Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
  • B21D22/02—Stamping using rigid devices or tools
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D28/00—Shaping by press-cutting; Perforating
  • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
  • B21D28/04—Centering the work; Positioning the tools
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D28/00—Shaping by press-cutting; Perforating
  • B21D28/24—Perforating, i.e. punching holes
  • B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
  • B21D28/265—Perforating, i.e. punching holes in sheets or flat parts with relative movement of sheet and tools enabling the punching of holes in predetermined locations of the sheet, e.g. holes punching with template
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D37/00—Tools as parts of machines covered by this subclass
  • B21D37/08—Dies with different parts for several steps in a process
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
  • B21D43/02—Advancing work in relation to the stroke of the die or tool
  • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
  • B21D43/05—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work specially adapted for multi-stage presses
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D53/00—Making other particular articles
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0204—Non-porous and characterised by the material
  • H01M8/0206—Metals or alloys
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0204—Non-porous and characterised by the material
  • H01M8/0223—Composites
  • H01M8/0228—Composites in the form of layered or coated products
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0247—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0247—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form
  • H01M8/0254—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form corrugated or undulated
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0258—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0258—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
  • H01M8/026—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant characterised by grooves, e.g. their pitch or depth
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/02—Details
  • H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
  • H01M8/0267—Collectors; Separators, e.g. bipolar separators; Interconnectors having heating or cooling means, e.g. heaters or coolant flow channels
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M8/00—Fuel cells; Manufacture thereof
  • H01M8/10—Fuel cells with solid electrolytes
  • H01M2008/1095—Fuel cells with polymeric electrolytes
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
  • Y02E60/30—Hydrogen technology
  • Y02E60/50—Fuel cells

Definitions

• TITLE Process for forming a fuel cell polar plate and associated forming installation
• the present invention relates to a method for forming a polar plate for a bipolar fuel cell separator, as well as a forming installation implementing such a method.
• a fuel cell is a device for generating electricity by electrochemical reaction between a fuel, for example hydrogen, and an oxidant, for example oxygen contained in the air.
• a fuel for example hydrogen
• an oxidant for example oxygen contained in the air.
• fuel cells of the solid electrolyte proton exchange membrane type - also called PEMFC in English - which usually comprise a stack of elementary cells each constituting an electrochemical generator.
• each cell comprises two polar plates, between which are arranged a cathode element and an anodic element, which are separated by a solid electrolyte in the form of an ion exchange membrane, made for example of a sulfurized perfluorinated polymer material.
• Each polar plate comprises a front face, with a central portion in which hydrogen and oxygen circulation channels are provided, and a back, opposite the front face. In a cell, the front face of each polar plate is oriented toward the membrane side.
• a polar plate of one of the two cells is found back to back with a polar plate of the other cell.
• These two polar plates together form a bipolar separator, also called a bipolar plate.
• a cooling circuit in which a cooling liquid such as brine circulates, is generally arranged between the two polar plates of the bipolar separator.
• Hydrogen, air and coolant are fluids that are continuously supplied to the fuel cell during operation. Openings are provided in each polar plate around the central portion to allow fluids to pass between two neighboring cells.
• each bipolar separator ensures on one side the fuel supply to the cell adjacent to this side and on the other side the oxidizer supply to the cell adjacent to this other side, the supplies provided by the bipolar separators are doing in parallel.
• polar plates which are made from sheet metal.
• the openings are generally made by perforation, while the channels are made by stamping.
• the Polar plates have very thin thicknesses and very narrow manufacturing tolerances.
• a polar plate is conventionally made from a sheet 0.1 mm thick, while the channels each have a depth of 0.2 mm to 0.3 mm, with a tolerance less than 0 .01mm.
• the polar plates are manufactured in series, from a strip wound into a coil, the strip being perforated and stamped then finally cut to form each polar plate.
• Such a press generally comprises a frame, a slide, which is movable relative to the frame, and a work zone, called a table, which is fixed relative to the frame and which is arranged opposite the slide.
• the tools are distributed along the table.
• the strip is advanced at a fixed pitch along the table, so as to gradually shape it.
• a polar plate has for example a width of 180 mm, while the table has a length of between 1500 mm to 2000 mm, eight to ten tools typically being distributed along the table.
• centering holes are provided in the strip at regular intervals, while the press includes pins, which are configured to be received in the centering holes so as to align the strip with respect to the tools mounted on this press.
• the centering holes are provided on the periphery of the central portion.
• the stamping operation significantly deforms the strip towards the center of each central portion, which causes an offset of the centering holes.
• This random offset can reach 0.15 mm or more, which leads to a reduction in the quality of the operations following stamping, in particular the cutting operation.
• the invention aims to remedy in particular, by proposing a polar plate forming process offering better precision.
• the invention relates to a method for forming a pole plate for electrochemical cells of a fuel cell, the method being carried out by means of a forming installation comprising at least one stamping press , which is configured to form the polar plates in series from a metal strip, each polar plate being formed in an elementary section of the strip, the stamping press comprising: a movable slide arranged opposite a fixed table, the slide being moved by an actuating device between a high position and a low position, the slide and the table together delimiting a working volume of the press, and a tool stamping, which is connected to the slide and which is configured to stamp in relief on the strip, when the slide passes from its high position to its low position, a network of fluid circulation channels, in which: the forming process comprises a so-called stamping step and a so-called downstream step, subsequent to the stamping step and implemented by means of a so-called downstream press, belonging to the forming installation and distinct from the stamping press, and during the stamping step, while the strip
• the mark formed during the stamping step is positioned after the strip has been deformed by the stamping tool.
• the strip is positioned using this mark, also the shaping carried out during the downstream stages is positioned with more precision in relation to the channel network.
• the overall quality of the polar plate, particularly in terms of dimensional precision, is thus improved.
• such a forming process can incorporate one or more of the following characteristics taken in isolation or in any technically admissible combination:
• the mark is formed in the strip while the slide is held in the low position for a predetermined time interval, while the stamping tool exerts a predetermined force on the strip.
• the predetermined time interval is greater than 0.2 s, preferably greater than 0.3 s, more preferably greater than 0.4 s.
• the predetermined force is between 150 kN and 300 kN, preferably between 170 and 250 kN, more preferably between 180 and 200 kN.
• the forming process comprises a so-called upstream step, which is prior to the stamping step and during which a primary marker is formed in the strip, using a primary marker tool belonging to the installation forming, while at the stamping stage, the strip is positioned relative to the stamping press by means of positioning members mounted on the stamping press and which cooperate with the primary mark.
• the primary registration tool is mounted on the slide of an upstream press, which is part of the forming installation and which is separate from the stamping press.
• the invention also relates to an installation for forming bipolar plates, the forming installation being configured to implement the forming process in accordance with what is described above and comprising several presses, the presses including at least one press stamping, which is configured to implement a stamping step, and a downstream press, which is configured to implement a downstream step, subsequent to the stamping step, in which: each press comprises a movable slide arranged opposite a fixed table, the slide being moved by an actuating device between a high position and a low position, the slide and the table together delimiting a working volume of the corresponding press, the stamping press comprises :
• a stamping tool which is connected to the corresponding slide and which is configured to stamp in relief on the strip, when the corresponding slide passes from its high position to its low position, a network of fluid circulation channels, and
• a marking tool which is carried by the slide and which is configured to form a mark on the strip once the network of channels is printed on the strip, while the strip is held tight in the stamping tool ,
• the downstream press comprises positioning members, which are mounted on the downstream press and which are configured to cooperate with the marks formed on the strip, so as to position the strip relative to the downstream press.
• Figure 2 is a perspective view of a polar plate, shown schematically;
• Figure 3 is a schematic representation of steps of a forming process implemented with the forming installation of Figure 1;
• Figure 4 represents on a larger scale, on three inserts a) to c), frames IVa, IVb and IVc in Figure 3, and
• Figure 5 is a perspective section of a press of the forming installation of Figure 1.
• a forming installation 10 is shown in Figure 1.
• the forming installation 10 is configured to form pole plates for electrochemical cells of a fuel cell.
• a polar plate 100 is shown in Figure 2.
• the polar plate 100 is made from a metal sheet, for example stainless steel.
• the polar plate 100 has a generally rectangular shape and extends along a plate plane P100.
• the polar plate 100 comprises a central portion 102, in which is provided a network of channels 104 for circulating a fluid necessary for the operation of the fuel cell. This fluid is for example one of hydrogen, air, and glycol water.
• the channel network 104 is represented schematically by three lines.
• a center 105 of the network of channels 104 is defined as being a geometric barycenter of the network of channels 104.
• the polar plate 100 has the shape of a rectangle, while the center 105 is located, schematically, at the intersection diagonals of this rectangle.
• the polar plate 100 also includes perforations 106, which are provided on the periphery of the central portion 102 and which are provided for the passage of fluids from one side to the other of the polar plate 100.
• perforations 106 are divided into two groups of three perforations, the shape and arrangement of the perforations 106 not being restrictive.
• the forming installation 10 is configured to form the pole plates 100 in series from a strip 12.
• the strip 12 is a metal strip, which is generally transported rolled up, in the form of a roll 14.
• the roll 14 is unrolled at the entrance to the forming installation 10, the strip 12 being shaped in the forming installation 10, that is to say shaped and cut in the presses of the forming installation 10, to form the polar plates 100.
• Each polar plate 100 is thus provided in an elementary section 13 of the strip 12 and corresponds to the scraps and losses of material generated during shaping, at an elementary section 13 of the strip 12.
• the forming installation 10 includes three separate presses 20.
• Each press 20 comprises a frame 22, which generally has the shape of an elongated parallelepiped, which extends along an axis of height Z20.
• the frame 22 is placed on a ground, the height axis Z20 being orthogonal to the ground.
• the ground is assumed to be horizontal, also the height axis Z20 is assumed to be vertical.
• the frame 22 comprises four peripheral faces 12, including a front face 23A, a rear face 23B opposite the front face 23A, an upstream face 23C and a downstream face 23D, opposite the upstream face 23C and orthogonal to the front faces 23A and rear 23B.
• the presses 20 are shown in perspective, the front face 23A of each press being oriented towards the left of the figures, while the downstream face 23D is oriented towards the right.
• the front 23A and rear 23B faces are orthogonal to a depth axis Y20 of the press, while the upstream 23C and downstream 23D faces are orthogonal to a transverse axis X20 of the press, the three transverse axes X20, of depth Y20 and height Z20 being oriented to form a direct mark.
• Each press 20 comprises a slide 24, which is movable relative to the frame 22, the slide 24 being guided in translation relative to the frame 22 along the height axis Z20, here by means of slides 25 which are visible in Figure 5
• Each press 20 also comprises a table 26, which is fixed relative to the frame 22 and which is arranged opposite the corresponding slide 24, the slide 24 and the table 26 together delimiting a working volume V20 of the press 20. In configuration operation of the press 20, the table 26 is located under the slide 24.
• Each press 20 also includes an actuating device 28, which moves the slide 24 between its high and low positions.
• the slide 24 is closer to the table 26 in the low position than in the high position.
• each press 20 is in a low configuration, respectively in a high configuration, when the corresponding slide 24 is in its low position, respectively in its high position.
• Each press 20 goes from its high configuration to its low configuration when it is said to be triggered, and then returns to its high configuration after a predetermined time interval.
• Each press 20 is equipped with tools 30 for shaping the strip 12. As illustrated in Figures 3 and 4, the shaping of the strip 12 takes place in several successive stages, each of these stages being carried out using a specific tool , mounted on one of the presses 20. All the shaping tools mounted on the same press 20 constitutes tooling 30 of this press 20. Tooling 30 of each press 20 therefore comprises, depending on the case, one or more shaping tools.
• shapeing we mean an operation which deforms the strip, for example plastic deformation, cutting, drilling, etc. A simple elastic deformation, an inspection or cleaning operation are therefore not considered as shaping.
• the three presses 20 are aligned with each other, more precisely the transverse axes That of the presses 20 arranged facing the upstream face 23C of the intermediate press 40 is called “upstream press 50”, while the third press 20, which is arranged facing the downstream face 23D of the intermediate press 40, is called “downstream press 60”.
• each tool - and by extension each tool 30 - of this press comprises a movable portion 34, which is carried by the corresponding slide 24, and a fixed portion 36, fixed opposite the movable portion 32 on the corresponding table 26.
• Each movable portion 34 delimits, with the associated fixed portion 36, a working zone of the corresponding press 20, each working zone being configured to receive an elementary section 13 of the strip 12.
• a primary marking 202 is formed in the strip 12, using a primary marking tool 204 belonging to the forming installation 10.
• the tool primary marker 204 here comprises two perforation punches, while the primary marker 202 is here formed of two holes, each arranged along a respective edge of the strip.
• the primary mark 204 is obtained by plastic deformation of the strip 12, for example by punching.
• the primary marker 202 is preferably formed of one or more holes.
• the primary locating tool 204 is here mounted on the slide 24 of the upstream press 50.
• the primary mark 202 is thus formed on the strip 12 each time that the slide 24 of the upstream press 50 passes from its high position to its low position, in other words each time the upstream press 50 is activated and changes from its configuration high to its low configuration.
• a primary marker 202 is formed for each elementary section 13 of the strip 12.
• the strip 12 is moved relative to the upstream press 50 according to an advancing movement of the strip 12 along the table 26 , parallel to axis X20.
• the advancement movement of the strip 12 is a sequential movement, with an increment of advancement equal to a length of each elementary section 13 measured along the strip 12, parallel to the axis X20, and a predetermined advancement frequency.
• the advancement movement of the strip 12 defines an upstream-downstream direction of the forming installation 10.
• the advancement frequency is equal to the triggering frequency of the press.
• the upstream press 50 and more generally each press 20, comprises a device for advancing the strip 12, configured to control an advancement movement of the strip 12 along the corresponding table 26.
• the advancement device is not shown.
• the advancement movement of the strip 12 is preferably synchronized for each press 20, each press 20 being configured to move the corresponding slide 24 to the low position after each advancement movement.
• the upstream press 50 also includes positioning members 38, which are configured to cooperate with the primary mark 202 provided in the strip 12 so as to position the strip 12 relative to the upstream press 50, after each advancement movement of the strip 12.
• the positioning members 38 are here produced by positioning fingers, which are inserted into the holes of the primary marks 202.
• the positioning fingers are preferably conical. We thus obtain precise and repeatable positioning of the strip 12 relative to the tools 30 of the upstream press 50.
• the positioning members 38 can be mobile, in particular in the direction of the axis Z20, with an alternating movement having the same frequency as the press trigger frequency.
• the perforation step 210 is therefore a shaping step.
• the perforation tool 121 here comprises six punches, which are each configured to provide a respective perforation 106.
• the punches are mounted on the slide 24 of the upstream press 50 and are configured to cooperate with a die fixed to the table 26 of the upstream press 26. The die is not shown.
• the positioning members 38 thus allow good alignment of the strip 12 in relation to the punches used to form the perforations 106, and by extension in relation to the perforation tool 121.
• the primary location step 200 and the perforation step 210 are for example two stages which each correspond to a distinct triggering of the upstream press 50.
• the primary location step 200 and the perforation step 210 are for example two steps which each correspond to one of two immediately successive distinct triggerings of the upstream press 50.
• the strip 12 is stamped, in other words the strip 12 is plastically deformed, so as to print in relief the network of channels 104 of circulation of fluids, by means of a stamping tool fixed to the slide 24 of the corresponding press.
• the stamping step 220 is therefore a shaping step.
• the stamping tool comprises two complementary shaped dies, which are positioned on either side of the part to be stamped, here the strip 12.
• the stamping step 220 is here implemented by the press intermediate 40, which is therefore a stamping press, the tools 30 of which include a stamping tool 42, which comprises a movable die 43A, which is fixed to the slide 24 by a fixing device, and a complementary die 43B carried by table 26.
• the fixing device is not shown. Conventionally, the fixing device provides a support zone between the mobile die 43A and the slide 24, this support zone being flat.
• the strip 12 tends to deform, also the primary mark 202, formed on the strip 12, moves relative to its original position on the strip 12 and can no longer fill its reference role.
• a so-called secondary marker 222 is formed in the strip, using a secondary marker tool 224 carried by this slide 24.
• the secondary marker tool 224 comprises two perforation punches, while the secondary marker 222 is formed of two holes, each arranged along a respective edge of the strip 12.
• the secondary mark 222 is preferably formed of one or more holes in the strip 12.
• a secondary mark 222 is formed for each elementary section 13 of the strip 12
• the secondary locating tool 224 comprises another actuating device, called secondary, which is carried by the corresponding slide 24 and which moves the punches perforation while the strip is held tight in the stamping tool 42, so as to form the secondary mark 222 in the strip 12.
• the secondary actuation device is not shown.
• the secondary locating tool 224 is placed in a working position when the slide 24 is in the low position or close to its low position, when the strip 12 is held tight in the stamping tool 42, the device secondary actuation then being activated to form the secondary mark 222.
• the secondary mark 222 can thus be formed on the strip 12 at the time chosen by the operator, as long as the strip 12 is held tight in the stamping tool 42.
• the actuation device 28 of the intermediate press 40 comprises a pressing actuator 46, which moves the corresponding slide 24 between its high and low positions and which is configured to exert on this slide 24 a pressing force when this slide 24 is in its low position and that the strip 12 is stamped by the stamping tool 42.
• the pressing actuator 46 here comprises a connecting rod, which is mounted by an upper end on an eccentric crank shaft 47 pivoting eccentrically around 'an axis parallel to the depth axis Y20.
• the pressing actuator 46 is connected to the slide 24 by a connection point 49.
• the pressing actuator 46 comprises a connecting rod, which is connected, at its lower end, to the slide 24 by a pivot connection or ball joint forming the connection point 49 through which the pressing force passes.
• the actuation device 28 also comprises a servomotor 48, which is represented here by a cylinder projecting from the corresponding rear face 23B and which is configured to control the eccentric rotational movements of the eccentric crank shaft 47.
• the servomotor 48 is configured to control the pressing actuator 46 so that it drives the slide 24 in an alternating movement of translation along the vertical axis Z20, between its high position and its low position, at a frequency which is the frequency triggering the press.
• the actuating device 28 functions as a crankshaft whose rotation is controlled by the servomotor, while the eccentric crank shaft 47 drives the slide 24 in a back and forth movement between its high and low positions.
• the pressing force is oriented along a pressing axis A49 which is an axis parallel to the height axis Z20 and which passes through the connection point 49 between the pressing actuator 46 and the slide 24.
• the pressing axis A49 is arranged so as to pass through, during the stamping step 220, the network of channels 104 formed on the strip.
• the pressing axis A49 is aligned with the center 105 of the network of channels 104.
• the stamping tool 42 is placed vertically below the pressing actuator 46, in particular vertically below the connection point 49 of the pressing actuator 46 with the slide 24.
• the stamping tool 42 is placed in the center of the working volume of the intermediate press 40.
• any deformations of the frame 22 during the stamping step are distributed symmetrically around the axis pressing A49, which contributes to the homogeneity of the pressing force during the formation of the network of channels 104, and therefore contributes to the quality of the stamping.
• the intermediate press 40 advantageously comprises an odd number of pressing actuators 46.
• the intermediate press 40 preferably comprises a single pressing actuator 46.
• this pressing actuator 46 is thus arranged above the working zone, aligned with the middle of the working zone along the height axis Z20.
• the intermediate press 40 comprises several pressing actuators 46, for example three, the pressing actuators 46 are distributed along the shaft 47, one of the pressing actuators 46 being substantially located in the middle of the shaft 47 and being aligned with the middle of the work zone along the height axis Z20.
• the table has an opening in its center, intended to evacuate the material chips generated during shaping operations.
• this opening tends to reduce the stiffness of the table, which tends to bend during operation of the press, this bending reducing the precision of the stamping operation.
• the table 26 of the intermediate press 40 is a so-called solid table, without a central chip evacuation opening, for example formed in a block of solid metal.
• a central chip evacuation opening for example formed in a block of solid metal.
• tapped holes or equivalent are made in the table for fixing the shaping tools.
• the slide 24 reaches extreme positions, specifically reaches a low position and a high position.
• the strip 12 taken between the two movable dies 43A and fixed 43B of the stamping tool stamping 42, is clamped between these two dies 43A and 43B before the slide 24 reaches the low position.
• the clamping force of the dies 43A and 43B - and by extension the pressing force of the pressing actuator 46 - gradually increases, plastically deforming the strip 12 so as to to print in relief the network of channels 104.
• the clamping force reaches a maximum when the slide 24 reaches its low position. Then, the slide 24 begins to rise.
• the strip 12, clamped between the two dies 43A and 43B, begins to relax elastically as the two dies 43A and 43B move away from each other.
• the tightening force gradually decreases until it reaches zero.
• the tightening force of the strip 12 by the stamping tool 42 is applied not only when the slide 24 is in the low position, but for a range of positions around this low position, which are said to be close to the position low.
• the movements of the slide 24 being controlled by the servomotor 48, it is understood that the servomotor 48 makes it possible to control in particular the speed of descent of the slide, the speed of ascent of the slide, as well as the time interval during which the strip 12 is held tightened in the stamping tool 42 or even the tightening force - or pressing - undergone by the strip 12 during this time interval.
• the pressing force is maintained, by the servomotor 48, for a predetermined time interval, and at a predetermined value, when the slide 24 is in the low or close position from its low position, the secondary marker tool 224 being triggered during this time interval, so as to form the secondary marker 222 in the strip 12.
• the predetermined time interval during which the pressing force is maintained is said to be “holding time”, while the predetermined value of the pressing force is called “holding force”.
• the holding time is chosen greater than 0.2 s (second), preferably greater than 0.3 s, more preferably greater than 0.4 s, while the holding force is between 150 kN (kilo Newton ) and 300 kN, preferably between 170 and 250 kN, more preferably between 180 and 200 kN.
• the positioning members 38 can be reengaged after the expiration of the holding time, particularly for the end of the transfer of the strip 12 into the intermediate press 40.
• the servomotor 48 is slowed down while the slide 24 approaches its low position, so as to keep the stamping tool 42 tight on the strip 12.
• the mode of control of the intermediate press 40 depends on the technology used for this press, and the specialist will be able to transpose the example described here to presses of other technologies.
• the pressing force necessary to stamp the strip 12 in other words the stamping force, is of the order of 200 tonnes, or approximately 2000 kN. This ensures good positioning of the secondary mark 222, while avoiding excessive stress on the servomotor 48.
• the intermediate press 40 resumes its upper configuration, and the strip 12 is moved according to the advancing movement.
• the forming process comprises a step 230 of cutting the strip 12, which is subsequent to the stamping step 220 and during which the strip 12 is finally cut, thus forming the pole plate 100.
• Cutting is therefore a step shaping, which is done here using a cutting tool 232, which separates each elementary section 13 from the strip 12.
• the forming process includes other shaping steps subsequent to the stamping step 220, for example pre-cutting steps, recovery of perforations 106, etc.
• the shaping steps subsequent to the stamping step are called “downstream steps” of the forming process, the cutting step 230 being a particular example of a downstream step.
• the forming process comprises at least one downstream step.
• the downstream step(s) are preferably carried out in the downstream press 60.
• the strip 12 is positioned relative to the downstream press 60 by means of so-called secondary positioning members 238, which are mounted on the downstream press 60 and which cooperate with the secondary mark 222, in particular by complementarity of shape, so as to position the strip 12 relative to the downstream press 60.
• the secondary positioning members 238 are here represented by fingers positioning, which are received in the holes of the secondary mark.
• the secondary mark 222 is used to position the strip 12 during each of the downstream stages.
• the stamping step 220 is carried out in the intermediate press 40, the stamping step 220 preferably including the forming of the secondary mark 222.
• the tooling of the intermediate press 40 includes, in addition to the stamping tool 42, the secondary registration tool 224.
• each press 20 is designed to exert a maximum pressing force, called nominal force, which is a function in particular of the maximum effort necessary to carry out the task for which this press 20 is intended and of a safety coefficient.
• the stamping press In forming installations according to the prior art, the stamping press generally carries out other shaping steps, in particular perforation and cutting operations. These prior art presses are thus dimensioned to exert a nominal pressing force ranging from 800 to 1000 tonnes, or from 8 to 10 MN (Mega Newton).
• downstream steps are carried out by the downstream press 60, while the steps prior to the stamping step 220, called upstream steps, are carried out by the upstream press 50.
• the primary locating step 200 is carried out by the upstream press 50, which the primary locating tool 204 being mounted on the slide 24 of the upstream press 50.
• the step perforation 210 is also carried out by the upstream press 50.
• the pressing force of the downstream press 40 is only used in the stamping step 220.
• the intermediate press 40 is designed to generate a nominal pressing force of less than 4 MN , or around 400 tonnes.
• the nominal pressing force is less than 3 MN, more preferably less than 2 MN.
• the intermediate press 40 is much less expensive than a press used in a prior art forming installation.
• the forming installation 10 comprises tensioning members, which are arranged between two neighboring presses 30 and which are configured to keep the internal portions 16A of the strip 12 taut, while keeping the external portions 16B of the strip 12 relaxed. tensioning are not shown. In practice, these can be gripper transfers, called “digital”, moving in the X20 axis by the value of the elementary section 13 with a movement in the Z20 axis of the order of 5 mm.
• the tensioning members are combined with the advancing members.
• the external portions 16B being relaxed, the transmission of mechanical stresses along the strip 12 between two consecutive presses 30 is avoided.
• the stamping step 220 having a tendency to “pull” on the strip 12, the portions relaxed external 16B eliminates the risk of shifting the strip 12 relative to the tools of the upstream and downstream stages.

Landscapes

• Engineering & Computer Science (AREA)
• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Sustainable Development (AREA)
• Sustainable Energy (AREA)
• Manufacturing & Machinery (AREA)
• Life Sciences & Earth Sciences (AREA)
• Electrochemistry (AREA)
• General Chemical & Material Sciences (AREA)
• Mechanical Engineering (AREA)
• Composite Materials (AREA)
• Punching Or Piercing (AREA)
• Press Drives And Press Lines (AREA)
• Shaping Metal By Deep-Drawing, Or The Like (AREA)
• Fuel Cell (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=82693911

Family Applications (1)

Country Status (5)

Families Citing this family (1)

Family Cites Families (4)

• 2022
  • 2022-05-09 FR FR2204375A patent/FR3135215B1/fr active Active
• 2023
  • 2023-05-05 JP JP2024566558A patent/JP2025519279A/ja active Pending
  • 2023-05-05 US US18/863,869 patent/US20250300191A1/en active Pending
  • 2023-05-05 WO PCT/EP2023/061929 patent/WO2023217651A1/fr not_active Ceased
  • 2023-05-05 EP EP23725199.6A patent/EP4522352B1/de active Active

Also Published As

Similar Documents

Legal Events