EP4596129A1 - Steel plate - Google Patents
Steel plateInfo
- Publication number
- EP4596129A1 EP4596129A1 EP23872641.8A EP23872641A EP4596129A1 EP 4596129 A1 EP4596129 A1 EP 4596129A1 EP 23872641 A EP23872641 A EP 23872641A EP 4596129 A1 EP4596129 A1 EP 4596129A1
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- European Patent Office
- Prior art keywords
- content
- steel plate
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- mass
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B3/02—Rolling special iron alloys, e.g. stainless steel
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0263—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
Definitions
- the present invention relates to a steel plate.
- CO 2 carbon dioxide capture and storage
- CO 2 discharged from a CO 2 discharge source such as a refinery, a power plant, or a chemical plant, is separated and captured, and is then pressed and stored in a deep underground reservoir.
- CO 2 transportation by ship CO 2 is transported by being liquefied and filled into a transportation tank provided in the ship. Therefore, the CO 2 transportation efficiency is improved.
- the steel plate used as a material of the transportation tank is required to have a high strength and excellent low-temperature toughness.
- the steel plate is required to have, as the strength, a tensile strength of 780 N/mm 2 or more.
- the steel plate is required to have, as the low-temperature toughness, excellent low-temperature toughness evaluated by a Charpy test under the most severe condition of -65°C, in a case where the plate thickness is 20 to 60 mm, which are used for the transportation tank.
- the reason the test temperature is -65°C in the Charpy test is that the Charpy test is a small-sized test and the evaluation is usually performed at a temperature that is a certain degree lower than the general service temperature according to the plate thickness.
- stress relieving annealing may be performed on a welded part to further reduce the possibility of the occurrence of fracture.
- Stress relieving annealing is a heat treatment method in which a welded part of a structure after welding is heated to a temperature of an Ac1 transformation point or lower, and then slowly cooled to reduce the residual stress generated by welding.
- alloy carbides selectively precipitate at crystal grain boundaries and cause intergranular embrittlement, so that the toughness of the part subjected to the stress relieving annealing extremely decreases.
- SR embrittlement stress relieving embrittlement
- a high-tensile-strength steel containing B and produced by quenching and tempering there is a strong tendency for SR embrittlement to occur.
- the base plate becomes embrittled, and the welded heat-affected zone obtained in a case where a welded joint is created using the high-tensile-strength steel also becomes significantly embrittled.
- the base plate and the welded part preferably have excellent low-temperature toughness even when subjected to stress relieving annealing.
- Patent Document 1 discloses a high-strength steel plate in which a chemical composition is adjusted and an average grain size is set to 15 ⁇ m or less.
- the steel plate described in Patent Document 1 has not been evaluated for low-temperature toughness at -65°C and there is room for further improvement in low-temperature toughness.
- Patent Document 1 Japanese Patent No. 5590271
- the present invention has been made in view of the above circumstances, and an object thereof is to provide a steel plate suitable for a liquefied CO 2 transportation tank that has excellent strength of a base plate and low-temperature toughness of the base plate and a welded heat-affected zone and also has excellent strength of the base plate and low-temperature toughness of the base plate and the welded heat-affected zone after stress relieving annealing.
- the present invention adopts the following configurations.
- the aspect of the present invention it is possible to provide a steel plate that has excellent strength of a base plate and low-temperature toughness of the base plate and a welded heat-affected zone and also has excellent strength of the base plate and low-temperature toughness of the base plate and the welded heat-affected zone after stress relieving annealing.
- the steel plate is suitable for a liquefied CO 2 transportation tank.
- the term "stress relieving annealing” means stress relieving annealing conforming to the content specified in JIS Z 3700: 2022 "methods of post-weld heat treatment", unless otherwise specified.
- welding means welding in which welding heat input is 1.1 to 4.5 kJ/mm, unless otherwise specified.
- the C is an element that improves the strength of a base plate.
- the C content is set to 0.07% or more.
- the C content is preferably 0.08% or more.
- the C content is set to 0.11% or less.
- the C content is preferably set to 0.10% or less, and more preferably set to less than 0.10%.
- Si is an element that is generally contained in a steel as a deoxidizing element in many cases.
- the Si content is set to 0.10% or more to contain Si for deoxidation.
- Si is an element that reduces the toughness of a steel after stress relieving annealing.
- the Si content is preferably low to suppress a decrease in toughness of a welded heat-affected zone after stress relieving annealing (SR). Therefore, in the steel plate according to the present embodiment, the Si content is set to 0.15% or less.
- the Si content is preferably set to 0.14% or less, more preferably 0.13% or less, and still more preferably 0.12% or less.
- Mn is an effective element for deoxidation and improves the strength of a steel. Therefore, the Mn content is set to 0.70% or more. The Mn content is preferably set to 0.90% or more.
- the Mn content is set to 1.20% or less.
- the Mn content is preferably set to 1.10% or less.
- Ni is an effective element for improving the hardenability and toughness of a steel. Therefore, the Ni content is set to 1.00% or more. The Ni content is preferably set to 1.20% or more.
- the Ni content is set to 2.50% or less.
- the Ni content is preferably set to 2.00% or less.
- the Cr content is set to 0.20% or more.
- the Cr content is preferably set to 0.40% or more.
- the Cr content is set to 0.80% or less.
- the Cr content is preferably set to 0.70% or less.
- Mo is an effective element for improving hardenability and improving the strength of a steel by precipitation hardening during tempering. Therefore, the Mo content is set to 0.20% or more.
- the Mo content is preferably set to 0.30% or more, more preferably 0.35% or more, and still more preferably 0.40% or more.
- the Mo content is set to 0.80% or less.
- the Mo content is preferably set to 0.60% or less.
- V is an effective element for improving hardenability and improving the strength of a steel by precipitation hardening during tempering. Therefore, the V content is set to 0.005% or more. The V content is preferably set to 0.010% or more.
- the V content is set to 0.070% or less.
- the V content is preferably set to 0.050% or less.
- Al is a useful element for deoxidation and refines the grain size during quenching by forming a nitride.
- Al is also an essential element for securing [fB] by forming a nitride. Therefore, in the steel plate according to the present embodiment, the Al content is set to 0.010% or more. In a case where the N content is high, the Al content is preferably 0.030% or more, and more preferably 0.040% or more to fix N and secure fB.
- the Al content is set to 0.100% or less.
- the Al content is preferably set to 0.080% or less.
- the B is an element that improves the hardenability of a steel by being contained in a small amount in the steel plate according to the present embodiment. Therefore, the B content is set to 0.0005% or more.
- the B content may be set to 0.0006% or more, 0.0008% or more, or 0.0010% or more.
- B may form a coarse nitride and/or carbide and decrease the toughness of a base plate. Therefore, the B content is set to 0.0030% or less. The B content may be set to 0.0020% or less or 0.0010% or less.
- N is an element that forms a nitride, refines the grain size of a base plate, and improves toughness. Therefore, the N content is set to 0.0015% or more.
- the N content may be set to 0.0030% or more or 0.0035% or more.
- the N content is set to 0.0050% or less.
- P and S are impurity elements contained in a steel, and the P content and the S content are preferably as small as possible. Therefore, the lower limits of the P content and the S content are 0%.
- the P content is set to 0.006% or less
- the S content is set to 0.0030% or less to improve the toughness of a base plate and the toughness of the base plate and the welded part after stress relieving annealing.
- the P content is preferably set to 0.005% or less.
- the S content may be set to 0.0020% or less.
- the lower limit of the Cu content is 0%. However, since Cu has an effect of improving the strength of a steel, Cu can be contained as necessary. In a case where Cu is contained, the Cu content is preferably 0.10% or more, and more preferably 0.20% or more to utilize the above effect. The Cu content may be set to 0.25% or more or 0.30% or more as necessary.
- the Cu content is set to 1.00% or less.
- the Cu content is preferably set to 0.80% or less.
- the Cu content may be set to 0.70% or less, 0.60% or less, 0.50% or less, or 0.40% or less as necessary.
- the lower limit of the Nb content is 0%.
- Nb is an element that refines crystal grains during quenching, Nb can be contained as necessary.
- the Nb content is preferably 0.001 % or more to utilize the above effect.
- the Nb content is set to 0.030% or less. Since the toughness of a welded heat-affected zone is improved as the amount of Nb is reduced, the Nb content may be set to 0.020% or less, 0.010% or less, or 0.005% or less.
- the lower limit of the Ti content is 0%. However, since Ti may refine crystal grains when the steel reaches a high temperature by slab heating or the like, Ti can be contained as necessary. In a case where Ti is contained, the Ti content is preferably set to 0.001% or more to utilize the above effect.
- the Ti content is set to 0.010% or less.
- the Ti content may be set to 0.005% or less or 0.002% or less as necessary.
- the steel plate according to the present embodiment may contain one or more of Ca, Mg, and REM. Since Ca, Mg, and REM are not essential elements, the lower limits of the Ca content, the Mg content, and the REM content are all 0%.
- Ca has an effect of reducing the influence of MnS, which decreases the toughness of the steel plate, by making a sulfide in the steel plate spherical.
- the Ca content may be set to 0.0001% or more to obtain the above effect.
- the Ca content is set to 0.0030% or less.
- the Ca content may be set to 0.0015% or less, 0.0010% or less, 0.0005% or less, or 0.0002% or less as necessary.
- Mg and REM improve the toughness of a welded heat-affected zone by forming an oxide.
- Each of the Mg content and the REM content may be set to 0.0001% or more to obtain the above effect.
- each of the Mg content and the REM content is set to 0.0030% or less.
- Each of the Mg content and the REM content may be set to 0.015% or less, 0.010% or less, 0.005% or less, or 0.002% or less, or less than 0.0015% as necessary.
- REM is a general term for rare earth metals, including Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. They have stronger deoxidizing properties than other additional elements, and form a stable oxide in the steel.
- Oxygen (O) is an impurity element contained in a steel.
- oxygen forms an oxide having a size of several ⁇ m to several tens of ⁇ m together with Ca, Mg, REM, Al, Ti, and the like having a strong deoxidizing force in many cases.
- the oxide may serve as an origin of brittle fracture. Therefore, the O content is preferably as small as possible. Therefore, the lower limit of the O content is 0%.
- the O content is set to 0.0040% or less, and preferably 0.0030% or less to improve the toughness of the welded part.
- the steel plate according to the present embodiment contains a remainder consisting of Fe and impurities, in addition to the above-described components.
- the impurities refer to elements that are, when a steel is industrially produced, incorporated from raw materials such as ore or scrap or incorporated by various factors in the production process, and the impurities are allowed to be included in the steel in a range not adversely affecting the present invention.
- [fB] obtained by Equations (A) to (E) is preferably 0.0003 mass% or more.
- [fB] represents the amount of B solid-solubilized in a steel.
- [fB] is set to 0.0003 mass% or more, it is possible to increase the hardenability of a high-tensile-strength steel having a yield strength of 670 to 870 N/mm 2 and a tensile strength of 780 to 940 N/mm 2 .
- B is likely to form a nitride in a steel.
- Ti and Al are likely to form a nitride and an oxide.
- Equation (A) to (E) the amount of B [fB] solid-solubilized in a steel is obtained by Equations (A) to (E).
- [fB] may be 0.0005 mass% or more or 0.0015 mass% or more.
- [fB] may be 0.0025 mass% or less or 0.0018 mass% or less.
- Equations (A) to (E) [B] is a B content, [N] is an N content, [Ti] is a Ti content, [Al] is an Al content, [O] is an O content, [Ca] is a Ca content, [Mg] is an Mg content, and [REM] is an REM content (mass%) in the steel plate, and for the amounts of elements that are not contained, including the amounts of elements incorporated as impurities, 0 is substituted. In addition, in a case where calculated values of [fN], [fTi], [fAl], and [fO] are less than 0%, 0 is substituted.
- the ranges of an ⁇ value, a ⁇ value, and a ⁇ value calculated from the contents of the elements are limited as follows.
- ⁇ C + 6 ⁇ Si + 100 ⁇ P
- [C] is a C content
- [Si] is an Si content
- [P] is a P content (mass%) in the steel plate.
- the ⁇ value is set to 1.50 mass% or less. This is a condition required to improve the toughness of a part where the grains are coarsened in the base plate or the welded heat-affected zone after stress relieving annealing, and C, Si, and P are required to be adjusted within a range in which the condition is satisfied.
- the boundary segregation concentration of P increases, and thus brittle fracture is likely to occur at grain boundaries.
- brittle fracture can be controlled by P, C, and Si.
- P is necessarily contained in the steel in consideration of the production process.
- P is a representative element that causes SR embrittlement since it significantly reduces the grain boundary strength by boundary segregation, and its coefficient is the highest.
- the C and Si are also elements that are necessarily contained in the steel. An increase in the amounts of these elements causes embrittlement due to cementite generated at grain boundaries. It is desirable to reduce the amounts of these elements, but they may be contained in certain amounts due to characteristics or in compliance with a standard.
- the ⁇ value is preferably set to 1.40 mass% or less. The ⁇ value is 1.00 mass% or more.
- the above lower limit is a range determined by component restrictions in the standard in the field of application, limitations in element control in the production, and the like, and is calculated by substituting the lower limits of the C content, Si content, and P content described above and their realistic minimum values in the production into Equation (1).
- a preferable lower limit of the ⁇ value can be calculated from preferable lower limits of the C content, Si content, and P content.
- the ⁇ value may be more than 1.10 mass% or 1.30 mass% or more.
- ⁇ 0.65 ⁇ [C] 1/2 ⁇ (1 + 0.64 ⁇ [Si]) ⁇ (1 + 4.10 ⁇ [Mn]) ⁇ (1 + 0.27 ⁇ [Cu]) ⁇ (1 + 0.52 ⁇ [Ni]) ⁇ (1 + 2.33 ⁇ [Cr]) ⁇ (1 + 3.14 ⁇ [Mo])
- [C] is a C content
- [Si] is an Si content
- [Mn] is an Mn content
- [Cu] is a Cu content
- [Ni] is an Ni content
- [Cr] is a Cr content
- [Mo] is an Mo content (mass%) in the steel.
- the range of the ⁇ value is set to 10.0 to 15.0.
- the ⁇ value is an index indicating the hardenability of the steel, and the higher the ⁇ value, the more likely it is to stably avoid the formation of an upper bainite structure inferior in terms of a balance between strength and toughness.
- the ⁇ value is also an index indicating a target range of the content of the alloying element necessary for improving the toughness of a welded heat-affected zone as-welded.
- the ⁇ value may be set to 11.0 or more as necessary. At the same time, the ⁇ value may be set to 14.0 or less.
- ⁇ Mn + 20 ⁇ Nb + 36 ⁇ Ti
- [Mn] is an Mn content
- [Nb] is an Nb content
- [Ti] is a Ti content (mass%) in the steel plate.
- the range of the ⁇ value is set to 0.70 to 1.50 mass%.
- Mn, Nb, and Ti are all elements that promote intergranular embrittlement after stress relieving annealing.
- the ⁇ value may be 1.40 mass% or less.
- certain amounts of Mn, Nb, and Ti are preferably added, and the ⁇ value is set to 0.70 mass% or more.
- the ⁇ value may be 0.75 mass% or more.
- the range of fields in which a steel having excellent low-temperature toughness in a welded part (welded heat-affected zone) even as-welded and after stress relieving annealing can be provided expands.
- the ⁇ value and the ⁇ value are controlled within certain ranges, it is possible to produce a steel having excellent low-temperature toughness in a welded part even as-welded and after stress relieving annealing, but in some cases, depending on the intended use, the ⁇ value may not be freely set due to the chemical composition regulations of the application standard, and the ⁇ value has to be increased. In contrast, in the steel plate according to the present embodiment, the ⁇ value is newly set, and thus it is possible to expand the allowable range of the ⁇ value. Accordingly, even in a field where the chemical composition regulations of the application standard are strict as described above, it is possible to provide a steel having excellent low-temperature toughness in a welded part even as-welded and after stress relieving annealing.
- a carbon equivalent Ceq which is calculated by Equation (4) and is an index indicating the hardenability of the steel, is set to 0.550 to 0.620 mass%.
- Ceq C + Mn / 6 + Cu + Ni / 15 + Cr + Mo + V / 5
- Equation (4) [C] is a C content, [Mn] is an Mn content, [Cu] is a Cu content, [Ni] is an Ni content, [Cr] is a Cr content, [Mo] is an Mo content, and [V] is a V content (mass%) in the steel plate.
- Ceq In a case where Ceq is less than 0.550 mass%, the steel plate may have insufficient strength. Ceq may be set to 0.570 mass% or more or 0.600 mass% or more as necessary. In addition, in a case where Ceq is more than 0.620 mass%, the steel plate may have decreased toughness. Ceq may be set to 0.600 mass% or less as necessary.
- the yield strength is set to 670 to 870 N/mm 2
- the tensile strength of the steel plate is set to 780 to 940 N/mm 2 .
- a steel plate is required that can ensure the strength of the structure even when the plate thickness is small.
- a steel plate selected for such an intended use has the above-described yield strength and tensile strength. Therefore, in the steel plate according to the present embodiment, the yield strength and the tensile strength are also set to the above-described ranges.
- the yield strength may be set to 690 N/mm 2 to 830 N/mm 2 as necessary.
- the tensile strength may be set to 800 N/mm 2 to 900 N/mm 2 .
- the steel plate according to the present embodiment is required to have a Charpy absorbed energy at -65°C of 100 J or more to ensure high toughness. Therefore, it is possible to ensure the safety of a transportation tank formed of the steel plate according to the present embodiment.
- the Charpy absorbed energy at -65°C is a numerical value measured at a position (may be referred to as a t/4 position or 1/4 thickness position) 1/4 of the plate thickness away from the surface in the plate thickness direction.
- a crack opening displacement amount (hereinafter, abbreviated as ⁇ c) called a CTOD value is obtained as a fracture mechanical parameter by a crack tip opening displacement test (CTOD test) specified by the Japan Welding Engineering Society Standards WES1108 or the like, and whether ⁇ c can satisfy the design criterion is evaluated in many cases.
- a Charpy impact test has been used as a method of evaluating the brittle fracture resistance of a material.
- the value obtained from the Charpy impact test represents the average toughness of an evaluation target region.
- the CTOD test even in a case where the average toughness is good in an evaluation target region, when there is a part where the toughness is even slightly weak in the evaluation target region, the presence thereof is reflected in ⁇ c. ⁇ c has such properties.
- a ⁇ value of the CTOD test at -35°C is preferably 0.10 mm or more to ensure high toughness. In this case, the safety of a transportation tank formed of the steel plate according to the present embodiment is further improved.
- the steel plate according to the present embodiment is required to have, in the measurement of a hardness distribution at a pitch of 0.05 mm in a range of 0.5 mm ⁇ 0.5 mm at a 1/4 thickness position, an average value of hardness of 265 Hv to 290 Hv at 121 measurement positions and a standard deviation of 20 or less.
- the structure of the steel plate according to the present embodiment is preferably a mixed structure of a martensite structure and a lower bainite structure superior in terms of a balance between strength and toughness.
- a partial decrease in hardenability may occur and an upper martensite structure inferior in terms of a balance between strength and toughness may thus be formed.
- the hardness distribution becomes non-uniform, and there is a concern that the toughness of a base plate may deteriorate.
- the upper bainite structure may be included, and the toughness of the base plate cannot be ensured.
- the toughness may decrease due to an excessive increase in strength.
- a micro-sample is collected so that a surface (L-cross section) parallel to the rolling direction of the steel plate and the plate thickness direction is provided as an observation surface, and the measurement is performed using a micro-Vickers hardness tester.
- a range of 0.5 mm ⁇ 0.5 mm whose center is at any t/4-position in the micro-observation surface is set, and at a total of 121 points of 11 points in the longitudinal direction ⁇ 11 points in the lateral direction, the measurement is performed at a measurement pitch of 0.05 mm with a measurement load of 25 gf.
- the average value and the standard deviation are calculated from the obtained measured values.
- the plate thickness is set to 10 mm or more.
- the plate thickness is preferably 25 mm or more.
- a steel plate having a plate thickness of more than 60 mm is not preferable since its contribution to the reduction in weight of a transportation tank to which the steel plate is applied is small. Therefore, the plate thickness of the steel plate according to the present embodiment is set to 60 mm or less.
- the steel plate according to the present embodiment may have a configuration to be described below.
- a structure at a 1/4 thickness position in a cross section in the plate thickness direction is preferably a mixed structure of a martensite structure and a lower bainite structure in order to satisfy the average value and the standard deviation of hardness at 121 points described above.
- the martensite structure and the lower bainite structure may account for 85 area% or more in total.
- the average grain size at a 1/4 thickness position may be set to 15.0 ⁇ m or less.
- the average grain size may be set to 14.5 ⁇ m or less or 14.0 ⁇ m or less as necessary to improve the toughness of a base plate and the toughness of the base plate after SR. Since the average grain size at the 1/4 thickness position in the steel plate is preferably as small as possible, it is not necessary to specify the lower limit of the average grain size. Regarding the average grain size, the smallest average grain size is usually about 10.0 ⁇ m.
- the average grain size is defined as follows.
- a sample in which an L-cross section of the steel plate can be observed is prepared and a 1/4 thickness position in the L-cross section is set as an observation part to perform crystal orientation analysis using an electron backscatter diffraction method (EBSD method) using a scanning electron microscope at a pitch of 0.5 ⁇ m in a range of 200 ⁇ m in the plate thickness direction and 250 ⁇ m in the rolling direction.
- EBSD method electron backscatter diffraction method
- the steel plate according to the present embodiment is subjected to stress relieving annealing on a welded part after being assembled in a transportation tank.
- the base plate not only the welded part but also the base plate are heated.
- the toughness of the base plate tends to decrease.
- the Charpy absorbed energy at -40°C after stress relieving annealing is preferably 27 J or more. In this case, the safety can be further increased.
- the Charpy absorbed energy at -40°C after stress relieving annealing is measured at a portion subjected to the stress relieving annealing in a case where the steel plate is subjected to the stress relieving annealing at a holding temperature of 600°C, a holding time of 2 hours, and a temperature rising rate and a temperature dropping rate of 55 °C/hr or slower in a temperature range of 425°C or higher.
- the steel plate according to the present embodiment preferably has a yield strength of 670 to 870 N/mm 2 and a tensile strength of 780 to 940 N/mm 2 after stress relieving annealing. Therefore, sufficient strength can be ensured for a transportation tank for liquefied CO 2 subjected to stress relieving annealing.
- the ⁇ value of the CTOD test at -35°C is preferably 0.10 mm or more even after the stress relieving annealing. In this case, the safety is further improved.
- the steel plate according to the present embodiment has excellent toughness (as-welded, after stress relieving annealing) in a welded heat-affected zone since it has the above-described configuration.
- the toughness of the welded heat-affected zone is not limited. However, in a case where it is as-welded, the Charpy absorbed energy at -65°C is preferably 70 J or more, and after stress relieving annealing, the Charpy absorbed energy at -65°C is preferably 70 J or more as a target value.
- the ⁇ value of the CTOD test at -35°C is more preferably 0.10 mm or more.
- a usual method of producing a steel product may be used. That is, for example, a steel produced by a converter method or an electric furnace method and refined by secondary refining equipment is made into a slab by continuous casting or ingot blooming.
- the slab thickness may be adjusted so that segregation is reduced and the material quality is improved by porosity reduction, and the slab thickness for this purpose is preferably 150 mm or more.
- the upper limit of the slab thickness is not particularly limited, and the slab thickness may be 600 mm or less or 400 mm or less, for example.
- the slab is preferably heated to about 950°C to 1,250°C by a slab heating furnace, and then rolled up to a predetermined plate thickness by hot rolling under conditions to be described later to obtain a steel plate. Furthermore, the steel plate is subjected to quenching and tempering to obtain a steel plate (final steel plate) having predetermined characteristics.
- the P content is required to be reduced to 0.006% or less.
- the P content cannot be reduced to 0.006% or less in some cases. In this case, measures such as extending a dephosphorization treatment time may be adopted.
- the cumulative rolling reduction at a rolling temperature of 1,150°C to 900°C be set to 50% or more.
- the cumulative rolling reduction may be 80% or less or 70% or less.
- a direct quenching treatment including immediate water cooling after hot rolling may be performed and a reheating and quenching treatment to be described later may be omitted.
- the cooling start temperature is set to an Ar3 point or higher and water cooling is performed up to 300°C or lower.
- the average cooling rate during water cooling is preferably set to 5 °C/sec or faster in a range of 700°C to 300°C in the temperature history during cooling of the front and rear surfaces of the steel plate.
- the upper limit of the average cooling rate is not particularly limited, and the average cooling rate may be, for example, 100 °C/sec or slower, 50 °C/sec or slower, or 20 °C/sec or slower. After direct quenching, reheating and further quenching may be performed.
- Ar3 910 - 310 ⁇ [C] - 8 ⁇ [Mn] - 20 ⁇ [Cu] - 15 ⁇ [Cr] - 55 ⁇ [Ni] - 80 ⁇ [Mo] + 0.35 ⁇ (t - 8)
- [C] is a C content
- [Mn] is an Mn content
- [Cu] is a Cu content
- [Cr] is a Cr content
- [Ni] is an Ni content
- [Mo] is an Mo content by mass% in the steel plate
- t is a plate thickness of the steel plate by mm.
- the quenching treatment is preferably performed by cooling the steel plate once after rolling and then reheating the steel plate.
- the plate thickness is 50 mm or more
- direct quenching after hot rolling may be omitted, or direct quenching may be performed.
- the heating temperature (that is, quenching temperature) during the quenching treatment is desirably set to 925°C or lower, and may be 920°C or lower, 915°C or lower, or 910°C or lower. This because, in a case where the steel plate is thick, the metallographic structure may not be sufficiently refined after rolling. In a case where the quenching temperature for a steel plate in which the metallographic structure is not sufficiently refined is higher than 925°C, the reverse-transformed ⁇ structure formed with heating coarsens, and the average grain size of the final structure after ⁇ / ⁇ transformation by subsequent cooling also coarsens.
- the lower limit of the quenching temperature be a temperature (for example, a temperature of an Ac3 point or higher and Ac3 point + 20°C or lower) slightly above the Ac3 point, since the hardenability may be insufficient due to an unevenness in reverse transformation ⁇ grain size or insufficient solid-solubilization of carbides containing B. Therefore, the quenching temperature is preferably 880°C or higher, and more preferably 890°C or higher.
- the plate thickness of the steel plate is 50 mm or more. However, the quenching treatment conditions are also applied to a case where a steel plate having a plate thickness of less than 50 mm is reheated and quenched.
- tempering is performed after quenching (after direct quenching or reheating and quenching, or after reheating and quenching in a case where both of the direct quenching and the reheating and quenching are performed).
- the heating temperature that is, tempering temperature
- the tempering temperature is set to 500°C or higher, and preferably 600°C or higher. In a case where the tempering temperature is too low, tempering is insufficient. Therefore, it is difficult to ensure a predetermined yield stress and a predetermined tensile strength.
- the average cooling rate up to 300°C is preferably set to 0.1 °C/sec or faster or 0.5 °C/sec or faster.
- the steel plate according to the present embodiment is suitable as a steel plate for a liquefied CO 2 transportation tank.
- the steel plate can be used for a transportation tank to be mounted on ship.
- CO 2 transportation by ship liquefied CO 2 is filled in a transportation tank provided in the ship and transported.
- the steel plate according to the present embodiment can be suitably used for such an intended use.
- Hot metal subjected to a blast furnace treatment was tapped off into a hot-metal ladle, and then subjected to a hot metal pretreatment such as desulfurization. Then, the hot metal was inserted into a converter. Next, a dephosphorization treatment was performed in the converter, and the P content was adjusted to 0.006% or less.
- the molten steel subjected to the dephosphorization treatment was further subjected to component adjustment. Then, slabs having chemical compositions shown in Tables 1A and 1B were cast.
- the slabs were heated to heating temperatures shown in the table by a heating furnace, and then rolled up to predetermined plate thicknesses by hot rolling to obtain steel plates.
- the steel plates were subjected to quenching and tempering to obtain steel plates (final steel plates) having predetermined characteristics.
- Table 2 shows heating temperatures before rolling, cumulative rolling reductions at 1,150°C to 900°C in hot rolling, plate thicknesses after rolling, quenching temperatures, and tempering temperatures. Cooling after reheating and quenching or after tempering was performed by water cooling and the average cooling rate up to 300°C was set to 0.1 °C/sec or faster.
- Some steel plates were directly subjected to a direct quenching treatment in which the steel plates were immediately water-cooled after hot rolling. Cooling start temperatures, cooling end temperatures, and average cooling rates in this case are shown in the table.
- Table 1A and Table 1B show chemical compositions, ⁇ values, ⁇ values, ⁇ values, fB values, and carbon equivalents Ceq of the steel plates.
- average values (average Hv) of base plate hardness at 121 measurement positions, average grain sizes (EBSD grain size), yield strengths (MPa), tensile strengths (MPa), yield ratios, Charpy absorbed energies (J) at -65°C, and ⁇ values (mm) of a CTOD test at -35°C are shown.
- a sample in which an L-cross section of the steel plate could be observed was prepared and a 1/4 thickness position in the L-cross section was set as an observation part to perform crystal orientation analysis using an electron backscatter diffraction method (EBSD method) using a scanning electron microscope at a pitch of 0.5 ⁇ m in a range of 200 ⁇ m in the plate thickness direction and 250 ⁇ m in the rolling direction.
- EBSD method electron backscatter diffraction method
- a tensile test was performed in accordance with JIS Z 2241: 2011 with a JIS No. 4 round bar test piece having a parallel part of ⁇ 14 mm, collected from the 1/4 thickness position in a C direction.
- Each of the yield strength and the tensile strength was an average value of two test pieces.
- As the yield strength a 0.2% proof stress was applied.
- As the yield ratio a ratio of a yield strength YS to a tensile strength TS was applied, and the yield ratio is represented by a percentage, that is, 100 ⁇ (YS/TS). The unit of the yield ratio is %.
- a micro-sample was collected so that an L-cross section parallel to the rolling direction of the steel plate and the plate thickness direction was provided as an observation surface, and the observation surface was wet-polished. Then, a mirror surface finished by buffing using 1.0 ⁇ m-diamond particles was measured using a micro-Vickers hardness tester.
- a measurement region a range of 0.5 mm ⁇ 0.5 mm whose center was at a 1/4t position in the micro-observation surface was randomly selected, and at a total of 121 points of 11 points in the longitudinal direction ⁇ 11 points in the lateral direction, the measurement was performed at a measurement pitch of 0.05 mm with a measurement load of 25 gf. An average value and a standard deviation were calculated from the obtained measured values.
- a semi-automatic welded joint with a weld line parallel to the rolling direction was produced and evaluated.
- a K-bevel was processed and multilayer gas shielded arc welding (GMAW) was performed with an argon gas containing 20% of CO 2 as a shielding gas, a welding wire YM-69F manufactured by Nippon Steel Welding & Engineering Co., Ltd. as a welding wire, a heat input amount of 2.0 kJ/mm, and preheating to 100°C to produce a welded joint.
- GMAW multilayer gas shielded arc welding
- a microstructure was allowed to appear in a C-cross section at the welded part (as weld) of the welded joint, and then Charpy test pieces were collected from a position centered at a position 6.5 mm below the surface (described as surface collection in the table) and from a position centered at the thickness middle portion (described as t/2 collection in the table) with a front I-side fusion line (FL) as a position of a notch center.
- test pieces were subjected to a Charpy test at -65°C to obtain absorbed energy.
- the results are shown in the column of As weld in characteristics of joint in Table 3B.
- CTOD test pieces of full thickness were collected with a front I-side fusion line as a position of each notch center, and subjected to a CTOD test at -35°C to obtain ⁇ values.
- the results are shown in the column of As weld in characteristics of joint in Table 3B.
- SR stress relieving annealing
- the yield strength and the tensile strength of the base plate after SR were obtained in the same manner as in before SR.
- a Charpy test was performed at -40°C on test pieces each collected in the C direction at a t/4 position in the base plate after SR, and Charpy absorbed energies were obtained.
- a CTOD test was performed at -35°C, and ⁇ values were obtained.
- V-notch test pieces were collected from each of the base plate and the welded part, and a Charpy impact test was performed at a predetermined temperature to measure the absorbed energy.
- a full-size test piece described in JIS Z 2242: 2005 was collected from each plate thickness position in the C direction.
- the Charpy impact test was performed in accordance with JIS Z 2242: 2005.
- ⁇ value ( ⁇ c) of the CTOD test was measured in accordance with BS 7448 standard (British standard) Part 1 (1991) and BS 7448 standard (British standard) Part 2 (1997).
- the base plate was evaluated in the C direction (plate width direction) in which the longitudinal direction of the test piece was perpendicular to the rolling direction.
- gas shielded arc welding was performed with a heat input amount of 35 kJ/mm on a butt part of the steel plate subjected to K-bevel processing, a process is performed so that a tip end of the fatigue notch of the CTOD test piece of the welded part is present at a plate thickness center portion of the I-side fusion line (FL) of the welded part, and a CTOD test was performed at a predetermined temperature.
- the welded joint was evaluated only in an L direction (rolling direction).
- a test piece was collected so that a tip end of the fatigue crack corresponded to a weld bond.
- the test was performed three times, and the minimum value of the obtained measurement data was set as a ⁇ value of the CTOD test.
- the unit of CTOD shown in Tables 3A and 3B is mm.
- the present invention it is possible to provide a steel plate that has excellent strength and low-temperature toughness, and also has excellent strength and low-temperature toughness after stress relieving annealing.
- the steel plate is suitable for a liquefied CO 2 transportation tank and has high industrial applicability.
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Abstract
Description
- The present invention relates to a steel plate.
- Priority is claimed on
, the content of which is incorporated herein by reference.Japanese Patent Application No. 2022-157410, filed September 30, 2022 - In recent years, there has been a strong demand for reducing greenhouse gases as a measure for climate change, and carbon dioxide capture and storage (CCS), which is a technology for capturing and storing carbon dioxide (hereinafter, referred to as CO2), has been attracting attention as a technology for realizing carbon neutrality. In CCS, CO2 discharged from a CO2 discharge source, such as a refinery, a power plant, or a chemical plant, is separated and captured, and is then pressed and stored in a deep underground reservoir. In a case where a capture facility for separating and capturing CO2 and a storage facility for pressing and storing CO2 in an underground reservoir are spatially separated from each other, it is necessary to transport the separated and captured CO2 between the facilities via a pipeline, ship, or the like.
- In CO2 transportation by ship, CO2 is transported by being liquefied and filled into a transportation tank provided in the ship. Therefore, the CO2 transportation efficiency is improved. However, in order to prevent CO2 from being solidified (converted into dry ice) in the transportation tank, it is necessary to transport CO2 while holding it at a pressure of about 2 MPa. In addition, it is necessary to keep CO2 at about -35°C in order to maintain CO2 in a liquid state at a pressure of about 2 MPa. Furthermore, in order to reduce the weight of the ship, there is also a demand for increasing the strength of a steel plate used, and thus making the thickness of the transportation tank as small as possible.
- Accordingly, the steel plate used as a material of the transportation tank is required to have a high strength and excellent low-temperature toughness. For example, the steel plate is required to have, as the strength, a tensile strength of 780 N/mm2 or more. In addition, although also depending on the plate thickness, the steel plate is required to have, as the low-temperature toughness, excellent low-temperature toughness evaluated by a Charpy test under the most severe condition of -65°C, in a case where the plate thickness is 20 to 60 mm, which are used for the transportation tank. Here, the reason the test temperature is -65°C in the Charpy test is that the Charpy test is a small-sized test and the evaluation is usually performed at a temperature that is a certain degree lower than the general service temperature according to the plate thickness.
- Furthermore, in a large-sized welded structure such as a transportation tank, stress relieving annealing may be performed on a welded part to further reduce the possibility of the occurrence of fracture. Stress relieving annealing is a heat treatment method in which a welded part of a structure after welding is heated to a temperature of an Ac1 transformation point or lower, and then slowly cooled to reduce the residual stress generated by welding. However, when stress relieving annealing is applied to a high-tensile-strength steel having a tensile strength of 780 N/mm2 or more, alloy carbides selectively precipitate at crystal grain boundaries and cause intergranular embrittlement, so that the toughness of the part subjected to the stress relieving annealing extremely decreases. Generally, this phenomenon is called stress relieving (SR) embrittlement. In particular, in a high-tensile-strength steel containing B and produced by quenching and tempering, there is a strong tendency for SR embrittlement to occur. In such a high-tensile-strength steel, the base plate becomes embrittled, and the welded heat-affected zone obtained in a case where a welded joint is created using the high-tensile-strength steel also becomes significantly embrittled.
- Therefore, in order to ensure high safety in a transportation tank produced using the high-tensile-strength steel, the base plate and the welded part (particularly, the welded heat-affected zone) preferably have excellent low-temperature toughness even when subjected to stress relieving annealing.
- From the above-described viewpoint, several technical proposals have been made in the related art. For example, Patent Document 1 discloses a high-strength steel plate in which a chemical composition is adjusted and an average grain size is set to 15 µm or less. However, the steel plate described in Patent Document 1 has not been evaluated for low-temperature toughness at -65°C and there is room for further improvement in low-temperature toughness.
- Patent Document 1:
Japanese Patent No. 5590271 - The present invention has been made in view of the above circumstances, and an object thereof is to provide a steel plate suitable for a liquefied CO2 transportation tank that has excellent strength of a base plate and low-temperature toughness of the base plate and a welded heat-affected zone and also has excellent strength of the base plate and low-temperature toughness of the base plate and the welded heat-affected zone after stress relieving annealing.
- In order to achieve the above object, the present invention adopts the following configurations.
- [1] A steel plate according to an aspect of the present invention includes,
as a chemical composition, by mass%:- C: 0.07% to 0.11%;
- Si: 0.10% to 0.15%;
- Mn: 0.70% to 1.20%;
- Ni: 1.00% to 2.50%;
- Cr: 0.20% to 0.80%;
- Mo: 0.20% to 0.80%;
- V: 0.005% to 0.070%;
- Al: 0.010% to 0.100%;
- B: 0.0005% to 0.0030%;
- N: 0.0015% to 0.0050%;
- P: 0.006% or less;
- S: 0.0030% or less;
- Cu: 0% to 1.00%;
- Nb: 0% to 0.030%;
- Ti: 0% to 0.010%;
- Ca: 0% to 0.0030%;
- Mg: 0% to 0.0030%;
- REM: 0% to 0.0030%;
- O: 0.0040% or less; and
- a remainder: Fe and impurities,
- in which an α value defined by Equation (1) is 1.00 to 1.50 mass%,
- a β value defined by Equation (2) is 10.0 to 15.0,
- a γ value defined by Equation (3) is 0.70 to 1.50 mass%,
- a Ceq value defined by Equation (4) is 0.550 to 0.620 mass%,
- a yield strength is 670 to 870 N/mm2,
- a tensile strength is 780 to 940 N/mm2,
- a Charpy absorbed energy at -65°C is 100 J or more,
- in measurement of a hardness distribution at a pitch of 0.05 mm in 1 mm × 1 mm at a 1/4 thickness position, an average value of hardness at 121 measurement positions is 265 Hv to 290 Hv and a standard deviation is 20 or less, and
- a plate thickness is 10 to 60 mm.
β = 0.65 × [C]1/2 × (1 + 0.64 × [Si]) × (1 + 4.10 × [Mn]) × (1 + 0.27 × [Cu]) × (1 + 0.52 × [Ni]) × (1 + 2.33 × [Cr]) × (1 + 3.14 × [Mo])
- [2] In the steel plate according to [1], [fB] obtained by Equations (A) to (E) may be 0.0003 mass% or more.
In Equations (A) to (E), [B] is a B content, [N] is an N content, [Ti] is a Ti content, [Al] is an Al content, [O] is an O content, [Ca] is a Ca content, [Mg] is an Mg content, and [REM] is an REM content (mass%), for amounts of elements that are not contained, including amounts of elements incorporated as impurities, 0 is substituted, and in a case where calculated values of [fN], [fTi], [fAl], and [fO] are less than 0%, 0 is substituted. - [3] In the steel plate according to [1] or [2], in a case where regions surrounded by grain boundaries having a crystal orientation difference of 15° or more, determined by performing crystal orientation analysis using an electron backscatter diffraction method, are defined as crystal grains, circle equivalent grain sizes of the crystal grains are defined as grain sizes and a value calculated by area-weighted averaging in which weighting is performed by an area for each crystal grain is defined as an average grain size, the average grain size at a 1/4 thickness position may be 15.0 µm or less.
- [4] In the steel plate according to any one of [1] to [3], in a case where the steel plate is subjected to stress relieving annealing at a holding temperature of 600°C, a holding time of 2 hours, and a temperature rising rate and a temperature dropping rate of 55 °C/hr or slower in a temperature range of 425°C or higher, at a portion subjected to the stress relieving annealing, a yield strength may be 670 to 870 N/mm2, a tensile strength may be 780 to 940 N/mm2, and a Charpy absorbed energy at -40°C may be 27 J or more.
- According to the aspect of the present invention, it is possible to provide a steel plate that has excellent strength of a base plate and low-temperature toughness of the base plate and a welded heat-affected zone and also has excellent strength of the base plate and low-temperature toughness of the base plate and the welded heat-affected zone after stress relieving annealing. The steel plate is suitable for a liquefied CO2 transportation tank.
- Hereinafter, a steel plate according to an embodiment of the present invention (steel plate according to the present embodiment) will be described in detail.
- In the present embodiment, the term "stress relieving annealing" means stress relieving annealing conforming to the content specified in JIS Z 3700: 2022 "methods of post-weld heat treatment", unless otherwise specified. In the present embodiment, the term "welding" means welding in which welding heat input is 1.1 to 4.5 kJ/mm, unless otherwise specified. These conditions are general conditions in the technical field to which the present invention belongs. However, even in a case where stress relieving annealing or welding is performed under conditions different from the above-described conditions, the same effects as those of the stress relieving annealing or welding performed under the above-described conditions can be obtained. Therefore, the steel plate according to the present embodiment may be subjected to stress relieving annealing or welding under conditions different from the above-described conditions.
- First, the content of each element constituting the chemical composition of the steel plate according to the present embodiment and reasons for limiting the content will be described. Hereinafter, unless otherwise specified, "%" relating to the content of an element indicates mass%.
- C is an element that improves the strength of a base plate. In order for the steel plate according to the present embodiment to obtain a target strength, the C content is set to 0.07% or more. The C content is preferably 0.08% or more.
- Meanwhile, in a case where C is contained in a large amount, the hardness of a welded heat-affected zone increases simultaneously with a decrease in toughness of the welded heat-affected zone. Therefore, the C content is set to 0.11% or less. The C content is preferably set to 0.10% or less, and more preferably set to less than 0.10%.
- Si is an element that is generally contained in a steel as a deoxidizing element in many cases. The Si content is set to 0.10% or more to contain Si for deoxidation.
- Meanwhile, Si is an element that reduces the toughness of a steel after stress relieving annealing. In addition, the Si content is preferably low to suppress a decrease in toughness of a welded heat-affected zone after stress relieving annealing (SR). Therefore, in the steel plate according to the present embodiment, the Si content is set to 0.15% or less. The Si content is preferably set to 0.14% or less, more preferably 0.13% or less, and still more preferably 0.12% or less.
- Mn is an effective element for deoxidation and improves the strength of a steel. Therefore, the Mn content is set to 0.70% or more. The Mn content is preferably set to 0.90% or more.
- Meanwhile, in a case where Mn is excessively contained, there is a concern that the toughness of a steel after stress relieving annealing may be impaired due to tempering embrittlement. Therefore, the Mn content is set to 1.20% or less. The Mn content is preferably set to 1.10% or less.
- Ni is an effective element for improving the hardenability and toughness of a steel. Therefore, the Ni content is set to 1.00% or more. The Ni content is preferably set to 1.20% or more.
- Meanwhile, in a case where Ni is excessively contained, there is a concern that the toughness of a steel may decrease after stress relieving annealing. In addition, there is a concern that the toughness of a welded heat-affected zone may deteriorate after stress relieving annealing. Therefore, the Ni content is set to 2.50% or less. The Ni content is preferably set to 2.00% or less.
- Cr is an effective element for improving the hardenability of a steel and improving the strength of the steel by precipitation hardening during tempering. Therefore, the Cr content is set to 0.20% or more. The Cr content is preferably set to 0.40% or more.
- Meanwhile, in a case where Cr is excessively contained, there is a concern that the toughness of a base plate and a welded heat-affected zone may decrease after stress relieving annealing. Therefore, the Cr content is set to 0.80% or less. The Cr content is preferably set to 0.70% or less.
- Similar to Cr, Mo is an effective element for improving hardenability and improving the strength of a steel by precipitation hardening during tempering. Therefore, the Mo content is set to 0.20% or more. The Mo content is preferably set to 0.30% or more, more preferably 0.35% or more, and still more preferably 0.40% or more.
- Meanwhile, in a case where Mo is excessively contained, there is a concern that Mo carbides precipitate at grain boundaries after stress relieving annealing and the toughness of a base plate and a welded heat-affected zone may decrease, and particularly that the welded heat-affected zone is significantly affected. Therefore, the Mo content is set to 0.80% or less. The Mo content is preferably set to 0.60% or less.
- Similar to Cr and Mo, V is an effective element for improving hardenability and improving the strength of a steel by precipitation hardening during tempering. Therefore, the V content is set to 0.005% or more. The V content is preferably set to 0.010% or more.
- Meanwhile, in a case where V is excessively contained, there is a concern that the toughness of a base plate and a welded heat-affected zone may decrease after stress relieving annealing. Therefore, the V content is set to 0.070% or less. The V content is preferably set to 0.050% or less.
- Al is a useful element for deoxidation and refines the grain size during quenching by forming a nitride. Al is also an essential element for securing [fB] by forming a nitride. Therefore, in the steel plate according to the present embodiment, the Al content is set to 0.010% or more. In a case where the N content is high, the Al content is preferably 0.030% or more, and more preferably 0.040% or more to fix N and secure fB.
- Meanwhile, in a case where Al is excessively contained, there is a concern that Al may form a coarse nitride and decrease the toughness of a base plate and a welded heat-affected zone. Therefore, the Al content is set to 0.100% or less. The Al content is preferably set to 0.080% or less.
- B is an element that improves the hardenability of a steel by being contained in a small amount in the steel plate according to the present embodiment. Therefore, the B content is set to 0.0005% or more. The B content may be set to 0.0006% or more, 0.0008% or more, or 0.0010% or more.
- Meanwhile, in a case where B is excessively contained, B may form a coarse nitride and/or carbide and decrease the toughness of a base plate. Therefore, the B content is set to 0.0030% or less. The B content may be set to 0.0020% or less or 0.0010% or less.
- N is an element that forms a nitride, refines the grain size of a base plate, and improves toughness. Therefore, the N content is set to 0.0015% or more. The N content may be set to 0.0030% or more or 0.0035% or more.
- Meanwhile, in a case where N is excessively contained, nitrides coarsen and the toughness of a welded heat-affected zone as-welded (as weld) decreases. Therefore, the N content is set to 0.0050% or less.
- P and S are impurity elements contained in a steel, and the P content and the S content are preferably as small as possible. Therefore, the lower limits of the P content and the S content are 0%. In the steel plate according to the present embodiment, the P content is set to 0.006% or less, and the S content is set to 0.0030% or less to improve the toughness of a base plate and the toughness of the base plate and the welded part after stress relieving annealing. The P content is preferably set to 0.005% or less. The S content may be set to 0.0020% or less.
- Since Cu is not an essential element in the steel plate according to the present embodiment, the lower limit of the Cu content is 0%. However, since Cu has an effect of improving the strength of a steel, Cu can be contained as necessary. In a case where Cu is contained, the Cu content is preferably 0.10% or more, and more preferably 0.20% or more to utilize the above effect. The Cu content may be set to 0.25% or more or 0.30% or more as necessary.
- Meanwhile, in a case where Cu is excessively contained, there is a concern that cracking may occur on a surface of the steel plate and the toughness of a base plate may decrease due to the precipitation of Cu. Therefore, the Cu content is set to 1.00% or less. The Cu content is preferably set to 0.80% or less. The Cu content may be set to 0.70% or less, 0.60% or less, 0.50% or less, or 0.40% or less as necessary.
- Since Nb is not an essential element in the steel plate according to the present embodiment, the lower limit of the Nb content is 0%. However, since Nb is an element that refines crystal grains during quenching, Nb can be contained as necessary. In a case where Nb is contained, the Nb content is preferably 0.001 % or more to utilize the above effect.
- Meanwhile, in a case where Nb is excessively contained, there is a concern that Nb may form a coarse carbonitride and decrease the toughness of a base plate. Therefore, the Nb content is set to 0.030% or less. Since the toughness of a welded heat-affected zone is improved as the amount of Nb is reduced, the Nb content may be set to 0.020% or less, 0.010% or less, or 0.005% or less.
- Since Ti is not an essential element in the steel plate according to the present embodiment, the lower limit of the Ti content is 0%. However, since Ti may refine crystal grains when the steel reaches a high temperature by slab heating or the like, Ti can be contained as necessary. In a case where Ti is contained, the Ti content is preferably set to 0.001% or more to utilize the above effect.
- Meanwhile, similar to Nb, in a case where Ti is excessively contained, there is a concern that Ti may form a coarse carbonitride and decrease the toughness of a base plate. Therefore, the Ti content is set to 0.010% or less. The Ti content may be set to 0.005% or less or 0.002% or less as necessary.
- The steel plate according to the present embodiment may contain one or more of Ca, Mg, and REM. Since Ca, Mg, and REM are not essential elements, the lower limits of the Ca content, the Mg content, and the REM content are all 0%.
- Ca has an effect of reducing the influence of MnS, which decreases the toughness of the steel plate, by making a sulfide in the steel plate spherical. The Ca content may be set to 0.0001% or more to obtain the above effect.
- Meanwhile, in a case where Ca is contained in a large amount, there is a concern that the weldability of a steel may be impaired. Therefore, the Ca content is set to 0.0030% or less. The Ca content may be set to 0.0015% or less, 0.0010% or less, 0.0005% or less, or 0.0002% or less as necessary.
- Mg and REM improve the toughness of a welded heat-affected zone by forming an oxide. Each of the Mg content and the REM content may be set to 0.0001% or more to obtain the above effect.
- Meanwhile, in a case where Mg and REM are contained in large amounts, there is a concern that a coarse oxide may be formed and the toughness of a steel may decrease. Therefore, each of the Mg content and the REM content is set to 0.0030% or less. Each of the Mg content and the REM content may be set to 0.015% or less, 0.010% or less, 0.005% or less, or 0.002% or less, or less than 0.0015% as necessary. REM is a general term for rare earth metals, including Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. They have stronger deoxidizing properties than other additional elements, and form a stable oxide in the steel.
- Oxygen (O) is an impurity element contained in a steel. In the steel, oxygen forms an oxide having a size of several µm to several tens of µm together with Ca, Mg, REM, Al, Ti, and the like having a strong deoxidizing force in many cases. In a case where a coarse oxide is contained or the oxide number density is high, the oxide may serve as an origin of brittle fracture. Therefore, the O content is preferably as small as possible. Therefore, the lower limit of the O content is 0%. In the steel plate according to the present embodiment, the O content is set to 0.0040% or less, and preferably 0.0030% or less to improve the toughness of the welded part.
- The steel plate according to the present embodiment contains a remainder consisting of Fe and impurities, in addition to the above-described components. Here, the impurities refer to elements that are, when a steel is industrially produced, incorporated from raw materials such as ore or scrap or incorporated by various factors in the production process, and the impurities are allowed to be included in the steel in a range not adversely affecting the present invention.
- Furthermore, in the steel plate according to the present embodiment, [fB] obtained by Equations (A) to (E) is preferably 0.0003 mass% or more. [fB] represents the amount of B solid-solubilized in a steel. When [fB] is set to 0.0003 mass% or more, it is possible to increase the hardenability of a high-tensile-strength steel having a yield strength of 670 to 870 N/mm2 and a tensile strength of 780 to 940 N/mm2. B is likely to form a nitride in a steel. In addition, Ti and Al are likely to form a nitride and an oxide. Therefore, the amount of B [fB] solid-solubilized in a steel is obtained by Equations (A) to (E). [fB] may be 0.0005 mass% or more or 0.0015 mass% or more. In addition, [fB] may be 0.0025 mass% or less or 0.0018 mass% or less.
- In Equations (A) to (E), [B] is a B content, [N] is an N content, [Ti] is a Ti content, [Al] is an Al content, [O] is an O content, [Ca] is a Ca content, [Mg] is an Mg content, and [REM] is an REM content (mass%) in the steel plate, and for the amounts of elements that are not contained, including the amounts of elements incorporated as impurities, 0 is substituted. In addition, in a case where calculated values of [fN], [fTi], [fAl], and [fO] are less than 0%, 0 is substituted.
- In addition, in the steel plate according to the present embodiment, in addition to the limitation of the content of each element, the ranges of an α value, a β value, and a γ value calculated from the contents of the elements are limited as follows.
- The α value is represented by Equation (1).
- [C] is a C content, [Si] is an Si content, and [P] is a P content (mass%) in the steel plate.
- In the present embodiment, the α value is set to 1.50 mass% or less. This is a condition required to improve the toughness of a part where the grains are coarsened in the base plate or the welded heat-affected zone after stress relieving annealing, and C, Si, and P are required to be adjusted within a range in which the condition is satisfied. After the SR treatment, the boundary segregation concentration of P increases, and thus brittle fracture is likely to occur at grain boundaries. However, brittle fracture can be controlled by P, C, and Si. P is necessarily contained in the steel in consideration of the production process. P is a representative element that causes SR embrittlement since it significantly reduces the grain boundary strength by boundary segregation, and its coefficient is the highest. C and Si are also elements that are necessarily contained in the steel. An increase in the amounts of these elements causes embrittlement due to cementite generated at grain boundaries. It is desirable to reduce the amounts of these elements, but they may be contained in certain amounts due to characteristics or in compliance with a standard. In order to improve the toughness after SR, the α value is preferably set to 1.40 mass% or less. The α value is 1.00 mass% or more. The above lower limit is a range determined by component restrictions in the standard in the field of application, limitations in element control in the production, and the like, and is calculated by substituting the lower limits of the C content, Si content, and P content described above and their realistic minimum values in the production into Equation (1). A preferable lower limit of the α value can be calculated from preferable lower limits of the C content, Si content, and P content. The α value may be more than 1.10 mass% or 1.30 mass% or more.
- The β value is calculated by Equation (2).
β = 0.65 × [C]1/2 × (1 + 0.64 × [Si]) × (1 + 4.10 × [Mn]) × (1 + 0.27 × [Cu]) × (1 + 0.52 × [Ni]) × (1 + 2.33 × [Cr]) × (1 + 3.14 × [Mo]) - [C] is a C content, [Si] is an Si content, [Mn] is an Mn content, [Cu] is a Cu content, [Ni] is an Ni content, [Cr] is a Cr content, and [Mo] is an Mo content (mass%) in the steel.
- In the steel plate according to the present embodiment, the range of the β value is set to 10.0 to 15.0. The β value is an index indicating the hardenability of the steel, and the higher the β value, the more likely it is to stably avoid the formation of an upper bainite structure inferior in terms of a balance between strength and toughness. However, when the β value is too high, the strength of the steel increases, and thus the toughness deteriorates. That is, the β value is also an index indicating a target range of the content of the alloying element necessary for improving the toughness of a welded heat-affected zone as-welded. The β value may be set to 11.0 or more as necessary. At the same time, the β value may be set to 14.0 or less.
- The γ value is calculated by Equation (3).
- [Mn] is an Mn content, [Nb] is an Nb content, and [Ti] is a Ti content (mass%) in the steel plate.
- In the steel plate according to the present embodiment, the range of the γ value is set to 0.70 to 1.50 mass%. Mn, Nb, and Ti are all elements that promote intergranular embrittlement after stress relieving annealing. By setting the γ value to 1.50 mass% or less, it is possible to suppress a decrease in toughness of a base plate or a welded heat-affected zone after stress relieving annealing. Several mechanisms by which these elements promote intergranular embrittlement are considered, and embrittlement due to a decrease in grain boundary strength caused by boundary segregation or carbonitrides generated at grain boundaries is considered. The γ value may be 1.40 mass% or less.
- Meanwhile, in order to ensure certain hardenability and obtain a microstructure superior in terms of a balance between strength and toughness, certain amounts of Mn, Nb, and Ti are preferably added, and the γ value is set to 0.70 mass% or more. The γ value may be 0.75 mass% or more.
- In a case where the numerical value ranges relating to the α value, the β value, and the γ value are satisfied, the range of fields in which a steel having excellent low-temperature toughness in a welded part (welded heat-affected zone) even as-welded and after stress relieving annealing can be provided expands.
- By controlling the α value and the β value within certain ranges, it is possible to produce a steel having excellent low-temperature toughness in a welded part even as-welded and after stress relieving annealing, but in some cases, depending on the intended use, the α value may not be freely set due to the chemical composition regulations of the application standard, and the α value has to be increased. In contrast, in the steel plate according to the present embodiment, the γ value is newly set, and thus it is possible to expand the allowable range of the α value. Accordingly, even in a field where the chemical composition regulations of the application standard are strict as described above, it is possible to provide a steel having excellent low-temperature toughness in a welded part even as-welded and after stress relieving annealing.
- In addition, in the steel plate according to the present embodiment, a carbon equivalent Ceq, which is calculated by Equation (4) and is an index indicating the hardenability of the steel, is set to 0.550 to 0.620 mass%.
- In Equation (4), [C] is a C content, [Mn] is an Mn content, [Cu] is a Cu content, [Ni] is an Ni content, [Cr] is a Cr content, [Mo] is an Mo content, and [V] is a V content (mass%) in the steel plate.
- In a case where Ceq is less than 0.550 mass%, the steel plate may have insufficient strength. Ceq may be set to 0.570 mass% or more or 0.600 mass% or more as necessary. In addition, in a case where Ceq is more than 0.620 mass%, the steel plate may have decreased toughness. Ceq may be set to 0.600 mass% or less as necessary.
- In the steel plate according to the present embodiment, the yield strength is set to 670 to 870 N/mm2, and the tensile strength of the steel plate is set to 780 to 940 N/mm2. In order to reduce the weight of a large-sized welded structure such as a transportation tank for liquefied CO2, a steel plate is required that can ensure the strength of the structure even when the plate thickness is small. Usually, a steel plate selected for such an intended use has the above-described yield strength and tensile strength. Therefore, in the steel plate according to the present embodiment, the yield strength and the tensile strength are also set to the above-described ranges. The yield strength may be set to 690 N/mm2 to 830 N/mm2 as necessary. In addition, the tensile strength may be set to 800 N/mm2 to 900 N/mm2.
- In addition, the steel plate according to the present embodiment is required to have a Charpy absorbed energy at -65°C of 100 J or more to ensure high toughness. Therefore, it is possible to ensure the safety of a transportation tank formed of the steel plate according to the present embodiment. The Charpy absorbed energy at -65°C is a numerical value measured at a position (may be referred to as a t/4 position or 1/4 thickness position) 1/4 of the plate thickness away from the surface in the plate thickness direction.
- Recently, the fracture resistance characteristics of a welded structure have been evaluated using a fracture mechanical evaluation method and incorporated into the design to ensure the safety of a welded structure such as a transportation tank. Specifically, as brittle fracture occurrence characteristics, a crack opening displacement amount (hereinafter, abbreviated as δc) called a CTOD value is obtained as a fracture mechanical parameter by a crack tip opening displacement test (CTOD test) specified by the Japan Welding Engineering Society Standards WES1108 or the like, and whether δc can satisfy the design criterion is evaluated in many cases.
- In order to improve δc of a material, it is necessary to enhance the characteristics of the material from a viewpoint different from that in the related art. In the related art, a Charpy impact test has been used as a method of evaluating the brittle fracture resistance of a material. The value obtained from the Charpy impact test represents the average toughness of an evaluation target region. However, in the CTOD test, even in a case where the average toughness is good in an evaluation target region, when there is a part where the toughness is even slightly weak in the evaluation target region, the presence thereof is reflected in δc. δc has such properties. Therefore, particularly in a region where the microstructure of a steel changes in a non-uniform and complicated manner, such as a welded heat-affected zone, it is necessary to reduce the size of the local embrittled region as much as possible in order to obtain a high δc value.
- In the steel plate according to the present embodiment, a δ value of the CTOD test at -35°C is preferably 0.10 mm or more to ensure high toughness. In this case, the safety of a transportation tank formed of the steel plate according to the present embodiment is further improved.
- The steel plate according to the present embodiment is required to have, in the measurement of a hardness distribution at a pitch of 0.05 mm in a range of 0.5 mm × 0.5 mm at a 1/4 thickness position, an average value of hardness of 265 Hv to 290 Hv at 121 measurement positions and a standard deviation of 20 or less. The structure of the steel plate according to the present embodiment is preferably a mixed structure of a martensite structure and a lower bainite structure superior in terms of a balance between strength and toughness. However, due to an unevenness in local γ grain size or microsegregation, a partial decrease in hardenability may occur and an upper martensite structure inferior in terms of a balance between strength and toughness may thus be formed. In a case where there is an upper bainite structure, the hardness distribution becomes non-uniform, and there is a concern that the toughness of a base plate may deteriorate. In a case where the average value of hardness is less than 265 Hv or the standard deviation is more than 20, the upper bainite structure may be included, and the toughness of the base plate cannot be ensured. Meanwhile, in a case where the average value is more than 290 Hv, there is a concern that the toughness may decrease due to an excessive increase in strength.
- For the measurement of the hardness distribution described above, a micro-sample is collected so that a surface (L-cross section) parallel to the rolling direction of the steel plate and the plate thickness direction is provided as an observation surface, and the measurement is performed using a micro-Vickers hardness tester. As a measurement region, a range of 0.5 mm × 0.5 mm whose center is at any t/4-position in the micro-observation surface is set, and at a total of 121 points of 11 points in the longitudinal direction × 11 points in the lateral direction, the measurement is performed at a measurement pitch of 0.05 mm with a measurement load of 25 gf. The average value and the standard deviation are calculated from the obtained measured values.
- In general, in a case where a steel plate having a plate thickness of less than 10 mm is welded, stress relieving annealing (SR) is not required. However, since a steel plate requiring SR is targeted as the steel plate according to the present embodiment, the plate thickness is set to 10 mm or more. The plate thickness is preferably 25 mm or more. Meanwhile, a steel plate having a plate thickness of more than 60 mm is not preferable since its contribution to the reduction in weight of a transportation tank to which the steel plate is applied is small. Therefore, the plate thickness of the steel plate according to the present embodiment is set to 60 mm or less.
- Furthermore, the steel plate according to the present embodiment may have a configuration to be described below.
- In the steel plate according to the present embodiment, a structure at a 1/4 thickness position in a cross section in the plate thickness direction is preferably a mixed structure of a martensite structure and a lower bainite structure in order to satisfy the average value and the standard deviation of hardness at 121 points described above. The martensite structure and the lower bainite structure may account for 85 area% or more in total.
- In the steel plate according to the present embodiment, the average grain size at a 1/4 thickness position may be set to 15.0 µm or less. The average grain size may be set to 14.5 µm or less or 14.0 µm or less as necessary to improve the toughness of a base plate and the toughness of the base plate after SR. Since the average grain size at the 1/4 thickness position in the steel plate is preferably as small as possible, it is not necessary to specify the lower limit of the average grain size. Regarding the average grain size, the smallest average grain size is usually about 10.0 µm.
- The average grain size is defined as follows.
- A sample in which an L-cross section of the steel plate can be observed is prepared and a 1/4 thickness position in the L-cross section is set as an observation part to perform crystal orientation analysis using an electron backscatter diffraction method (EBSD method) using a scanning electron microscope at a pitch of 0.5 µm in a range of 200 µm in the plate thickness direction and 250 µm in the rolling direction. From the results of the crystal orientation analysis, regions surrounded by grain boundaries having a crystal orientation difference of 15° or more are defined as crystal grains, circle equivalent grain sizes of the crystal grains are defined as grain sizes, and a value calculated by area-weighted averaging in which weighting is performed by the area for each crystal grain is set as an average grain size.
- In order to prevent fracture in advance, the steel plate according to the present embodiment is subjected to stress relieving annealing on a welded part after being assembled in a transportation tank. However, in this case, not only the welded part but also the base plate are heated. When the base plate is heated, the toughness of the base plate tends to decrease. The reason is not clear, but it is presumed that phosphorus (P) diffuses to grain boundaries and inclusions grow or aggregate in the structure, so that the brittleness decreases and the toughness thus decreases. Therefore, in the steel plate according to the present embodiment, the Charpy absorbed energy at -40°C after stress relieving annealing is preferably 27 J or more. In this case, the safety can be further increased.
- The Charpy absorbed energy at -40°C after stress relieving annealing is measured at a portion subjected to the stress relieving annealing in a case where the steel plate is subjected to the stress relieving annealing at a holding temperature of 600°C, a holding time of 2 hours, and a temperature rising rate and a temperature dropping rate of 55 °C/hr or slower in a temperature range of 425°C or higher.
- The steel plate according to the present embodiment preferably has a yield strength of 670 to 870 N/mm2 and a tensile strength of 780 to 940 N/mm2 after stress relieving annealing. Therefore, sufficient strength can be ensured for a transportation tank for liquefied CO2 subjected to stress relieving annealing.
- In addition, in the steel plate according to the present embodiment, the δ value of the CTOD test at -35°C is preferably 0.10 mm or more even after the stress relieving annealing. In this case, the safety is further improved.
- The steel plate according to the present embodiment has excellent toughness (as-welded, after stress relieving annealing) in a welded heat-affected zone since it has the above-described configuration.
- The toughness of the welded heat-affected zone is not limited. However, in a case where it is as-welded, the Charpy absorbed energy at -65°C is preferably 70 J or more, and after stress relieving annealing, the Charpy absorbed energy at -65°C is preferably 70 J or more as a target value.
- In addition, in the welded heat-affected zone, even in a case where it is either as-welded or after stress relieving annealing, the δ value of the CTOD test at -35°C is more preferably 0.10 mm or more.
- Next, a method of producing the steel plate according to the present embodiment will be described below.
- Effects can be obtained as long as the steel plate according to the present embodiment has the above-described characteristics regardless of a production method. However, since the steel plate can be stably produced in a case where a production method to be described below is used, it is preferable to use the production method.
- In order to produce a steel having the above-described chemical composition as a steel plate, a usual method of producing a steel product may be used. That is, for example, a steel produced by a converter method or an electric furnace method and refined by secondary refining equipment is made into a slab by continuous casting or ingot blooming. The slab thickness may be adjusted so that segregation is reduced and the material quality is improved by porosity reduction, and the slab thickness for this purpose is preferably 150 mm or more. The upper limit of the slab thickness is not particularly limited, and the slab thickness may be 600 mm or less or 400 mm or less, for example.
- Thereafter, the slab is preferably heated to about 950°C to 1,250°C by a slab heating furnace, and then rolled up to a predetermined plate thickness by hot rolling under conditions to be described later to obtain a steel plate. Furthermore, the steel plate is subjected to quenching and tempering to obtain a steel plate (final steel plate) having predetermined characteristics.
- In the steel plate according to the present embodiment, the P content is required to be reduced to 0.006% or less. In a usual dephosphorization method, the P content cannot be reduced to 0.006% or less in some cases. In this case, measures such as extending a dephosphorization treatment time may be adopted.
- In the hot rolling, it is desirable that the cumulative rolling reduction at a rolling temperature of 1,150°C to 900°C be set to 50% or more. There is no need to particularly specify the upper limit of the cumulative rolling reduction in the above temperature range, and the cumulative rolling reduction may be 80% or less or 70% or less.
- Regarding quenching and tempering, in a case where the plate thickness is 50 mm or less or less than 50 mm, a direct quenching treatment including immediate water cooling after hot rolling may be performed and a reheating and quenching treatment to be described later may be omitted. In a case where the direct quenching treatment is performed, the cooling start temperature is set to an Ar3 point or higher and water cooling is performed up to 300°C or lower. The average cooling rate during water cooling is preferably set to 5 °C/sec or faster in a range of 700°C to 300°C in the temperature history during cooling of the front and rear surfaces of the steel plate. The upper limit of the average cooling rate is not particularly limited, and the average cooling rate may be, for example, 100 °C/sec or slower, 50 °C/sec or slower, or 20 °C/sec or slower. After direct quenching, reheating and further quenching may be performed.
- The Ar3 point is obtained using the following equation.
Ar3 = 910 - 310 × [C] - 8 × [Mn] - 20 × [Cu] - 15 × [Cr] - 55 × [Ni] - 80 × [Mo] + 0.35 × (t - 8) - Here, in the equation, [C] is a C content, [Mn] is an Mn content, [Cu] is a Cu content, [Cr] is a Cr content, [Ni] is an Ni content, and [Mo] is an Mo content by mass% in the steel plate, and t is a plate thickness of the steel plate by mm.
- In a case where the plate thickness is 50 mm or more, the quenching treatment is preferably performed by cooling the steel plate once after rolling and then reheating the steel plate. In a case where the plate thickness is 50 mm or more, when a reheating and quenching treatment is performed, direct quenching after hot rolling may be omitted, or direct quenching may be performed.
- In a case where reheating is performed, the heating temperature (that is, quenching temperature) during the quenching treatment is desirably set to 925°C or lower, and may be 920°C or lower, 915°C or lower, or 910°C or lower. This because, in a case where the steel plate is thick, the metallographic structure may not be sufficiently refined after rolling. In a case where the quenching temperature for a steel plate in which the metallographic structure is not sufficiently refined is higher than 925°C, the reverse-transformed γ structure formed with heating coarsens, and the average grain size of the final structure after γ/α transformation by subsequent cooling also coarsens.
- Meanwhile, it is not preferable that the lower limit of the quenching temperature be a temperature (for example, a temperature of an Ac3 point or higher and Ac3 point + 20°C or lower) slightly above the Ac3 point, since the hardenability may be insufficient due to an unevenness in reverse transformation γ grain size or insufficient solid-solubilization of carbides containing B. Therefore, the quenching temperature is preferably 880°C or higher, and more preferably 890°C or higher. In the description of the quenching treatment conditions, it is assumed that the plate thickness of the steel plate is 50 mm or more. However, the quenching treatment conditions are also applied to a case where a steel plate having a plate thickness of less than 50 mm is reheated and quenched.
- In the present embodiment, tempering is performed after quenching (after direct quenching or reheating and quenching, or after reheating and quenching in a case where both of the direct quenching and the reheating and quenching are performed). The heating temperature (that is, tempering temperature) during tempering is desirably set to 660°C or lower. In a case where the tempering temperature is higher than 660°C, the tempering effect may be excessively exhibited. Therefore, it may be difficult to ensure the yield stress and the tensile strength or the toughness may decrease. The tempering temperature is set to 500°C or higher, and preferably 600°C or higher. In a case where the tempering temperature is too low, tempering is insufficient. Therefore, it is difficult to ensure a predetermined yield stress and a predetermined tensile strength.
- In a case where cooling is performed after reheating and quenching or after tempering, it is desirable to cool the steel plate (perform accelerated cooling) by water cooling instead of air cooling in order to prevent a decrease in toughness of the base plate due to tempering embrittlement. In this case, the average cooling rate up to 300°C is preferably set to 0.1 °C/sec or faster or 0.5 °C/sec or faster.
- The steel plate according to the present embodiment is suitable as a steel plate for a liquefied CO2 transportation tank. For example, the steel plate can be used for a transportation tank to be mounted on ship. In CO2 transportation by ship, liquefied CO2 is filled in a transportation tank provided in the ship and transported. However, in order to prevent CO2 from being solidified (converted into dry ice) in the transportation tank, it is preferable to transport CO2 while holding it at a pressure of about 2 MPa. In addition, it is preferable to keep CO2 at about -35°C in order to maintain CO2 in a liquid state at a pressure of about 2 MPa. The steel plate according to the present embodiment can be suitably used for such an intended use.
- Next, examples of the present invention will be described. Conditions in the examples are one example of conditions adopted to confirm the feasibility and effects of the present invention, but the present invention is not limited to this example. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.
- Hot metal subjected to a blast furnace treatment was tapped off into a hot-metal ladle, and then subjected to a hot metal pretreatment such as desulfurization. Then, the hot metal was inserted into a converter. Next, a dephosphorization treatment was performed in the converter, and the P content was adjusted to 0.006% or less.
- The molten steel subjected to the dephosphorization treatment was further subjected to component adjustment. Then, slabs having chemical compositions shown in Tables 1A and 1B were cast.
- Thereafter, the slabs were heated to heating temperatures shown in the table by a heating furnace, and then rolled up to predetermined plate thicknesses by hot rolling to obtain steel plates.
- Furthermore, the steel plates were subjected to quenching and tempering to obtain steel plates (final steel plates) having predetermined characteristics. Table 2 shows heating temperatures before rolling, cumulative rolling reductions at 1,150°C to 900°C in hot rolling, plate thicknesses after rolling, quenching temperatures, and tempering temperatures. Cooling after reheating and quenching or after tempering was performed by water cooling and the average cooling rate up to 300°C was set to 0.1 °C/sec or faster. Some steel plates were directly subjected to a direct quenching treatment in which the steel plates were immediately water-cooled after hot rolling. Cooling start temperatures, cooling end temperatures, and average cooling rates in this case are shown in the table.
- Table 1A and Table 1B show chemical compositions, α values, β values, γ values, fB values, and carbon equivalents Ceq of the steel plates. In addition, in the column of before SR in characteristics of base plate in Table 3A, average values (average Hv) of base plate hardness at 121 measurement positions, average grain sizes (EBSD grain size), yield strengths (MPa), tensile strengths (MPa), yield ratios, Charpy absorbed energies (J) at -65°C, and δ values (mm) of a CTOD test at -35°C are shown.
- For the measurement of the EBSD grain size, a sample in which an L-cross section of the steel plate could be observed was prepared and a 1/4 thickness position in the L-cross section was set as an observation part to perform crystal orientation analysis using an electron backscatter diffraction method (EBSD method) using a scanning electron microscope at a pitch of 0.5 µm in a range of 200 µm in the plate thickness direction and 250 µm in the rolling direction. From the results of the crystal orientation analysis, regions surrounded by grain boundaries having a crystal orientation difference of 15° or more were defined as crystal grains, circle equivalent grain sizes of the crystal grains were defined as grain sizes, and a value calculated by area-weighted averaging in which weighting was performed by the area for each crystal grain was set as an average grain size.
- A tensile test was performed in accordance with JIS Z 2241: 2011 with a JIS No. 4 round bar test piece having a parallel part of φ14 mm, collected from the 1/4 thickness position in a C direction. Each of the yield strength and the tensile strength was an average value of two test pieces. As the yield strength, a 0.2% proof stress was applied. As the yield ratio, a ratio of a yield strength YS to a tensile strength TS was applied, and the yield ratio is represented by a percentage, that is, 100 × (YS/TS). The unit of the yield ratio is %.
- For the measurement of the hardness distribution, a micro-sample was collected so that an L-cross section parallel to the rolling direction of the steel plate and the plate thickness direction was provided as an observation surface, and the observation surface was wet-polished. Then, a mirror surface finished by buffing using 1.0 µm-diamond particles was measured using a micro-Vickers hardness tester. As a measurement region, a range of 0.5 mm × 0.5 mm whose center was at a 1/4t position in the micro-observation surface was randomly selected, and at a total of 121 points of 11 points in the longitudinal direction × 11 points in the lateral direction, the measurement was performed at a measurement pitch of 0.05 mm with a measurement load of 25 gf. An average value and a standard deviation were calculated from the obtained measured values.
- In addition, a semi-automatic welded joint with a weld line parallel to the rolling direction was produced and evaluated. Specifically, a K-bevel was processed and multilayer gas shielded arc welding (GMAW) was performed with an argon gas containing 20% of CO2 as a shielding gas, a welding wire YM-69F manufactured by Nippon Steel Welding & Engineering Co., Ltd. as a welding wire, a heat input amount of 2.0 kJ/mm, and preheating to 100°C to produce a welded joint.
- A microstructure was allowed to appear in a C-cross section at the welded part (as weld) of the welded joint, and then Charpy test pieces were collected from a position centered at a position 6.5 mm below the surface (described as surface collection in the table) and from a position centered at the thickness middle portion (described as t/2 collection in the table) with a front I-side fusion line (FL) as a position of a notch center.
- The test pieces were subjected to a Charpy test at -65°C to obtain absorbed energy. The results are shown in the column of As weld in characteristics of joint in Table 3B.
- In addition, after a microstructure of the welded part was allowed to appear, CTOD test pieces of full thickness were collected with a front I-side fusion line as a position of each notch center, and subjected to a CTOD test at -35°C to obtain δ values. The results are shown in the column of As weld in characteristics of joint in Table 3B.
- Thereafter, stress relieving annealing (SR) was performed on the base plate and the welded part. For the stress relieving annealing, the holding temperature was set to 600°C, the holding time was set to 2 hours, and the temperature rising rate and a temperature dropping rate was set to 55 °C/hr or slower in a temperature range of 425°C or higher.
- The yield strength and the tensile strength of the base plate after SR were obtained in the same manner as in before SR.
- In addition, a Charpy test was performed at -40°C on test pieces each collected in the C direction at a t/4 position in the base plate after SR, and Charpy absorbed energies were obtained. In addition, a CTOD test was performed at -35°C, and δ values were obtained.
- These results are shown in the column of after SR in characteristics of base plate in Table 3A.
- Furthermore, after a microstructure was allowed to appear in a C-cross section at the welded part after SR, Charpy test pieces centered at a position 6.5 mm below the surface and a t/2 position were collected with a front I-side fusion line as a position of each notch center, and Charpy absorbed energies at -40°C obtained in the test are shown. In addition, after a microstructure of the welded part after SR was allowed to appear, CTOD test pieces of full thickness were collected with a front I-side fusion line as a position of each notch center, and δ values of the CTOD test at -35°C obtained by the test are shown.
- These results are shown in the column of after SR in characteristics of joint in Table 3B.
- Regarding the Charpy absorbed energies of the base plate and the welded part, three V-notch test pieces were collected from each of the base plate and the welded part, and a Charpy impact test was performed at a predetermined temperature to measure the absorbed energy. As the V-notch test piece, a full-size test piece described in JIS Z 2242: 2005 was collected from each plate thickness position in the C direction. The Charpy impact test was performed in accordance with JIS Z 2242: 2005.
- The δ value (δc) of the CTOD test was measured in accordance with BS 7448 standard (British standard) Part 1 (1991) and BS 7448 standard (British standard) Part 2 (1997).
- The base plate was evaluated in the C direction (plate width direction) in which the longitudinal direction of the test piece was perpendicular to the rolling direction.
- In the welded joint part, gas shielded arc welding was performed with a heat input amount of 35 kJ/mm on a butt part of the steel plate subjected to K-bevel processing, a process is performed so that a tip end of the fatigue notch of the CTOD test piece of the welded part is present at a plate thickness center portion of the I-side fusion line (FL) of the welded part, and a CTOD test was performed at a predetermined temperature. The welded joint was evaluated only in an L direction (rolling direction). In the evaluation of CTOD of the welded joint, a test piece was collected so that a tip end of the fatigue crack corresponded to a weld bond. At each test temperature, the test was performed three times, and the minimum value of the obtained measurement data was set as a δ value of the CTOD test. The unit of CTOD shown in Tables 3A and 3B is mm.
- As shown in Tables 1A to 3B, all of Nos. 1 to 14, which are invention examples, had excellent strength and toughness. In particular, even after the SR treatment, excellent low-temperature toughness was exhibited. In addition, after the SR treatment, the yield strength was 670 to 870 N/mm2 and the tensile strength was 780 to 940 N/mm2, which were good values.
- In Nos. 1 to 14, the Charpy absorbed energy in the welded heat-affected zone of the welded joint exceeded 70 J both before the SR treatment (-65°C) and after the SR treatment (-40°C), and the low-temperature toughness was good.
- Meanwhile, as shown in Tables 1A to 3B, in Nos. 15 to 45 and 55, which are comparative examples, the chemical composition (the content of each element, α value, β value, γ value, and Ceq.) of the steel plate was out of the range specified in the present invention, and thus the toughness of at least the base plate or the welded heat-affected zone deteriorated.
- In Nos. 46 to 54, the chemical composition satisfied the component range of the present invention, but the production conditions did not satisfy preferable production conditions. Therefore, the toughness deteriorated. That is, at least the Charpy absorbed energy at -65°C at the t/4 position was less than 100 J, and in some examples, other toughness was also inferior.
[Table 1A] No. Chemical Composition (mass%, Remainder: Fe and Impurities) C Si Mn Ni Cr Mo V Al B N P S 1 0.084 0.13 0.91 2.00 0.52 0.47 0.020 0.070 0.0018 0.0023 0.005 0.0020 2 0.093 0.14 0.79 2.40 0.43 0.47 0.040 0.059 0.0008 0.0032 0.004 0.0018 3 0.091 0.15 1.13 2.30 0.40 0.31 0.060 0.089 0.0007 0.0031 0.005 0.0008 4 0.090 0.14 0.75 1.50 0.65 0.50 0.040 0.072 0.0013 0.0032 0.005 0.0021 5 0.082 0.13 0.83 2.00 0.50 0.47 0.040 0.035 0.0021 0.0035 0.005 0.0019 6 0.091 0.10 0.80 1.20 0.55 0.50 0.040 0.072 0.0021 0.0040 0.006 0.0015 7 0.090 0.13 1.03 1.60 0.67 0.36 0.040 0.056 0.0018 0.0021 0.004 0.0023 8 0.082 0.10 0.91 2.30 0.54 0.45 0.020 0.081 0.0007 0.0023 0.005 0.0013 9 0.073 0.11 1.05 1.80 0.58 0.42 0.040 0.055 0.0017 0.0035 0.004 0.0009 10 0.085 0.15 1.18 2.00 0.25 0.46 0.040 0.079 0.0013 0.0033 0.004 0.0023 11 0.100 0.14 0.91 1.90 0.56 0.41 0.020 0.067 0.0018 0.0040 0.005 0.0011 12 0.091 0.13 1.02 1.60 0.48 0.50 0.010 0.072 0.0016 0.0025 0.006 0.0010 13 0.092 0.15 0.94 1.50 0.35 0.44 0.050 0.042 0.0018 0.0036 0.005 0.0015 14 0.076 0.13 0.95 1.90 0.70 0.47 0.020 0.078 0.0017 0.0025 0.005 0.0010 15 0.095 0.14 1.03 2.30 0.28 0.42 0.040 0.083 0.0019 0.0033 0.006 0.0016 16 0.110 0.15 1.00 1.20 0.58 0.45 0.040 0.055 0.0010 0.0032 0.006 0.0010 17 0.096 0.15 0.82 2.00 0.40 0.42 0.060 0.041 0.0022 0.0028 0.005 0.0010 18 0.082 0.15 0.86 1.60 0.46 0.33 0.040 0.059 0.0012 0.0031 0.005 0.0022 19 0.094 0.12 1.10 2.40 0.52 0.44 0.060 0.042 0.0014 0.0022 0.006 0.0012 20 0.095 0.13 1.18 1.90 0.62 0.45 0.040 0.048 0.0022 0.0031 0.005 0.0015 21 0.083 0.11 0.90 1.80 0.55 0.46 0.020 0.078 0.0012 0.0027 0.004 0.0016 22 0.084 0.12 1.18 1.90 0.39 0.46 0.020 0.083 0.0006 0.0031 0.005 0.0008 23 0.072 0.11 1.09 1.80 0.34 0.43 0.020 0.051 0.0008 0.0023 0.004 0.0012 24 0.092 0.11 0.68 1.70 0.45 0.44 0.060 0.069 0.0009 0.0030 0.006 0.0015 25 0.120 0.12 0.93 1.80 0.49 0.49 0.020 0.071 0.0010 0.0039 0.005 0.0024 26 0.080 0.17 0.97 2.00 0.53 0.47 0.010 0.067 0.0012 0.0027 0.004 0.0013 27 0.084 0.15 1.35 1.80 0.45 0.40 0.030 0.077 0.0016 0.0021 0.005 0.0013 28 0.091 0.13 0.90 2.60 0.61 0.30 0.010 0.069 0.0013 0.0036 0.005 0.0017 29 0.090 0.12 0.82 2.00 0.85 0.30 0.020 0.088 0.0011 0.0024 0.004 0.0010 30 0.074 0.14 0.78 1.70 0.49 0.88 0.060 0.086 0.0021 0.0037 0.005 0.0013 31 0.092 0.11 1.10 2.20 0.37 0.34 0.120 0.090 0.0011 0.0027 0.006 0.0008 32 0.080 0.13 0.97 2.00 0.44 0.45 0.020 0.120 0.0006 0.0027 0.004 0.0010 33 0.084 0.10 1.03 1.70 0.55 0.50 0.020 0.084 0.0000 0.0036 0.004 0.0018 34 0.072 0.12 0.95 1.60 0.58 0.37 0.010 0.090 0.0035 0.0022 0.005 0.0015 35 0.075 0.15 0.92 2.20 0.44 0.46 0.060 0.077 0.0018 0.0056 0.004 0.0022 36 0.090 0.11 0.88 1.80 0.57 0.33 0.020 0.087 0.0016 0.0037 0.007 0.0014 37 0.096 0.11 0.80 2.20 0.34 0.52 0.030 0.084 0.0020 0.0027 0.005 0.0035 38 0.098 0.13 0.79 1.50 0.44 0.49 0.040 0.075 0.0006 0.0026 0.005 0.0013 39 0.076 0.14 0.75 2.20 0.61 0.43 0.030 0.084 0.0010 0.0029 0.005 0.0012 40 0.075 0.13 0.75 2.20 0.67 0.37 0.050 0.071 0.0015 0.0032 0.005 0.0013 41 0.092 0.11 0.75 2.00 0.60 0.45 0.060 0.071 0.0020 0.0038 0.006 0.0013 42 0.089 0.15 1.00 2.30 0.44 0.34 0.060 0.068 0.0019 0.0031 0.004 0.0022 43 0.089 0.13 1.05 2.00 0.48 0.37 0.020 0.060 0.0014 0.0027 0.005 0.0017 44 0.100 0.11 0.90 2.30 0.43 0.47 0.060 0.070 0.0021 0.0024 0.006 0.0012 45 0.090 0.14 0.90 2.00 0.45 0.52 0.060 0.058 0.0007 0.0034 0.004 0.0010 46 0.079 0.11 1.14 1.80 0.43 0.33 0.010 0.045 0.0006 0.0036 0.006 0.0021 47 0.092 0.12 1.11 2.10 0.36 0.45 0.030 0.071 0.0007 0.0035 0.006 0.0012 48 0.096 0.13 0.76 1.80 0.67 0.48 0.020 0.086 0.0006 0.0040 0.006 0.0014 49 0.076 0.14 1.01 2.30 0.42 0.45 0.030 0.040 0.0012 0.0035 0.005 0.0013 50 0.079 0.15 1.04 2.30 0.44 0.55 0.010 0.085 0.0013 0.0031 0.005 0.0008 51 0.070 0.11 1.16 1.20 0.55 0.36 0.020 0.041 0.0011 0.0033 0.006 0.0024 52 0.070 0.12 1.03 2.00 0.45 0.50 0.030 0.053 0.0006 0.0034 0.004 0.0011 53 0.085 0.12 1.02 1.60 0.63 0.48 0.060 0.040 0.0019 0.0031 0.004 0.0022 54 0.090 0.12 0.92 1.38 0.48 0.32 0.030 0.046 0.0018 0.0027 0.006 0.0009 The blank indicates no intended addition.
The underline indicates that the underlined value is out of the range of the present invention.[Table 1B] No. Chemical Composition (mass%, Remainder: Fe and Impurities) α value (mass%) β value γ value (mass%) fB (mass%) Ceq. (mass%) Cu Nb Ti Ca Mg REM O 1 0.44 0.005 0.0007 0.0012 1.36 12.06 1.01 0.0018 0.600 2 0.16 0.014 0.0024 0.0015 1.33 10.64 1.07 0.0008 0.583 3 0.19 0.009 0.0024 0.0014 0.0012 0.0032 1.49 10.66 1.31 0.0007 0.599 4 0.25 0.0018 1.42 10.62 0.75 0.0013 0.570 5 0.20 0.005 0.008 0.0010 1.37 10.24 1.22 0.0021 0.569 6 0.80 0.008 0.0011 0.0024 1.29 10.34 0.96 0.0021 0.576 7 0.30 0.0015 1.25 11.89 1.03 0.0018 0.602 8 0.03 0.007 0.0008 1.20 11.32 1.16 0.0007 0.591 9 0.55 0.015 0.0035 1.13 12.09 1.35 0.0017 0.613 10 0.60 0.0027 0.0015 1.37 11.11 1.18 0.0013 0.605 11 0.63 0.008 0.0010 0.0035 1.43 12.98 1.07 0.0018 0.618 12 0.23 0.004 0.0011 0.0019 1.50 11.69 1.16 0.0016 0.581 13 0.96 0.0004 0.0021 1.47 10.15 0.94 0.0018 0.581 14 0.31 0.0024 1.38 13.36 0.95 0.0017 0.620 15 0.30 0.0018 1.54 10.37 1.03 0.0019 0.588 16 0.48 0.0001 0.0021 1.61 12.54 1.00 0.0010 0.603 17 0.20 0.0019 1.48 9.26 0.82 0.0022 0.555 18 0.37 0.0012 0.0002 0.0017 0.0031 1.47 7.84 0.86 0.0012 0.523 19 0.40 0.0035 1.43 15.54 1.10 0.0014 0.668 20 0.42 0.005 0.0003 0.0011 0.0005 0.0009 1.38 16.54 1.28 0.0022 0.668 21 0.20 0.020 0.010 0.0023 1.14 10.70 1.66 0.0012 0.572 22 0.57 0.014 0.009 0.0015 1.32 12.69 1.78 0.0006 0.619 23 0.76 0.024 0.010 0.0014 1.12 10.02 1.93 0.0008 0.582 24 0.21 0.0005 0.0022 1.37 778 0.68 0.0009 0.523 25 0.20 0.0019 0.0032 1.36 12.97 0.93 0.0010 0.608 26 0.07 0.0026 1.50 11.67 0.97 0.0012 0.582 27 0.20 0.0011 0.0010 1.46 12.69 1.35 0.0016 0.618 28 0.26 0.005 0.0006 0.0031 1.35 11.76 1.08 0.0013 0.616 29 0.23 0.004 0.0014 0.0016 1.23 11.51 0.96 0.0011 0.609 30 0.23 0.019 0.0028 1.41 13.04 1.16 0.0021 0.619 31 0.23 0.006 0.0013 1.36 10.21 1.22 0.0011 0.603 32 0.30 0.004 0.0024 0.0025 1.24 10.66 1.11 0.0006 0.577 33 0.30 0.0025 0.0014 1.10 12.52 1.03 0.0000 0.603 34 0.73 0.005 0.010 0.0011 0.0031 1.28 10.24 1.41 0.0035 0.578 35 0.12 0.005 0.0014 1.36 10.19 1.10 0.0018 0.575 36 0.51 0.013 0.009 0.0022 0.0009 1.45 10.04 1.46 0.0016 0.575 37 0.66 0.008 0.0022 0.0024 1.27 11.01 0.96 0.0020 0.598 38 1.40 0.023 0.003 0.0009 1.37 11.77 1.36 0.0006 0.617 39 0.48 0.031 0.0007 0.0023 1.41 10.96 1.37 0.0010 0.594 40 0.47 0.020 0.0030 1.37 10.53 1.47 0.0015 0.596 41 0.53 0.0035 0.0019 1.37 11.62 0.75 0.0020 0.608 42 0.20 0.003 0.0036 0.0029 1.38 10.49 1.11 0.0019 0.590 43 0.21 0.0040 0.0013 1.35 10.97 1.05 0.0014 0.585 44 0.18 0.005 0.0045 1.37 11.79 1.08 0.0021 0.607 45 0.25 0.0012 0.0015 1.31 11.68 0.90 0.0007 0.596 46 0.93 0.0014 1.34 10.96 1.14 0.0006 0.605 47 0.10 0.0022 0.0023 1.40 11.22 1.11 0.0007 0.592 48 0.32 0.003 0.0028 1.45 12.09 0.87 0.0006 0.598 49 0.29 0.0030 1.42 11.35 1.01 0.0012 0.597 50 0.06 0.0023 1.47 12.98 1.04 0.0013 0.610 51 0.97 0.009 0.0012 0.0033 1.33 10.55 1.48 0.0011 0.594 52 0.37 0.005 0.0021 1.21 11.45 1.13 0.0006 0.596 53 0.27 0.0027 0.0033 1.22 12.88 1.02 0.0019 0.614 54 0.37 0.010 0.005 0.0018 0.0015 1.40 8.03 1.30 0.0018 0.526 The blank indicates no intended addition.
The underline indicates that the underlined value is out of the range of the present invention.[Table 2] No. Hot Rolling Direct Quenching Reheating and Quenching Tempering Heating Temperature Before Rolling (°C) Cumulative Rolling Reduction at 1,150°C to 900°C (%) Plate Thickness After Rolling (mm) Cooling Start Temperature (°C) Cooling End Temperature (°C) Average Cooling Rate at 700°C to 300°C (°C/sec) Quenching Temperature (°C) Tempering Temperature (°C) 1 1160 76 32 Ar3 point or higher 300°C or lower 13 623 2 1100 66 48 Ar3 point or higher 300°C or lower 11 629 3 960 58 50 903 660 4 1140 70 50 907 629 5 1160 64 36 Ar3 point or higher 300°C or lower 11 628 6 1100 60 52 909 615 7 1020 60 60 892 659 8 1200 54 50 Ar3 point or higher 300°C or lower 8 908 636 9 1200 78 36 Ar3 point or higher 300°C or lower 10 642 10 1220 78 44 Ar3 point or higher 300°C or lower 11 650 11 1060 64 60 912 655 12 1100 72 56 891 636 13 1020 56 50 Ar3 point or higher 300°C or lower 8 910 626 14 980 54 44 Ar3 point or higher 300°C or lower 11 655 15 980 64 50 891 627 16 980 68 48 Ar3 point or higher 300°C or lower 11 892 640 17 1140 80 50 896 610 18 1060 64 28 Ar3 point or higher 300°C or lower 11 906 624 19 1120 62 50 906 658 20 960 66 48 Ar3 point or higher 300°C or lower 10 911 621 21 1200 80 50 910 648 22 960 68 50 900 643 23 1080 70 50 890 633 24 980 68 60 910 643 25 1200 58 50 902 654 26 960 56 50 914 647 27 980 74 50 903 656 28 1120 66 50 912 635 29 960 66 50 907 622 30 1140 76 50 909 630 31 1240 52 50 897 631 32 1140 52 50 903 655 33 1180 62 50 913 607 34 960 80 50 891 657 35 1080 80 50 898 647 36 1160 78 50 891 653 37 1000 54 50 902 627 38 1180 80 50 896 658 39 1060 72 50 906 656 40 1240 80 50 912 622 41 1220 80 50 907 631 42 1160 78 50 912 637 43 1140 72 50 915 641 44 1060 66 50 895 656 45 1280 58 50 912 624 46 920 76 50 912 659 47 1040 42 50 903 657 48 1200 80 38 lower than Ar3 point 300°C or lower 12 640 49 1240 70 38 Ar3 point or higher higher than 300°C 6 649 50 1200 78 38 Ar3 point or higher 300°C or lower 3 605 51 1100 58 36 Ar3 point or higher 300°C or lower 11 852 622 52 1160 58 36 Ar3 point or higher 300°C or lower 11 935 629 53 1020 62 40 Ar3 point or higher 300°C or lower 10 895 680 54 1020 64 38 Ar3 point or higher 300°C or lower 10 892 458 [Table 3A] No. Hardness of Base Plate Microstructure of Base Plate Characteristics of Base Plate After Tempering (Before SR) After SR Average (IIv) Standard Deviation Average Grain Size (µm) Yield Strength (MPa) Tensile Strength (MPa) Yield Ratio (%) Charpy Absorbed Energy vE (J) at -65°C at t/4 Position -35°C CTOD δ (mm) Yield Strength (MPa) Tensile Strength (MPa) Charpy Absorbed Energy vE (J) at -40°C at t/4 Position -35°C CTOD δ (mm) 1 283 19 13.0 729 829 87 206 0.70 719 824 88 0.26 2 267 18 13.6 711 837 85 176 0.57 704 832 81 0.22 3 268 19 13.6 705 820 86 197 0.68 702 816 65 0.19 4 272 18 12.9 698 821 85 193 0.67 697 814 98 0.31 5 270 20 13.3 689 802 86 173 0.45 683 799 75 0.22 6 270 19 13.3 692 815 85 186 0.62 685 807 86 0.21 7 278 19 13.0 732 841 87 221 0.57 725 841 107 0.37 8 280 19 12.7 723 831 87 192 0.65 718 829 93 0.26 9 280 20 12.5 732 841 87 236 0.77 729 833 89 0.28 10 270 19 13.3 719 846 85 197 0.63 719 846 83 0.19 11 290 18 14.0 750 872 86 187 0.55 748 865 73 0.16 12 276 19 12.6 734 834 88 223 0.64 726 827 57 0.11 13 272 18 13.1 693 816 85 178 0.41 693 809 78 0.23 14 285 19 13.0 761 865 88 216 0.71 754 858 95 0.12 15 273 19 12.8 699 813 86 158 0.36 691 805 26 0.03 16 270 19 13.3 688 800 86 241 0.82 682 799 23 0.02 17 270 23 17.3 675 794 85 121 0.08 674 792 98 0.21 18 269 24 18.9 672 790 85 68 0.06 670 778 85 0.17 19 306 19 13.0 819 936 87 200 0.67 819 934 45 0.03 20 284 18 12.3 754 898 84 185 0.63 753 892 25 0.02 21 268 18 13.6 705 802 88 183 0.63 701 800 41 0.09 22 286 19 13.2 755 868 87 213 0.72 750 865 26 0.07 23 265 20 14.0 690 803 86 259 0.89 683 801 24 0.04 24 265 24 19.4 659 775 85 58 0.06 650 773 93 0.18 25 296 19 13.0 810 936 87 96 0.08 805 934 85 0.24 26 283 18 13.0 733 852 86 174 0.59 731 847 41 0.09 27 279 19 13.0 756 890 85 205 0.67 751 889 32 0.07 28 278 18 13.0 725 843 86 178 0.61 715 835 36 0.08 29 279 19 13.0 719 827 87 194 0.63 712 824 32 0.06 30 283 19 13.0 761 865 88 189 0.61 758 865 26 0.05 31 266 19 13.8 697 829 84 226 0.77 692 829 33 0.06 32 272 19 13.1 702 835 84 77 0.07 695 831 23 0.05 33 266 24 18.8 740 840 88 22 0.03 739 831 21 0.05 34 274 19 13.0 688 800 86 132 0.11 686 791 46 0.08 35 273 23 17.7 701 806 87 64 0.09 700 805 42 0.07 36 272 19 13.0 684 795 86 246 0.81 676 791 25 0.02 37 279 19 13.0 708 805 88 54 0.09 699 797 23 0.03 38 282 19 13.0 722 859 84 158 0.13 721 855 33 0.05 39 271 19 13.2 707 832 85 36 0.04 699 825 21 0.03 40 270 18 13.3 706 830 85 26 0.03 701 824 19 0.02 41 282 19 13.0 724 862 84 55 0.08 716 853 32 0.06 42 270 18 13.2 697 801 87 67 0.09 689 800 31 0.05 43 277 18 13.0 708 843 84 76 0.08 701 838 37 0.06 44 279 19 13.0 727 827 88 43 0.06 720 823 21 0.04 45 276 18 16.3 730 859 85 87 0.09 720 849 64 0.14 46 279 24 14.2 714 811 88 31 0.06 713 807 28 0.02 47 272 19 16.4 719 836 86 53 0.07 709 830 41 0.04 48 271 23 13.4 714 837 85 18 0.02 710 827 21 0.03 49 271 23 16.7 720 847 85 23 0.08 716 845 20 0.03 50 266 23 16.7 759 873 87 23 0.03 759 872 20 0.03 51 275 24 18.0 707 842 84 19 0.02 704 833 22 0.02 52 282 18 16.5 729 858 85 57 0.06 720 849 67 0.07 53 267 19 13.7 699 822 85 78 0.07 697 817 32 0.04 54 289 22 16.3 758 874 87 127 0.10 697 777 79 0.19 The underline indicates that the underlined value is out of the range of the present invention. [Table 3B] No. Characteristics of Joint As weld After SR Collection from Surface -65°C FL Charpy (J) Collection from t/2 -65°C FL Charpy (J) -35°C CTOD (mm) Collection from Surface -40°C FL Charpy (J) Collection from t/2 -40°C FL Charpy (J) -35°C CTOD δ (mm) 1 116 140 0.25 113 98 0.18 2 111 131 0.23 127 102 0.21 3 111 132 0.22 97 84 0.14 4 107 129 0.22 134 115 0.24 5 109 125 0.21 108 82 0.13 6 111 128 0.24 116 99 0.20 7 121 139 0.27 112 92 0.16 8 115 138 0.23 105 89 0.16 9 116 129 0.24 111 90 0.17 10 110 131 0.24 121 94 0.16 11 127 153 0.28 103 82 0.12 12 118 133 0.24 104 77 0.11 13 104 123 0.21 128 106 0.22 14 126 150 0.28 115 91 0.15 15 107 128 0.21 50 24 0.03 16 108 122 0.21 39 23 0.02 17 38 58 0.02 129 107 0.22 18 26 44 0.02 116 95 0.19 19 143 160 0.33 48 27 0.03 20 120 143 0.27 48 25 0.02 21 111 129 0.22 48 28 0.03 22 127 141 0.29 42 24 0.02 23 103 127 0.19 36 19 0.02 24 21 32 0.02 136 109 0.20 25 43 56 0.02 46 26 0.02 26 68 86 0.09 46 25 0.02 27 122 143 0.27 46 26 0.02 28 119 139 0.26 40 24 0.02 29 78 92 0.11 42 25 0.02 30 67 91 0.08 38 21 0.02 31 54 76 0.04 42 28 0.02 32 42 69 0.02 47 23 0.02 33 18 44 0.02 40 15 0.02 34 108 131 0.21 43 25 0.02 35 26 51 0.02 40 25 0.02 36 103 130 0.21 38 19 0.02 37 34 47 0.02 41 18 0.02 38 83 108 0.15 48 29 0.02 39 31 58 0.02 35 18 0.02 40 26 51 0.02 33 20 0.02 41 45 62 0.01 48 35 0.02 42 57 72 0.06 67 42 0.02 43 52 79 0.03 58 37 0.02 44 35 55 0.02 35 18 0.02 45 54 73 0.07 61 45 0.06 46 76 89 0.03 56 39 0.03 47 98 120 0.04 96 74 0.05 48 56 73 0.04 70 49 0.03 49 46 67 0.02 92 65 0.05 50 67 89 0.04 79 64 0.03 51 45 61 0.02 54 38 0.02 52 79 102 0.06 86 65 0.05 53 96 112 0.05 113 87 0.04 54 28 43 0.03 129 108 0.18 - According to the present invention, it is possible to provide a steel plate that has excellent strength and low-temperature toughness, and also has excellent strength and low-temperature toughness after stress relieving annealing. The steel plate is suitable for a liquefied CO2 transportation tank and has high industrial applicability.
Claims (5)
- A steel plate comprising, as a chemical composition, by mass%:C: 0.07% to 0.11%;Si: 0.10% to 0.15%;Mn: 0.70% to 1.20%;Ni: 1.00% to 2.50%;Cr: 0.20% to 0.80%;Mo: 0.20% to 0.80%;V: 0.005% to 0.070%;Al: 0.010% to 0.100%;B: 0.0005% to 0.0030%;N: 0.0015% to 0.0050%;P: 0.006% or less;S: 0.0030% or less;Cu: 0% to 1.00%;Nb: 0% to 0.030%;Ti: 0% to 0.010%;Ca: 0% to 0.0030%;Mg: 0% to 0.0030%;REM: 0% to 0.0030%;O: 0.0040% or less; anda remainder: Fe and impurities,wherein an α value defined by Equation (1) is 1.00 to 1.50 mass%,a β value defined by Equation (2) is 10.0 to 15.0,a γ value defined by Equation (3) is 0.70 to 1.50 mass%,a Ceq value defined by Equation (4) is 0.550 to 0.620 mass%,a yield strength is 670 to 870 N/mm2,a tensile strength is 780 to 940 N/mm2,a Charpy absorbed energy at -65°C is 100 J or more,in measurement of a hardness distribution at a pitch of 0.05 mm in 1 mm × 1 mm at a 1/4 thickness position, an average value of hardness at 121 measurement positions is 265 Hv to 290 Hv and a standard deviation is 20 or less, anda plate thickness is 10 to 60 mm,
β = 0.65 × [C]1/2 × (1 + 0.64 × [Si]) × (1 + 4.10 × [Mn]) × (1 + 0.27 × [Cu]) × (1 + 0.52 × [Ni]) × (1 + 2.33 × [Cr]) × (1 + 3.14 × [Mo]) in Equations (1) to (4), [C] is a C content, [Si] is an Si content, [P] is a P content, [Mn] is an Mn content, [Cu] is a Cu content, [Ni] is an Ni content, [Cr] is a Cr content, [Mo] is an Mo content, [Nb] is an Nb content, [Ti] is a Ti content, and [V] is a V content (mass%), and for amounts of elements that are not contained, including amounts of elements incorporated as impurities, 0 is substituted. - The steel plate according to Claim 1,
wherein [fB] obtained by Equations (A) to (E) is 0.0003 mass% or more, in Equations (A) to (E), [B] is a B content, [N] is an N content, [Ti] is a Ti content, [Al] is an Al content, [O] is an O content, [Ca] is a Ca content, [Mg] is an Mg content, and [REM] is an REM content (mass%), for amounts of elements that are not contained, including amounts of elements incorporated as impurities, 0 is substituted, and in a case where calculated values of [fN], [fTi], [fAl], and [fO] are less than 0%, 0 is substituted. - The steel plate according to Claim 1 or 2,
wherein, in a case where regions surrounded by grain boundaries having a crystal orientation difference of 15° or more, determined by performing crystal orientation analysis using an electron backscatter diffraction method, are defined as crystal grains, circle equivalent grain sizes of the crystal grains are defined as grain sizes and a value calculated by area-weighted averaging in which weighting is performed by an area for each crystal grain is defined as an average grain size, the average grain size at a 1/4 thickness position is 15.0 µm or less. - The steel plate according to Claim 1 or 2,
wherein, in a case where the steel plate is subjected to stress relieving annealing at a holding temperature of 600°C, a holding time of 2 hours, and a temperature rising rate and a temperature dropping rate of 55 °C/hr or slower in a temperature range of 425°C or higher, at a portion subjected to the stress relieving annealing, a yield strength is 670 to 870 N/mm2 a tensile strength is 780 to 940 N/mm2, and a Charpy absorbed energy at -40°C is 27 J or more. - The steel plate according to Claim 3,
wherein, in a case where the steel plate is subjected to stress relieving annealing at a holding temperature of 600°C, a holding time of 2 hours, and a temperature rising rate and a temperature dropping rate of 55 °C/hr or slower in a temperature range of 425°C or higher, at a portion subjected to the stress relieving annealing, a yield strength is 670 to 870 N/mm2 a tensile strength is 780 to 940 N/mm2, and a Charpy absorbed energy at -40°C is 27 J or more.
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|---|---|---|---|
| JP2022157410 | 2022-09-30 | ||
| PCT/JP2023/035791 WO2024071422A1 (en) | 2022-09-30 | 2023-09-29 | Steel plate |
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| EP4596129A1 true EP4596129A1 (en) | 2025-08-06 |
| EP4596129A4 EP4596129A4 (en) | 2026-01-07 |
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| EP (1) | EP4596129A4 (en) |
| JP (1) | JP7469734B1 (en) |
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| CN104694835A (en) * | 2008-11-26 | 2015-06-10 | 新日铁住金株式会社 | Seamless steel pipe and method for manufacturing same |
| JP5590271B1 (en) | 2012-12-28 | 2014-09-17 | 新日鐵住金株式会社 | Steel sheet having a yield strength of 670-870 N / mm 2 and a tensile strength of 780-940 N / mm 2 |
| JP6064896B2 (en) * | 2013-12-27 | 2017-01-25 | Jfeスチール株式会社 | Steel material with excellent fatigue crack propagation characteristics, method for producing the same, and method for determining steel materials with excellent fatigue crack propagation characteristics |
| JP6354268B2 (en) * | 2014-04-02 | 2018-07-11 | 新日鐵住金株式会社 | High-strength hot-rolled steel sheet having a maximum tensile strength of 980 MPa or more excellent in punching hole expandability and low-temperature toughness, and a method for producing the same |
| JP6642715B2 (en) * | 2016-07-28 | 2020-02-12 | 日本製鉄株式会社 | High strength seamless steel pipe and riser |
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| CN119968473A (en) | 2025-05-09 |
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