between a first portion (130) and a second portion (132) of the lid (104) such that when a pulling force is applied in the plane of the first portion (130) and/or in the plane of the second portion (132) over the lid extension portion (128), a rotational force will be formed in the lid extension portion (128) acting to reduce the height difference (D).
13. The cargo carrier (100) according to any one of claims 10 to 12, wherein the lid extension portion (128) extends at an angle in relation to a longitudinal direction (L) of the cargo carrier (100) and wherein at least a portion (120a) of each lid side portion (120) is not provided with a lid extension portion (128).
14. The cargo carrier (100) according to claim 13, wherein the portion (120a) of each lid side portion (120) is at least partially arranged below a forward interior surface (108) of the lid (104).
RECTIFIED SHEET (RULE 91) ISA/EP
EP24728175.1A 2023-05-22 2024-05-17 Cargo carrier Pending EP4680497A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP23174538.1A EP4467395B1 (en) 2023-05-22 2023-05-22 Cargo carrier
PCT/EP2024/063736 WO2024240664A1 (en) 2023-05-22 2024-05-17 Cargo carrier

Publications (1)

Publication Number Publication Date
EP4680497A1 true EP4680497A1 (en) 2026-01-21

Family

ID=86497913

Family Applications (2)

Application Number Title Priority Date Filing Date
EP23174538.1A Active EP4467395B1 (en) 2023-05-22 2023-05-22 Cargo carrier
EP24728175.1A Pending EP4680497A1 (en) 2023-05-22 2024-05-17 Cargo carrier

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP23174538.1A Active EP4467395B1 (en) 2023-05-22 2023-05-22 Cargo carrier

Country Status (3)

Country Link
EP (2) EP4467395B1 (en)
CN (2) CN121375645A (en)
WO (1) WO2024240664A1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110174855A1 (en) * 2006-11-29 2011-07-21 Yakima Products, Inc. Vehicle top carriers
DE202011110171U1 (en) * 2010-06-07 2013-03-22 Hubco Automotive Ltd. safety mechanism
CA2880702A1 (en) * 2012-07-30 2014-02-06 Yakima Innovation Development Corporation Carrier for a vehicle
USD773378S1 (en) * 2015-06-09 2016-12-06 Yakima Products, Inc. Vehicle top carrier
PL3112217T3 (en) * 2015-07-02 2018-05-30 Thule Sweden Ab A load carrier comprising a lock arrangement
EP3617000B1 (en) * 2018-08-31 2020-10-21 Thule Sweden AB Cargo carrier
EP3831658B1 (en) * 2019-12-04 2022-03-02 Thule Sweden AB Cargo carrier for a vehicle
CN217294407U (en) * 2022-04-15 2022-08-26 韦帕(上海)汽车配件有限公司 Multifunctional car roof luggage case

Also Published As

Publication number Publication date
EP4467395B1 (en) 2025-12-24
CN121375645A (en) 2026-01-23
WO2024240664A1 (en) 2024-11-28
CN121175221A (en) 2025-12-19
EP4467395A1 (en) 2024-11-27

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