EP4597014A1 - System for drying of dielectric products - Google Patents

System for drying of dielectric products

Info

Publication number
EP4597014A1
EP4597014A1 EP24155302.3A EP24155302A EP4597014A1 EP 4597014 A1 EP4597014 A1 EP 4597014A1 EP 24155302 A EP24155302 A EP 24155302A EP 4597014 A1 EP4597014 A1 EP 4597014A1
Authority
EP
European Patent Office
Prior art keywords
electrodes
plane
electrode
along
array
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP24155302.3A
Other languages
German (de)
French (fr)
Inventor
Pritam MUKHERJEE
Rebei Bel Fdhila
Ulf Sand
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Energy Ltd
Original Assignee
Hitachi Energy Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Energy Ltd filed Critical Hitachi Energy Ltd
Priority to EP24155302.3A priority Critical patent/EP4597014A1/en
Priority to PCT/EP2024/080575 priority patent/WO2025162607A1/en
Publication of EP4597014A1 publication Critical patent/EP4597014A1/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/46Dielectric heating
    • H05B6/54Electrodes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06Chambers, containers, or receptacles
    • F26B25/08Parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/32Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
    • F26B3/34Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
    • F26B3/347Electromagnetic heating, e.g. induction heating or heating using microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/46Dielectric heating
    • H05B6/48Circuits
    • H05B6/50Circuits for monitoring or control
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/46Dielectric heating
    • H05B6/60Arrangements for continuous movement of material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/46Dielectric heating
    • H05B6/62Apparatus for specific applications

Definitions

  • the present disclosure relates to a system for drying dielectric products.
  • Radio Frequency (RF) heating and drying systems utilize electromagnetic energy to rapidly heat and dry many types of bulk materials, such as dielectric materials, as well as finished products, with excellent speed and efficiency. They require only a fraction of the floorspace of conventional heating technologies, produce no greenhouse gasses, do not require high process temperatures, and provide excellent control of final moisture content and uniformity.
  • Highfrequency electric fields can create standing waves in electrodes, resulting in high potentials at certain points and zero potential at some other points. As a result, the electric field strength between electrodes will be different across the electrodes extension, leading to spatially nonuniform heat generation in the object being heated. This can create hotspots in the dielectric product during production.
  • Embodiments of the disclosure for instance as claimed in the independent claim, address the above shortcomings in the art in whole or in part. Further embodiments of the system for drying of dielectric products are subject matter of the further claims.
  • a system for drying of dielectric products comprising, a first array of first electrodes, wherein the first array is arranged along a first plane, which extends along a first direction and a second direction. Furthermore, the system comprises a second array of second electrodes, wherein the second array is arranged along a second plane, which extends along the first direction and the second direction. The first plane is spaced apart from the second plane along a third direction. Each of the first electrodes is spaced apart from its corresponding second electrode along the third direction, forming a plurality of pairs of the first electrode and the second electrode each. Furthermore, the system comprises a plurality of radio-frequency generators adapted to produce radio frequency signals of specific and adjustable amplitude and preselected frequency, wherein each of the plurality of radio-frequency generators is electrically coupled to one pair of the first electrode and second electrode.
  • the system comprises two or more appropriately shaped first electrodes and two or more appropriately shaped second electrodes, which define a treatment area in which the dielectric product to be heated is positioned or through which it passes.
  • the first array comprises a plurality of first electrodes.
  • the first array is arranged along a first plane, which extends along a first direction and a second direction.
  • the first array is for example arranged in the first plane.
  • the first array comprises at least two first electrodes.
  • the first electrodes are arranged along the first plane and extend substantially in the first plane.
  • the first electrodes comprise each a first main surface extending along the first plane and a second main surface extending along the first plane.
  • the first and second planes can be planar surfaces but are not limited to planar surfaces.
  • the first and second planes can also be curved surfaces along which the arrays are arranged.
  • the first, second and third directions can be straight lines, like in a cartesian coordinate system, but they are not limited to straight lines.
  • the first, second and third directions can also be curved lines. Therefore, the electrodes can be arranged along these curved surfaces, which are formed by the first and second planes.
  • the electrodes can be shaped, such that they extend along curved lines, which are formed by the first and second directions. For example, the electrodes are bend along their lateral extensions.
  • the second array comprises a plurality of second electrodes.
  • the second array is arranged along a second plane, which extends along a first direction and a second direction.
  • the second array is for example arranged in the second plane.
  • the second array comprises at least two second electrodes.
  • the second electrodes are arranged along the second plane and extend substantially in the second plane.
  • the second electrodes comprise each a third main surface extending along the second plane and a fourth main surface extending along the second plane.
  • the first, second, third and fourth main surfaces each have a greater extension than the side surfaces of the first electrodes and the second electrodes that are aligned transversely to them.
  • the first electrodes and the second electrodes are arranged in such a way, that the second main surfaces face the third main surfaces.
  • the first electrodes are for example arranged side by side in the first plane.
  • the second electrodes are for example arranged side by side in the second plane.
  • the first plane is spaced apart from the second plane along a third direction.
  • the third direction is perpendicular to the first plane defined by the first and second directions.
  • the first plane and the second plane are for example parallel to each other.
  • the distance along the third direction between the first plane and the second plane is variable.
  • the planes are inclined towards each other.
  • Each of the first electrodes is spaced apart from its corresponding second electrode along the third direction, forming a plurality of pairs of the first electrode and the second electrode each.
  • a corresponding electrode is for example defined by a first electrode, which is spaced apart from a second electrode by the shortest distance possible along the third direction.
  • Each first electrode has a second electrode as a counterpart.
  • the system comprises also three second electrodes, forming three pairs.
  • One pair consists of one first electrode and one second electrode.
  • the distance along the third direction between the first electrodes and the second electrodes is variable across different electrode pairs.
  • the distance along the third direction between the first electrode and the second electrode within an electrode pair is variable.
  • the electrodes can be inclined towards each other. This facilitates generating varying degrees of heat between the electrodes.
  • the system is not limited to one, two or three pairs of first electrode and second electrode.
  • the system comprises a plurality of pairs, for example four pairs, five pairs, ten pairs or twenty pairs or more, depending on the size of the dielectric product to be dried.
  • the system comprises a plurality of radio-frequency generators.
  • Each of the plurality of radio-frequency generators is electrically coupled to one pair of the first electrode and second electrode. Therefore, for each pair of electrodes, there is provided one radio-frequency generator.
  • the radio-frequency generator is adapted to produce radio frequency signals of specific and adjustable amplitude and predefined frequency. The frequency of the signal remains the same during operation of the system.
  • the radio-frequency generator creates an alternating electric field between the first electrode and the second electrode.
  • the wave nature of electric field becomes significant when electrode sizes are comparable to the wavelength, resulting in spatially nonuniform electric field.
  • Using an array of a plurality of electrodes on the same plane mitigates this effect and leads to a more uniform electric field even for larger dielectric products to be dried.
  • the dimensions of the dried dielectric product are not limited by the used excitation frequency.
  • more electrodes are used to cover the whole area of the dielectric product. The generated heat is distributed more uniformly, which leads to an improved drying process.
  • the first electrode and the second electrode of each pair are arranged parallel to each other.
  • Each of the first electrode and second electrode pairs basically form a plate capacitor. Between the electrodes the electric field is generated.
  • the plurality of radio-frequency generators is interconnected by a phase harmonizing system to ensure the plurality of radio-frequency generators operates in phase harmony.
  • One important aspect is to ensure a uniform electric field to obtain a uniform heat distribution in the dielectric product.
  • all the radio-frequency generators produce each a radio frequency signal with the same frequency.
  • the same frequency includes frequencies, which are substantially the same within tolerances.
  • the phase harmonizing system enables coupling of a plurality of radio-frequency generators in such a way that harmonization of the frequencies for each radio-frequency generator is improved.
  • the value range of the frequency of the produced radio frequency signal is in the range from 1 MHz to 100 MHz.
  • the radio frequency signal has a frequency in the value range between 1 MHz and 100 MHz.
  • the greatest dimension of the first electrodes in the first plane and the greatest dimension of the second electrodes in the second plane are each smaller than 300 of the wavelength of the specific radio frequency signal.
  • the greatest dimension of one electrode is for example the diagonal in case of a square or rectangular shape or the diameter in case of circular electrodes.
  • the associated wavelength is approximately 11 meters in vacuum or air. This means that high and zero electric fields are physically separated by 2.75 meters. Hence, if the dimensions of each electrode are 3.3 m times 3.3 m, the electric field will be reasonably uniform. In this context a reasonably uniform electric field is an electric field, whose field strength is at a maximum at the center of the electrodes and the field strength at the periphery of the electrodes is at least 90% of the maximum electric field strength.
  • directly adjacent first electrodes of the first array are spaced apart in the first plane by at least a first distance and directly adjacent second electrodes of the second array are spaced apart in the second plane by at least a second distance.
  • the first distance and the second distance have approximately the same size, but they can also differ from each other.
  • Each of the first electrodes are spaced apart by at least the first distance and each of the second electrodes are spaced apart by at least the second distance and the second distance, thus the electrodes are far enough spaced apart to avoid short-circuits or electric sparks to pass between the first electrodes and between the second electrodes, respectively.
  • the first electrodes are for example spaced apart by the first distance along the first direction and spaced apart along the second direction by a distance greater than the first distance. The different distances between the first electrodes along the first plane facilitate a flexible arrangement of the electrodes and mitigate for example tolerances of the electrode areas.
  • the second electrodes are for example spaced apart by the second distance along the first direction and spaced apart along the second direction by a distance greater than the second distance.
  • the different distances between the second electrodes along the second plane facilitate a flexible arrangement of the electrodes and mitigate for example tolerances of the electrode areas.
  • the space between adjacent first electrodes in the first plane and the space between adjacent second electrodes in the second plane are filled with an insulating material.
  • the insulating material further improves avoiding electric sparks to pass between the first electrodes and between the second electrodes.
  • the electrodes have a square shape, which extends along the first direction and the second direction.
  • the electrodes are not limited to square shapes.
  • the electrodes can have also circular shapes or polygonal shapes, like rectangular, triangular, trapezoidal or others. Preferably symmetric shapes are used for producing more uniform electric fields.
  • the electrodes are arranged in the arrays along a curved first and/or second plane.
  • the combination of differently shaped electrodes can be used to cover the surface of the dielectric product, which can have any shape with non-uniform thickness along the first, second and/or third direction.
  • the system is adapted to dry dielectric products with curved surfaces and/or products with varying thickness along the first, second and/or third direction.
  • the electrodes are arranged in a N-by-M grid, which extends along the first direction and the second direction.
  • N and M are natural numbers, wherein N starts from 1 and M starts from 2. N and M must not be different and can have the same numerical value.
  • a plurality of electrodes is used to cover the entire area of the dielectric product.
  • the 2 m times 3 m large area of the dielectric product is covered by 70 electrodes on each side.
  • first electrodes and the second electrodes comprise recesses for releasing moisture from the dielectric product.
  • the greatest dimension of the recesses is smaller than 1% of the wavelength of the specific radio frequency signal.
  • edges at the periphery of the electrodes should be avoided.
  • the edges at the periphery of the electrodes are therefore rounded.
  • the edges of the recesses are rounded.
  • first electrodes 100 arranged along the first direction L1 are spaced apart by the distance d1 and the first electrodes arranged along the second direction L2 are spaced apart by a different distance greater than the first distance d1.
  • the different distances can compensate for tolerances in the dielectric material 50, which is located between two directly adjacent electrodes 100.
  • a plurality of electrodes 100 is used to cover the entire area of the dielectric product 99.
  • dielectric products 99 which extend along the first direction L1 and/or the second direction L2 beyond the boundaries of the electrodes 100. In this manner a dielectric product 99 can be dried, whose surface area is larger than the surface area of a single electrode 100.
  • the electrodes 100 are square shaped.
  • the electrodes 100 are not limited to square shapes.
  • the electrodes 100 can have also circular shapes or polygonal shapes, like rectangular, triangular, trapezoidal or others. Preferably symmetric shapes are used for producing more uniform electric fields.
  • the first electrodes 100 comprise recesses 40. Alternatively, the recesses 40 are left out and the first electrodes 100 do not comprise any recesses 40.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Biotechnology (AREA)
  • Molecular Biology (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

System (1) for drying of dielectric products (99) comprising: a first array (10) of first electrodes (100), wherein the first array (10) is arranged along a first plane (P1), which extends along a first direction (L1) and a second direction (L2), a second array (20) of second electrodes (200), wherein the second array (20) is arranged along a second plane (P2), which extends along the first direction (L1) and the second direction (L2), and wherein the first plane (P1) is spaced apart from the second plane (P2) along a third direction (L3), and wherein each of the first electrodes (100) is spaced apart from its corresponding second electrode (200) along the third direction (L3), forming a plurality of pairs (300) of the first electrode (100) and the second electrode (200). The system (1) further comprises a plurality of radio-frequency generators (30) adapted to produce radio frequency signals of specific and adjustable amplitude and preselected frequency, wherein each of the plurality of radio-frequency generators (30) is electrically coupled to one pair (300) of the first electrode (100) and the second electrode (200).

Description

  • The present disclosure relates to a system for drying dielectric products.
  • Radio Frequency (RF) heating and drying systems utilize electromagnetic energy to rapidly heat and dry many types of bulk materials, such as dielectric materials, as well as finished products, with excellent speed and efficiency. They require only a fraction of the floorspace of conventional heating technologies, produce no greenhouse gasses, do not require high process temperatures, and provide excellent control of final moisture content and uniformity. Highfrequency electric fields can create standing waves in electrodes, resulting in high potentials at certain points and zero potential at some other points. As a result, the electric field strength between electrodes will be different across the electrodes extension, leading to spatially nonuniform heat generation in the object being heated. This can create hotspots in the dielectric product during production.
  • It is an object to provide a system for drying dielectric products of any size, while increasing the uniformity of the spatial distribution of heat generation and maintaining an efficient heating rate.
  • This object is solved by the features of the independent claims. Advantageous embodiments are indicated in the dependent claims.
  • Embodiments of the disclosure, for instance as claimed in the independent claim, address the above shortcomings in the art in whole or in part. Further embodiments of the system for drying of dielectric products are subject matter of the further claims.
  • According to an embodiment, there is provided a system for drying of dielectric products comprising, a first array of first electrodes, wherein the first array is arranged along a first plane, which extends along a first direction and a second direction. Furthermore, the system comprises a second array of second electrodes, wherein the second array is arranged along a second plane, which extends along the first direction and the second direction. The first plane is spaced apart from the second plane along a third direction. Each of the first electrodes is spaced apart from its corresponding second electrode along the third direction, forming a plurality of pairs of the first electrode and the second electrode each. Furthermore, the system comprises a plurality of radio-frequency generators adapted to produce radio frequency signals of specific and adjustable amplitude and preselected frequency, wherein each of the plurality of radio-frequency generators is electrically coupled to one pair of the first electrode and second electrode.
  • In its basic configuration, the system comprises two or more appropriately shaped first electrodes and two or more appropriately shaped second electrodes, which define a treatment area in which the dielectric product to be heated is positioned or through which it passes.
  • The first array comprises a plurality of first electrodes. The first array is arranged along a first plane, which extends along a first direction and a second direction. The first array is for example arranged in the first plane. The first array comprises at least two first electrodes. The first electrodes are arranged along the first plane and extend substantially in the first plane. The first electrodes comprise each a first main surface extending along the first plane and a second main surface extending along the first plane.
  • The first and second planes can be planar surfaces but are not limited to planar surfaces. The first and second planes can also be curved surfaces along which the arrays are arranged. The first, second and third directions can be straight lines, like in a cartesian coordinate system, but they are not limited to straight lines. The first, second and third directions can also be curved lines. Therefore, the electrodes can be arranged along these curved surfaces, which are formed by the first and second planes. Furthermore, the electrodes can be shaped, such that they extend along curved lines, which are formed by the first and second directions. For example, the electrodes are bend along their lateral extensions.
  • The second array comprises a plurality of second electrodes. The second array is arranged along a second plane, which extends along a first direction and a second direction. The second array is for example arranged in the second plane. The second array comprises at least two second electrodes. The second electrodes are arranged along the second plane and extend substantially in the second plane. The second electrodes comprise each a third main surface extending along the second plane and a fourth main surface extending along the second plane.
  • The first, second, third and fourth main surfaces each have a greater extension than the side surfaces of the first electrodes and the second electrodes that are aligned transversely to them. The first electrodes and the second electrodes are arranged in such a way, that the second main surfaces face the third main surfaces. The first electrodes are for example arranged side by side in the first plane. The second electrodes are for example arranged side by side in the second plane.
  • The first plane is spaced apart from the second plane along a third direction. The third direction is perpendicular to the first plane defined by the first and second directions. The first plane and the second plane are for example parallel to each other. Alternatively, the distance along the third direction between the first plane and the second plane is variable. In this case, the planes are inclined towards each other. Each of the first electrodes is spaced apart from its corresponding second electrode along the third direction, forming a plurality of pairs of the first electrode and the second electrode each. In this context a corresponding electrode is for example defined by a first electrode, which is spaced apart from a second electrode by the shortest distance possible along the third direction. The same definition applies for a second electrode, which is spaced apart from a first electrode by the shortest distance possible along the third direction. Each first electrode has a second electrode as a counterpart. For example, when the system comprises three first electrodes, the system comprises also three second electrodes, forming three pairs. One pair consists of one first electrode and one second electrode. Alternatively, or additionally, the distance along the third direction between the first electrodes and the second electrodes is variable across different electrode pairs. Alternatively, or additionally, the distance along the third direction between the first electrode and the second electrode within an electrode pair is variable. In this case, the electrodes can be inclined towards each other. This facilitates generating varying degrees of heat between the electrodes. The system is not limited to one, two or three pairs of first electrode and second electrode. The system comprises a plurality of pairs, for example four pairs, five pairs, ten pairs or twenty pairs or more, depending on the size of the dielectric product to be dried.
  • Furthermore, the system comprises a plurality of radio-frequency generators. Each of the plurality of radio-frequency generators is electrically coupled to one pair of the first electrode and second electrode. Therefore, for each pair of electrodes, there is provided one radio-frequency generator. The radio-frequency generator is adapted to produce radio frequency signals of specific and adjustable amplitude and predefined frequency. The frequency of the signal remains the same during operation of the system.
  • When high frequency electrical excitations are used, they create an electric field between the electrodes, resulting in heat generation in the dielectric product therein. The structure of the polar water molecule H2O is the basis for the thermal response of water when subjected to an RF electric field. In a radio frequency heating system, the radio-frequency generator creates an alternating electric field between the first electrode and the second electrode.
  • This causes the water molecules to rotate. The constant rotation causes friction and heat to rapidly develop.
  • The wave nature of electric field becomes significant when electrode sizes are comparable to the wavelength, resulting in spatially nonuniform electric field. Using an array of a plurality of electrodes on the same plane mitigates this effect and leads to a more uniform electric field even for larger dielectric products to be dried. Thus, the dimensions of the dried dielectric product are not limited by the used excitation frequency. For a dielectric product with a large extension, more electrodes are used to cover the whole area of the dielectric product. The generated heat is distributed more uniformly, which leads to an improved drying process.
  • According to a further embodiment, the first electrode and the second electrode of each pair are arranged parallel to each other.
  • Each of the first electrode and second electrode pairs basically form a plate capacitor. Between the electrodes the electric field is generated.
  • According to a further embodiment the plurality of radio-frequency generators is interconnected by a phase harmonizing system to ensure the plurality of radio-frequency generators operates in phase harmony.
  • One important aspect is to ensure a uniform electric field to obtain a uniform heat distribution in the dielectric product. For this purpose, all the radio-frequency generators produce each a radio frequency signal with the same frequency. The same frequency includes frequencies, which are substantially the same within tolerances. The phase harmonizing system enables coupling of a plurality of radio-frequency generators in such a way that harmonization of the frequencies for each radio-frequency generator is improved.
  • According to a further embodiment the value range of the frequency of the produced radio frequency signal is in the range from 1 MHz to 100 MHz.
  • The radio frequency signal has a frequency in the value range between 1 MHz and 100 MHz.
  • According to a further embodiment the greatest dimension of the first electrodes in the first plane and the greatest dimension of the second electrodes in the second plane are each smaller than 300 of the wavelength of the specific radio frequency signal.
  • The greatest dimension of one electrode is for example the diagonal in case of a square or rectangular shape or the diameter in case of circular electrodes. By limiting the size of the electrode along the first plane, a more uniform electric field is generated between the electrodes.
  • For example, using a 27.12 MHz excitation, the associated wavelength is approximately 11 meters in vacuum or air. This means that high and zero electric fields are physically separated by 2.75 meters. Hence, if the dimensions of each electrode are 3.3 m times 3.3 m, the electric field will be reasonably uniform. In this context a reasonably uniform electric field is an electric field, whose field strength is at a maximum at the center of the electrodes and the field strength at the periphery of the electrodes is at least 90% of the maximum electric field strength.
  • According to a further embodiment directly adjacent first electrodes of the first array are spaced apart in the first plane by at least a first distance and directly adjacent second electrodes of the second array are spaced apart in the second plane by at least a second distance.
  • The first distance and the second distance have approximately the same size, but they can also differ from each other. Each of the first electrodes are spaced apart by at least the first distance and each of the second electrodes are spaced apart by at least the second distance and the second distance, thus the electrodes are far enough spaced apart to avoid short-circuits or electric sparks to pass between the first electrodes and between the second electrodes, respectively. The first electrodes are for example spaced apart by the first distance along the first direction and spaced apart along the second direction by a distance greater than the first distance. The different distances between the first electrodes along the first plane facilitate a flexible arrangement of the electrodes and mitigate for example tolerances of the electrode areas. The second electrodes are for example spaced apart by the second distance along the first direction and spaced apart along the second direction by a distance greater than the second distance. The different distances between the second electrodes along the second plane, facilitate a flexible arrangement of the electrodes and mitigate for example tolerances of the electrode areas.
  • According to a further embodiment the space between adjacent first electrodes in the first plane and the space between adjacent second electrodes in the second plane are filled with an insulating material.
  • The insulating material further improves avoiding electric sparks to pass between the first electrodes and between the second electrodes.
  • According to a further embodiment the electrodes have a square shape, which extends along the first direction and the second direction.
  • The electrodes are not limited to square shapes. The electrodes can have also circular shapes or polygonal shapes, like rectangular, triangular, trapezoidal or others. Preferably symmetric shapes are used for producing more uniform electric fields. Alternatively, or additionally the electrodes are arranged in the arrays along a curved first and/or second plane. The combination of differently shaped electrodes can be used to cover the surface of the dielectric product, which can have any shape with non-uniform thickness along the first, second and/or third direction. Thus, the system is adapted to dry dielectric products with curved surfaces and/or products with varying thickness along the first, second and/or third direction.
  • According to a further embodiment the electrodes are arranged in a N-by-M grid, which extends along the first direction and the second direction.
  • N and M are natural numbers, wherein N starts from 1 and M starts from 2. N and M must not be different and can have the same numerical value.
  • For example, for drying a 2 m times 3 m dielectric product, like a pressboard, extending along the first direction and the second direction, a plurality of electrodes is used to cover the entire area of the dielectric product. This results in spatial uniformity in the electric field, resulting in highly uniform heat generation in the dielectric product, like a cellulose block. In this example 7 pairs of square shaped electrodes, 0.3 m times 0.3 m large, are used, which are arranged along the first direction and 10 pairs of square shaped electrodes, 0.3 m times 0.3 m large, are used, which are arranged along the second direction. With this 7 by 10 grid the 2 m times 3 m large area of the dielectric product is covered by 70 electrodes on each side. Hence, it is possible to dry dielectric products which extend along the first direction and/or the second direction beyond the boundaries of the electrodes. In this manner a dielectric product can be dried, whose surface area is larger than the surface area of a single electrode.
  • According to a further embodiment the first electrodes and the second electrodes comprise recesses for releasing moisture from the dielectric product.
  • According to a further embodiment the greatest dimension of the recesses is smaller than 1% of the wavelength of the specific radio frequency signal.
  • The recesses improve the drying capabilities of the system. The recesses can be of circular shape, square shape, or any other polygonal shape. The greatest dimension of a recess is for example the diameter in case of circular recesses or the diagonal in case of a square or rectangular shape.
  • To avoid disturbances of the electrical field, which would lead to a more non-uniform electrical field and thus to a more non-uniform heat generation, the dimensions of the recesses should not excess an upper threshold with respect to the wavelength. Furthermore, the recesses should be sufficiently large to enable water vapor or moisture to pass through.
  • Furthermore, sharp edges at the periphery of the electrodes should be avoided. The edges at the periphery of the electrodes are therefore rounded. Alternatively, or additionally the edges of the recesses are rounded.
  • According to a further embodiment the system comprises an additional prevention layer for preventing short-circuits, wherein the additional prevention layer is arranged between the first electrodes and the dielectric product and/or between the second electrodes and the dielectric product along the third direction.
  • The system comprises for example a plurality of prevention layers, which are arranged at each individual first electrode and/or each individual second electrode. For example, the prevention layer is divided into individual segments, which are assigned to each electrode. The individual segments of the prevention layer can also be assigned to specific electrodes. For example, the individual segments are attached to the electrodes located in the center area of the array, leaving out the electrodes, which are located at the peripheral area of the array. Alternatively, or additionally the individual segments are attached to only some of the electrodes, like only to every second or third or fourth electrode.
  • Alternatively, the prevention layer may be a continuous layer extending across all the first electrodes and/or the second electrodes. Therefore, only one prevention layer is used for the first array of first electrodes and/or one prevention layer is used for the second array of second electrodes.
  • The additional prevention layer separates the first electrode and/or the second electrode physically from the dielectric product. The separation improves the electrical insulation between the electrodes and the dielectric product.
  • Additionally, or alternatively, the prevention layer comprises for example some moisture absorbing material to improve the drainage of the liquid inside the dielectric product. Furthermore, the prevention layer may help to protect the surfaces of the electrodes from irregularities of the dielectric product.
  • While the disclosure is amenable to various modifications and alternative forms, specifics thereof are shown by way of example in the figures and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular described embodiments and examples. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure defined by the appended claims.
  • The accompanying figures are included to provide a further understanding. In the figures, elements of the same structure and/or functionality may be referenced by the same reference signs. It is to be understood that the embodiments shown in the figures are illustrative representations and are not necessarily drawn to scale.
    • Figure 1 is a perspective view of a system for drying dielectric products according to an embodiment,
    • Figure 2 is a perspective view of a system for drying dielectric products according to a further embodiment,
    • Figure 3 is a perspective view of a system for drying dielectric products according to a further embodiment,
    • Figure 4 is a top view of a system for drying dielectric products according to an embodiment.
  • Figure 1 shows a system 1 for drying of dielectric products 99 comprising. The system 1 comprises a first array 10 of first electrodes 100. The first array 10 is arranged along a first plane P1, which extends along a first direction L1 and a second direction L2. The system 1 further comprises a second array 20 of second electrodes 200. The second array 20 is arranged along a second plane P2, which extends along the first direction L1 and the second direction L2. The first plane P1 is spaced apart from the second plane P2 along a third direction L3. The third direction L3 is perpendicular to the first plane P1 and the second plane P2 defined by the first L1 and second directions L2. Each of the first electrodes 100 is spaced apart from its corresponding second electrode 200 along the third direction L3, forming a plurality of pairs 300 of the first electrode 100 and the second electrode 200.
  • In Figure 1 two first electrodes 100 and two second electrodes 200 are shown. The electrodes 100, 200 form two pairs 300 in this case. Directly adjacent first electrodes 100 are spaced apart in the first plane P1 by a first distance d1 and directly adjacent second electrodes 200 of are spaced apart in the second plane P2 by a second distance d2. The first electrodes 100 are for arranged side by side in the first plane P1 and the second electrodes 200 are arranged side by side in the second plane. The first distance d1 and the second distance d2 have approximately the same size, but they can also differ from each other. Each of the first electrodes 100 and each of the second electrodes 200 is far enough spaced apart from the adjacent electrode 100, 200 to avoid short-circuits or electric sparks to pass between the first electrodes 100 and between the second electrodes 200. The space between two first electrodes 100 along the first plane P1 and the space between two second electrodes 200 along the second plane P2 is filled with an insulating material 50 to further improve avoiding electric sparks to pass between the first electrodes 100 and between the second electrodes 200. The insulating material 50 can optionally be left out, if the first distance d1 and the second distance d2 are large enough to prevent electric sparks to pass between the first electrodes 100 or between the second electrodes 200. Alternatively, or additionally, the first electrodes 100 are for example spaced apart by the first distance d1 along the first direction L1 and spaced apart along the second direction L2 by a distance greater than the first distance d1. The different distances between the first electrodes 100 along the first plane P1 facilitate a flexible arrangement of the electrodes and mitigate for example tolerances of the electrode areas. The second electrodes 200 are for example spaced apart by the second distance d2 along the first direction L1 and spaced apart along the second direction L2 by a distance greater than the second distance. The different distances between the second electrodes 200 along the second plane P2, facilitate a flexible arrangement of the electrodes and mitigate for example tolerances of the electrode areas.
  • The system 1 comprises for example two or more appropriately shaped first electrodes 100 and two or more appropriately shaped second electrodes 200, which define a treatment area in which the dielectric product 99 to be heated is positioned or through which it passes. The first electrodes 100 are facing the second electrodes 200. The dielectric product 99 is placed between the electrodes 100, 200. The dielectric product 99 is for example a cellulose block, a pressboard, or any other material, which has to be dried. The dielectric product 99 can have any shape, like cuboid, trapezoidal, wedged, cylindrical or parallelepiped shaped. The thickness of the dielectric product 99 can vary across the first direction 11 and/or the second direction L2 and/or across the third direction L3.
  • The system further comprises a plurality of radio-frequency generators 30 adapted to produce radio frequency signals of specific and adjustable amplitude and frequency. Each of the plurality of radio-frequency generators 30 is electrically coupled to one pair 300 of the first electrode 100 and the second electrode 200. In Figure 1 two of radio-frequency generators 30 are shown corresponding to the number of pairs. The system 1 is not limited to just two pairs 300 of electrodes 100, 200 and can comprise any number of pairs 300. The system 1 comprises for example three, four, five, ten or twenty or more pairs 300, depending on the size of the dielectric product 99 to be dried. Therefore, for each pair 300 of electrodes, there is provided one radio-frequency generator 30 and the system 1 comprises three, four, five, ten or twenty or more radio-frequency generators 30, depending on the number of pairs 300. The radio-frequency generator 30 is adapted to produce radio frequency signals of specific and adjustable amplitude and predefined frequency. The frequency of the produced frequency signal remains the same during operation of the system 1. The radio-frequency generators 30 are interconnected by a phase harmonizing system 35 to ensure the radio-frequency generators 30 operate in harmony. The frequency of the radio-frequency generators 30 is approximately the same for each radio-frequency generator 30. The frequencies can differ from each other by known tolerances. The radio frequency signal has a frequency in the value range between 1 MHz and 100 MHz.
  • Figure 2 shows a perspective view of the system 1 for drying of dielectric products 99. The system 1 is basically the same as shown in Figure 1 with the difference, that the first electrodes 100 and the second electrodes 200 comprise recesses 40 for releasing moisture from the dielectric product 99. The recesses 40 improve the drying capabilities of the system 1. The recesses 40 can be of circular shape, square shape, or any other polygonal shape. The greatest dimension of a recess 40 is for example the diameter in case of circular recesses 40 or the diagonal in case of a square or rectangular shape. The greatest dimension of the recesses 40 in the first plane P1 or in the second plane P2 is smaller than 1% of the wavelength of the specific radio frequency signal. To avoid disturbances of the electrical field between the electrodes 100, 200, which would lead to a more nonuniform electrical field and thus to a more non-uniform heat generation, the dimensions of the recesses 40 should not excess an upper threshold with respect to the wavelength. Optionally, sharp edges of the recesses 40 should be avoided. Thus, the edges of the recesses 40 should be rounded. Alternatively, or additionally the edges at the periphery of the electrodes 100, 200 are rounded. Furthermore, the recesses 40 should be sufficiently large to enable water vapor or moisture to pass through.
  • Figure 3 shows a perspective view of the system 1 for drying of dielectric products 99. The system 1 is basically the same as shown in Figure 2 with the difference, that the system 1 comprises an additional prevention layer 60 for preventing for example short-circuits. The additional prevention layer 60 is arranged between the first electrodes 100 and the dielectric product 99 and/or between the second electrodes 200 and the dielectric product 99 along the third direction L3. The system 1 comprises for example a plurality of prevention layers 60, which are arranged at each individual first electrode 100 and/or each individual second electrode 200. For example, the prevention layer 60 is divided into individual segments, which are assigned to each electrode 100, 200. The individual segments of the prevention layer 60 can also be assigned to specific electrodes 100, 200. For example, the individual segments are attached to the electrodes 100, 200 located in the center area of the first and/or second array 10, 20, leaving out the electrodes 100, 200, which are located at the peripheral area of the first and/or second array 10, 20. Alternatively, or additionally the individual segments are attached to only some of the electrodes 100, 200, like only to every second or third or fourth electrode 100, 200. Alternatively, or additionally, the prevention layer 60 may be a continuous layer extending across all the first electrodes 100 and/or the second electrodes 200. Therefore, only one prevention layer 60 is used for the first array 10 of first electrodes 100 and/or one prevention layer 60 is used for the second array 20 of second electrodes 200. The additional prevention layer 60 separates the first electrode 100 and/or the second electrode 200 physically from the dielectric product 99. The separation improves the electrical insulation between the electrodes 100, 200 and the dielectric product 99.
  • Additionally, or alternatively, the prevention layer 60 comprises for example some moisture absorbing material to improve the drainage of the liquid inside the dielectric product 99. Furthermore, the prevention layer 60 may help to protect the main surfaces of the electrodes 100, 200 from irregularities of the dielectric product 99.
  • Optionally, the recesses 40 are left out and only the prevention layer 60 is used in a further example.
  • Figure 4 shows the system 1 from a top view when viewed along the third direction L3. Figure 4 shows the system 1 with the first array 10 comprising four first electrodes 100, which are arranged in a two-by-two grid in the first plane P1. Two first electrodes 100 are arranged side by side along the first direction L1 and two first electrodes 100 are arranged side by side along the second direction L2. The first electrodes 100 arranged along the first direction L1 are spaced apart by the first distance d1. The first electrodes 100 arranged along the second direction L2 are spaced apart by the first distance d1. Alternatively, only the first electrodes 100 arranged along the first direction L1 are spaced apart by the distance d1 and the first electrodes arranged along the second direction L2 are spaced apart by a different distance greater than the first distance d1. In this case the different distances can compensate for tolerances in the dielectric material 50, which is located between two directly adjacent electrodes 100.
  • The arrangement of the first electrodes 100 is not limited to a two-by-two grid. The electrodes 100 are arranged in a N-by-M grid, which extends along the first direction L1 and the second direction L2. N and M are natural numbers, wherein N starts from 1 and M starts from 2. N and M must not be different and can have the same numerical value.
  • For example (not shown), for drying a dielectric product 99, like a pressboard, which is 2 m times 3 m large and extends along the first direction L1 and the second direction L2, a plurality of electrodes 100 is used to cover the entire area of the dielectric product 99. This results in spatial uniformity in the electric field, resulting in highly uniform heat generation in the dielectric product 99, like a cellulose block. In this theoretical example 7 pairs of square shaped electrodes, 0.3 m times 0.3 m large, are used, which are arranged along the first direction and 10 pairs of square shaped electrodes, 0.3 m times 0.3 m large, are used, which are arranged along the second direction. With this 7 by 10 grid the area of the dielectric product 99 is covered by 70 electrodes 100. Hence, it is possible to dry dielectric products 99, which extend along the first direction L1 and/or the second direction L2 beyond the boundaries of the electrodes 100. In this manner a dielectric product 99 can be dried, whose surface area is larger than the surface area of a single electrode 100.
  • In Figure 4 the electrodes 100 are square shaped. The electrodes 100 are not limited to square shapes. The electrodes 100 can have also circular shapes or polygonal shapes, like rectangular, triangular, trapezoidal or others. Preferably symmetric shapes are used for producing more uniform electric fields. The first electrodes 100 comprise recesses 40. Alternatively, the recesses 40 are left out and the first electrodes 100 do not comprise any recesses 40.
  • The same reasoning also applies to the second array 20 with the second electrodes, which are not shown in Figure 4.
  • The embodiments shown in the Figures 1 to 4 as stated represent exemplary embodiments of the System 1 for drying dielectric products 99. Therefore, they do not constitute a complete list of all embodiments according to the improved arrangement for the System 1 for drying dielectric products 99. Actual arrangements of the System 1 for drying dielectric products 99 may vary from the exemplary embodiments described above.
  • Reference Signs
  • 1
    system
    10
    first array
    100
    first electrode
    20
    second array
    200
    second electrode
    300
    pair
    30
    radio-frequency generator
    35
    phase harmonizing system
    40
    recess
    50
    insulating material
    60
    prevention layer
    99
    dielectric product
    d1
    first distance
    d2
    second distance
    L1
    first direction
    L2
    second direction
    L3
    third direction
    P1
    first plane
    P2
    second plane

Claims (14)

  1. System (1) for drying of dielectric products (99) comprising:
    - a first array (10) of first electrodes (100), wherein
    - the first array (10) is arranged along a first plane (P1), which extends along a first direction (L1) and a second direction (L2),
    - a second array (20) of second electrodes (200), wherein
    - the second array (20) is arranged along a second plane (P2), which extends along the first direction (L1) and the second direction (L2), and wherein
    - the first plane (P1) is spaced apart from the second plane (P2) along a third direction (L3), and wherein
    - each of the first electrodes (100) is spaced apart from its corresponding second electrode (200) along the third direction (L3), forming a plurality of pairs (300) of the first electrode (100) and the second electrode (200), and
    - a plurality of radio-frequency generators (30) adapted to produce radio frequency signals of specific and adjustable amplitude and preselected frequency, wherein each of the plurality of radio-frequency generators (30) is electrically coupled to one pair (300) of the first electrode (100) and the second electrode (200).
  2. System (1) according to claim 1, wherein the first electrode (100) and the second electrode (200) of each pair (300) are arranged parallel to each other.
  3. System according to claim 1 or 2, wherein the plurality of radio-frequency generators (30) is interconnected by a phase harmonizing system (35) to ensure the plurality of radio-frequency generators (30) operates in phase harmony.
  4. System (1) according to any of the preceding claims, wherein the value range of the frequency of the produced radio frequency signal is in the range from 1 MHz to 100 MHz.
  5. System (1) according to any of the preceding claims, wherein the greatest dimension of the first electrodes (100) in the first plane (P1) and the greatest dimension of the second electrodes (200) in the second plane (P2) are each smaller than 300 of the wavelength of the specific radio frequency signal.
  6. System (1) according to any of the preceding claims, wherein directly adjacent first electrodes (100) of the first array (10) are spaced apart in the first plane (P1) by at least a first distance (d1) and directly adjacent second electrodes (200) of the second array (20) are spaced apart in the second plane (P2) by at least a second distance (d2).
  7. System (1) according to any of the preceding claims, wherein the space between adjacent first electrodes (100) in the first plane (P1) and the space between adjacent second electrodes (200) in the second plane (P2) are filled with an insulating material (50).
  8. System (1) according to any of the preceding claims, wherein the electrodes (100, 200) have a polygonal and/or circular shape, which extends along the first direction (L1) and the second direction (L2).
  9. System (1) according to any of the preceding claims, wherein the electrodes (100, 200) have a square and/or a rectangular and/or triangular shape, which extends along the first direction (L1) and the second direction (L2).
  10. System (1) according to any of the preceding claims, wherein the electrodes (100, 200) are arranged in a N-by-M grid, which extends along the first direction (L1) and the second direction (L2).
  11. System (1) according to any of the preceding claims, wherein the first electrodes (100) and the second electrodes (200) comprise recesses (40) for releasing moisture from the dielectric product (99).
  12. System (1) according to claim 11, wherein the greatest dimension of the recesses (40) is smaller than 1% of the wavelength of the specific radio frequency signal.
  13. System (1) according to any of the preceding claims, comprising an additional prevention layer (60) for preventing short-circuits and/or discharges, wherein the additional prevention layer (60) is arranged between the first electrodes (100) and the dielectric product (99) and/or between the second electrodes (200) and the dielectric product (99) along the third direction (L3).
  14. System (1) according to claim 13, wherein the additional prevention layer (60) comprises electrically non-conducting and non-ferromagnetic material.
EP24155302.3A 2024-02-01 2024-02-01 System for drying of dielectric products Pending EP4597014A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP24155302.3A EP4597014A1 (en) 2024-02-01 2024-02-01 System for drying of dielectric products
PCT/EP2024/080575 WO2025162607A1 (en) 2024-02-01 2024-10-29 System for drying of dielectric products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP24155302.3A EP4597014A1 (en) 2024-02-01 2024-02-01 System for drying of dielectric products

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EP4597014A1 true EP4597014A1 (en) 2025-08-06

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2783349A (en) * 1954-03-26 1957-02-26 Nat Cylinder Gas Co High-frequency heating applicators
GB798756A (en) * 1955-10-17 1958-07-23 Radio Heaters Ltd Improvements in or relating to radio frequency dielectric heating apparatus
US3041435A (en) * 1958-10-13 1962-06-26 American Mach & Foundry Dielectric drying of materials
US4104804A (en) * 1974-04-18 1978-08-08 Sargeant Ralph G Method for drying explosive materials
US20030205571A1 (en) * 1998-04-21 2003-11-06 State Of Oregon, Acting By And Through The State Board Of Higher Education On Behalf Of Oregon Stat Variable frequency automated capacitive radio frequency (RF) dielectric heating system
EP1526214A1 (en) * 2003-10-21 2005-04-27 Materials Technics Holding Société Anonyme Process and device for impreganting a fibre network with powder material in an electrostatic field with alternating current
US7087876B2 (en) * 1998-06-15 2006-08-08 The Trustees Of Dartmouth College High-frequency melting of interfacial ice
WO2020079812A1 (en) * 2018-10-18 2020-04-23 三菱電機株式会社 Dielectric heating device
CA3199871A1 (en) * 2020-11-20 2022-05-27 Kevin EICHHORN Radio frequency moisture-removal
AU2022229770A1 (en) * 2021-03-02 2023-09-21 Philip Morris Products S.A. Dielectrically heated aerosol-generating system with segmented heater
WO2023229195A1 (en) * 2022-05-27 2023-11-30 삼성전자 주식회사 Dielectric heating device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2783349A (en) * 1954-03-26 1957-02-26 Nat Cylinder Gas Co High-frequency heating applicators
GB798756A (en) * 1955-10-17 1958-07-23 Radio Heaters Ltd Improvements in or relating to radio frequency dielectric heating apparatus
US3041435A (en) * 1958-10-13 1962-06-26 American Mach & Foundry Dielectric drying of materials
US4104804A (en) * 1974-04-18 1978-08-08 Sargeant Ralph G Method for drying explosive materials
US20030205571A1 (en) * 1998-04-21 2003-11-06 State Of Oregon, Acting By And Through The State Board Of Higher Education On Behalf Of Oregon Stat Variable frequency automated capacitive radio frequency (RF) dielectric heating system
US7087876B2 (en) * 1998-06-15 2006-08-08 The Trustees Of Dartmouth College High-frequency melting of interfacial ice
EP1526214A1 (en) * 2003-10-21 2005-04-27 Materials Technics Holding Société Anonyme Process and device for impreganting a fibre network with powder material in an electrostatic field with alternating current
WO2020079812A1 (en) * 2018-10-18 2020-04-23 三菱電機株式会社 Dielectric heating device
CA3199871A1 (en) * 2020-11-20 2022-05-27 Kevin EICHHORN Radio frequency moisture-removal
AU2022229770A1 (en) * 2021-03-02 2023-09-21 Philip Morris Products S.A. Dielectrically heated aerosol-generating system with segmented heater
WO2023229195A1 (en) * 2022-05-27 2023-11-30 삼성전자 주식회사 Dielectric heating device

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