Classifications

• • C—CHEMISTRY; METALLURGY
  • C06—EXPLOSIVES; MATCHES
  • C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
  • C06B29/00—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate
  • C06B29/02—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate of an alkali metal
  • C06B29/08—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate of an alkali metal with an organic non-explosive or an organic non-thermic component

Definitions

• This invention relates to a novel chemical composition for electronically activated chemical rock breaking system.
• This invention relates to a novel chemical composition for the complete system defined as “ELECTRONICALLY ACTIVATED CHEMICAL ROCK BREAKING SYSTEM”, to break rock and hard formations, in the safest way avoiding any risk encountered by breaking products like; explosives, pyrotechnical products, and also in the quickest and cheapest way when compared to products like; chemical, mechanical and/or hydraulic rock breaking machinery and equipment.
• One of the main targets of the invention is to have a complete system which will be totally away from the definition of explosives and pyrotechnical products as well as to be away from those regulations and documentation such existing products require.
• the chemical composition of the present invention is designed and developed to be used for the fields of construction, mining, manufacturing industry where there is a need of breaking all sorts of hard formations and structures.
• These products are generally mixture of oxides and are composition of inorganic and organic compounds. In order to use them, they have to be mixed with water at certain proportion; slurry is obtained and then poured into the drilled holes.
• the pressure obtained is relatively low, they can create only cracks, time to break takes long time (10-20 hours), requires too many holes to crack.
• EP 2651855 B1 entitled “ROCK AND CONCRETE BREAKING (DEMOLITION - FRACTURING - SPLITTING) SYSTEM” discloses a chemical mixture (34), comprising potassium chlorate with ratio of 30-70 % by weight of mixture, ammonium oxalate, with ratio of 15-35 %, by weight of mixture, sugar or lactose or starch or any combination of them with ratio of 15-20 % by weight of mixture, boron oxide (boroxide) (B2O3) with ratio of 5-10 % by weight of mixture, borax decahydrate (Na2B4O?.10H2O) with ratio of 3-5 % by weight of mixture.
• potassium chlorate with ratio of 30-70 % by weight of mixture
• ammonium oxalate with ratio of 15-35 %, by weight of mixture, sugar or lactose or starch or any combination of them with ratio of 15-20 % by weight of mixture
• boron oxide (boroxide) (B2O3) with ratio
• Mr. Yusuf Vasfi Ozalp is one of the two inventors of this aforementioned EP 2651855 B1 patent.
• the ingredients of the previous chemical mixture of EP 2651855 B1 and the chemical composition of the present invention is compared, it will be easily understood that with the present invention, a totally new chemical composition for electronically activated chemical rock breaking system is found.
• US patent publication No. US4565579A entitled “Nonexplosive chemical composition for gently breaking rock or concrete mass” discloses a nonexplosive chemical composition for gently and noiselessly breaking a rock or concrete mass.
• Said composition comprises a principal component which is prepared by calcining a starting mixture comprising 100 parts by weight of quick lime and 1 -20 parts by weight of calcium fluoride.
• the basic aims of the chemical composition of this invention - by introducing a technology for construction and mining sectors and to all others that requires rock breaking - can be defined as follows: a) That has to be away from all types of explosives and such components, products, etc. and away from those that are accepted as explosives. b) That has to be as simple as possible to learn and apply. c) That has to be as universal as possible so that; it can be produced/manufactured at almost all regions of the world. d) That has to be as efficient, productive as possible so that; it should let the end users to gain time and money. e) That has to be as safe as possible so that; there should be no shock waves, no fly rock and insignificant level of ground vibrations.
• This invention relates to a chemical composition for electronically activated chemical rock breaking system, and it comprises potassium chlorate with ratio of 20-55 % by weight of the chemical composition, sodium perborate or Tetra acetyl ethylene diamine (TAED) or any combination of them with ratio of 10-24 % by weight of the chemical composition, at least one fruit and/or vegetable powder selected from the group consisting of carob powder, dried grape powder, dried currant powder, dried date powder, dried coconut fruit powder, dried pumpkin powder, dried sugarcane, sugar beet powder, dried tamarind powder and dried fig powder with ratio of 9-28 % by weight of the chemical composition, at least one powder selected from the group consisting of olive pulp powder, nut shell powder, coconut shell powder, pumpkin seed shell powder, sunflower seed shell powder with ratio of 5-20 % by weight of the chemical composition.
• TAED Tetra acetyl ethylene diamine
• This invention relates to a chemical composition for electronically activated chemical rock breaking system, and it comprises potassium chlorate with ratio of 20-55 % by weight of the chemical composition, sodium perborate or Tetra acetyl ethylene diamine (TAED) or any combination of them with ratio of 10-24 % by weight of the chemical composition, at least one fruit and/or vegetable powder selected from the group consisting of carob powder, dried grape powder, dried currant powder, dried date powder, dried coconut fruit powder, dried pumpkin powder, dried sugarcane, sugar beet powder, dried tamarind powder and dried fig powder with ratio of 9-28 % by weight of the chemical composition, at least one powder selected from the group consisting of olive pulp powder, nut shell powder, coconut shell powder, pumpkin seed shell powder, sunflower seed shell powder with ratio of 5-20 % by weight of the chemical composition.
• TAED Tetra acetyl ethylene diamine
• said sodium perborate in the chemical composition is either monohydrate or tetrahydrate.
• said olive pulp powder in the chemical composition is grinded dry powder of green and/or black olive pulp.
• said chemical composition may further comprise non-explosive solid or liquid chemicals or some adhesives/glue or binders.
• This dry mixture is filled in the modules which are produced according to required sizes considering given specifications.
• the energy output of the tested mixtures varies between 350 - 650 cal / g on average.
• holes Drill the holes and keep them safe (away from any stone/debris or water to go in). Depending on the site condition, holes should be vertical or at certain angels (generally in parallel with the free face).
• B.2) Make sure that all selected modules and/or wire sets are active (use related testing device to check).
• B.3) Place all modules inside the holes one by one gently always being very careful. After being sure that all is placed well and safely, hold wires out of holes keeping them along the walls of the holes to avoid any failures, wire cuts, etc.
• the chemical composition according to the present invention is related to an ELECTRONICALLY ACTIVATED CHEMICAL ROCK BREAKING SYSTEM characterized by comprising a. chemical composition in a module set comprising
• At least one fruit and/or vegetable powder selected from the group consisting of carob powder, dried grape powder, dried currant powder, dried date powder, dried coconut fruit powder, dried pumpkin powder, dried sugarcane, sugar beet powder, dried tamarind powder and dried fig powder with ratio of 9-28 % by weight of the chemical composition,
• ESU Energy Supply Unit
• chemical composition comprises dried fruit powders and/or dried vegetable powders such as carob powder, dried grape powder, dried currant powder, dried date powder, dried coconut fruit powder, dried pumpkin powder, dried sugarcane, sugar beet powder, dried tamarind powder, dried fig powder.
• dried fruit powders and/or dried vegetable powders such as carob powder, dried grape powder, dried currant powder, dried date powder, dried coconut fruit powder, dried pumpkin powder, dried sugarcane, sugar beet powder, dried tamarind powder, dried fig powder.
• chemical composition comprises shell powders such as the olive pulp powder, nut shell powder and/or coconut shell powder.
• the sodium perborate in the chemical composition is either monohydrate or tetrahydrate.
• the olive pulp powder in the chemical composition is grinded dry powder of green and/or black olive pulp.
• the chemical composition is a dry bulk mixture or dry mixture or mixed with other non-explosive solid or liquid chemicals or with some adhesives/glue or binders.
• the chemical composition according to this invention is activated by an electronic ignition component by employing its unique energy supply set.
• the initial target of the invention is to break rock in the safest way avoiding the risks and problems faced with the existing products.
• SEPPECS an expression we have generated, namely “SEPPECS”. This expression is derived from the first letters of; Simple, Economic, Powerful, Practical, Efficient, Competitive, Safe.

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• Chemical & Material Sciences (AREA)
• Inorganic Chemistry (AREA)
• Organic Chemistry (AREA)
• Agricultural Chemicals And Associated Chemicals (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=96091627

Family Applications (1)

Country Status (1)

• 2022
  • 2022-09-13 EP EP22958269.7A patent/EP4584235A1/de active Pending

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