EP4384706A1 - Improvements relating to wind turbine nacelle covers - Google Patents

Improvements relating to wind turbine nacelle covers

Info

Publication number
EP4384706A1
EP4384706A1 EP22732394.6A EP22732394A EP4384706A1 EP 4384706 A1 EP4384706 A1 EP 4384706A1 EP 22732394 A EP22732394 A EP 22732394A EP 4384706 A1 EP4384706 A1 EP 4384706A1
Authority
EP
European Patent Office
Prior art keywords
nacelle
cover
opening
wheel
cover panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22732394.6A
Other languages
German (de)
French (fr)
Inventor
Claus Hald THERKILDSEN
John AMUNDSEN
Bruno Manuel COSTA VILACA
Jacob-Jan SLOTEMAKER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vestas Wind Systems AS
Original Assignee
Vestas Wind Systems AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vestas Wind Systems AS filed Critical Vestas Wind Systems AS
Publication of EP4384706A1 publication Critical patent/EP4384706A1/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/10Stators
    • F05B2240/14Casings, housings, nacelles, gondels or the like, protecting or supporting assemblies there within
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the invention relates to covers for nacelle assemblies of wind turbines, and in particular to cover arrangements that are reconfigurable between open and closed positions.
  • the nacelle of a wind turbine houses a number of functional components, including a gearbox and a generator. During the lifetime of the wind turbine the components housed within the nacelle may need to be accessed in order to carry out servicing or repair, and/or to replace damaged components or parts of components. Thus, it is important that the components within the nacelle are readily accessible to maintenance personnel when required, so as to reduce the time that the wind turbine must be out of operation for maintenance or repair operations.
  • hatch covers are configured to swing outwardly on an associated hinge mechanism in order to uncover an opening in the nacelle.
  • the upright orientation of hatch covers can catch the wind which can stress the hinge mechanism. Construction of such systems generally require over engineering to cope with wind gusts, which increases the size of such systems and increases their weight.
  • the invention provides a nacelle for a wind turbine.
  • the nacelle comprises: a nacelle housing for housing components of a wind turbine, the nacelle housing comprising a nacelle opening; and a nacelle cover arranged over the nacelle opening.
  • the nacelle cover is movable between a closed position in which the nacelle opening is fully covered or blocked by the nacelle cover, and an open position in which the nacelle opening is at least partially uncovered or unblocked to allow access to components housed within the nacelle housing.
  • the motor may be configured to drive movement of each movable cover panel independently from one another. In this way a user can open just a specific portion of the nacelle cover, allowing the interior of the nacelle to be accessed without exposing the entire nacelle opening. Thus, components within the nacelle may be better protected during an access operation.
  • control system may prevent activation of the motor to prevent movement of the nacelle cover.
  • the control system may be configured to lock the nacelle cover only when the nacelle cover is in the fully closed position. In this way, the system may be configured to prevent the nacelle cover being locked in an open or partially open position, in which components housed in the nacelle are exposed and more likely to be damaged.
  • Figure 6b illustrates a rail of a nacelle in accordance with another embodiment of the invention
  • Figure 7a illustrates a portion of a nacelle in accordance with another embodiment of the invention, and shows the arrangement between a wheel and its associated movable cover panel;
  • Figure 7b is a cross-sectional view of the wheel of Figure 7a engaged with an associated rail;
  • Figure 1 shows a wind turbine nacelle 10 in accordance with an embodiment of the invention.
  • the nacelle 10 comprises a nacelle housing 12 that houses a number of functional components (not shown) in use.
  • the nacelle housing 12 includes a nacelle opening 14 (not shown in Figure 1, but represented in Figures 3 and 5) provided in an upper surface 16 of the nacelle housing 12, through which components of the nacelle 10 can be accessed when required, for example for maintenance and/or repair.
  • the nacelle 10 further comprises a nacelle cover 18.
  • the nacelle cover 18 is mounted to the nacelle housing 12, and is arranged over the nacelle opening 14 so as to form a cover for the nacelle opening 14 and provide environmental protection for the components within.
  • the nacelle cover 18 is movable between a closed position and an open position. In the closed position, illustrated in Figure 1, the nacelle cover 18 is arranged to fully cover or close the nacelle opening 14. In the open position, the nacelle cover 18 is arranged such that the nacelle opening 14 is at least partially uncovered, and internal components of the nacelle 10 are accessible through the nacelle opening 14.
  • An electric motor (not shown) drives the nacelle cover 18 between the open position and the closed position.
  • Each cover panel 20 has an inverted U-shaped cross section defined by an upper wall 22 and first and second side walls, 24 and 26 respectively, that extend downwardly from opposing side edges 28 of the upper wall 22. It should be noted that whilst in this embodiment the nacelle cover 18 includes seven cover panels 20, in other embodiments this number may vary.
  • the movable cover panels 32 are nested within the fixed outermost cover panel 30.
  • the U-shaped cross section of the outermost cover panel 30 has a greater height and width than the U-shaped cross sections of the movable cover panels 32, with these dimensions decreasing progressively such that an innermost cover panel 34 defines the smallest U-shaped cross section.
  • Each panel sealing member 45 includes a sealing head 47 and an attachment portion 49.
  • the attachment portion 49 defines an opening 51 for receiving an edge 53 of an associated cover panel 20, and includes flexible extensions 55 that extend into the opening 51 in an undeflected position. The flexible extensions 55 grip the edge 53 of the associated cover panel 20 when this edge 53 is received in the opening 51.
  • the sealing head 47 has a generally circular cross-section and includes an opening 57 that allows the sealing head 47 to be more readily deformed in use, as shown in Figure 10a, to provide effective sealing between cover panels 20.
  • each movable cover panel 32 is provided with a rolling arrangement comprising first and second wheels, 46 and 48 respectively, that permit movement of the movable cover panel 32 with respect to the nacelle 10.
  • the first and second wheels 46, 48 engage with respective first and second guide rails, 50 and 52, that extend along and parallel to side edges 54 of the nacelle opening 14 and a longitudinal axis 56 of the nacelle housing 12.
  • drainage channels may extend from the side edges 54 of the nacelle opening 14 to outer side edges 59 of the nacelle housing 12. Such drainage channels allow water to drain from the upper surface 16 of the nacelle housing 12, and prevent water from collecting between the guide rails 50, 52.
  • Each first rail 50 comprises a protrusion 62 that extends upwardly from the upper surface 16 of the nacelle housing 12 to form an upstanding shelf having a generally rectangular cross section.
  • Each first rail 50 further comprises a plate 64 that sits on and is attached to the protrusion 62.
  • the protrusion 62 is formed integrally with the nacelle housing 12 and the plate 64 is formed as a separate part that, in this example is formed of steel, but in other examples could be formed of other materials.
  • the protrusion 62 may also be formed as a separate component from the nacelle housing 12.
  • the first wheel 50 further comprises an opening 70 having a generally circular cross section.
  • the opening 70 defines a through-hole in the first wheel 50 and extends along a central axis 72 of the first wheel 72.
  • the opening 70 includes a first portion 74 that defines a larger circular cross section, and a second portion 76 that defines a smaller circular cross section, as best understood with reference to Figure 4.
  • Each first wheel 46 is supported on a fixed axle or spindle 77.
  • the spindle 77 extends along the central axis 72 of the first wheel 46 and defines a rotational axis 73 of the first wheel 46 that is coaxial with its central axis 72.
  • the spindle 77 is defined by a bolt 78 comprising a body 80 and a head 82.
  • the bolt 78 extends through bolt-receiving openings 84 of the first side wall 24 and a first plate 86, and into and partially through the opening 70 of the first wheel 46. Specifically, the bolt 78 is arranged such that its body 80 is received in the second portion 76 of the opening 70 of the first wheel 46, and its head 82 is received in the first portion 74 of the opening 70 of the first wheel 46.
  • the bolt-receiving openings 84 of the first side wall 24 and the first plate 86 and the second portion 76 of the opening 70 of the first wheel 46 are each dimensioned so as to receive the body 80 of the bolt 78 in a loose fit.
  • the control system sends a control signal to activate the motor.
  • the motor drives rotation of the appropriate wheels 46, 48 of the movable cover panel(s) 32 in a rotational direction that is dependent on whether the user has requested opening or closing of the nacelle cover 18.
  • Rotation of the wheels 46, 48 on their fixed spindles 77 causes the wheels 46, 48 to roll along their respective rails 50, 52, and the associated cover panel(s) 32 to move in a direction parallel to the longitudinal axis 56 of the nacelle 10.
  • a limit switch (not shown) is provided at each end of the nacelle opening 14. When the nacelle cover 18 reaches its fully open or its fully closed position, the respective limit switch is activated. Activation of the limit switch causes the motor to deactivate, which in turn prevents the nacelle cover 18 from attempting to move past its fully open or fully closed position.
  • the nacelle cover 18 can only be locked when the nacelle cover 18 is in its fully closed position, so as to advantageously prevent the nacelle cover 18 from being locked at a position in which water, dirt and other elements that could damage components housed within the nacelle housing 12 could enter the nacelle housing 12.
  • the status of the nacelle cover 18 as ‘locked’ may be indicated to a user via a light (not shown) provided on the control panel, and or at another position on the nacelle housing 12.
  • Figure 6a shows an embodiment in which the rails 150 define inverted L-shaped crosssections.
  • the wheels 146 are supported on a fixed bolt 178 that acts as its rotational axis, and includes circumferential flanges 168 that maintain the wheels 146 in position on the rails 150 during use.
  • a wind hook 169 in the form of an L-shaped bracket is mounted on each fixed bolt 178.
  • a base 171 of each wind hook 169 extends beneath a roof 173 of the associated rail 150 to prevent the wheel 146 from disengaging from the rail 150, for example during strong winds. It will be appreciated that wind hooks 169 may be utilised in other embodiments of the invention.
  • Figure 6b illustrates a rail 250 of another embodiment.
  • the rails 250 are generally U-shaped in cross section, to each define a wheel-receiving space 252 between side walls 253 of the rail 250.
  • a wheel (not shown in Figure 6b) of a movable cover panel (also not shown in Figure 6b) is received in the wheel-receiving space 252.
  • Flanges 254 provided at upper ends 256 of the side walls 253 project inwardly to guard against accidental removal of the wheel from the rail 250 in use.
  • the rail may be inverted to define an inverted U-shaped cross section in which the wheel sits in use.
  • Figures 7a and 7b illustrate the configuration and arrangement of a first wheel 346 and first rail 350 of a nacelle 310 in accordance with another embodiment of the invention.
  • the nacelle 310 of this embodiment has many features in common with the nacelle 10 of the embodiment of Figures 1 to 4, but differs in respect of the configuration and attachment of the rolling arrangement to its associated movable cover panel 332, as will now be explained.
  • the first wheel 346 is coupled to its associated movable cover panel 332 via a first bracket 386.
  • the first bracket 386 is shaped such that an upper portion 392 follows the curvature of an inner surface 394 of a first side wall 324 of the movable cover panel 332, and a lower portion 396 extends downwards, in a generally vertical direction, from the upper portion 392. In this way, the first bracket 386 is bent to ensure proper engagement of the first wheel 346 on the first rail 350 when mounted on the first side wall 324 of the movable cover panel 332, which slopes outwards in this embodiment.
  • the first wheel 346 comprises an inner body 347a and an outer body 347b.
  • the outer body 347b surrounds the inner body 347a, and the circumferential flange 348 of the inner body 347a engages with a circumferential recess 352 of the outer body 347b to retain the outer body 347b on the inner body 347a when the first wheel 346 is coupled to the first bracket 386 via fixed axle or spindle 377.
  • the outer body 347b defines a generally cylindrical rail engaging surface 366 provided between two circumferential flanges 368 to provide a generally H-shaped cross-section.
  • Figure 8 illustrates end stops 398 that may be provided in any embodiment of the invention to limit movement of an associated movable cover panel 332.
  • Each end stop 398 is mounted on an associated rail 350, and is positioned adjacent an end of the nacelle opening (also not shown in Figure 8).
  • end stops 398 may be provided adjacent both ends of the nacelle opening. In this way, the end stops 398 limit movement of the movable cover panels 332 along the longitudinal axis of the nacelle 310, and prevent movement of the movable cover panels 332 past their fully open and/or fully closed positions.
  • the first embodiment of the nacelle cover 18 described above includes seven cover panels 20, in other embodiments this number may vary.
  • the nacelle cover 18 may include as few as two cover panels 20. Including fewer cover panels 20 is advantageous to reduce the complexity of the nacelle cover 18. However, including a greater number of cover panels 20 enables a greater proportion of the nacelle opening 14 to be accessible when the nacelle cover 18 is in the fully open position.
  • each movable cover panel 32 of the embodiments described each include one pair of wheels 46, 48, in other embodiments each movable cover panel 32 could include additional first and/or second wheels 46, 48.
  • the outermost cover panel 30 defines the fixed cover panel, in other embodiments the innermost cover panel 34 may define the fixed cover panel.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Wind Motors (AREA)

Abstract

A nacelle for a wind turbine comprises a nacelle housing for housing components of a wind turbine and a nacelle cover. The nacelle housing comprises a nacelle opening. The nacelle cover is arranged over the nacelle opening, and is movable between a closed position in which the nacelle opening is fully covered by the nacelle cover, and an open position in which the nacelle opening is at least partially uncovered to allow access to components housed within the nacelle housing. The nacelle cover comprises multiple cover panels arranged telescopically with respect to one another, wherein at least one cover panel is movable with respect to another cover panel along a longitudinal axis of the nacelle to move the nacelle cover between its open and closed positions.

Description

IMPROVEMENTS RELATING TO WIND TURBINE NACELLE COVERS
TECHNICAL FIELD
The invention relates to covers for nacelle assemblies of wind turbines, and in particular to cover arrangements that are reconfigurable between open and closed positions.
BACKGROUND
The nacelle of a wind turbine houses a number of functional components, including a gearbox and a generator. During the lifetime of the wind turbine the components housed within the nacelle may need to be accessed in order to carry out servicing or repair, and/or to replace damaged components or parts of components. Thus, it is important that the components within the nacelle are readily accessible to maintenance personnel when required, so as to reduce the time that the wind turbine must be out of operation for maintenance or repair operations.
In conventional arrangements, roof panels of the nacelle must be removed to access the interior of the nacelle and the components contained within. This requires the use of a crane to remove and replace the roof panels before and after accessing the interior of the nacelle. In some known configurations, hatch covers are configured to swing outwardly on an associated hinge mechanism in order to uncover an opening in the nacelle. Particularly in offshore environments where wind speeds tend to be higher, the upright orientation of hatch covers can catch the wind which can stress the hinge mechanism. Construction of such systems generally require over engineering to cope with wind gusts, which increases the size of such systems and increases their weight.
The present invention has been devised against this background. SUMMARY OF THE INVENTION
In one aspect, the invention provides a nacelle for a wind turbine. The nacelle comprises: a nacelle housing for housing components of a wind turbine, the nacelle housing comprising a nacelle opening; and a nacelle cover arranged over the nacelle opening. The nacelle cover is movable between a closed position in which the nacelle opening is fully covered or blocked by the nacelle cover, and an open position in which the nacelle opening is at least partially uncovered or unblocked to allow access to components housed within the nacelle housing. The nacelle cover comprises multiple cover panels arranged telescopically with respect to one another, wherein at least one cover panel is movable with respect to another cover panel along a longitudinal axis of the nacelle to move the nacelle cover between its open and closed positions.
The invention allows a user to access components within the nacelle simply by sliding one or more of the cover panels along the longitudinal axis of the nacelle to unblock at least a portion of the nacelle opening. By virtue of the telescopic cover panel arrangement, the user need only unblock the portion of the nacelle opening that is required for access, and the rest can remain covered to protect the components within. This is in contrast to hatch covers that swing outwardly, for example, which do not allow for the same level of control over how much of the nacelle opening is accessible at a given time.
Furthermore, the telescopic arrangement of the cover panels also reduces the likelihood of the nacelle cover causing damage to other components of the nacelle, or being damaged itself, during opening or closing in high winds. In arrangements in which a hatch cover swings outwardly about a hinge, high winds can have a significant impact on how easy it is to open I close the hatch and on how well controlled this opening I closing operation is. For example, depending on the wind direction, more force may need to be applied to open or close the hatch cover, making these operations more difficult to perform. Furthermore, the hatch cover may catch the wind during opening or closing, causing unexpected and uncontrolled movement and potentially resulting in damage to the hatch cover and/or to other components of the nacelle. Such uncontrolled movement may also result in injury to a user in the vicinity. The telescopic cover arrangement of the invention negates these issues. The nacelle cover may comprise a fixed cover panel positioned at an end of the opening. When the nacelle cover is in a fully open position, the at least one movable cover panel may be nested within the fixed cover panel. This provides some protection for the movable cover panels when the nacelle cover is fully open, and stores the movable cover panels out of the way of an operator and/or any equipment that is in use in the vicinity of the nacelle.
Each movable cover panel may comprise a rolling arrangement that permits movement of the movable cover panel with respect to the nacelle. The rolling arrangement may comprise at least two wheels. A first wheel may be rotatably mounted to a first side wall of the movable cover panel, and a second wheel may be rotatably mounted to a second, opposing, side wall of the movable cover panel.
The nacelle may comprise at least two rails. The first wheel may engage and be rotatable along a first rail that extends longitudinally along a first side edge of the nacelle opening. The second wheel may engage and be rotatable along a second rail that extends longitudinally along a second side edge of the nacelle opening.
Each rail may extend outwardly from the nacelle housing to define a generally T- shaped cross section. Each wheel may comprise two circumferential flanges arranged at either side of its corresponding rail so as to maintain positioning of the wheel on the rail in use. This advantageously guards against wheel misalignment, and potentially removal of the wheel from its corresponding rail, so as to ensure smooth and reliable operation of the associated cover panel.
Each wheel may be mounted to the movable cover panel via a bracket comprising an upper portion and a lower portion. The upper portion may be attached to the side wall of the movable cover panel, and follow the curvature of the side wall of the movable cover panel to which it is attached. The lower portion may extend downwardly from the upper portion in a generally vertical direction or plane. The lower portion may rotatably support the wheel for rotation about an axis that extends perpendicularly to the generally vertical plane. In this way, the bent or bended brackets support the wheels for proper engagement with the upwardly extending rails in embodiments in which the movable cover panels have sloped side walls. Each rail may extend outwardly from the nacelle housing and define a generally II- shaped cross section. In this way, the wheel may be received in and sit within an opening of the rail in use, thereby reducing the likelihood of the wheel disengaging from the rail.
The nacelle may include one or more wind hooks to prevent wheels of the rolling arrangement from being lifted off their associated rails, for example during windy weather. These wind hooks may comprise one or more L-shaped brackets that are mounted on the fixed axle of the wheel, and that extend beneath at least a portion of the associated rail to prevent disengagement.
A motor may be configured to drive opening and closing of the nacelle cover. Alternatively or additionally, the nacelle cover may be opened and/or closed manually by an operator.
The motor may be configured to drive movement of each movable cover panel independently from one another. In this way a user can open just a specific portion of the nacelle cover, allowing the interior of the nacelle to be accessed without exposing the entire nacelle opening. Thus, components within the nacelle may be better protected during an access operation.
The nacelle may comprise a control system configured to carry out instructions received by a control panel of the nacelle. The instructions may include a request to open the nacelle cover or a request to close the nacelle cover. The instructions may include a request to lock the nacelle cover.
When the nacelle cover is locked, the control system may prevent activation of the motor to prevent movement of the nacelle cover. The control system may be configured to lock the nacelle cover only when the nacelle cover is in the fully closed position. In this way, the system may be configured to prevent the nacelle cover being locked in an open or partially open position, in which components housed in the nacelle are exposed and more likely to be damaged.
The nacelle may comprise a limit switch configured to limit further movement of the nacelle cover when the nacelle cover has reached the fully closed or fully open position. Alternatively or additionally the nacelle may comprise one or more end stops for limiting movement of the movable cover panels, for example to prevent movement of the nacelle cover past the fully open and/or fully closed positions.
Within the scope of this application it is expressly intended that the various aspects, embodiments, examples and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings, and in particular the individual features thereof, may be taken independently or in any combination. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination, unless such features are incompatible. The applicant reserves the right to change any originally filed claim or file any new claim accordingly, including the right to amend any originally filed claim to depend from and/or incorporate any feature of any other claim although not originally claimed in that manner.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described by way of example with reference to the accompanying drawings, in which:
Figure 1 is a perspective view of a nacelle in accordance with an embodiment of the invention, showing a nacelle cover in a closed position to block access to the interior of the nacelle;
Figure 2 is a perspective view of the nacelle cover of Figure 1 in isolation;
Figure 3 is a schematic front view of two movable cover panels of the nacelle cover of Figure 1;
Figure 4 is a close-up schematic view of a portion of one of the movable cover panels of Figure 3, illustrating the arrangement between a wheel and a rail of the nacelle;
Figure 5 is a schematic side view of the nacelle cover of a nacelle in accordance with another embodiment of the invention; Figure 6a illustrates a wheel and rail arrangement of a nacelle in accordance with another embodiment of the invention;
Figure 6b illustrates a rail of a nacelle in accordance with another embodiment of the invention;
Figure 7a illustrates a portion of a nacelle in accordance with another embodiment of the invention, and shows the arrangement between a wheel and its associated movable cover panel;
Figure 7b is a cross-sectional view of the wheel of Figure 7a engaged with an associated rail;
Figure 8 is a perspective view of multiple wheels of the nacelle of Figure 7a engaged with their respective rails;
Figure 9 is a front view of the nacelle cover of Figure 1 showing sealing members of the arrangement;
Figure 10a is a close-up view of a sealing member of Figure 9; and
Figure 10b is a perspective view of a portion of the sealing member of Figure 10a in isolation.
DETAILED DESCRIPTION
The following detailed description refers to the accompanying drawings that show, by way of illustration, specific details and embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those of ordinary skill in the art to practice the invention. Other embodiments may be utilised, and structural changes may be made without departing from the scope of the invention as defined in the appended claims. Figure 1 shows a wind turbine nacelle 10 in accordance with an embodiment of the invention.
The nacelle 10 comprises a nacelle housing 12 that houses a number of functional components (not shown) in use. The nacelle housing 12 includes a nacelle opening 14 (not shown in Figure 1, but represented in Figures 3 and 5) provided in an upper surface 16 of the nacelle housing 12, through which components of the nacelle 10 can be accessed when required, for example for maintenance and/or repair.
The nacelle 10 further comprises a nacelle cover 18. The nacelle cover 18 is mounted to the nacelle housing 12, and is arranged over the nacelle opening 14 so as to form a cover for the nacelle opening 14 and provide environmental protection for the components within.
The nacelle cover 18 is movable between a closed position and an open position. In the closed position, illustrated in Figure 1, the nacelle cover 18 is arranged to fully cover or close the nacelle opening 14. In the open position, the nacelle cover 18 is arranged such that the nacelle opening 14 is at least partially uncovered, and internal components of the nacelle 10 are accessible through the nacelle opening 14. An electric motor (not shown) drives the nacelle cover 18 between the open position and the closed position.
As will be appreciated from Figures 1 and 2 in particular, the nacelle cover 18 comprises a plurality of cover panels 20 that are arranged telescopically with respect to one another. This telescopic cover arrangement is advantageous as it allows for the interior of the nacelle housing 12 to be accessed quickly and easily, simply by sliding cover panels of the nacelle cover 18 to expose a portion of the nacelle opening 14. Advantageously, none of the cover panels 20 need be removed to expose the nacelle opening 14 and access the interior of the nacelle housing 12. As such, hoisting means are not required, as is the case in conventional arrangements.
Each cover panel 20 has an inverted U-shaped cross section defined by an upper wall 22 and first and second side walls, 24 and 26 respectively, that extend downwardly from opposing side edges 28 of the upper wall 22. It should be noted that whilst in this embodiment the nacelle cover 18 includes seven cover panels 20, in other embodiments this number may vary.
In this embodiment, an outermost cover panel 30 positioned at a first end (not shown) of the nacelle opening 14 is fixed with respect to the nacelle housing 12, and the remaining cover panels 32 are movable with respect to the nacelle housing 12 to reconfigure the nacelle cover 18 between its open and closed positions.
When the nacelle cover 18 is in a fully open position in which as much of the nacelle opening 14 is exposed as possible, the movable cover panels 32 are nested within the fixed outermost cover panel 30. It will be understood and can be appreciated from Figure 1 that in order the provide this telescopic cover arrangement, the U-shaped cross section of the outermost cover panel 30 has a greater height and width than the U-shaped cross sections of the movable cover panels 32, with these dimensions decreasing progressively such that an innermost cover panel 34 defines the smallest U-shaped cross section.
Referring to Figure 5, which illustrates a side view of an embodiment of the invention that differs from the embodiment of Figure 1 only in the number of cover panels 20 included in the arrangement, each cover panel 20 comprises at least one limiting wall 36 that extends generally perpendicularly from an end edge 38 of the upper wall 22.
As will be appreciated from Figure 5, limiting walls 36 of neighbouring cover panels 20 engage with one another to limit movement of the respective cover panels 20 and prevent neighbouring cover panels 20 from disengaging from one another. As will also be appreciated from Figure 5, the innermost cover panel 34 includes just a single limiting wall 36 so as to allow for an inner surface 40 of its upper wall 22 to engage with a first sealing member 42 provided on the nacelle housing 12 when the nacelle cover 18 is in the fully closed position as in Figure 5. The other movable cover panels 32 include two limiting walls 36 that extend in opposing directions from the end edges 38 of the respective movable cover panel 32. The outermost cover panel 30 engages with a second sealing member 44 provided on the nacelle housing 12. Referring to Figures 9 and 10, each cover panel 20 is also provided with a panel sealing member 45 that acts to seal the entire cross section between an associated cover panel 20 and a neighbouring cover panel 20.
Each panel sealing member 45 includes a sealing head 47 and an attachment portion 49. The attachment portion 49 defines an opening 51 for receiving an edge 53 of an associated cover panel 20, and includes flexible extensions 55 that extend into the opening 51 in an undeflected position. The flexible extensions 55 grip the edge 53 of the associated cover panel 20 when this edge 53 is received in the opening 51. The sealing head 47 has a generally circular cross-section and includes an opening 57 that allows the sealing head 47 to be more readily deformed in use, as shown in Figure 10a, to provide effective sealing between cover panels 20.
Referring now to Figure 3, to enable opening and closing of the nacelle cover 18, each movable cover panel 32 is provided with a rolling arrangement comprising first and second wheels, 46 and 48 respectively, that permit movement of the movable cover panel 32 with respect to the nacelle 10. The first and second wheels 46, 48 engage with respective first and second guide rails, 50 and 52, that extend along and parallel to side edges 54 of the nacelle opening 14 and a longitudinal axis 56 of the nacelle housing 12. Although not shown, it should be noted that drainage channels may extend from the side edges 54 of the nacelle opening 14 to outer side edges 59 of the nacelle housing 12. Such drainage channels allow water to drain from the upper surface 16 of the nacelle housing 12, and prevent water from collecting between the guide rails 50, 52.
Each first wheel 46 is rotatably attached to the first side wall 24 of its corresponding movable cover panel 32, and each second wheel 48 is rotatably attached to the second side wall 26 of its corresponding movable cover panel 32. The first and second wheels 46, 48 are provided generally centrally along the length of their respective side walls 24, 26.
In use, the first wheel 46 of each movable cover panel 32 engages a corresponding first guide rail 50 extending along a first side edge 58 of the nacelle opening 14, and the second wheel 48 of each cover panel engages a corresponding second guide rail 52 extending along a second side edge 60 of the nacelle opening 14. Thus, the nacelle 10 is provided with first and second rails 50, 52 for each movable cover panel, and includes six first rails 50 and six second rails 52 in total in this embodiment.
Figure 4 is a close-up view of the first wheel 46 of one of the movable cover panels 32, rotatably attached to the first side wall 24 of that movable cover panel 32, and engaged with its corresponding first rail 50 of the nacelle 10.
Each first rail 50 comprises a protrusion 62 that extends upwardly from the upper surface 16 of the nacelle housing 12 to form an upstanding shelf having a generally rectangular cross section. Each first rail 50 further comprises a plate 64 that sits on and is attached to the protrusion 62. In this embodiment the protrusion 62 is formed integrally with the nacelle housing 12 and the plate 64 is formed as a separate part that, in this example is formed of steel, but in other examples could be formed of other materials. In other embodiments the protrusion 62 may also be formed as a separate component from the nacelle housing 12.
As best appreciated from Figure 1, each first rail 50 extends in a direction parallel to the longitudinal axis 56 of the nacelle housing 12, along the first side edge 58 of the nacelle opening 14. As also best appreciated from Figure 1, the first rail 50 associated with the innermost cover panel 34 is positioned closest to the first side edge 58 of the nacelle opening 14, with the first rails 50 of the other movable cover panels 32 being provided outwardly of this.
Each first wheel 46 is generally cylindrical, comprising a generally cylindrical rail engaging surface 66 provided between two circumferential flanges 68 to define a generally H-shaped cross-section as shown in Figure 4. In use, the rail engaging surface 66 engages the plate 64 of the first rail 50, and the circumferential flanges 68 sit on either side of the plate 64 to maintain proper positioning of the first wheel on the first rail 50, and guard against disengagement of the first wheel 46 from the first rail 50.
The first wheel 50 further comprises an opening 70 having a generally circular cross section. The opening 70 defines a through-hole in the first wheel 50 and extends along a central axis 72 of the first wheel 72. The opening 70 includes a first portion 74 that defines a larger circular cross section, and a second portion 76 that defines a smaller circular cross section, as best understood with reference to Figure 4. Each first wheel 46 is supported on a fixed axle or spindle 77. The spindle 77 extends along the central axis 72 of the first wheel 46 and defines a rotational axis 73 of the first wheel 46 that is coaxial with its central axis 72. In this example, the spindle 77 is defined by a bolt 78 comprising a body 80 and a head 82. The bolt 78 extends through bolt-receiving openings 84 of the first side wall 24 and a first plate 86, and into and partially through the opening 70 of the first wheel 46. Specifically, the bolt 78 is arranged such that its body 80 is received in the second portion 76 of the opening 70 of the first wheel 46, and its head 82 is received in the first portion 74 of the opening 70 of the first wheel 46. The bolt-receiving openings 84 of the first side wall 24 and the first plate 86 and the second portion 76 of the opening 70 of the first wheel 46 are each dimensioned so as to receive the body 80 of the bolt 78 in a loose fit. The first portion 74 of the opening 70 of the first wheel 46 is dimensioned so as to receive the head 82 of the bolt 78 in a loose fit. The bolt 78 is fixed with respect to the first side wall 24 of the movable cover panel 32 by means of a nut 88. With the bolt 78 arranged in this way, the first wheel 46 is able to rotate about the fixed spindle 77 and roll along the first rail 50 to drive movement of the movable cover panel 32 to which it is coupled.
The first plate 86 is provided between the first side wall 24 of the movable cover panel 32 and the first wheel 46 to guard against dirt or water entering the nacelle opening 14 via gaps between a lower edge 90 of the first side wall 24 and the upper surface 16 of the nacelle housing 12. For this, the first plate 86 is mounted to an outer surface 90 of the first side wall 24, and comprises a flange 92 that extends towards the first rail 50 and is positioned beneath the first wheel 46 in the assembled arrangement. Although not shown in Figure 4, the flanged first plate 86 may be attached to the first side wall 24 of the movable cover panel 32 by means of bolts or screws. Alternatively, the flanged first plate 86 may be attached to the first side wall 24 by means of glue or adhesive, or any other suitable attachment means.
It should be noted the arrangement between the first wheel 46, the first plate 86, the first rail 50 and the first side wall 24 that is as shown in Figure 4 is identical for each movable cover panel 32. Furthermore, the second wheel 48 and second rail 52 arrangement provided at the opposite, second side wall 26 of each movable cover panel 32 is generally the same as the arrangement shown in Figure 4, except that it is inverted when viewed from the same direction. As such, for conciseness, the second wheel and second rail arrangement will not be described.
The nacelle 10 further includes a control panel (not shown) that enables a user to input a command, for example to open, close or lock the nacelle cover 18, to a control system (not shown) of the nacelle 10.
When a user wishes to open or close the nacelle cover 18, the user simply inputs the appropriate command via the control panel. The command may be input simply by pressing a button in some embodiments, but other user interfaces are possible in other embodiments.
In response to the user input, the control system sends a control signal to activate the motor. Once activated, the motor drives rotation of the appropriate wheels 46, 48 of the movable cover panel(s) 32 in a rotational direction that is dependent on whether the user has requested opening or closing of the nacelle cover 18. Rotation of the wheels 46, 48 on their fixed spindles 77 causes the wheels 46, 48 to roll along their respective rails 50, 52, and the associated cover panel(s) 32 to move in a direction parallel to the longitudinal axis 56 of the nacelle 10.
A limit switch (not shown) is provided at each end of the nacelle opening 14. When the nacelle cover 18 reaches its fully open or its fully closed position, the respective limit switch is activated. Activation of the limit switch causes the motor to deactivate, which in turn prevents the nacelle cover 18 from attempting to move past its fully open or fully closed position.
In this example, when a user inputs a command to lock the nacelle cover 18, the control system prevents activation of the motor, thereby preventing movement of the movable cover panels 32. Thus, the nacelle cover 18 is effectively locked.
In some embodiments the nacelle cover 18 can only be locked when the nacelle cover 18 is in its fully closed position, so as to advantageously prevent the nacelle cover 18 from being locked at a position in which water, dirt and other elements that could damage components housed within the nacelle housing 12 could enter the nacelle housing 12. The status of the nacelle cover 18 as ‘locked’ may be indicated to a user via a light (not shown) provided on the control panel, and or at another position on the nacelle housing 12.
Many variations are possible within the inventive concept.
For example, the configuration and form of the wheels 46, 48 and rails 50, 52 of the nacelle 10 may differ in other embodiments.
Figure 6a shows an embodiment in which the rails 150 define inverted L-shaped crosssections. As in the embodiment of Figure 1 , the wheels 146 are supported on a fixed bolt 178 that acts as its rotational axis, and includes circumferential flanges 168 that maintain the wheels 146 in position on the rails 150 during use. A wind hook 169 in the form of an L-shaped bracket is mounted on each fixed bolt 178. A base 171 of each wind hook 169 extends beneath a roof 173 of the associated rail 150 to prevent the wheel 146 from disengaging from the rail 150, for example during strong winds. It will be appreciated that wind hooks 169 may be utilised in other embodiments of the invention.
Figure 6b illustrates a rail 250 of another embodiment. In this embodiment, the rails 250 are generally U-shaped in cross section, to each define a wheel-receiving space 252 between side walls 253 of the rail 250. In use, a wheel (not shown in Figure 6b) of a movable cover panel (also not shown in Figure 6b) is received in the wheel-receiving space 252. Flanges 254 provided at upper ends 256 of the side walls 253 project inwardly to guard against accidental removal of the wheel from the rail 250 in use. In another similar embodiment, the rail may be inverted to define an inverted U-shaped cross section in which the wheel sits in use.
Figures 7a and 7b illustrate the configuration and arrangement of a first wheel 346 and first rail 350 of a nacelle 310 in accordance with another embodiment of the invention. The nacelle 310 of this embodiment has many features in common with the nacelle 10 of the embodiment of Figures 1 to 4, but differs in respect of the configuration and attachment of the rolling arrangement to its associated movable cover panel 332, as will now be explained. In this embodiment, the first wheel 346 is coupled to its associated movable cover panel 332 via a first bracket 386. The first bracket 386 is shaped such that an upper portion 392 follows the curvature of an inner surface 394 of a first side wall 324 of the movable cover panel 332, and a lower portion 396 extends downwards, in a generally vertical direction, from the upper portion 392. In this way, the first bracket 386 is bent to ensure proper engagement of the first wheel 346 on the first rail 350 when mounted on the first side wall 324 of the movable cover panel 332, which slopes outwards in this embodiment.
Referring now to Figure 7b, the first wheel 346 comprises an inner body 347a and an outer body 347b.
The inner body 347a is generally cylindrical and includes a circumferential flange 348 that extends radially outwardly with respect to a central axis 372 of the first wheel 346, from the inner body 347a. An opening 370 penetrates the inner body 347a along the central axis 372 in a similar manner to the opening 70 of the embodiment of Figures 1 to 4.
The outer body 347b surrounds the inner body 347a, and the circumferential flange 348 of the inner body 347a engages with a circumferential recess 352 of the outer body 347b to retain the outer body 347b on the inner body 347a when the first wheel 346 is coupled to the first bracket 386 via fixed axle or spindle 377. Similarly to the embodiment of Figures 1 to 4, the outer body 347b defines a generally cylindrical rail engaging surface 366 provided between two circumferential flanges 368 to provide a generally H-shaped cross-section.
It should be noted that, as with the embodiment of Figures 1 to 4, the second wheel and second rail arrangements of this embodiment (neither of which are shown) are generally the same as the arrangement shown in Figure 7b, except that they are inverted when viewed from the same direction.
Another feature of this embodiment that will be appreciated from Figure 7b is that the portion of the nacelle housing 312 from which the first rail 350 protrudes extends at a shallow angle with respect to the horizontal. Specifically, this portion of the nacelle housing 312 slopes downwardly away from the nacelle opening (not shown in Figure 7b) to aid in drainage of water away from the nacelle opening and interior of the nacelle 310. This configuration may also be implemented in other embodiments.
Figure 8 illustrates end stops 398 that may be provided in any embodiment of the invention to limit movement of an associated movable cover panel 332. Each end stop 398 is mounted on an associated rail 350, and is positioned adjacent an end of the nacelle opening (also not shown in Figure 8). Although not shown in Figure 8, end stops 398 may be provided adjacent both ends of the nacelle opening. In this way, the end stops 398 limit movement of the movable cover panels 332 along the longitudinal axis of the nacelle 310, and prevent movement of the movable cover panels 332 past their fully open and/or fully closed positions.
As noted already, although the first embodiment of the nacelle cover 18 described above includes seven cover panels 20, in other embodiments this number may vary. For example, the nacelle cover 18 may include as few as two cover panels 20. Including fewer cover panels 20 is advantageous to reduce the complexity of the nacelle cover 18. However, including a greater number of cover panels 20 enables a greater proportion of the nacelle opening 14 to be accessible when the nacelle cover 18 is in the fully open position.
It should also be understood that although the movable cover panels 32 of the embodiments described each include one pair of wheels 46, 48, in other embodiments each movable cover panel 32 could include additional first and/or second wheels 46, 48. Furthermore, although in the embodiment of Figure 1 the outermost cover panel 30 defines the fixed cover panel, in other embodiments the innermost cover panel 34 may define the fixed cover panel.
Although movement of the nacelle cover 18 is achieved via electronic means in the embodiment of Figure 1, it would of course also be possible to manually open and/or close the nacelle cover 18 in embodiments of the invention. Reference Numbers: nacelle 10 nacelle housing 12 nacelle opening 14 upper surface of nacelle housing 16 nacelle cover 18 cover panels 20 upper wall 22 first side wall 24 second side wall 26 side edges of upper wall 28 outermost cover panel 30 movable cover panels 32 innermost cover panel 34 limiting wall 36 end edge 38 inner surface of innermost cover panel 40 first sealing member 42 second sealing member 44 panel sealing member 45 first wheel 46 sealing head 47 second wheel 48 attachment portion 49 first rail 50 attachment portion opening 51 second rail 52 cover panel edge 53 side edges of nacelle opening 54 extensions 55 longitudinal axis 56 sealing head opening 57first side edge of nacelle opening 58 outer side edges of the nacelle 59 second side edge of nacelle opening 60 protrusion 62 plate 64 rail engaging surface of wheel 66 flanges of wheel 68 first wheel opening 70 central axis of first wheel 72 first portion of first wheel opening 74 second portion of first wheel opening 76 bolt 78 body of bolt 80 head of bolt 82 bolt-receiving openings 84 first plate 86 nut 88 outer surface 90wheels 146 rail 150 flange 168 wind hook 169 base of wind hook 171 roof of rail 173 bolt 178 rail 250 wheel-receiving space 252 side walls 253 flange 254 upper ends of side walls 256 nacelle housing 312 first side wall 324 movable cover panel 332 first wheel 346 inner body 347a outer body 347b circumferential flange 348 first rail 350 circumferential recess 352 rail engaging surface 366 circumferential flanges 368 opening 370 central axis 372 fixed axle or spindle 377 first bracket 386 upper portion of first bracket 392 inner surface of first side wall 394 lower portion of first bracket 396 end stops 398

Claims

1. A nacelle for a wind turbine, the nacelle comprising: a nacelle housing for housing components of a wind turbine, the nacelle housing comprising a nacelle opening; and a nacelle cover arranged over the nacelle opening, the nacelle cover being movable between a closed position in which the nacelle opening is fully covered by the nacelle cover, and an open position in which the nacelle opening is at least partially uncovered to allow access to components housed within the nacelle housing; wherein the nacelle cover comprises multiple cover panels arranged telescopically with respect to one another, wherein at least one cover panel is movable with respect to another cover panel along a longitudinal axis of the nacelle to move the nacelle cover between its open and closed positions.
2. A nacelle as claimed in Claim 1 , wherein the nacelle cover comprises a fixed cover panel positioned at an end of the opening.
3. A nacelle as claimed in Claim 1 or Claim 2, wherein when the nacelle cover is in a fully open position, the at least one movable cover panel is nested within the fixed cover panel.
4. A nacelle as claimed in any preceding claim, wherein each movable cover panel comprises a rolling arrangement that permits movement of the movable cover panel with respect to the nacelle.
5. A nacelle as claimed in Claim 4, wherein the rolling arrangement comprises at least two wheels, wherein a first wheel is rotatably mounted to a first side wall of the movable cover panel, and a second wheel is rotatably mounted to a second, opposing, side wall of the movable cover panel.
6. A nacelle as claimed in Claim 5, comprising at least two rails, wherein the first wheel engages and is rotatable along a first rail that extends longitudinally along a first side edge of the nacelle opening, and wherein the second wheel engages and is rotatable along a second rail that extends longitudinally along a second side edge of the nacelle opening.
7. A nacelle as claimed in Claim 6, wherein each rail extends outwardly from the nacelle housing to define a generally T-shaped cross section.
8. A nacelle as claimed in Claim 7, wherein each wheel comprises two circumferential flanges arranged at either side of its corresponding rail so as to maintain positioning of the wheel on the rail in use.
9. A nacelle as claimed in any of Claims 5 to 8, wherein each wheel is mounted to the movable cover panel via a bracket comprising an upper portion and a lower portion, wherein: the upper portion is attached to and follows the curvature of the side wall of the movable cover panel; and the lower portion extends downwardly from the upper portion in a generally vertical plane, and supports the wheel for rotation about an axis that extends generally perpendicularly to the generally vertical plane.
10. A nacelle as claimed in Claim 6, wherein each rail extends outwardly from the nacelle housing and defines a generally U-shaped cross section.
11. A nacelle as claimed in any preceding claim, further comprising a motor configured to drive opening and closing of the nacelle cover.
12. A nacelle as claimed in Claim 11, wherein the motor is configured to drive movement of each movable cover panel independently from one another.
13. A nacelle as claimed in any preceding claim, comprising a control system configured to carry out instructions received by a control panel of the nacelle.
14. A nacelle as claimed in Claim 13, wherein the instructions include at least one of: a request to open the nacelle cover, a request to close the nacelle cover, or a request to lock the nacelle cover.
15. A nacelle as claimed in Claim 14, wherein when the nacelle cover is locked, the control system prevents activation of the motor to prevent movement of the nacelle cover.
EP22732394.6A 2021-08-10 2022-05-30 Improvements relating to wind turbine nacelle covers Pending EP4384706A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DKPA202170402 2021-08-10
PCT/DK2022/050114 WO2023016614A1 (en) 2021-08-10 2022-05-30 Improvements relating to wind turbine nacelle covers

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Family Cites Families (5)

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Publication number Priority date Publication date Assignee Title
GB349172A (en) * 1930-03-08 1931-05-28 Duple Bodies And Motors Ltd Improvements in or relating to hoods for vehicles
AU2003239786A1 (en) * 2002-06-26 2004-01-19 Neg Micon A/S Frame for a nacelle for a wind turbine and hatch means for a nacelle
PL2469007T3 (en) * 2010-12-27 2016-12-30 Hatch cover for wind driven power plant
EP2759701B1 (en) * 2011-09-22 2016-08-17 Mitsubishi Heavy Industries, Ltd. Power generating apparatus of renewable energy type
KR101638012B1 (en) * 2015-05-29 2016-07-11 두산중공업 주식회사 Nacelle cover comprises a slide-type nacelle door.

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