EP4573165A1 - Heat transfer fluids - Google Patents
Heat transfer fluidsInfo
- Publication number
- EP4573165A1 EP4573165A1 EP23758298.6A EP23758298A EP4573165A1 EP 4573165 A1 EP4573165 A1 EP 4573165A1 EP 23758298 A EP23758298 A EP 23758298A EP 4573165 A1 EP4573165 A1 EP 4573165A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monoalcohol
- heat transfer
- transfer fluid
- monocarboxylic acid
- ester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/08—Materials not undergoing a change of physical state when used
- C09K5/10—Liquid materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/653—Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6551—Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- Heat transfer fluids This invention relates to heat transfer fluids for use in transferring heat from one location to another, to electrical apparatus comprising such heat fluids, and to methods of using such heat transfer fluids in electrical apparatus.
- the invention is particularly, although not exclusively, applicable to heat transfer fluids for use in environments where exposure to electricity may occur, and where low temperatures may exist.
- the invention is illustrated in the following by reference to batteries, but the applicability of the invention is wider.
- heat transfer fluids are used in transformers. “Lithium plating” is a problem that can arise during the charging of lithium ion batteries. Lithium plating is the deposition of lithium on the anode surface, rather than the desired intercalation of lithium into the anode material.
- Lithium plating is exacerbated by operating batteries at low temperatures, as this results in reduced ion diffusion and electrolyte conductivity, increasing resistance, and slower kinetics of intercalation of lithium into the anode material. Lithium plating can lead to reduced battery capacity and, in the extreme, short circuiting. Due to the increased internal resistance of cells at sub-zero temperatures and a slowing of the electro-chemical reactions it is therefore necessary to limit input current during battery charging. This in turn can lead to very long charging times for battery systems where the cell temperature is below 0°C.
- Water/glycol mixtures need to be kept separate from operating electrical components, adding a thermal barrier between components and heat transfer fluid.
- Such water glycol mixtures may achieve a kinematic viscosity in the region of 100mm2/s at -40°C (see https://detector- cooling.web.cern.ch/data/Table%208-3-1.htm).
- Hydrocarbons and fluorinated hydrocarbons do not have a good reputation for biodegradability.
- Esters are known to be biodegradable to varying degrees and to provide good dielectric properties. The esters that have been suggested to date for heat transfer fluids include diesters, but their viscosity at e.g.
- WO2010/116234 discloses a liquid heat exchange medium comprising 90 or more volume percent of 2-ethylhexyl caprylate (2-ethylhexyl octanoate) and permits presence of other esters of C6-C8 fatty acids with 2 ethyl hexanol.
- the heat transfer fluids used in the present invention provide heat transfer properties comparable to fluorinated hydrocarbons, viscosity much lower than diesters and commonly used hydrocarbons, and are biodegradable. Further the source materials for the esters described herein are preferably obtainable from biological sources providing environmental benefits to their manufacture and use.
- the present invention provides electrical apparatus comprising at least one electrical component in thermal contact with a heat transfer fluid, wherein the heat transfer fluid comprises by weight percent of the fluid >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, the at least one ester having a carbon number of less than 17 the heat transfer fluid not comprising more than 80% by weight 2-ethylhexyl octanoate.
- the at least one ester may comprise less than 60% by weight 2-ethylhexyl octanoate, less than 40% by weight 2-ethylhexyl octanoate, less than 20% by weight 2-ethylhexyl octanoate, less than 10% by weight 2-ethylhexyl octanoate, or less than 1% by weight 2- ethylhexyl octanoate.
- the at least one ester may be essentially free of 2-ethylhexyl octanoate.
- the C5-C9 monocarboxylic acid is optionally an acyclic monocarboxylic acid, for example a linear monocarboxylic acid or a branched monocarboxylic acid.
- C5-C9 monocarboxylic acid may, as non-limitative examples, include any of pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, 2-ethylhexanoic acid, or 3,5,5-trimethylhexanoic acid.
- the C5-C9 monoalcohol is optionally an acyclic monoalcohol, for example a linear monoalcohol or a branched monoalcohol and may be a primary, secondary, or tertiary alcohol.
- the C5-C9 monoalcohol when branched may comprise only methyl branches.
- C5-C9 monoalcohol may, as non-limitative examples, include any of 2-pentanol, 3-pentanol, 2- hexanol, 3-hexanol, 2-heptanol, 3-heptanol, 4-heptanol, 2-octanol, 3-octanol, 4-octanol, 2- nonanol, 3-nonanol, 4-nonanol, 5-nonanol, isononanol, 7-methyloctan-1-ol, 2-ethylhexanol, or 3,5,5-Trimethyl-1-hexanol.
- the electrical apparatus may comprise a heat source in thermal contact with the heat transfer fluid to permit heat to be transferred by the heat transfer fluid from the heat source to the at least one electrical component.
- the electrical apparatus may comprise a heat sink in thermal contact with the heat transfer fluid to permit heat to be transferred by the heat transfer fluid from the at least one electrical component to the heat sink.
- the at least one electrical component may be immersed in the heat transfer fluid.
- the apparatus may be configured to supply heat to the at least one electrical component when the at least one electrical component is below a first temperature, and to remove heat from the at least one electrical component when the at least one electrical component is above a second temperature.
- the at least one electrical component may comprise a battery, which may be a lithium ion battery, a lithium metal battery, or any other battery.
- the heat transfer fluid in the apparatus may comprise by weight percent of the fluid >95% one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, and that one ester may be the only ester present.
- Some of or each at least one ester in the heat transfer fluid optionally has a carbon number of 16 or less or 15 or less.
- Some of or each at least one ester in the heat transfer fluid optionally has a carbon number of 11 or more, or 12 or more, or 13 or more or 14 or more.
- the heat transfer fluid in the apparatus may comprise one or more components selected from the group anti-oxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, detergents, extreme pressure additives, anti-wear additives, and thermally conductive particles.
- a method of operating the electrical apparatus comprises transferring heat from the heat transfer fluid to the at least one electrical component, and operating the electrical component once a threshold temperature is exceeded.
- Specific heat transfer fluids comprising by weight percent:- >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, the at least one ester having a carbon number of less than 17 and at least one functional additive selected from the group anti-oxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, detergents, extreme pressure additives, and anti-wear additives.
- the functional additives may comprise by weight percent of the fluid:- ⁇ 0.1% anti-oxidant ⁇ 0.001% metal deactivator and optionally the functional additives may comprise by weight percent of the fluid:- 0 .1-1.0% anti-oxidant 0.001-0.05% metal deactivator
- Fig. 1 shows schematically apparatus showing aspects of the invention as claimed.
- apparatus 1 houses several electrical components 2 (batteries for example) that are immersed in and so in thermal contact with heat transfer fluid 3 that fills the apparatus.
- the apparatus comprises heat source 4 and heat sink 5.
- Heat source 4 can provide heat to the heat transfer fluid 3, and thereby to the electrical components 2.
- the heat source can be any convenient source, for example an electrical heater, or a heat exchanger with a heating circuit carrying the same or different heat transfer fluid.
- Heat sink 5 may absorb heat from the heat transfer fluid 3 to remove the heat from the apparatus. Heat may be removed in any convenient way, for example by radiation to ambient, heat exchange with a cooling circuit carrying the same or different heat transfer fluid.
- the apparatus 1 is shown as a closed unit, with movement of the heat transfer fluid being by convection, but normally a pumped system will be required.
- the heat transfer fluid is thus capable of transferring heat both to and from a part of the electrical apparatus.
- the apparatus may be configured to transfer heat to the electrical components when the temperature of said part is below a threshold temperature.
- a temperature sensor may be used to detect temperature in the apparatus and heat supplied as required to elevate the electrical components to the threshold temperature.
- having a dielectric liquid with a very low viscosity at -40°C allows more effective transfer of heat from the pre-heating equipment to the battery cells, lower energy demand from pumps and the capability to specify smaller, lighter pumping equipment. This will speed pre- heating of the battery system and allow fast charging current to be applied sooner, as well as making the battery charging more efficient overall. This in turn has the potential to significantly reduce fast charging times under low ambient temperature conditions which brings significant advantages to consumers.
- Potential applications include, but are not limited to:- ⁇ batteries in vehicles (including without limitation land, air, and marine vehicles); ⁇ stationary battery storage, e.g. batteries for storing renewable energy.
- Storage units are u sually charged with surplus energy at night when it is colder and therefore the batteries may require preheating; ⁇ non-battery applications requiring a low viscosity, dielectric heat transfer fluid.
- Performance as a heat transfer fluid depends upon a number of factors, and the Mouromtseff number (Mo) can give an indication of the heat transfer capabilities of fluids.
- ⁇ is the density
- k is the thermal conductivity
- Cp is the specific heat
- ⁇ is the dynamic viscosity of the heat transfer fluid.
- the exponents a, b, d and e are system dependent and will differ according to whether there is turbulent flow or laminar flow; but for a defined system provide a means of comparison between heat transfer fluids.
- the denominator is a function of dynamic viscosity which (over a short range of temperatures and absent any phase changes) can be expected to vary more with temperature than the other factors.
- Table 1 shows properties for a range of fluids including:- ⁇ the monoesters of the present invention (shown in Part 1 of the Table); ⁇ monoesters not in accordance with the present invention; ⁇ diesters, not in accordance with the present invention; and ⁇ known non-ester heat transfer fluids.
- the properties shown [indicating units and methods used] are: ⁇ Carbon number (for esters) ⁇ Density at 20°C [kg/dm 3 - ISO 3675] ⁇ Specific Heat at 20°C [J/kg K - ASTM D2766] ⁇ Thermal Conductivity at 40°C [W/m.K - ASTM D7896] ⁇ Kinematic Viscosity at 40°C [mm 2 /s - ISO 3104] ⁇ Kinematic Viscosity at -30°C [mm 2 /s - ISO 3104] ⁇ Kinematic Viscosity at -40°C [mm 2 /s - ISO 3104] ⁇ Pour Point [°C - ISO 3016] ⁇ Flash Point [°C - ISO 2719] Where values are shown with an asterisk * values are estimated or from commercial product data.
- the C5-C9/C5-C9 monoesters with carbon number less than 17 of the present invention show much lower viscosities at -40°C than the diesters, poly-alphaolefins, or C17 and above monoesters.
- the esters claimed are dielectric materials permitting direct contact with electrical components. Further having lower or comparable viscosity to a water/glycol mixture enables use of pumps with similar pumping power rather than requiring higher rated pumps.
- esters claimed Although having viscosities higher than the exemplified fluorinated material, the esters claimed have higher thermal conductivity and specific heat (beneficial for heat transfer as can be seen from the Mouromtseff number equation given above); are environmentally safer, being biodegradable; and further the alcohols and acids from which the esters are made are obtainable from renewable sources. Below carbon number 14 the flash point drops and so carbon numbers of 14 or more may be preferable in some applications.
- the ester has the formula R1COOR2 wherein R1 and R2 are each hydrocarbon moieties which may be the same or different.
- Aliphatic moieties are preferred over aromatic moieties and acyclic moieties are preferred over cyclic moieties. Unsubstituted aliphatic moieties are preferred over substituted aliphatic moieties. Aliphatic moieties may be saturated or unsaturated.
- Additives may include any of antioxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, thermally conductive particles or combinations thereof.. Antioxidants limit degradation of the ester.
- Antioxidants may include, but are not limited to: ⁇ Phenol antioxidants, for example, 2,6-di-tert-butyl-4-methylphenol; 2,6-di-tert- b utylphenol; 4,4’-Methylenebis (2,6-di-tertbutylphenol); pentaerythritol tetrakis(3-(3,5- di-tert-butyl-4-hydroxyphenyl)propionate) and butylated hydroxyanisole ⁇ Aromatic amines, for example phenyl alpha naphthylamines and alkylated d iphenylamines Metal deactivators limit degradation of the ester or attack on components.
- Phenol antioxidants for example, 2,6-di-tert-butyl-4-methylphenol; 2,6-di-tert- b utylphenol; 4,4’-Methylenebis (2,6-di-tertbutylphenol); pentaeryth
- Metal deactivators may include but are not limited to triazole-based deactivators, for example Irgamet® 30, Irgamet® 39, Irgamet® BTZ and Irgamet® TTZ (commercially available from BASF).
- Friction modifiers limit surface effects with surfaces in contact with the heat transfer fluid. Friction modifiers may include but are not limited to: high hydroxyl esters, , boron derivatives, cyclic and acyclic amides. Corrosion inhibitors limit corrosion of surfaces in contact with the heat transfer fluid.
- Corrosion inhibitors may include but are not limited to: dimercaptothiazoles, mercaptobenzothiazole, triazoles, imidazoles, alkyl amines, amine phosphates, and sulphonates
- Antifoam additives limit foaming of the heat transfer fluid.
- Antifoam additives may include but are not limited to: polyacrylates, and alcohols.
- Detergents may limit separation of components in the heat transfer fluid or assist in the suspension of any particulate matter. Detergents may include but are not limited to: phosphate esters, sulphonates, phenates and salicylates In some applications extreme pressure additives may be required.
- Extreme pressure additives may include but are not limited to: graphite, carbon-based nanomaterials, molybdenum disulphide, olefin sulphides, and dithiocarbamates.
- anti-wear additives may be required to prevent mechanical damage to surfaces that the heat transfer fluid is in contact with.
- Anti-wear additives include but are not limited to: metal alkylthiophosphates, ashless dithiophosphates, ashless phosphorothioates, ashless thiophosphates, amine phosphates, triarylphosphates, high hydroxyl esters, , sulphurised esters, cyclic and acyclic amides, dimer acids and boron derivatives.
- thermally conductive particles may include, but are not limited to: graphite, carbon-based nanomaterials, and boron nitride Esters are commonly known compounds and can be manufactured by any suitable process fit for producing esters.
- alcohol and carboxylic acid (1 equivalent) may be added to a round bottom flask fitted with a Dean-Stark trap and a condenser.
- the reaction mixture may be heated up to 240 °C under nitrogen, held there for 4 hours and water collected in the Dean-Stark trap. Any excess alcohol or carboxylic acid can then be removed using reduced pressure fractional distillation.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Electrical apparatus comprises at least one electrical component in thermal contact with a heat transfer fluid, comprising by weight percent of the fluid >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol having a carbon number of less than 17.
Description
Heat transfer fluids This invention relates to heat transfer fluids for use in transferring heat from one location to another, to electrical apparatus comprising such heat fluids, and to methods of using such heat transfer fluids in electrical apparatus. The invention is particularly, although not exclusively, applicable to heat transfer fluids for use in environments where exposure to electricity may occur, and where low temperatures may exist. The invention is illustrated in the following by reference to batteries, but the applicability of the invention is wider. For example, heat transfer fluids are used in transformers. “Lithium plating” is a problem that can arise during the charging of lithium ion batteries. Lithium plating is the deposition of lithium on the anode surface, rather than the desired intercalation of lithium into the anode material. This occurs when lithium is deposited more rapidly than it can be intercalated into the anode, and so is dependent both on charging rate and the kinetics of intercalation of lithium into the anode material. Lithium plating is exacerbated by operating batteries at low temperatures, as this results in reduced ion diffusion and electrolyte conductivity, increasing resistance, and slower kinetics of intercalation of lithium into the anode material. Lithium plating can lead to reduced battery capacity and, in the extreme, short circuiting. Due to the increased internal resistance of cells at sub-zero temperatures and a slowing of the electro-chemical reactions it is therefore necessary to limit input current during battery charging. This in turn can lead to very long charging times for battery systems where the cell temperature is below 0°C. To counteract this, it is beneficial to pre-heat battery cells during periods of cold ambient temperature to reach a more optimal temperature and to achieve a suitable fast charge rate. Using an immersion cooled system provides an excellent thermal transfer between the pre- heating equipment and the battery cells. However the viscosity of some traditional thermal transfer liquids at sub-zero temperatures impedes the heat transfer due to excessive pressure drops in the system and a slowing of the liquid flow compared with higher temperatures. Extra energy is also required from pumping systems to circulate liquid at the higher viscosity experienced at low temperatures, and the pumps may need to be oversized to compensate. A variety of heat transfer fluids are known and include for example hydrocarbons, fluorinated hydrocarbons, esters, and water/glycol mixtures. Water/glycol mixtures need to be kept separate from operating electrical components, adding a thermal barrier between components and heat transfer fluid. Such water glycol mixtures may achieve a kinematic viscosity in the region of 100mm2/s at -40°C (see https://detector- cooling.web.cern.ch/data/Table%208-3-1.htm). Hydrocarbons and fluorinated hydrocarbons do not have a good reputation for biodegradability. Esters are known to be biodegradable to varying degrees and to provide good dielectric properties. The esters that have been suggested to date for heat transfer fluids include diesters, but their viscosity at e.g. -40°C (~233°K) is too high to provide comparable performance to water/glycol mixtures or fluorinated hydrocarbons. US2012/283162 A1 proposed the use of oleyl esters having 23 or more of a total number of a terminal methyl group, a methylene group and an ether group in a main chain, as a base oil for cooling electric motors. US2022/0131205 A1 proposes the use of esters in a cooling composition for cooling, among other things, the battery and/or power electronics of an electric or hybrid vehicle. The only monoester exemplified is the highly branched 3,5,5-trimethylhexyl 3,5,5-trimethylhexanoate having 18 carbons and disclosed as having a viscosity at -25°C of 55.8 mm2/s. WO2010/116234 discloses a liquid heat exchange medium comprising 90 or more volume percent of 2-ethylhexyl caprylate (2-ethylhexyl octanoate) and permits presence of other esters of C6-C8 fatty acids with 2 ethyl hexanol. The heat transfer fluids used in the present invention provide heat transfer properties comparable to fluorinated hydrocarbons, viscosity much lower than diesters and commonly used hydrocarbons, and are biodegradable. Further the source materials for the esters described herein are preferably obtainable from biological sources providing environmental benefits to their manufacture and use. Accordingly, the present invention provides electrical apparatus comprising at least one electrical component in thermal contact with a heat transfer fluid, wherein the heat transfer fluid comprises by weight percent of the fluid >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, the at least one ester having a carbon number of less than 17 the heat transfer fluid not comprising more than 80% by weight 2-ethylhexyl octanoate. Optionally the at least one ester may comprise less than 60% by weight 2-ethylhexyl octanoate, less than 40% by weight 2-ethylhexyl octanoate, less than 20% by weight 2-ethylhexyl octanoate, less than 10% by weight 2-ethylhexyl octanoate, or less than 1% by weight 2- ethylhexyl octanoate. The at least one ester may be essentially free of 2-ethylhexyl octanoate. The C5-C9 monocarboxylic acid is optionally an acyclic monocarboxylic acid, for example a linear monocarboxylic acid or a branched monocarboxylic acid. C5-C9 monocarboxylic acid may, as non-limitative examples, include any of pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, 2-ethylhexanoic acid, or 3,5,5-trimethylhexanoic acid. The C5-C9 monoalcohol is optionally an acyclic monoalcohol, for example a linear monoalcohol or a branched monoalcohol and may be a primary, secondary, or tertiary alcohol. The C5-C9 monoalcohol when branched may comprise only methyl branches. C5-C9 monoalcohol may, as non-limitative examples, include any of 2-pentanol, 3-pentanol, 2- hexanol, 3-hexanol, 2-heptanol, 3-heptanol, 4-heptanol, 2-octanol, 3-octanol, 4-octanol, 2- nonanol, 3-nonanol, 4-nonanol, 5-nonanol, isononanol, 7-methyloctan-1-ol, 2-ethylhexanol, or 3,5,5-Trimethyl-1-hexanol. The electrical apparatus may comprise a heat source in thermal contact with the heat transfer fluid to permit heat to be transferred by the heat transfer fluid from the heat source to the at least one electrical component. The electrical apparatus may comprise a heat sink in thermal contact with the heat transfer fluid to permit heat to be transferred by the heat transfer fluid from the at least one electrical component to the heat sink. The at least one electrical component may be immersed in the heat transfer fluid. The apparatus may be configured to supply heat to the at least one electrical component when the at least one electrical component is below a first temperature, and to remove heat from the
at least one electrical component when the at least one electrical component is above a second temperature. The at least one electrical component may comprise a battery, which may be a lithium ion battery, a lithium metal battery, or any other battery. The heat transfer fluid in the apparatus may comprise by weight percent of the fluid >95% one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, and that one ester may be the only ester present. Some of or each at least one ester in the heat transfer fluid optionally has a carbon number of 16 or less or 15 or less. Some of or each at least one ester in the heat transfer fluid optionally has a carbon number of 11 or more, or 12 or more, or 13 or more or 14 or more. The heat transfer fluid in the apparatus may comprise one or more components selected from the group anti-oxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, detergents, extreme pressure additives, anti-wear additives, and thermally conductive particles. A method of operating the electrical apparatus comprises transferring heat from the heat transfer fluid to the at least one electrical component, and operating the electrical component once a threshold temperature is exceeded. Specific heat transfer fluids are claimed comprising by weight percent:- >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, the at least one ester having a carbon number of less than 17 and at least one functional additive selected from the group anti-oxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, detergents, extreme pressure additives, and anti-wear additives. The functional additives may comprise by weight percent of the fluid:- ≥0.1% anti-oxidant ≥0.001% metal deactivator and optionally the functional additives may comprise by weight percent of the fluid:- 0.1-1.0% anti-oxidant 0.001-0.05% metal deactivator
Further features of the invention will be apparent from the appended claims and the following description exemplifying, but not limiting, the scope of the invention claimed. Reference is made to Fig. 1 which shows schematically apparatus showing aspects of the invention as claimed. In Fig. 1 apparatus 1 houses several electrical components 2 (batteries for example) that are immersed in and so in thermal contact with heat transfer fluid 3 that fills the apparatus. The apparatus comprises heat source 4 and heat sink 5. Heat source 4 can provide heat to the heat transfer fluid 3, and thereby to the electrical components 2. The heat source can be any convenient source, for example an electrical heater, or a heat exchanger with a heating circuit carrying the same or different heat transfer fluid. Heat sink 5 may absorb heat from the heat transfer fluid 3 to remove the heat from the apparatus. Heat may be removed in any convenient way, for example by radiation to ambient, heat exchange with a cooling circuit carrying the same or different heat transfer fluid. The apparatus 1 is shown as a closed unit, with movement of the heat transfer fluid being by convection, but normally a pumped system will be required. The heat transfer fluid is thus capable of transferring heat both to and from a part of the electrical apparatus. The apparatus may be configured to transfer heat to the electrical components when the temperature of said part is below a threshold temperature. For example, a temperature sensor may be used to detect temperature in the apparatus and heat supplied as required to elevate the electrical components to the threshold temperature. For batteries, having a dielectric liquid with a very low viscosity at -40°C allows more effective transfer of heat from the pre-heating equipment to the battery cells, lower energy demand from pumps and the capability to specify smaller, lighter pumping equipment. This will speed pre- heating of the battery system and allow fast charging current to be applied sooner, as well as making the battery charging more efficient overall. This in turn has the potential to significantly reduce fast charging times under low ambient temperature conditions which brings significant advantages to consumers. Potential applications include, but are not limited to:-
^ batteries in vehicles (including without limitation land, air, and marine vehicles); ^ stationary battery storage, e.g. batteries for storing renewable energy. Storage units are usually charged with surplus energy at night when it is colder and therefore the batteries may require preheating; ^ non-battery applications requiring a low viscosity, dielectric heat transfer fluid. Performance as a heat transfer fluid depends upon a number of factors, and the Mouromtseff number (Mo) can give an indication of the heat transfer capabilities of fluids.
Where ρ is the density, k is the thermal conductivity, Cp is the specific heat and µ is the dynamic viscosity of the heat transfer fluid. The exponents a, b, d and e are system dependent and will differ according to whether there is turbulent flow or laminar flow; but for a defined system provide a means of comparison between heat transfer fluids. The higher the Mo number the better the heat transfer capabilities of the fluid in that system. Of note, the denominator is a function of dynamic viscosity which (over a short range of temperatures and absent any phase changes) can be expected to vary more with temperature than the other factors. Table 1 below shows properties for a range of fluids including:- ^ the monoesters of the present invention (shown in Part 1 of the Table); ^ monoesters not in accordance with the present invention; ^ diesters, not in accordance with the present invention; and ^ known non-ester heat transfer fluids. The properties shown [indicating units and methods used] are: ^ Carbon number (for esters) ^ Density at 20°C [kg/dm3 - ISO 3675] ^ Specific Heat at 20°C [J/kg K - ASTM D2766] ^ Thermal Conductivity at 40°C [W/m.K - ASTM D7896] ^ Kinematic Viscosity at 40°C [mm2/s - ISO 3104]
^ Kinematic Viscosity at -30°C [mm2/s - ISO 3104] ^ Kinematic Viscosity at -40°C [mm2/s - ISO 3104] ^ Pour Point [°C - ISO 3016] ^ Flash Point [°C - ISO 2719] Where values are shown with an asterisk * values are estimated or from commercial product data.
†isononanol from Evonik – 7-methyloctanol major isomer 3,5,5 trimethylhexanoic acid major isomer
It can be seen that the C5-C9/C5-C9 monoesters with carbon number less than 17 of the present invention show much lower viscosities at -40°C than the diesters, poly-alphaolefins, or C17 and above monoesters. Although having lower or comparable viscosity to a water/glycol mixture (100mm2/s), the esters claimed are dielectric materials permitting direct contact with electrical components. Further having lower or comparable viscosity to a water/glycol mixture enables use of pumps with similar pumping power rather than requiring higher rated pumps. Although having viscosities higher than the exemplified fluorinated material, the esters claimed have higher thermal conductivity and specific heat (beneficial for heat transfer as can be seen from the Mouromtseff number equation given above); are environmentally safer, being biodegradable; and further the alcohols and acids from which the esters are made are obtainable from renewable sources. Below carbon number 14 the flash point drops and so carbon numbers of 14 or more may be preferable in some applications. The above shows the utility of esters as claimed as heat transfer fluids. Advantageously the ester has the formula R1COOR2 wherein R1 and R2 are each hydrocarbon moieties which may be the same or different. Aliphatic moieties are preferred over aromatic moieties and acyclic moieties are preferred over cyclic moieties. Unsubstituted aliphatic moieties are preferred over substituted aliphatic moieties. Aliphatic moieties may be saturated or unsaturated. The environment in which the heat transfer fluid is used may require the provision of additives to protect the fluid or components in which it is in contact. Additives may include any of antioxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, thermally conductive particles or combinations thereof.. Antioxidants limit degradation of the ester. Antioxidants may include, but are not limited to:
^ Phenol antioxidants, for example, 2,6-di-tert-butyl-4-methylphenol; 2,6-di-tert- butylphenol; 4,4’-Methylenebis (2,6-di-tertbutylphenol); pentaerythritol tetrakis(3-(3,5- di-tert-butyl-4-hydroxyphenyl)propionate) and butylated hydroxyanisole ^ Aromatic amines, for example phenyl alpha naphthylamines and alkylated diphenylamines Metal deactivators limit degradation of the ester or attack on components. Metal deactivators may include but are not limited to triazole-based deactivators, for example Irgamet® 30, Irgamet® 39, Irgamet® BTZ and Irgamet® TTZ (commercially available from BASF). Friction modifiers limit surface effects with surfaces in contact with the heat transfer fluid. Friction modifiers may include but are not limited to: high hydroxyl esters, , boron derivatives, cyclic and acyclic amides. Corrosion inhibitors limit corrosion of surfaces in contact with the heat transfer fluid. Corrosion inhibitors may include but are not limited to: dimercaptothiazoles, mercaptobenzothiazole, triazoles, imidazoles, alkyl amines, amine phosphates, and sulphonates Antifoam additives limit foaming of the heat transfer fluid. Antifoam additives may include but are not limited to: polyacrylates, and alcohols. Detergents may limit separation of components in the heat transfer fluid or assist in the suspension of any particulate matter. Detergents may include but are not limited to: phosphate esters, sulphonates, phenates and salicylates In some applications extreme pressure additives may be required. Extreme pressure additives may include but are not limited to: graphite, carbon-based nanomaterials, molybdenum disulphide, olefin sulphides, and dithiocarbamates. In some applications anti-wear additives may be required to prevent mechanical damage to surfaces that the heat transfer fluid is in contact with.. Anti-wear additives include but are not limited to: metal alkylthiophosphates, ashless dithiophosphates, ashless phosphorothioates, ashless thiophosphates, amine phosphates, triarylphosphates, high hydroxyl esters, , sulphurised esters, cyclic and acyclic amides, dimer acids and boron derivatives.
In some systems heat transfer may be improved by including thermally conductive particles in the heat transfer fluid. Thermally conductive particles may include, but are not limited to: graphite, carbon-based nanomaterials, and boron nitride Esters are commonly known compounds and can be manufactured by any suitable process fit for producing esters. On a laboratory scale, alcohol and carboxylic acid (1 equivalent) may be added to a round bottom flask fitted with a Dean-Stark trap and a condenser. The reaction mixture may be heated up to 240 °C under nitrogen, held there for 4 hours and water collected in the Dean-Stark trap. Any excess alcohol or carboxylic acid can then be removed using reduced pressure fractional distillation. Modifications and variants to the above disclosure will be evident to the person skilled in the art, yet still remain within the appended claims.
Claims
Claims 1. Electrical apparatus comprising at least one electrical component in thermal contact with a heat transfer fluid, wherein the heat transfer fluid comprises by weight percent of the fluid >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol, the at least one ester having a carbon number of less than 17 the heat transfer fluid not comprising more than 80% by weight 2-ethylhexyl octanoate. 2. Electrical apparatus, as claimed in Claim 1, further comprising a heat source in thermal contact with the heat transfer fluid to permit heat to be transferred by the heat transfer fluid from the heat source to the at least one electrical component. 3. Electrical apparatus, as claimed in Claim 1 or Claim 2, further comprising a heat sink in thermal contact with the heat transfer fluid to permit heat to be transferred by the heat transfer fluid from the at least one electrical component to the heat sink. 4. Electrical apparatus, as claimed in any of Claims 1 to 3, wherein the at least one electrical component is immersed in the heat transfer fluid. 5. Electrical apparatus, as claimed in any of Claims 1 to 4, wherein the apparatus is configured to supply heat to the at least one electrical component when the at least one electrical component is below a first temperature, and to remove heat from the at least one electrical component when the at least one electrical component is above a second temperature. 6. Electrical apparatus, as claimed in any of Claims 1 to 5, wherein the at least one electrical component comprises a battery. 7. Electrical apparatus, as claimed in Claim 6, wherein the battery is a lithium ion battery. 8. Electrical apparatus, as claimed in any of Claims 1 to 7, wherein the heat transfer fluid comprises by weight percent of the fluid >95% one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol. 9. Electrical apparatus, as claimed in Claim 8, wherein the one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol is the only ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol present in the heat transfer fluid. 10. Electrical apparatus, as claimed in any of Claims 1 to 9, wherein the at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol comprises one or more of the following features:
^ the C5-C9 monocarboxylic acid is an acyclic monocarboxylic acid ^ the C5-C9 monocarboxylic acid is a linear monocarboxylic acid ^ the C5-C9 monocarboxylic acid is a branched monocarboxylic acid ^ the C5-C9 monoalcohol is an acyclic monoalcohol ^ the C5-C9 monoalcohol is a linear monoalcohol ^ the C5-C9 monoalcohol is a branched monoalcohol ^ the C5-C9 monoalcohol is a primary monoalcohol ^ the C5-C9 monoalcohol is a secondary monoalcohol ^ the C5-C9 monoalcohol is a tertiary monoalcohol. 11. Electrical apparatus, as claimed in any of Claims 1 to 10, wherein the ester comprises: 2-octyl pentanoate, 2-octyl hexanoate, 2-octyl heptanoate, 2-hexyl nonanoate, isononyl hexanoate, 7-methyloctanyl hexanoate, 2-ethylhexyl heptanoate, 2-octyl octanoate, 2- ethylhexyl 2-ethylhexanoate, or mixtures thereof. 12. Electrical apparatus, as claimed in any of Claims 1 to 11, wherein the carbon number is 13 or more, optionally 14 or more. 13. Electrical apparatus, as claimed in any of Claims 1 to 12, wherein the heat transfer fluid comprises at least one functional additive selected from the group anti-oxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, detergents, extreme pressure additives, anti-wear additives, and thermally conductive particles. 14. A method of operating electrical apparatus as claimed in any preceding claim, comprising transferring heat from the heat transfer fluid to the at least one electrical component, and operating the at least one electrical component once a threshold temperature is exceeded. 15. A heat transfer fluid comprising by weight percent:- >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 secondary monoalcohol, the at least one ester having a carbon number of less than 17 the heat transfer fluid not comprising more than 80% by weight 2-ethylhexyl octanoate and
at least one functional additive selected from the group anti-oxidants, metal deactivators, friction modifiers, corrosion inhibitors, antifoam additives, detergents, extreme pressure additives, and anti-wear additives. 16. A heat transfer fluid, as claimed in Claim 15 in which the functional additives comprise by weight percent of the fluid:- ≥0.1% anti-oxidant ≥0.001% metal deactivator optionally, in which the functional additives comprise by weight percent of the fluid:- 0.1-1.0% anti-oxidant 0.001-0.05% metal deactivator. 17. A heat transfer fluid, as claimed in any of Claims 15 to 16 wherein the heat transfer fluid comprises >95% one ester of a C5-C9 linear monocarboxylic acid and a C5-C9 linear secondary monoalcohol. 18. A heat transfer fluid, as claimed in Claim 17 wherein the one ester of a C5-C9 linear monocarboxylic acid and a C5-C9 linear secondary monoalcohol is the only ester of a C5- C9 linear monocarboxylic acid and a C5-C9 linear secondary monoalcohol present. 19. A heat transfer fluid, as claimed in any of Claims 15 to 18, the at least one ester of a C5- C9 monocarboxylic acid and a C5-C9 monoalcohol comprises one or more of the following features: ^ the C5-C9 monocarboxylic acid is an acyclic monocarboxylic acid ^ the C5-C9 monocarboxylic acid is a linear monocarboxylic acid ^ the C5-C9 monocarboxylic acid is a branched monocarboxylic acid ^ the C5-C9 monoalcohol is an acyclic monoalcohol ^ the C5-C9 monoalcohol is a linear monoalcohol ^ the C5-C9 monoalcohol is a branched monoalcohol ^ the C5-C9 monoalcohol is a primary monoalcohol ^ the C5-C9 monoalcohol is a secondary monoalcohol ^ the C5-C9 monoalcohol is a tertiary monoalcohol.
20. A heat transfer fluid, as claimed in any of Claims 15 to 19, wherein the ester comprises: 2-octyl pentanoate, 2-octyl hexanoate, 2-octyl heptanoate, 2-hexyl nonanoate, isononyl hexanoate, 7-methyloctanyl hexanoate, 2-ethylhexyl heptanoate, 2-octyl octanoate, 2- ethylhexyl 2-ethylhexanoate, or mixtures thereof. 21. A heat transfer fluid, as claimed in any of Claims 15 to 20, wherein the carbon number is 13 or more, optionally 14 or more. 22. A heat transfer fluid, as claimed in any of Claims 15 to 21, wherein the C6-C9 linear monocarboxylic acid is heptanoic acid and the C6-C9 linear secondary monoalcohol is 2- octanol. 23. Use of a heat transfer fluid comprising by weight percent of the fluid >95% at least one ester of a C5-C9 monocarboxylic acid and a C5-C9 monoalcohol and having a carbon number of less than 17, the heat transfer fluid not comprising more than 80% by weight 2-ethylhexyl octanoate, to deliver heat to at least one electrical component at a temperature between 0°C and -40°C , optionally between -30°C and -40°C.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB2212107.3A GB2621628A (en) | 2022-08-19 | 2022-08-19 | Heat transfer fluids |
| GB2309679.5A GB2621687B (en) | 2022-08-19 | 2023-06-27 | Heat transfer fuids |
| PCT/EP2023/072630 WO2024038121A1 (en) | 2022-08-19 | 2023-08-16 | Heat transfer fluids |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4573165A1 true EP4573165A1 (en) | 2025-06-25 |
Family
ID=87762463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23758298.6A Pending EP4573165A1 (en) | 2022-08-19 | 2023-08-16 | Heat transfer fluids |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4573165A1 (en) |
| JP (1) | JP2025527546A (en) |
| KR (1) | KR20250052373A (en) |
| CN (1) | CN119731287A (en) |
| WO (1) | WO2024038121A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118797973B (en) * | 2024-09-14 | 2025-02-07 | 青岛华烁高科新能源技术有限公司 | A method for determining the heat generation law of a liquid-cooled supercharging system for a DC high-power charging pile |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5352325B2 (en) * | 2009-04-09 | 2013-11-27 | トヨタ自動車株式会社 | Power storage device and method for discharging power storage device |
| JP2010244978A (en) | 2009-04-09 | 2010-10-28 | Toyota Motor Corp | Heat exchange medium and power storage device |
| US20120283162A1 (en) | 2009-12-28 | 2012-11-08 | Idemitsu Kosan Co., Ltd | Base oil for cooling of device, device-cooling oil containing the base oil, device to be cooled by the cooling oil, and device cooling method using the cooling oil |
| WO2020132068A1 (en) * | 2018-12-20 | 2020-06-25 | Exxonmobil Research And Engineering Company | Low viscosity heat transfer fluids with increasing flash point and thermal conductivity |
| FR3093729B1 (en) | 2019-03-13 | 2025-10-10 | Total Marketing Services | Use of an ester in a cooling composition |
-
2023
- 2023-08-16 CN CN202380060797.1A patent/CN119731287A/en active Pending
- 2023-08-16 WO PCT/EP2023/072630 patent/WO2024038121A1/en not_active Ceased
- 2023-08-16 KR KR1020257004219A patent/KR20250052373A/en active Pending
- 2023-08-16 EP EP23758298.6A patent/EP4573165A1/en active Pending
- 2023-08-16 JP JP2025508944A patent/JP2025527546A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| JP2025527546A (en) | 2025-08-22 |
| WO2024038121A1 (en) | 2024-02-22 |
| KR20250052373A (en) | 2025-04-18 |
| CN119731287A (en) | 2025-03-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP7798571B2 (en) | Use of esters in cooling compositions | |
| CN112437805A (en) | Composition for cooling and lubricating the propulsion system of an electric or hybrid vehicle | |
| CN101280240B (en) | Gear oil composition | |
| CN114106787B (en) | Cooling medium composition and preparation method thereof | |
| US20250263620A1 (en) | Lubricant composition comprising traction coefficient additive | |
| US20250011275A1 (en) | Dielectric fluid compositions comprising low viscosity monoesters with improved low temperature performance | |
| CN114555762B (en) | Use of compounds of triazole type as additives for improving the corrosion resistance of lubricating compositions intended for electric or hybrid vehicle propulsion systems | |
| CN114317078A (en) | New energy electric vehicle multipurpose functional liquid and preparation method and application thereof | |
| EP4573165A1 (en) | Heat transfer fluids | |
| EP4298181B1 (en) | Method, battery system and thermal management circuit using a dielectric thermal management fluid | |
| JP2022538638A (en) | Use of phosphorus compounds as non-corrosive extreme pressure and antiwear additives in lubricants for propulsion systems of electric or hybrid vehicles | |
| JP2014169460A (en) | Automotive transmission oil composition | |
| CN115161097B (en) | Preparation method of three-in-one bridge oil for electric automobile | |
| GB2621687A (en) | Heat transfer fuids | |
| JP5613395B2 (en) | Electric motor oil composition | |
| CN113214803B (en) | Dielectric cooling liquid for new energy automobile and preparation method thereof | |
| CN1288047A (en) | Composite additive of lubricating oil for industrial gear turbine | |
| EP4636060A1 (en) | Cooling oil composition and cooling system | |
| JP2024507926A (en) | Dielectric thermal management fluids and methods for using them | |
| KR20230150323A (en) | Oilfield thermal management fluids and methods for using the same | |
| CN119931610B (en) | Immersion cooling liquid and preparation method thereof, battery device and power-using device | |
| KR20240018442A (en) | Use of cooling compositions to protect batteries | |
| CN121652771A (en) | A biodegradable immersion cooling medium composition, its preparation method and application | |
| CN117778082A (en) | A lubricating oil composition for a plug-in hybrid electric vehicle gearbox and a preparation method thereof | |
| CN117757544A (en) | Lubricating oil composition for oil-cooled motor reduction gearbox transmission system and its application |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20250312 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC ME MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| DAV | Request for validation of the european patent (deleted) | ||
| DAX | Request for extension of the european patent (deleted) |