EP4551613A1 - Polymers containing catechol - Google Patents
Polymers containing catecholInfo
- Publication number
- EP4551613A1 EP4551613A1 EP24773044.3A EP24773044A EP4551613A1 EP 4551613 A1 EP4551613 A1 EP 4551613A1 EP 24773044 A EP24773044 A EP 24773044A EP 4551613 A1 EP4551613 A1 EP 4551613A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymer
- repeating units
- formula
- llc
- lla
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
Definitions
- the present invention relates to polymers that comprise 1 ,2-dihydroxybenzene derivatives, to a method for the preparation thereof, to compositions comprising the polymers, and to the use thereof.
- Polymers comprising 1 ,2-dihydroxybenzene derivatives are of particular interest for academic and industrial research and applications, since this structure has been shown inter alia to have unusual adhesion properties.
- Another option for synthesizing polymers comprising 1 ,2-dihydroxybenzene derivatives consists of the synthesis of a monomer having a di hydroxy styrene unit, which can then react with itself or with other monomers such as styrene derivatives or methacrylic derivatives, as described for example in WO 2021/127079.
- a drawback with such approaches is that a synthetic derivative of 1 ,2-dihydroxybenzene must first be prepared, which usually involves highly inconvenient synthesis and purification procedures. Furthermore, the polymerization of 1 ,2-dihydroxybenzene derivatives that have polymerizable vinylic double bonds (for example acrylates, methacrylates, styrene derivatives, etc.) necessitates protection of the phenolic OH groups, since these would otherwise undergo undesired side reactions during the polymerization, such as branching and/or crosslinking of the polymer (see Progress in Polymer Science volume 38, issue 1 , January 2013, pages 236-270, Fig. 19). This gives rise to large amounts of waste on account of the numerous additional reaction steps.
- 1 ,2-dihydroxybenzene derivatives that have polymerizable vinylic double bonds for example acrylates, methacrylates, styrene derivatives, etc.
- US 4499243 describes 1 ,2-dihydroxybenzenes for use in isoprene and butadiene rubber mixtures. Free- radical crosslinking reactions of polyisoprene masterbatches with resorcinol, hydroquinone and catechol are investigated therein, which are carried out with various vulcanization accelerators and elemental sulfur. The vulcanization of polymers with elemental sulfur results in improved properties in the tyres, belts and hoses produced therewith.
- Another option for preparing polymers comprising 1 ,2-dihydroxybenzene derivatives is the use of already- polymerized monomers bearing active esters, such as esters of pentafluorophenol.
- the object was therefore to synthesize polymers comprising 1 ,2-dihydroxybenzene derivatives that offer a number of advantages over the prior art: They should offer enhanced or at least equally good adhesion properties on particular surfaces or under particular conditions such as underwater.
- the surfaces include for example surfaces coated with PTFE.
- the preparation of the polymers should be less laborious, with no need for laborious purification. For example, protecting group chemistry should not be necessary. In addition, it should be done with high atom economy.
- the polymers of the invention have adhesion properties on different surfaces or under particular conditions such as underwater or difficult-to-bond substrates that are superior or at least equal to those of prior art materials.
- the surfaces include for example surfaces coated with PTFE, low-energy plastics such as polyethylene and polypropylene, or difficult-to-bond substances, such as polyamides.
- the polymer comprises repeating units based on further monomers, for example (meth)acrylates, nitriles, styrene or isoprene.
- further monomers may be arranged randomly or in blocks.
- these further monomers provide improved solubility or handling and also better compatibility in compositions of the invention.
- Copolymers are preferably selected from poly(meth) acrylates, polyacrylonitrile or polystyrene.
- the number-average molecular weight of the polymers of the invention is preferably in the range from 1000- 1 000 000 g/mol, particularly preferably 2000-500 000, very particularly preferably 3000-75 000 g/mol.
- the number-average molecular weight is determined according to DIN 55672-1 by gel-permeation chromatography in tetrahydrofuran as eluent and polystyrene for calibration.
- the further functional groups may be arranged in the polymer (I) randomly or in blocks. Preferably, the further functional groups are randomly distributed.
- the polymer comprising at least one of the repeating units (la)- (Ib) is prepared through the addition of a monomer of the formula (III) to a polymer comprising at least one of the repeating units selected from (lla)-(llc).
- n 5 to 4000, preferably 5 to 3000, more preferably 5 to 2000, preferably 8 to 850.
- the polymer undergoing the addition is polybutadiene, which may be unfunctionalized or alternatively hydroxy-terminated.
- the polymers comprising at least one of the repeating units of the formulas (la)-(lb) may be liquid or solid. If present in solid form, they may be crystalline or amorphous.
- the polymers (la)-(lb) may be linear or branched in structure. Preferably, these polymers are linear in construction. It follows that the polymers (la)-(lb) of the invention may have a structure that is linear or branched. Preferably, the polymers of the invention are linear in construction.
- the polymers may comprise copolymers arranged in blocks, which are preferably selected from the group comprising poly(meth)acrylates, polyacrylonitriles or polystyrenes.
- repeating units (la)-(lb) and (I la)-(llc) are each independently between 5-100 mol% of the total repeating units in the polymer.
- the molar ratio of the repeating units (la)-(lb) to the repeating units (lla)-(llc) is preferably in the range 1 :20 to 20:1 .
- the double bonds in polymers (lla)-(llc) can be protonated with the formation of an adequately stable carbocation, which can then undergo addition to the aromatic structure of monomer (III) in an electrophilic aromatic substitution.
- a degree of functionalization of 3-80 mol%, more preferably of 5-60 mol%, is obtained.
- the addition preferably takes place under catalysis, more preferably in the presence of at least one acid.
- Suitable acids are acids having a pKa at room temperature of ⁇ 4, for example sulfuric acid, paratoluenesulfonic acid, hydrochloric acid, acidic ion exchangers or Lewis acids such as indium(lll) trifluoromethanesulfonate.
- the addition can take place in solvent or in the bulk substance.
- the bulk substance means that no additional solvents are added.
- the reaction takes place in the bulk substance.
- Suitable organic solvents for the addition are selected from aprotic solvents, such as dichloromethane, toluene, benzene, tetra hydrofuran, hexane, octane, decane, diethyl ether and the like, and also protic solvents, such as methanol, ethanol, acetone and the like.
- aprotic solvents preference is given to using aprotic solvents, more preferably tetra hydrofuran, dichloromethane or aliphatic hydrocarbons such as hexane or decane.
- the addition may take place at various temperatures. Preference is given to using higher temperatures of 40-180°C, particularly preferably 105-180°C.
- the product should if necessary be separated from unreacted monomer (III).
- This purification can be effected by drying the reaction mixture and then washing in a solvent in which dissolution of the product or of the reactants is not possible, for example methanol or water. Also possible is precipitation of the product in an organic solvent in which the product is poorly soluble or does not dissolve at all, for example in methanol.
- Another method for the purification of the product is extraction of the unreacted monomer (III) by aqueous basic solutions, for example dilute sodium hydroxide solution or sodium hydrogen carbonate solution, and subsequent drying of the organic phase. It is also possible to purify the product by disti llation/sublimation, preferably under reduced pressure.
- the product is preferably purified by drying the reaction mixture and then adding a selective solvent that removes either the product or unreacted reactants and the catalyst, preferably alkanols having 1-4 carbon atoms, especially methanol.
- the present invention likewise provides for the preparation of the polymers of the invention. This is accomplished by the method of addition of the monomer (III) to polymers selected from (lla)-(llc) already described above. The method of the invention is executed as described above.
- the invention also provides compositions comprising at least one polymer comprising at least one of the repeating units of the formulas (la)-(lb) or at least one polymer comprising at least one of the repeating units of the formulas (la)-(lb) prepared according to the invention.
- the polymer comprising at least one of the repeating units of the formulas (la)-(lb) is present preferably within a range of from 1 % to 50% by weight based on the total weight of the composition. Preference is given to 1 % to 30% by weight and particular preference to 3% to 15% by weight.
- the polymers are suitable for improving adhesion.
- compositions may be adhesives or sealants, coating materials, foams or lubricants.
- Adhesives are defined in DIN EN 923:2008-06.
- Sealants also termed sealing compounds, refer to substances - generally elastic, applied in liquid to viscous form or as flexible profiles or sheets - used to seal buildings or facilities against water, atmospheric effects or aggressive media, examples being bitumens (asphalt), synthetic resins, foams, mastics, etc., and also (in the case of joint-sealing compounds in particular) silicones, acrylates and polysulfides (Rompp editorial office, Dichtungsmassen [Sealing compounds], RD-04-01300 (2002) in Bockler F., Dill B., Eisenbrand G., Faupel F., Fugmann B., Gamse T., Matissek R., Pohnert G., Ruhling A., Schmidt S., Sprenger G., Rompp [online], Stuttgart, Georg Thieme Verlag, [August 2022] https://r
- Coating materials encompass lacquers, paints and similar products; these are mentioned in DIN ISO 4618. Foams are described in DIN 7726:1982-05. Lubricants is a collective term for substances that reduce friction and (mechanical) stress on machine parts moving against or on top of one another.
- compositions may comprise customary additives. Those skilled in the art are familiar with the addition of appropriate additives in accordance with the application.
- compositions of the invention may in particular use situations, for example in the adhesives and sealants sector and in coating materials, either be chemically curing, be physically curing or offer a combination of both.
- the polymers of the invention comprising at least one of the repeating units of the formulas (la)-(lb) form a covalent bond to at least one further constituent of the composition during curing, i.e. are reactively incorporated into the composition.
- these further constituents are selected for example from epoxides, polyurethanes, polysilicones or vulcanizing agents.
- the polymers of the invention comprising at least one of the repeating units of the formulas (la)-(lb) in adhesives and sealants for improving adhesion to metallic surfaces, mineral surfaces, wet surfaces, glass, wood, silicone, polyolefins (polyethylene, polypropylene and mixtures thereof), rubber and Teflon. Particular preference is given to use on metallic surfaces, mineral surfaces, wet surfaces and also silicone, polyolefins and Teflon.
- the polymers of the invention comprising at least one of the repeating units of the formulas (la)-(lb) to be used for improving adhesion properties and wetting.
- compositions of the invention when using the compositions of the invention in the adhesives and sealants sector and in coating materials, it is conceivable for the composition of the invention to be used both as a primer and in the main composition.
- the polymers of the invention comprising at least one of the repeating units of the formulas (la)-(lb) to be used for improving tribological properties by adhering to wear parts, thereby providing better, permanent protection against wear.
- wear parts are for example metals or plastics such as polyaryl ether ketones, especially polyether ether ketone, or polyamide.
- the invention further provides for the use of the polymer of the invention comprising at least one of the repeating units of the formulas (la)-(lb), or of a polymer comprising at least one of the repeating units of the formulas (la)-(lb) prepared according to the method of the invention, for improving adhesion. It is used especially in adhesives or sealants, in coating materials, in foams or in lubricants. This use employs the compositions described hereinabove, the properties of which apply by analogy to the use.
- Polyvest® 1 10 Liquid polybutadiene without additional functional groups, from Evonik Operations GmbH
- Polyvest® HT Liquid polybutadiene with hydroxy end groups, from Evonik Operations GmbH
- a 100 ml three-necked flask was first filled with Polyvest® 110 (198 mg, 3.67 mmol of double bonds, 1.00 equiv.) and catechol (3.24 g, 29.4 mmol, 8.00 equiv.).
- the three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min). Sulfuric acid (78.0 pL, 1 .47 mmol, 0.40 equiv.) was then added to the reaction solution and this was stirred at 120°C for an additional 30 minutes.
- a 100 ml three-necked flask was first filled with Polyvest® 110 (198 mg, 3.67 mmol of double bonds, 1.00 equiv.) and catechol (3.24 g, 29.4 mmol, 8.00 equiv.).
- the three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min). Sulfuric acid (19.5 pL, 0,368 mmol, 0.10 equiv.) was then added to the reaction solution and this was stirred at 120°C for an additional 30 minutes.
- Example 3 A 100 ml three-necked flask was first filled with Polyvest® 110 (198 mg, 3.67 mmol of double bonds, 1.00 equiv.) and catechol (3.24 g, 29.4 mmol, 8.00 equiv.). The three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min). Sulfuric acid (9.75 pL, 0,184 mmol, 0.05 equiv.) was then added to the reaction solution and this was stirred at 120°C for an additional 30 minutes.
- Polyvest® 110 198 mg, 3.67 mmol of double bonds, 1.00 equiv.
- catechol 3.24 g, 29.4 mmol, 8.00 equiv.
- a 100 ml three-necked flask was first filled with Polyvest® 110 (198 mg, 3.67 mmol of double bonds, 1.00 equiv.) and catechol (3.24 g, 29.4 mmol, 8.00 equiv.).
- the three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min).
- Phosphoric acid (77.0 pL, 1 .47 mmol, 0.40 equiv.) was then added to the reaction solution and this was stirred at 120°C for an additional 30 minutes.
- a 100 ml three-necked flask was first filled with Polyvest® HT (198 mg, 3.67 mmol of double bonds, 1.00 equiv.) and catechol (3.24 g, 29.4 mmol, 8.00 equiv.).
- the three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min). Sulfuric acid (78.0 pL, 1 .47 mmol, 0.40 equiv.) was then added to the reaction solution and this was stirred at 120°C for an additional 30 minutes.
- a 250 ml three-necked flask was first filled with Polyvest® 110 (2.83 g, 50.0 mmol of double bonds, 1.00 equiv.) and phenol (37.6 g, 400 mmol, 8.00 equiv.).
- the three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min). Sulfuric acid (0.12 g, 1.22 mmol, 2.4 mol% based on double bonds) was then added to the reaction solution and this was stirred at 120°C for an additional 6 hours. After the reaction mixture had cooled to room temperature, the solid residue was analysed directly via NMR. The degree of functionalization of the double bonds was 100%.
- a 250 ml three-necked flask was first filled with Polyvest® 110 (16.8 g, 300.0 mmol of double bonds, 1.00 equiv.) and catechol (16.5 g, 150 mmol, 0.50 equiv.).
- the three-necked flask was equipped with an air condenser and the reaction apparatus was flushed with argon at room temperature. After an inert atmosphere had been created in the apparatus, the reaction mixture was heated to 120°C and stirred until the catechol was completely molten (10 to 15 min). Sulfuric acid (0.06 g, 0.6 mmol, 0.2 mol% based on double bonds) was then added to the reaction solution and this was stirred at 120°C for an additional 3 hours. After the reaction mixture had cooled to room temperature, the solid residue was analysed directly via NMR. The degree of functionalization of the double bonds was 23.7%.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23200882 | 2023-09-29 | ||
| PCT/EP2024/076259 WO2025068023A1 (en) | 2023-09-29 | 2024-09-19 | Polymers containing catechol |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4551613A1 true EP4551613A1 (en) | 2025-05-14 |
Family
ID=88241348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP24773044.3A Pending EP4551613A1 (en) | 2023-09-29 | 2024-09-19 | Polymers containing catechol |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP4551613A1 (en) |
| WO (1) | WO2025068023A1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4499243A (en) | 1983-11-07 | 1985-02-12 | Monsanto Company | Method of treating diene rubber with amino- and hydroxy aryl compounds |
| JPH11227101A (en) * | 1998-02-17 | 1999-08-24 | Hitachi Chem Co Ltd | Manufacture of paper phenol copper-clad laminate of superior punching property |
| JP2006152047A (en) * | 2004-11-26 | 2006-06-15 | Bridgestone Corp | Modified natural rubber, adhesive rubber composition and tire produced by using the same |
| KR102832836B1 (en) * | 2019-11-18 | 2025-07-10 | 롯데케미칼 주식회사 | Copolymer, manufacturing method thereof and rubber composition comprising the same |
| WO2021127079A1 (en) | 2019-12-20 | 2021-06-24 | Purdue Research Foundation | Large scale production of catechol-containing polymers |
-
2024
- 2024-09-19 EP EP24773044.3A patent/EP4551613A1/en active Pending
- 2024-09-19 WO PCT/EP2024/076259 patent/WO2025068023A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| WO2025068023A1 (en) | 2025-04-03 |
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Inventor name: EL AZZAWI, ALEXANDER Inventor name: KOLB, NICOLAI Inventor name: MEIER, MICHAEL Inventor name: SEHN, TIMO |
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