EP4466190B1 - Vorrichtung und verfahren zur herstellung von umhüllungen zum umhüllen von packungen in taschengrösse - Google Patents
Vorrichtung und verfahren zur herstellung von umhüllungen zum umhüllen von packungen in taschengrösseInfo
- Publication number
- EP4466190B1 EP4466190B1 EP23703361.8A EP23703361A EP4466190B1 EP 4466190 B1 EP4466190 B1 EP 4466190B1 EP 23703361 A EP23703361 A EP 23703361A EP 4466190 B1 EP4466190 B1 EP 4466190B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarn
- roller
- web
- adhesive strip
- wrapper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/16—Applying or generating heat or pressure or combinations thereof by rotary members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
- B31B50/812—Applying tabs, patches, strips or strings on blanks or webs
- B31B50/8125—Applying strips or strings, e.g. tear strips or strings
- B31B50/8126—Applying strips or strings, e.g. tear strips or strings parallel to the direction of movement of the webs or the blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
- B31B50/812—Applying tabs, patches, strips or strings on blanks or webs
- B31B50/8125—Applying strips or strings, e.g. tear strips or strings
- B31B50/8129—Applying strips or strings, e.g. tear strips or strings the webs or blanks moving during application of the strips or strings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/18—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for making package-opening or unpacking elements
- B65B61/182—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for making package-opening or unpacking elements by applying tear-strips or tear-tapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
Definitions
- the present invention concerns an apparatus and a method for producing wrappers, each comprising a tearing element, and configured to wrap packets having sizes such as to be considered pocket-sized.
- the packets are suitable to contain edible products, such as candies, sweets, gummy bears and suchlike, or pharmaceutical products, medicines and suchlike, or also and especially tobacco-based products, such as traditional smoking articles, for example cigarettes, cigars, cigarillos, or suchlike.
- the packets include a tearing element which facilitates access to the packet by a user, after the wrapper has been torn in correspondence with said tearing element.
- packets of limited sizes are known in the state of the art, such as to be considered pocket-sized, suitable to contain different types of products, including edible products, such as sweets, candies, gummy bears and suchlike, or pharmaceutical products, medicines and suchlike, or also and especially smoking articles, such as cigarettes, cigars, cigarillos, or suchlike. It is known to wrap the packets with hermetically sealed wrappers around the packets in order to preserve the quality of the products or articles contained in them, preventing them from losing their aroma due to prolonged contact with the air before the moment when they are consumed by users.
- Wrappers are known which are equipped with a tearing element which facilitates access to the packet by the user when it is first opened.
- the tearing element is configured as a strip that ends in a protruding flap, configured to be gripped by the user. By pulling the flap, the user detaches the tearing element from the wrapper, causing a division of the latter into two parts, one upper and one lower, which can then be easily removed from the packet below and thrown away.
- Apparatuses are known in the state of the art for associating the tearing element to the corresponding wrapper. Some examples of such apparatuses are described in the patent documents US 5931292 , US 3045558 and US 2350244 . These apparatuses impregnate a yarn with an adhesive substance and subsequently glue it to a sheet without adhesive. This configuration is disadvantageous because it makes it possible for the part of the yarn which does not adhere to the sheet, which is likewise impregnated with the adhesive substance, to be inadvertently glued to parts of the apparatus and/or to other nearby objects. It is obvious that this is disadvantageous since it can cause unwanted tearing of the wrapper, and can also compromise the cleanliness and order of the apparatus.
- wrappers and tearing elements are made of plastic materials obtained by working products deriving from fossil fuels, using synthesis processes well known in the state of the art.
- plastic materials obtained by working products deriving from fossil fuels, using synthesis processes well known in the state of the art.
- Examples of the most common plastic materials, at least in the field of packaging products, are polypropylene (PP), polyethylene (PET) and polyethylene terephthalate (PET).
- one purpose of the present invention is to provide a wrapper configured to be wrapped around packets containing products or articles which, in addition to being completely ecological and recyclable, is also simple and economical to produce, in particular by means of an automated packaging machine.
- Another purpose of the present invention is to provide a wrapper for packets which can be opened easily by a user thanks to the presence of the tearing element.
- Another purpose of the present invention is to provide a wrapper for packets which is made of transparent, semi-transparent or translucent material, so that all the surfaces of the packet remain visible for the user even when the wrapper is wrapped around the packet.
- Another purpose of the present invention is to provide an apparatus and a method for producing wrappers configured to wrap around said packets with materials of natural origin, each comprising a tearing element, in particular made with natural fibres, and attached to the wrapper in a firm and stable manner.
- the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
- an apparatus for producing wrappers each one configured to wrap a packet.
- a tearing element configured to facilitate the removal of the corresponding wrapper from the packet.
- the wrappers are obtained from a continuous web of cellulosic material while the tearing element is obtained from a continuous yarn of material based on natural fibres.
- the apparatus comprises a gluing station configured to glue the continuous yarn onto the continuous web.
- the apparatus also comprises first advance means configured to make the continuous web advance toward a gluing plane and second advance means configured to make the continuous yarn advance toward the gluing plane.
- the gluing station comprises heating means disposed and configured to thermally activate an adhesive strip impregnated with thermo-activated adhesive and disposed on a surface of the continuous web, so as to glue the yarn onto the continuous web when the yarn and the continuous web meet on the gluing plane.
- the gluing station comprises a first roller, disposed on a first side with respect to the gluing plane, on which the continuous web is partly wound, and a second roller, disposed on a second side with respect to the gluing plane, opposite to the first side, on which the continuous yarn is partly wound, wherein the first and second rollers have a respective cylindrical surface substantially tangent to the gluing plane, so as to thrust the yarn and the adhesive strip of the continuous web against each other.
- the heating means are incorporated in the first roller.
- the first roller and the second roller are disposed at a distance which is greater than a minimum value measured as the sum of a thickness of the wrapper and the thickness of the adhesive strip and of at least one portion of the yarn, so that the first roller and the second roller do not touch each other.
- the second roller comprises a groove made on its cylindrical surface, configured and sized to at least partly house the yarn so that a portion of the yarn protrudes from the groove toward the first roller.
- the relative disposition between the first and second roller is such that the groove is disposed in correspondence with the heating means so that the yarn is placed on the adhesive strip.
- the apparatus also comprises adjustment means, in particular of the mechanical, pneumatic or hydraulic type, for adjusting the tension to which the yarn is subjected, which are configured to adjust the pressure with which the second roller presses the yarn on the adhesive strip of the web.
- the apparatus also comprises a cooling station disposed downstream of the gluing station with reference to a direction of advance of the web, and comprising cooling means for deactivating the thermo-activated adhesive of the adhesive strip not glued to the yarn.
- the apparatus also comprises a wrapping station, in which the packets, which advance along a feed line, meet the web in order to be wrapped with respective wrappers which are obtained by cutting them from the web.
- a method for producing wrappers, each one configured to wrap a packet, wherein each of the wrappers is associated with a tearing element configured to facilitate the removal of the wrapper from the packet.
- the method comprises the following steps:
- the method provides that the continuous strip and the continuous yarn are made to advance from opposite parts with respect to the gluing plane, before the joining step.
- the gluing step comprises a sub-step of compressing the yarn against the web so that the tearing element is glued onto the adhesive strip.
- the method also comprises a step of adjusting the tension to which the yarn is subjected in the compression sub-step.
- the gluing step in the gluing step it is provided to partly wind the web on a first roller and the yarn on a second roller, and dispose the first roller and the second roller at a distance which is greater than a minimum value measured as the sum of a thickness of the wrapper and a thickness of the adhesive strip, and smaller than a maximum value measured as the sum of the thickness of the wrapper, the thickness of the adhesive strip and the yarn, so that the first roller and the second roll do not touch each other.
- the method comprises, after the gluing step, a cooling step in which it is provided to deactivate the thermo-activated adhesive of the adhesive strip not glued to the yarn.
- the method also comprises a step of applying the thermo-activated adhesive on the web so as to create the adhesive strip before the joining step.
- the web is of paper-based material and the continuous yarn is of textile material.
- the yarn consists of interlocked textile fibres having a nominal diameter comprised between about 0.1 mm and 2 mm.
- the pocket-sized packed is wrapped by a wrapper made with natural materials which is completely ecological and recyclable, simple to open and cheap to produce.
- wrapper according to the present invention is that it is made of printable material, on which writing, images or warnings and/or advertising messages can be imprinted.
- the wrapper can also be made with transparent, semi-transparent or translucent material so that the packet underneath, wrapped by the wrapper, remains exposed to the user's view.
- Another advantage of the wrapper according to the present invention is that the tearing element is firmly glued to an adhesive portion disposed on the internal surface of the wrapper, which guarantees that by pulling the tearing element, the wrapper tears due to the detachment of the adhesive strip.
- the presence of the flap helps the user when opening the packet for the first time, because it makes it easier for the user to grip the tearing element and then pull it in order to detach it from the wrapper.
- An advantage of the apparatus and method according to the present invention is that of guaranteeing a good productivity and a clean work environment so as to limit the undesired diffusion of the adhesive substance both on the packet and also on operating parts of the apparatus, at the same time ensuring that the tearing element is firmly and effectively glued to the wrapper.
- Another advantage of the apparatus and method according to the present invention is that of preventing the yarn from being impregnated with glue. Compared to the solutions known in the art, this is advantageous because it prevents the deposit of glue also on the part of the yarn which is not in contact with the sheet. Therefore, this prevents unwanted tears of the wrapper caused by the unwanted contact of the yarn with other parts of the apparatus, as well as the need to provide complex systems for drying the yarn after it has been joined to the sheet for the purpose of drying, and therefore making no longer adhesive, the part of the yarn not adhered to the adhesive strip.
- a packet 10 can be seen, preferably a packet of the rigid type, made of cardboard and having the shape of a parallelepiped.
- the packet 10 is configured to contain products of small sizes, such as traditional smoking articles for example, such as cigarettes or small cigars. It is understood that, according to other embodiments, the packet 10 can be configured to contain cartridges for vaporizers or inhalers, for example of tobacco or other substances, or components of electronic cigarettes, or even other objects with compatible sizes, such as for example edible products, pharmaceutical products or medicinal products and suchlike.
- the packet 10 comprises a bottom wall 11 and a top wall 12, opposite the bottom wall 11, and, furthermore, a front wall 13 and a rear wall 14, opposite the front wall 13.
- the packet 10 also comprises two reciprocally opposite lateral walls, in particular a first and a second lateral wall, respectively 15 and 16, both contiguous to the front wall 13 and to the rear wall 14 on two opposite longer sides thereof.
- the bottom wall 11, the front wall 13, the rear wall 14 and the lateral walls 15, 16 define between them a housing for the products.
- the packet 10 also comprises a lid 17 which is connected to the rear wall 14 along a hinging line 18 to allow access to, or to close in a repeatable manner, the housing.
- the wrapper 20 according to the present invention is configured to be wrapped around the packet 10, as shown in fig. 2 .
- the wrapper 20 is made starting from a flat sheet ( figs. 3 and 4 ) made of one or more natural materials, preferably, but not only, cellulose based.
- the wrapper 20 can be made of cellophane, paper, cardboard, or similar materials.
- the material with which the wrapper 20 is made has a basis weight comprised between about 30 grams/square meter and about 120 grams/square meter.
- the material of the wrapper 20 is transparent, semi-transparent or translucent.
- the material of the wrapper 20 is suitable to be printed on, according to traditional printing techniques which allow to imprint text and/or photos on it.
- Both these embodiments allow to obtain a packet 10 bearing writing, for example warnings and/or advertising messages, which is clearly visible to the user, whether it is printed directly on the packet 10 or on the wrapper 20. Furthermore, if the packet 10 contains products or articles subject to government taxation, fulfilled by affixing a government stamp on the packet, these embodiments ensure that the stamp also remains visible to the user, as required by current regulations.
- the wrapper 20 is configured as a flat sheet, rectangular in shape, having a width L1, a length L2 and a thickness S, which is several orders of magnitude smaller in size than the other two sizes ( figs. 3 and 4 ), for example micrometers ( ⁇ m) compared to millimeters (mm).
- the width L1 can be comprised between about 70 mm and about 150 mm
- the length L2 can be comprised between about 100 mm and about 270 mm
- the thickness S can be comprised between about 20 ⁇ m and 200 ⁇ m.
- the wrapper 20 comprises an internal surface 21, configured to contact the walls 11, 12, 13, 14, 15 and 16 of the packet 10, and an opposite external surface 22, configured to be gripped by the user.
- the material of the wrapper 20 is suitable to be printed on
- the printed characters and images can be impressed both on the internal surface 21 and also on the external surface 22, or only on one of the surfaces.
- the wrapper 20 comprises a first larger edge and a second larger edge, 23 and 24 respectively, parallel to each other, the extension of which defines the length L2 of the sheet, while the reciprocal distance between them defines the width L1 of the sheet itself.
- the wrapper 20 also comprises a first smaller edge and a second smaller edge, 25 and 26 respectively, parallel to each other, the extension of which defines the width L1 of the sheet, while the reciprocal distance between them defines the length L2 of the sheet.
- extension of the larger edges 23, 24 is equal to the length L2
- extension of the smaller edges 25, 26 is equal to the width L1.
- the first and second smaller and larger edges 23, 24, 25, 26 are contiguous to each other and, as a whole, define the perimeter of the wrapper 20.
- a respective peripheral zone is defined in proximity to each of the edges 23, 24, 25 and 26; each of these zones is configured to receive, in correspondence with predetermined portions of the internal surface 21 and of the external surface 22, a suitable adhesive substance to allow the wrapper 20, once wrapped around the packet 10, to be hermetically closed thereon.
- the wrapper 20 comprises two longitudinal peripheral zones 28, each disposed in proximity to the first and second larger edges 23, 24, respectively, which extend for the entire length L2.
- the wrapper 20 also comprises two transverse peripheral zones 29, each disposed in proximity to the first and second smaller edges 25, 26, respectively, which extend for the entire width L1.
- the disposition of the external and internal adhesive areas 30, 31 can be analogous to many configurations well known in the art in the packaging sector, in particular of packets having the shape of a parallelepiped, since the wrapper 20 can be wrapped around the packet 10 according to a folding sequence well known in the art.
- the wrapper 20 also comprises a central zone 32 delimited peripherally by the longitudinal 28 and transverse 29 peripheral zones.
- central zone here and throughout the present disclosure we do not intend to indicate a center of the wrapper 20 in the geometric sense, but the whole zone that is not made up of the peripheral zones, which, instead, delimit it externally.
- the central zone 32 comprises a first larger panel 33, a second larger panel 34 and a smaller panel 35, which is interposed between the first and second larger panel 33, 34 and joined thereto along their respective larger sides.
- the two longitudinal peripheral zones 28 are, on the other hand, configured to be disposed, suitably folded, both on the bottom wall 11 and also on the top wall 12, at least partly overlapping with each other and joined together thanks to the presence of the internal adhesive areas 31, which are provided on the longitudinal peripheral zones 28, and of the external adhesive areas 30.
- the central zone 32 is joined to the longitudinal 28 and transverse 29 peripheral zones by folding lines in correspondence with which one zone can be folded, for example by about 90°, with respect to the adjacent zone.
- first and second larger panel 33, 34, and the smaller panel 35 are joined together by respective folding lines, in correspondence with which one panel can be folded, for example by about 90°, with respect to the adjacent panel.
- the wrapper 20 also comprises a tearing element 38 configured to assist the user when opening the packet 10 for the first time, when the wrapper 20 that wraps it hermetically has to be removed.
- the tearing element 38 is made with fibres of natural origin, preferably with textile fibres, for example with cotton, or hemp, or flax fibres, or a combination thereof.
- the wrapper 20 comprises an adhesive strip 39, which is configured to receive the tearing element 38 through gluing. In this way, the adhesive strip 39 allows to firmly and effectively attach the tearing element 38 to the wrapper 20.
- the adhesive strip 39 is disposed on the internal surface 21.
- the adhesive strip 39 extends parallel to the first and second larger edge 23, 24 for the entire length L2 of the sheet.
- the adhesive strip can be conformed as an interrupted strip consisting of a series of adhesive areas separated by non-adhesive areas.
- the adhesive strip 39 is closer to the second larger edge 24 and further away from the first larger edge 23.
- the adhesive strip 39 can consist of adhesive substances of the type known in the art, preferably of the type which can be thermo-activated.
- the adhesive strip 39 has a thickness H comprised between about 5 ⁇ m and 30 ⁇ m, comparable, or possibly approximately equal, to the thickness Sc of the external and internal adhesive areas 30, 31. Furthermore, the adhesive strip 39 has a width comprised between about 1 mm and 5 mm, which is shown in figs. 3 and 7 , being delimited by dashed lines in fig. 3 .
- the wrapper 20 also comprises a flap 40 and a recess 41 with a reciprocally mating shape.
- the flap 40 protrudes from the first smaller edge 25, while the recess 41 is disposed in the second smaller edge 26, opposite and parallel to the first smaller edge 25.
- the flap 40 and recess 41 are disposed at the same height on such smaller edges 25, 26.
- the adhesive strip 39 and therefore the tearing element 38 disposed thereon, extend between the flap 40 and the recess 41.
- Two notches 42 are provided ( fig. 3 ), oriented in such a way as to define the extension of the profile of the flap 40 in the sheet, in particular on the first smaller edge 25, which are configured to facilitate the detachment of the tearing element 38 from the wrapper 20 when the flap 40 is pulled.
- the wrappers 20 are obtained from a continuous web 43, preferably wound to form a first reel 44, on which there are pre-formed a plurality of wrappers 20 disposed contiguous one after the other on the web 43.
- the tearing elements 38 are obtained from a continuous yarn 45, also preferably wound to form a second reel 46.
- the yarn 45 preferably has a nominal diameter Dn comprised between about 0.1 mm and 2 mm ( fig. 7 ), measured in a condition in which the yarn is not subjected to stresses that cause its deformation.
- the apparatus 50 comprises first and second means for advancing the web 43 and the yarn 45, respectively 60 and 61, indicated schematically in fig. 5 , as members capable of guiding the web 43 and the yarn 45 in a controlled manner during their advance.
- These members can be of a type known in the art, and are not described in detail here, since we believe that a person of skill in the art is capable of easily selecting advance means of a suitable type.
- advance means it is also possible to provide to motorize the shafts on which the first and second reel 44, 46 are installed.
- the advance means allow to make both the web 43 as well as the yarn 45 advance in a direction of advance which is indicated by the arrow F1 in fig. 5 .
- the apparatus 50 comprises several operating stations, disposed in succession along the direction of advance F1.
- the apparatus 50 comprises a gluing station SI disposed substantially along a gluing plane PI, which in the embodiment shown here is vertical, but which could have any orientation in space whatsoever.
- the gluing station SI comprises a first roller 51, disposed on a first side with respect to the gluing plane PI and on which the web 43 is partly wound, and a second roller 52, disposed on a second side with respect to the gluing plane PI, opposite the first side, and on which the yarn 45 is partly wound.
- the web 43 is wound on the first roller 51 in such a way that the external surface contacts the first roller 51, in such a way that the internal surface 21 faces the second roller 52, and, therefore, the yarn 45.
- the yarn 45 is stably associated with the web 43.
- the first roller 51 has a first radius R1 and is rotatable around a first axis of rotation X1
- the second roller 52 which has a second radius R2
- the first and second axis of rotation X1, X2 are distanced by an interaxis I, indicated in fig. 6 .
- the first roller 51 extends axially, in a direction parallel to the first axis of rotation X1, for a length which is greater than the width L1 ( fig. 4 ).
- the first roller 51 and the second roller 52 each comprise a cylindrical surface, 51a and 52a, respectively.
- the first roller 51 comprises suitable heating means 53 ( figs. 6 and 7 ), configured to carry out a localized heating of the adhesive strip 39 in order to thermally activate the adhesive properties thereof.
- the heating means 53 are integrated in the first roller 51 in proximity to its cylindrical surface 51a. The relative disposition of the web 43 with respect to the first roller 51, and its heating means 53, is such that the adhesive strip 39 of the wrapper 20 transits on the heating means 53.
- the heating means 53 comprise electric resistances 54.
- other suitable heating means equivalent in functionality to the electric resistances 54 can be provided, such as for example sonotrodes for carrying out ultrasonic welding, electromagnetic induction coils, or other members designated to that purpose.
- the second roller 52 comprises a groove 59, for example circular in shape, created in its cylindrical surface 52a and configured to at least partly house the yarn 45.
- the sizes of the groove 59 are correlated to the diameter Dn of the yarn 45; the transverse size of the groove 59, measured in the direction parallel to the second axis of rotation X2, is in particular approximately equal to the diameter Dn of the yarn.
- the relative disposition between the first and second roller 51, 52 is such that the groove 59 is disposed substantially in correspondence with the heating means 53 in such a way that the yarn 45, and therefore the tearing element 38, are placed on the adhesive strip 39.
- the apparatus 50 also comprises means 56 for adjusting the tension to which the yarn 45 is subjected, that is, the pressure with which the second roller 52 presses the yarn 45 onto the web 43.
- the adjustment means 56 can comprise a micrometric adjustment mechanism 57.
- this adjustment can provide many other equivalent solutions, for example of the mechanical, pneumatic or hydraulic type, which can provide to use suitable members dedicated to the purpose, such as for example pre-loaded springs, or pneumatic or hydraulic cylinder-piston systems equipped with systems suitable to keep the pressure inside the cylinder chamber constant and equal to a pre-set value.
- the second roller 52 exerts a controlled, adjustable pressure on the yarn 45.
- this distance D is approximately equal to the sum of the thickness S of the wrapper 20, the thickness H of the adhesive strip 39 and a bulk portion of the yarn 45, in particular its part that protrudes beyond the cylindrical surface 52a, that is, the one not housed inside the groove 59.
- the distance D is approximately equal to the difference between the interaxis I, the sum of the first and second radius R1, R2, plus a portion of the nominal diameter Dn.
- the cylindrical surfaces 51a, 52a of the first roller 51 and of the second roller 52 never contact the adhesive strip 39. This is very advantageous because it prevents the adhesive substance from dirtying both the surrounding work zone as well as the wrapper 20.
- the second roller 52 were to touch the adhesive strip 39, malfunctions of the apparatus 50 could occur, as well as a greater number of wrappers 20 to be discarded because they could be dirty or wrapped on the packet 10 in a non-compliant manner, due to the presence of adhesive substance in zones of the wrapper where it should not be present.
- the apparatus 50 also comprises a cooling station SR, disposed downstream of the gluing station SI with reference to the direction of advance F1.
- the cooling station SR comprises cooling means 58, for example configured as a cooling bar disposed in proximity to the external surface 22, without however contacting it.
- the cooling means 58 allow to prevent the wrapper 20 from adhering undesirably to the packet 10, when the latter comes into contact with the corresponding wrapper.
- the apparatus 50 Downstream of the cooling station SR, the apparatus 50 comprises a wrapping station SA, in which the packets 10 advance along a feed line, in the direction indicated by the arrow F2 in fig. 4 , meet the web 43.
- Each packet 10 engages with a respective wrapper 20, which in the meantime has been singularized by suitable separation means, not shown, for example configured as a shearing member which is capable of separating from the web 43 each individual wrapper 20 provided with a respective tearing element 38.
- the wrapping station SA comprises a plurality of folding members, not shown and of a type known in the art, configured to carry out, for example according to a conventional folding sequence, the folding of the panels 33, 34 and 35, as well as of the peripheral zones 28, 29, in order to completely and hermetically wrap the packet 10 with the wrapper 20.
- This station can also comprise one or more heating members, configured to thermally activate the adhesive substance disposed in the adhesive areas 30, 31.
- the web 43 and the yarn 45 advance in the direction of advance F1 by means of the respective advance means 60, 61.
- the advance of the web and the yarn determines their unwinding from the respective reels.
- the yarn 45 is pressed by the second roller 52 against the adhesive strip 39 which, in the meantime, has been thermally activated by the heating means 53.
- Fig. 7 shows the gluing step, in which the yarn 45 is deformed due to the pressure exerted on it by the second roller 52, which presses it against the adhesive strip 39. Please note that even when the yarn 45 is deformed, the distance D between the first and second roller 51, 52 remains equal to the one set in the set-up phase by acting on the adjustment means 56.
- the web 43 already has the adhesive areas 30, 31 and the adhesive strip 39.
- the apparatus can comprise a station (not shown) for depositing the adhesive strip 39, disposed upstream of the gluing station SI.
- the depositing station can be configured to also deposit the adhesive areas 30, 31, which, in other variants, can also be disposed on the strip in dedicated operating stations, disposed upstream or downstream of any one of either the gluing SI, cooling SR, or wrapping SA station.
- each wrapper 20, provided with its own tearing element 38, is separated from the web 43 by suitable separation means, and it is wrapped around a respective packet 10, by means of a suitable folding sequence, after the internal and external adhesive areas 30, 31 have been thermally activated.
- each "folding line” can be an incised line or a segmented die-cut line, or a creasing line, or a segmented creasing line, made according to conventional techniques in the field.
- Each folding line within the context of the present description, is a prestretched line that allows the two elements (panels, edges, flaps%) adjacent to it to assume, in a repeatable manner, a position that is folded or inclined, for example by about 90°, with respect to each other.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Packages (AREA)
Claims (15)
- Verfahren zum Herstellen von Umhüllungen (20), die jeweils zum Umhüllen einer Packung (10) konfiguriert sind, wobei jede der Umhüllungen (20) mit einem Aufreißelement (38) verbunden ist, das zum Erleichtern des Entfernens der entsprechenden Umhüllung (20) von der Packung (10) konfiguriert ist, wobei das Verfahren dadurch gekennzeichnet ist, dass es die folgenden Schritte umfasst:- Vorschieben einer kontinuierlichen Bahn (43) aus Zellulosematerial, die auf einer Oberfläche (21) mit einem mit thermisch aktivierbarem Material imprägnierten Klebestreifen (39) versehen ist;- Vorschieben eines Endlosgarns (45) aus einem auf Naturfasern basierenden Material;- Verbinden des Endlosgarns (45) mit dem Klebestreifen (39) der Endlosbahn (43) entlang einer Klebeebene (PI);- Aufkleben des Endlosgarns (45) auf die Endlosbahn (43) durch Erhitzen des Klebestreifens (39) der Endlosbahn (43) auf eine Temperatur, bei der der Klebstoff aktiviert wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Endlosbahn (43) und das Endlosgarn (45) vor dem Verbindungsschritt von entgegengesetzten Teilen in Bezug auf die Klebeebene (PI) aus vorgeschoben werden.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass im Klebeschritt vorgesehen ist, die Bahn (43) teilweise auf eine erste Rolle (51) und das Garn (45) teilweise auf eine zweite Rolle (52) zu wickeln und die erste Rolle (51) und die zweite Rolle (52) in einem gegenseitigen Abstand (D) anzuordnen, der größer ist als ein Minimalwert, gemessen als Summe einer Dicke (S) der Umhüllung (20) und einer Dicke (H) des Klebestreifens (39), und kleiner ist als ein Maximalwert, gemessen als Summe der Dicke (S) der Umhüllung (20), der Dicke (H) des Klebestreifens (39) und des Garns (45), so dass die erste Rolle (51) und die zweite Rolle (52) einander nicht berühren.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es nach dem Klebeschritt außerdem einen Kühlschritt umfasst, bei dem der thermisch aktivierbare Klebstoff des nicht mit dem Garn (45) verklebten Klebestreifens (39) deaktiviert wird.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es außerdem einen Schritt des Aufbringens des thermisch aktivierbaren Klebstoffs auf die Bahn (43) umfasst, um vor dem Verbindungsschritt den Klebestreifen (39) zu erzeugen.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Bahn (43) aus einem Material auf Papierbasis und das Endlosgarn (45) aus einem Textilmaterial besteht.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Garn aus ineinander verflochtenen Textilfasern mit einem Nenndurchmesser (Dn) zwischen etwa 0.1 mm und 2 mm besteht.
- Vorrichtung (50) zum Herstellen von Umhüllungen (20), die jeweils zum Umhüllen einer Packung (10) konfiguriert sind, wobei jeder der Umhüllungen (20) ein Aufreißelement (38) zugeordnet ist, das das Entfernen der Umhüllung (20) von der Packung (10) erleichtert, wobei die Umhüllungen (20) aus einer Endlosbahn (43) aus Zellulosematerial hergestellt sind und das Aufreißelement (38) aus einem Endlosgarn (45) aus Material auf Basis von Naturfasern hergestellt ist, wobei die Vorrichtung (50) Folgendes umfasst:- eine Klebestation (SI), die dazu konfiguriert ist, das Endlosgarn (45) auf die Endlosbahn (43) zu kleben;- erste Vorschubmittel (60), die so konfiguriert sind, dass sie die Endlosbahn (43) in Richtung einer Klebeebene (PI) vorschieben; und- zweite Vorschubmittel (61), die so konfiguriert ist, dass sie das Endlosgarn (45) in Richtung der Klebeebene (PI) vorschieben, dadurch gekennzeichnet, dass die Klebestation (SI) Heizmittel (53) umfasst, die so angeordnet und konfiguriert sind, dass sie einen mit thermisch aktivierbarem Klebstoff imprägnierten und auf einer Oberfläche (21) der Endlosbahn (43) angeordneten Klebestreifen (39) thermisch aktivieren, um das Garn (45) auf die Endlosbahn (43) zu kleben, wenn sich das Garn (45) und die Endlosbahn (43) auf der Klebeebene (PI) treffen.
- Vorrichtung (50) nach Anspruch 8, dadurch gekennzeichnet, dass die Klebestation (SI) eine erste Walze (51), die auf einer ersten Seite in Bezug auf die Klebeebene (PI) angeordnet ist und auf der die Endlosbahn (43) teilweise aufgewickelt ist, und eine zweite Walze (52) umfasst, die auf einer zweiten Seite in Bezug auf die Klebeebene (PI) angeordnet ist, die der ersten Seite gegenüberliegt, und auf die das Endlosgarn (45) teilweise gewickelt ist, wobei die erste und die zweite Rolle (51, 52) jeweils eine zylindrische Oberfläche (51a, 52a) aufweisen, die im Wesentlichen tangential zur Klebeebene (PI) verläuft, um das Garn (45) und den Klebestreifen (39) der Endlosbahn (43) gegeneinander zu drücken.
- Vorrichtung (50) nach Anspruch 9, dadurch gekennzeichnet, dass die Heizmittel (53) in die erste Walze (51) integriert sind.
- Vorrichtung (50) nach Anspruch 9 oder 10, dadurch gekennzeichnet, dass die erste Walze (51) und die zweite Walze (52) in einem Abstand (D) angeordnet sind, der größer ist als ein Minimalwert, gemessen als Summe einer Dicke (S) der Umhüllung (20) und einer Dicke (H) des Klebestreifens (39), und kleiner ist als ein Maximalwert, gemessen als Summe der Dicke (S) der Umhüllung (20), der Dicke (H) des Klebestreifens (39) und mindestens eines Abschnitts des Garns (45), so dass die erste Walze (51) und die zweite Walze (52) einander nicht berühren.
- Vorrichtung (50) nach einem der Ansprüche 9 bis 11, dadurch gekennzeichnet, dass die zweite Walze (52) auf ihrer zylindrischen Oberfläche (52a) eine Nut (59) aufweist, die so konfiguriert und bemessen ist, dass sie das Garn (45) teilweise aufnimmt, sodass ein Abschnitt des Garns (45) aus der Nut (59) in Richtung der ersten Walze (51) herausragt, und dass die relative Anordnung zwischen der ersten und der zweiten Walze (51, 52) derart ist, dass die Nut (59) in Übereinstimmung mit der Heizeinrichtung (53) angeordnet ist, sodass das Garn (45) auf dem Klebestreifen (39) platziert wird.
- Vorrichtung (50) nach einem der Ansprüche 9 bis 12, dadurch gekennzeichnet, dass sie außerdem eine Spannungseinstelleinrichtung (56) umfasst, die dazu ausgelegt ist, den Druck einzustellen, mit dem die zweite Walze (52) das Garn (45) auf den Klebestreifen (39) der Bahn (43) drückt.
- Vorrichtung (50) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie außerdem eine Kühlstation (SR) umfasst, die in Bezug auf eine Vorschubrichtung (F1) der Bahn (43) hinter der Klebestation (SI) angeordnet ist und Kühlmittel (58) zum Deaktivieren des thermisch aktivierbaren Klebstoffs des Klebestreifens (39) umfasst, der nicht mit dem Garn (45) verklebt ist.
- Vorrichtung (50) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie außerdem eine Verpackungsstation (SA) umfasst, in der die entlang einer Zufuhrlinie (F2) vorwärts bewegten Packungen (10) auf die Bahn (43) treffen, um mit entsprechenden Umhüllungen (20) umwickelt zu werden, die durch Ausschneiden aus der Bahn (43) erhalten werden.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000000560A IT202200000560A1 (it) | 2022-01-17 | 2022-01-17 | Apparecchiatura e procedimento per produrre involucri per avvolgere pacchetti tascabili. |
| PCT/IT2023/050009 WO2023135620A1 (en) | 2022-01-17 | 2023-01-13 | Apparatus and method for producing wrappers for wrapping pocket-sized packets |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4466190A1 EP4466190A1 (de) | 2024-11-27 |
| EP4466190B1 true EP4466190B1 (de) | 2025-12-10 |
| EP4466190C0 EP4466190C0 (de) | 2025-12-10 |
Family
ID=81384698
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23703361.8A Active EP4466190B1 (de) | 2022-01-17 | 2023-01-13 | Vorrichtung und verfahren zur herstellung von umhüllungen zum umhüllen von packungen in taschengrösse |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4466190B1 (de) |
| CN (1) | CN118679102A (de) |
| IT (1) | IT202200000560A1 (de) |
| WO (1) | WO2023135620A1 (de) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202200000557A1 (it) * | 2022-01-17 | 2023-07-17 | Ima Spa | Involucro per pacchetto tascabile. |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2350244A (en) * | 1940-11-29 | 1944-05-30 | Redington Co F B | Feeding mechanism for wrapping machines |
| US2554160A (en) * | 1949-05-04 | 1951-05-22 | Wingfoot Corp | Method of producing tear-tape construction |
| US3045558A (en) * | 1959-03-18 | 1962-07-24 | Crompton & Knowles Packaging C | Packaging machine |
| FR1542499A (fr) * | 1967-05-29 | 1968-10-18 | American Mach & Foundry | Procédé et appareil pour former des bandelettes d'ouverture et enveloppe comportant ces bandelettes |
| JPS6228354A (ja) * | 1985-07-19 | 1987-02-06 | 本州製紙株式会社 | 易開封性シユリンク包装体ならびにその製造法 |
| US5192262A (en) * | 1989-04-24 | 1993-03-09 | Philip Morris Incorporated | Container wrappers with integral tear tape, and methods and apparatus for making same |
| AU8106191A (en) * | 1990-06-22 | 1992-01-23 | Paul R. Mitchell | Tear tape |
| DE19616871A1 (de) * | 1996-04-26 | 1997-10-30 | Focke & Co | Verpackung für Tabakwaren, insbesondere Zigaretten sowie Verfahren und Vorrichtung zum Herstellen derselben |
| US20050202191A1 (en) * | 2004-03-10 | 2005-09-15 | Nowak Michael R. | Ream wrap packaging with tear tapes |
| US8118161B2 (en) * | 2009-08-20 | 2012-02-21 | R.J. Reynolds Tobacco Company | Pressurized cigarette packages and methods |
-
2022
- 2022-01-17 IT IT102022000000560A patent/IT202200000560A1/it unknown
-
2023
- 2023-01-13 EP EP23703361.8A patent/EP4466190B1/de active Active
- 2023-01-13 WO PCT/IT2023/050009 patent/WO2023135620A1/en not_active Ceased
- 2023-01-13 CN CN202380017409.1A patent/CN118679102A/zh active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202200000557A1 (it) * | 2022-01-17 | 2023-07-17 | Ima Spa | Involucro per pacchetto tascabile. |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118679102A (zh) | 2024-09-20 |
| IT202200000560A1 (it) | 2023-07-17 |
| WO2023135620A1 (en) | 2023-07-20 |
| EP4466190A1 (de) | 2024-11-27 |
| EP4466190C0 (de) | 2025-12-10 |
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