EP4473043A1 - Method for chemically modifying a specific polymeric part in order to give it flame-retardant properties or to improve the latter, involving a covalent reaction with at least one specific flame-retardant compound - Google Patents
Method for chemically modifying a specific polymeric part in order to give it flame-retardant properties or to improve the latter, involving a covalent reaction with at least one specific flame-retardant compoundInfo
- Publication number
- EP4473043A1 EP4473043A1 EP23702609.1A EP23702609A EP4473043A1 EP 4473043 A1 EP4473043 A1 EP 4473043A1 EP 23702609 A EP23702609 A EP 23702609A EP 4473043 A1 EP4473043 A1 EP 4473043A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flame
- groups
- compound
- polymeric part
- chemical modification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/06—Coating with compositions not containing macromolecular substances
- C08J7/065—Low-molecular-weight organic substances, e.g. absorption of additives in the surface of the article
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/14—Macromolecular materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2377/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
Definitions
- the present invention relates to a method for chemically modifying a specific polymeric part in order to give it flame-retardant properties or to improve the latter, said method involving a covalent reaction with at least one specific flame-retardant compound.
- the invention also relates to specific flame-retardant polymeric parts.
- the flame-retardant properties of a polymeric part can be modified or improved in different ways such as for example:
- the authors of the present invention propose to develop polymeric parts with flame-retardant properties by chemically grafting a specific flame-retardant compound, said flame-retardant properties being maintained after ageing in specific temperature and humidity conditions and also having mechanical properties that are maintained after ageing in specific temperature and humidity conditions.
- the invention relates to a method for chemically modifying a polymeric part in order to give it flame-retardant properties or to improve them, said method comprising a step of covalent reaction of a polymeric part, comprising at least one polymer, comprising, as reactive groups, -NH-CO- amide groups and/or -OH hydroxyl groups, with a flame-retardant compound from the family of alkylphosphonic or arylphosphonic dihalides, said compound reacting with all or a portion of said reactive groups.
- a polymeric part is defined, generally, as a part made from a material comprising at least one polymer comprising, as reactive groups, -NH-CO- groups and/or hydroxyl groups, the polymer(s) being shaped into the part, for example by a shaping technique such as 3D printing (for example the specific MJF technique corresponding to the abbreviation Multi Jet Fusion), the extrusion/injection technique, the additive manufacturing technique, the method of the invention thus being able to form part of the manufacturing cycle of a part at the post-processing stage (i.e. the stage of finishing the part after shaping).
- a shaping technique such as 3D printing (for example the specific MJF technique corresponding to the abbreviation Multi Jet Fusion), the extrusion/injection technique, the additive manufacturing technique, the method of the invention thus being able to form part of the manufacturing cycle of a part at the post-processing stage (i.e. the stage of finishing the part after shaping).
- a flame-retardant compound is understood to be a compound capable of conferring flame-retardant properties, said compound being from the family of alkylphosphonic or arylphosphonic dihalides, which may correspond to the following general formula (I): wherein:
- -X 1 and X 2 represent, independently of one another, a halogen atom
- -R represents an alkyl group or an aryl group.
- X 1 and X 2 can both represent a chlorine atom, in which case the compound corresponds to an alkylphosphonic or arylphosphonic dichloride compound.
- R represents an alkyl group, more specifically, an alkyl group comprising 1 to 6 carbon atoms, preferably 1 to 4 carbon atoms, for example an ethyl group.
- R is an aryl group, it may represent a phenyl group.
- alkylphosphonic or arylphosphonic dihalide compounds react with -NH-CO groups and/or hydroxyl groups of the polymer with the formation of an HX acid (X representing a halogen atom emanating from said compounds) and are thus chemically grafted covalently to the polymer, thus imparting in a robust manner flame-retardant properties to the polymer.
- This reaction falls into the category of nucleophilic substitution reactions.
- the covalent reaction step can be performed in liquid phase, which means that the reaction step comprises an operation of contacting the polymeric part with a liquid solution comprising the flame-retardant compound (this solution may consist exclusively of said compound, when this exists in liquid form), this contacting may be carried out by any impregnation techniques, such as the dripping or dip-coating technique.
- the contacting operation can be carried out at room temperature followed by a drying operation at a temperature of 120°C for several hours, when the flame-retardant compound is ethylphosphonic dichloride.
- the covalent reaction step can also be carried out advantageously in gaseous phase, which assumes that the flame-retardant compound is capable of existing in this gaseous state in the reaction conditions.
- the method of the invention may have the following advantages:
- the polymeric part to be treated according to the method of the invention is a part comprising (or consisting exclusively of) at least one polymer comprising, as reactive groups, -NH-CO- groups and/or hydroxyl groups, -NH-CO- and/or hydroxyl groups reacting in a covalent manner with the flame-retardant compound.
- the polymeric part to be treated according to the method of the invention can be a part comprising (or consisting exclusively of) one or more polymers comprising, as reactive groups, -NH-CO- groups, this or these polymers able to be one or more polyamides.
- the polymeric part may be a polyamide-12 part.
- the part may a porous or partially porous polyamide-12 and, even more specifically, a polyamide-12 having a densityof less than or equal to 960 kg/m 3 , for example ranging from 650 kg/m 3 to 960 kg/m 3 , preferably less than or equal to 900 kg/m 3 , for example ranging from 700 kg/m 3 to 900 kg/m 3 .
- the polymeric part may comprise one or more inorganic charges, for example silica beads with a diameter of between 10 pm and 200 pm.
- the reaction step is advantageously carried out exclusively in the presence of the polymeric part and of the flame-retardant compound and in particular in the absence of organic solvent(s).
- reaction step When the reaction step is performed in gaseous phase, it is in particular performed at a temperature and pressure necessary for maintaining the flame-retardant compound in the gaseous state and for the reaction between the flame-retardant compound and the polymer(s) of the polymeric part.
- the man skilled in the art can easily choose a pair of temperature and pressure, for which the flame-retardant compound is in the gaseous state, with, of course, a temperature at which the polymeric part remains mechanically stable (for example, a temperature at most equal to 150°C for a PA-12 part), the amount of the flame-retardant compound being advantageously chosen so as to obtain a charge rate (in mass %) of flame-retardant compound allowing the polymeric part thus modified to present, advantageously, a V-0 grade (for example, a charge rate of at least 1.1 % when the flame-retardant compound is ethylphosphonic dichloride and the polymeric part is PA-12).
- the temperature and pressure couples for a flame-retardant compound can be determined from a temperature-pressure curve illustrating the evolution of the temperature (in °C) as a function of the pressure (in bar), when flame-retardant compound is in a gaseous state.
- the temperature and pressure couples can be chosen from the following couples: (58.7°C ; 0.0079 bar) ; (63.1°C ; 0.01 bar) ; (67.5°C ; 0.0127 bar) ; (76.2°C ; 0.0216 bar) ; (90.5°C ; 0.0391 bar) ; (102.1°C ; 0.0674 bar) ; (113.6°C ; 0.1008 bar) ; (126.6°C ; 0.1709 bar) ; (141.8°C ; 0.2722 bar) ; (149.5°C ; 0.3517 bar).
- the temperature and pressure couples can be chosen from the following couples: (36. 8°C ; 0.0079 bar) ; (41°C ; 0.01 bar) ; (45°C ; 0.0127 bar) ; (53.3°C ; 0.0216 bar) ; (67°C ; 0.0391 bar) ; (78°C ; 0.0674 bar) ; (89°C ; 0.1008 bar) ; (101.4°C ; 0.1709 bar) ; (116.5°C ; 0.2722 bar) ; (123.3°C ; 0.3517 bar) ; (133°C ; 0.4585 bar) ; (145.3°C ; 0.6311 bar).
- the temperature and pressure couples can be chosen from the following couples: (47.1°C ; 0.0079 bar) ; (51.4°C ; 0.01 bar) ; (55.7°C ; 0.0127 bar) ; (64.2°C ; 0.0216 bar) ; (78.1°C ; 0.0391 bar) ; (89.3°C ; 0.0674 bar) ; (100.6°C ; 0.1008 bar) ; (113.2°C ; 0.1709 bar) ; (128.1°C ; 0.2722 bar) ; (135.7°C ; 0.3517 bar) ; (145.5°C ; 0.4585 bar).
- the temperature and pressure couples can be chosen from the following couples: (112.2°C ; 0.0079 bar) ; (117.2°C ; 0.01 bar) ; (122.3°C ; 0.0127 bar) ; (132°C ; 0.0216 bar) ; (148.2°C ; 0.0391 bar).
- the step of covalent reaction when performed in gaseous phase, may include the following operations:
- the polymeric parts are thus chemically modified and are covalently bonded to (or covalently grafted to) residues of the flameretardant compound (the residues being what remains after they have reacted with the -NH-CO- groups and/or -OH hydroxyl groups of the polymer(s) of the polymeric part).
- the polymeric part modified in this way can be subjected to drying, for example, by heating or under vacuum.
- the invention also relates to a polymeric part which can be obtained by the method of the invention as defined above, with at least one polymer comprising:
- R and X forformulae (III), (IV), (V) and (VI) being as defined above, namely R representing an alkyl or aryl group and X representing a halogen atom.
- the groups of formulae (III) and (IV) are groups resulting from the reaction of the -NHCO- groups of the initial polymer(s) with an alkylphosphonic or arylphosphonic dihalide compound, the possible presence of -NHCO- groups occurring when the alkylphosphonic or arylphosphonic dihalide compound does not react with all of the -NHCO- groups of the initial polymer(s).
- the bracket at the bond of the phosphorus atom indicates that it is bonded to another part of the polymer (for example by reaction of another -NHCO- group with the -P-X group) or another polymer chain.
- the groups of formulae (V) and (VI) are groups resulting from the reaction of -OH groups of the initial polymer(s) with an alkylphosphonic or arylphosphonic dihalide compound, the possible presence of -OH groups occurring when the alkylphosphonic or arylphosphonic dihalide compound does not react with all of the -OH groups of the initial polymer(s).
- the bracket at the bond of the phosphorus atom indicates that it is bonded to another part of the polymer (for example by reaction of another -OH group with the -P-X group) or to another polymer chain.
- Polymers which can be used to form the polymeric parts of the invention are in particular polymers comprising groups corresponding to at least one of the following formulae (III) and (IV):
- polymers according to the invention are in particular polymers comprising groups corresponding to at least one of the following formulae (III) and (IV):
- R and X being as defined above.
- R when it is an alkyl group, may represent an ethyl group and X a chlorine atom.
- FIG. 1 is a diagram illustrating a device for performing the method of the invention. DETAILLED DESCRIPTION OF PREFERRED EMBODIMENTS
- This example illustrates the implementation of a specific mode of the chemical modification method of the invention consisting of a chemical modification of a polyamide-12 part, so as to improve its flame-retardant properties with a flame-retardant compound: ethylphosphonic dichloride.
- reaction of polyamide-12 with the flame-retardant compound flameretardant mentioned above can be represented by the following reaction scheme: the other chlorine atoms can also be engaged in a nucleophilic substitution reaction with other -NH groups of polyamide-12.
- the polyamide-12 sample to be treated (reference 1) is suspended in the deposition reactor 3, hermetically sealed, and magnetically agitated, heated previously to the treatment temperature, then the latter is pressurised by drawing a vacuum of up to 40 mbar by a vacuum pump 5 by opening the valve 7. Once the desired pressure is reached, the valve 7 is closed in order to keep the deposition reactor 3 under vacuum and isolated.
- a known quantity of flame-retardant compound 11 is injected, at a temperature such that the latter is preheated or even in a gaseous state in order to facilitate its vaporisation.
- valve 13 between the deposition reactor3 and the adjacent reactor9 is opened.
- the flame-retardant compound is then introduced into the deposition reactor 3 via an injection nozzle 17 connected to the pipe 15.
- a plate 19 forming a physical barrier is located above the injection nozzle 17 to avoid any liquid projection of the flameretardant compound onto the sample to be treated (possibly its condensation) between the flame-retardant compound and the sample to be treated thus takes place.
- purge cycles are performed in the reactor to recover excess unreacted flame-retardant compound.
- the pressure is broken then the treated sample is removed and placed in an oven (5 minutes to 1 hour), in order to completely remove the unreacted flame-retardant.
- the charge rate (in mg) corresponds to the quantity of flame-retardant compound deposited on the sample
- the charge rate (% by mass) corresponds to the mass ratio of the quantity of flame-retardant compound deposited on the total mass of the sample after treatment.
- flame tests were also carried out to determine whether the samples resulting from these tests (with a length of 125 mm, a width of 13 mm and a thickness of 5 mm) belonged to the fire classes V-0, V-l, V-2 according to a test representative of the standard UL94V.
- the samples resulting from these tests (with a length of 125 mm, a width of 13 mm and a thickness of 5 mm) belonged to the fire classes V-0, V-l, V-2 according to a test representative of the standard UL94V.
- the parts treated with ethylphosphonic dichloride were subjected to temperature and hydrolysis conditions (typically 7 days at 70°C under 95% relative humidity).
- the parts have an identical appearance to that of the parts before “ageing”. Indeed, no "sticky" aspect was identified.
- polyamide-12 parts treated in a similar way with trimethylsilylchlorosulfonate appear sticky after being subjected to temperature and hydrolysis conditions (more specifically, 7 days at 70°C at 95% relative humidity), which attests to a decrease in mechanical properties.
- this decrease could be due to a hydrolysis of the flame-retardant compound grafted onto the polyamide-12, this hydrolysis being materialised by the breaking of -N-S- covalent bonds due to the acidic environment generated. It also results in a decrease in flame-retardant performance as the parts only have a V-2 grade instead of a V-0 grade.
- This example illustrates the implementation of a specific mode of the chemical modification method of the invention consisting of a chemical modification of a polyamide-12 part, so as to improve its flame-retardant properties with a flame-retardant compound: ethylphosphonic dichloride.
- the samples are dried at 120°C for 10 hours.
- the two samples respectively have a mass of 8.5549 g and a mass of 8.0126 g, that is to say a charge rate (in mass %) of 1.3% and 1,4% respectively.
- flame tests were also carried out to determine whether the samples resulting from these tests (with a length of 125 mm, a width of 13 mm and a thickness of 5 mm) belonged to the fire classes V-0, V-l, V-2 according to a test representative of the standard UL94V. It appears from these tests that the two samples belong to fire class V-0.
- This example illustrates the implementation of a specific mode of the chemical modification method of the invention consisting of a chemical modification of a polyamide-12 part, so as to improve its flame-retardant properties with a flame-retardant compound: ethylphosphonic dichloride.
- the samples are dried at 120°C for 10 hours.
- the four samples respectively have a mass of 8.4762 g, a mass of 8.5998 g, a mass of 8.538 g and a mass of 8.7046 g, that is to say a charge rate (in mass %) of 0.9% for each of these samples.
- flame tests were also carried out to determine whether the samples resulting from these tests (with a length of 125 mm, a width of 13 mm and a thickness of 5 mm) belonged to the fire classes V-0, V-l, V-2 according to a test representative of the standard UL94V. It appears from these tests that the four samples belong to fire class V-0.
- This example illustrates the implementation of a specific mode of the chemical modification method of the invention consisting of a chemical modification of a polyamide-12 part, so as to improve its flame-retardant properties with a flame-retardant compound: ethylphosphonic dichloride, this specific mode being carried out in liquid phase.
- a sample of PA-12 with a mass of 4.5612 g is immersed in a test tube filled with the flame-retardant compound at room temperature and atmospheric pressure for a period of 10 to 30 seconds. After removing the sample from the tube, the sample is dried at 120°C for 10 hours. The sample has a mass of 4.7477 g, i.e a charge rate (in mass %) of 3.9%.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Fireproofing Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2201011A FR3132524B1 (en) | 2022-02-04 | 2022-02-04 | METHOD FOR CHEMICAL MODIFICATION OF A SPECIFIC POLYMERIC PART IN ORDER TO PROVIDE IT WITH FIRE-RETARDANT PROPERTIES OR IMPROVE THESE PROPERTIES INVOLVING A COVALENT REACTION WITH AT LEAST ONE SPECIFIC FLAME-RETARDANT COMPOUND |
| PCT/EP2023/052742 WO2023148356A1 (en) | 2022-02-04 | 2023-02-03 | Method for chemically modifying a specific polymeric part in order to give it flame-retardant properties or to improve the latter, involving a covalent reaction with at least one specific flame-retardant compound |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4473043A1 true EP4473043A1 (en) | 2024-12-11 |
Family
ID=81325600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23702609.1A Pending EP4473043A1 (en) | 2022-02-04 | 2023-02-03 | Method for chemically modifying a specific polymeric part in order to give it flame-retardant properties or to improve the latter, involving a covalent reaction with at least one specific flame-retardant compound |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4473043A1 (en) |
| FR (1) | FR3132524B1 (en) |
| WO (1) | WO2023148356A1 (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4203723A (en) * | 1976-12-06 | 1980-05-20 | Nasa | Vitra-violet process for producing flame resistant polyamides and products produced thereby |
| FR3107528B1 (en) * | 2020-02-26 | 2022-02-04 | Commissariat Energie Atomique | PROCESS FOR CHEMICAL MODIFICATION OF A POLYMERIC PART WITH A VIEW TO GIVEN IT FIRE-RETARDANT PROPERTIES OR TO IMPROVE THESE PROPERTIES INVOLVING A COVALENT REACTION WITH AT LEAST ONE COMPOUND CARRIER OF AN ISOCYANATE GROUP |
| FR3107526B1 (en) * | 2020-02-26 | 2022-04-01 | Commissariat Energie Atomique | PROCESS FOR CHEMICAL MODIFICATION OF A POLYMERIC PART |
-
2022
- 2022-02-04 FR FR2201011A patent/FR3132524B1/en active Active
-
2023
- 2023-02-03 EP EP23702609.1A patent/EP4473043A1/en active Pending
- 2023-02-03 WO PCT/EP2023/052742 patent/WO2023148356A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| FR3132524B1 (en) | 2024-02-02 |
| WO2023148356A1 (en) | 2023-08-10 |
| FR3132524A1 (en) | 2023-08-11 |
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