EP4394082A1 - Superlegierungskomponenten mit beschichtungen darauf und verfahren zur herstellung davon - Google Patents

Superlegierungskomponenten mit beschichtungen darauf und verfahren zur herstellung davon Download PDF

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Publication number
EP4394082A1
EP4394082A1 EP23214207.5A EP23214207A EP4394082A1 EP 4394082 A1 EP4394082 A1 EP 4394082A1 EP 23214207 A EP23214207 A EP 23214207A EP 4394082 A1 EP4394082 A1 EP 4394082A1
Authority
EP
European Patent Office
Prior art keywords
substrate
oxide
coating
component
heat treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23214207.5A
Other languages
English (en)
French (fr)
Inventor
Mahdi Mohajeri
Bahram Jadidian
Krista Amato
Christopher GATTO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honeywell International Inc
Original Assignee
Honeywell International Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honeywell International Inc filed Critical Honeywell International Inc
Publication of EP4394082A1 publication Critical patent/EP4394082A1/de
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/042Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/048Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with layers graded in composition or physical properties

Definitions

  • the present invention generally relates to methods for producing components comprising superalloy substrates with coating systems thereon, and more particularly relates to methods that include combination heat treatments that simultaneously age the substrate and densify and/or crystallize the coating thereon.
  • the aging process can form an oxide scale on surfaces of the superalloy that typically must be removed (e.g., mechanically).
  • formation of the coating system typically exposes the superalloy substrate to high temperatures for an extended period of time that may cause removal of residual stress therein, which in certain applications may be desirable.
  • a method for producing a component comprises applying a slurry or paste to a surface of a substrate, wherein the substrate includes a nickel-based superalloy, drying the slurry or paste applied to the surface to define a coated substrate, and performing a heat treatment on the coated substrate to simultaneously densify and/or crystallize the dried slurry or paste to thereby form a coating that is bonded to the surface and to age the substrate to achieve a specific hardness therein by controllably forming precipitates of an intermetallic phase within the substrate and/or controllably modifying a size distribution of the precipitates of the intermetallic phase within the substrate, wherein residual stress within the substrate are preserved during the heat treatment.
  • the method 100 may include performing a solution heat treatment on the substrate to dissolve precipitates in the substrate and to homogenize a microstructure of the substrate.
  • the method 100 may include performing a stabilization heat treatment on the substrate to optimize a size and a morphology of precipitates therein, such as gamma prime phase precipitates, within the substrate.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
EP23214207.5A 2022-12-27 2023-12-05 Superlegierungskomponenten mit beschichtungen darauf und verfahren zur herstellung davon Pending EP4394082A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US202218146802A 2022-12-27 2022-12-27

Publications (1)

Publication Number Publication Date
EP4394082A1 true EP4394082A1 (de) 2024-07-03

Family

ID=89119201

Family Applications (1)

Application Number Title Priority Date Filing Date
EP23214207.5A Pending EP4394082A1 (de) 2022-12-27 2023-12-05 Superlegierungskomponenten mit beschichtungen darauf und verfahren zur herstellung davon

Country Status (1)

Country Link
EP (1) EP4394082A1 (de)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090297718A1 (en) * 2008-05-29 2009-12-03 General Electric Company Methods of fabricating environmental barrier coatings for silicon based substrates
WO2017106970A1 (en) * 2015-12-22 2017-06-29 École De Technologie Supérieure A method for heat treating by induction an alloy component for generating microstructure gradients and an alloy component heat treated according to the method
EP3473608A1 (de) * 2017-10-20 2019-04-24 United Technologies Corporation Verfahren zur beschichtung von gegenständen und beschichtete gegenstände
US20200230645A1 (en) * 2018-06-01 2020-07-23 Rolls-Royce North American Technologies, Inc. Slurry-based coating system repair
US11415004B2 (en) 2020-12-09 2022-08-16 Honeywell International Inc. Corrosion and oxidation resistant coatings for gas turbine engines, and methods for producing the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090297718A1 (en) * 2008-05-29 2009-12-03 General Electric Company Methods of fabricating environmental barrier coatings for silicon based substrates
WO2017106970A1 (en) * 2015-12-22 2017-06-29 École De Technologie Supérieure A method for heat treating by induction an alloy component for generating microstructure gradients and an alloy component heat treated according to the method
US11136634B2 (en) 2015-12-22 2021-10-05 École De Technologie Supérieure Method for heat treating by induction an alloy component for generating microstructure gradients and an alloy component heat treated according to the method
EP3473608A1 (de) * 2017-10-20 2019-04-24 United Technologies Corporation Verfahren zur beschichtung von gegenständen und beschichtete gegenstände
US20200230645A1 (en) * 2018-06-01 2020-07-23 Rolls-Royce North American Technologies, Inc. Slurry-based coating system repair
US11415004B2 (en) 2020-12-09 2022-08-16 Honeywell International Inc. Corrosion and oxidation resistant coatings for gas turbine engines, and methods for producing the same

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