EP4379147A1 - Work machine - Google Patents
Work machine Download PDFInfo
- Publication number
- EP4379147A1 EP4379147A1 EP23775000.5A EP23775000A EP4379147A1 EP 4379147 A1 EP4379147 A1 EP 4379147A1 EP 23775000 A EP23775000 A EP 23775000A EP 4379147 A1 EP4379147 A1 EP 4379147A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- boss
- counterweight
- attachment base
- boss member
- attachment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/18—Counterweights
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
Definitions
- the present invention relates to a work machine.
- a hydraulic excavator includes an upper turning body turnably provided on an undercarriage traveling by crawlers and includes an articulated work front provided at a front portion of the upper turning body.
- a counterweight is detachably attached to a rear portion of the upper turning body.
- an attachment base 115 is provided at a rear portion of a frame 109 of the upper turning body, and a counterweight 113 is disposed on a rear side.
- a boss portion 113a provided to project from a front surface of the counterweight 113 is inserted into a boss hole 115a of the attachment base 115.
- a bolt 122 is inserted from the front side into bolt holes 113b and 115b provided to penetrate through the counterweight 113 and the attachment base 115 and is screwed into a nut 123, and the counterweight 113 is thereby fastened to the attachment base 115.
- a plate is fastened to the boss portion 113a exposed forward via the boss hole 115a with a bolt to prevent the boss portion 113a from coming off backward from the boss hole 115a.
- a shear force due to the weight of the counterweight 113 is received by the firm boss portion 113a, the weight of the counterweight 113 is supported by the attachment base 115 via the boss portion 113a, and the shear force acting on the bolt 122 is thus reduced.
- the attachment structure of the counterweight 113 will be referred to as a related art.
- Such a counterweight 113 is detached from the attachment base 115 at the time of transport or the like of the hydraulic excavator, and a counterweight attachment/detachment device is used for the attachment/detachment work.
- the counterweight attachment/detachment device is included at the rear portion of the upper turning body of the hydraulic excavator. Proximal ends of a pair of left and right rotating arms are axially supported by coupling pins at a rear portion of the frame of the upper turning body, and a coupling tool that can lock at a suspension ring of each counterweight is provided at a distal end of each rotating arm.
- Each rotating arm is driven by an elevating cylinder and can rotate about the coupling pin between an attachment position at which the distal end is directed upward and a detachment position at which the distal end is directed backward.
- the boss portion 113a is inserted into the boss hole 115a of the attachment base 115, the bolt hole 113b of the counterweight 113 coincides with the bolt hole 115b of the attachment base 115 in an up-down direction at this time, fastening with the bolt 122 is thus achieved, and the bolt and the plate prevent the boss portion 113a from falling out.
- the boss 113a causes deviation with respect to the attachment base 115 in the up-down direction and cannot be inserted. Therefore, the deviation state is checked, the counterweight 113 is then put down on the ground surface once, the suspension height is adjusted again with the adjustment bolt of the coupling tool, and attachment of the counterweight 113 is tried again.
- Patent Document 1 Japanese Patent Laid-Open No. 7-268908
- the attachment structure of the counterweight 113 in the related art has a problem that a work of attachment to the hydraulic excavator is complicated.
- the work of attachment should be able to be completed since it is possible to insert the boss portion 113a of the counterweight 113 into the boss hole 115a in the attachment base 115 at the suspension height as illustrated by the two-dotted chain line.
- the boss portion 113a provided to project forward interferes with the attachment base 115 before being inserted into the boss hole 115a and prevents movement of the counterweight 113.
- the state means that an adjustment margin (an attachable up-down width) of the suspension height has decreased by the amount corresponding to the dimension A.
- the present invention was made to solve such a problem, and an object thereof is to provide a work machine capable of enlarging an adjustment margin of a suspension height at the time of attachment of a counterweight to the work machine and facilitating an attachment work.
- a work machine capable of detachably attaching a counterweight to an attachment base provided at a rear portion of a vehicle body, the work machine including: a boss hole that is provided to penetrate through the attachment base; a boss recessed portion that is formed in a front surface of the counterweight; a boss member that is inserted into the boss recessed portion in the counterweight from a front side via the boss hole in the attachment base, is fastened to the counterweight with a first fastening member, and has a lower surface abutting a lower wall inside the boss hole and an upper surface abutting an upper wall inside the boss recessed portion; and a second fastening member that fastens the counterweight to the attachment base.
- FIG. 1 is a side view illustrating the hydraulic excavator according to the present embodiment, and a schematic configuration of the hydraulic excavator will be described first on the basis of the drawing. Note that in the following description, front-rear, left-right, and up-down directions will be expressed from a viewpoint of an operator sitting in the hydraulic excavator.
- a pair of left and right crawlers 3 are included in an undercarriage 2 of a hydraulic excavator 1, and the crawlers 3 are driven by a hydraulic motor for traveling, which is not illustrated, and cause the hydraulic excavator 1 to travel.
- An upper turning body 4 (corresponding to the "vehicle body" of the present invention) is provided on the undercarriage 2, and the upper turning body 4 is driven and turned by a hydraulic motor for turning, which is not illustrated.
- An articulated work front 5 is provided at a front portion of the upper turning body 4, and the work front 5 is configured of a boom 6, an arm 7, and a bucket 8. An angle of the boom 6 is changed by a boom cylinder 6a, an angle of the arm 7 is changed by an arm cylinder 7a, and an angle of the bucket 8 is changed by a bucket cylinder 8a.
- a driver's cabin 10 is provided at a front portion on a frame 9 of the upper turning body 4, and various operation devices, which are provided in the driver's cabin 10 and are not illustrated, are operated by the operator.
- a fuel tank 11, a machine room 12, a counterweight 13, and the like are provided behind the driver's cabin 10 on the frame 9, and although not illustrated, various devices such as an engine, a hydraulic pump driven by the engine, and a hydraulic circuit that switches an operating oil ejected from the hydraulic pump are mounted in the machine room 12.
- the operating oil from the hydraulic pump is switched by the hydraulic circuit in response to operations of the operation devices and is supplied to the aforementioned hydraulic motors for traveling and for turning and each of cylinders 6c to 8c of the work front 5. In this manner, traveling of the hydraulic excavator 1, turning of the upper turning body 4, operating of the work front 5, and the like are performed.
- a pair of attachment bases 15 (one of the pair is illustrated in FIGS. 2 and 3 ) are provided at a rear end of the frame 9 of the upper turning body 4 at intervals in the left-right direction, and the counterweight 13 is attached to the hydraulic excavator 1 via the attachment bases 15.
- a counterweight attachment/detachment device 16 for attaching and detaching the counterweight 13 is included between the attachment bases 15.
- a configuration of the counterweight attachment/detachment device 16 is similar to the configuration described in Patent Document 1, for example, proximal ends of a pair of left and right rotating arms are axially supported by the attachment bases 15 at the rear portion of the frame 9 of the upper turning body 4 of the hydraulic excavator 1 with coupling pins, a coupling tool that can be locked at a suspension ring of the counterweight is provided at a distal end of each rotating arm, and each rotating arm is driven by an elevating cylinder and is configured to be rotatable about the coupling pin between an attachment position at which the distal end is directed upward and a detachment position at which the distal end is directed backward.
- the counterweight 13 moves along an arc-shaped trajectory L (illustrated in FIG. 5 ) around the coupling pins and is attached to the attachment bases 15.
- the attachment structure for the counterweight 113 in the related art illustrated in FIG. 8 has a problem that there may be a case where the boss portion 113a provided to project from the front surface of the counterweight 113 interferes with the attachment bases 115 and attachment cannot be achieved and re-adjustment of the suspension height may be needed.
- the present inventor discovered a measure of preparing a boss member 18, which is a component different from the counterweight 13, instead of the boss portion 113a and disposing the boss member 18 between the counterweight 13 and the attachment bases 15 after disposing the counterweight 13 at the attachment bases 15. Details will be described below.
- FIG. 2 is a schematic view illustrating, in a lateral view, a state where attachment of the counterweight 13 has been completed
- FIG. 3 is a perspective view illustrating the boss member 18, a pedestal, and a fixation metal fitting
- FIG. 4 is an exploded perspective view illustrating the boss member 18, the pedestal, and the fixation metal fitting. Note that although each drawing shows one of the left and right attachment bases 15 and the boss member 18, the pedestal 17, and the like related to the attachment base 15, the other attachment base 15 and the like also have the same configurations.
- the attachment base 15 has a plate shape facing the front side and the rear side and is provided to extend upward with a lower end thereof fixed to a rear end of the frame 9 of the upper turning body 4.
- the pedestal 17 is fixed on the front side of the attachment base 15 on the frame 9, the pedestal 17 includes a guide surface 17a that is parallel with an axis of a boss hole 15a, which will be described later, faces the upper side, and has a quadrangular shape in a plan view and side walls 17b and a front wall 17c formed on both the left and right sides and the front side of the guide surface 17a, and a rear end of the pedestal 17 abuts the attachment base 15.
- the boss member 18 is disposed on the guide surface 17a of the pedestal 17, and the boss member 18 includes a fitting insertion portion 18a that extends in the front-rear direction and has a rectangular parallelepiped shape and a flange portion 18b that is integrally formed at a front end of the fitting insertion portion 18a and has a quadrangular plate shape.
- the fitting insertion portion 18a has a quadrangular shape (corresponding to the "square shape" of the present invention) seen from the rear side.
- the entire lower surface of the boss member 18 abuts the guide surface 17a, and the boss member 18 is movable in the front-rear direction by being guided by the guide surface 17a.
- a left-right width of the fitting insertion portion 18a is set to be smaller than a left-right width of the flange portion 18b, and an up-down width of the fitting insertion portion 18a is set to be smaller than an up-down width of the flange portion 18b. For this reason, both the left and right sides and the upper side of the fitting insertion portion 18a are surrounded by the flange portion 18b in a view from the rear side, and the surrounding region of the flange portion 18b will be referred to as an abutment surface 18c below.
- a fixation metal fitting 19 produced by folding and shaping a steel plate is disposed at the fitting insertion portion 18a of the boss member 18, has a recessed shape opened downward in a manner corresponding to a sectional shape of the fitting insertion portion 18a, and is fitted into the fitting insertion portion 18a from the upper side. Both ends of the fixation metal fitting 19 are fastened to the guide surface 17a with bolts 20, and the boss member 18 is fixed to the guide surface 17a with the fixation metal fitting 19. At the time of transport during which the counterweight 13 is detached from the hydraulic excavator 1, the fixation metal fitting 19 is fastened to the pedestal 17 and serves to prevent the boss member 18 from falling out.
- fixation metal fitting 19 Various structures can be employed as the fixation metal fitting 19 as long as it is possible to restrict movement of the boss member 18. For example, movement in all of the front-rear direction, the left-right direction, and to the upper side may be restricted by pushing the boss member 18 against the guide surface 17a with the fixation metal fitting 19. Alternatively, movement in the left-right direction and to the upper side may be restricted with the fixation metal fitting 19, movement to the front side may be restricted by the front wall 17c, and movement to the rear side may be restricted by causing the abutment surface 18c of the flange portion 18b to abut the fixation metal fitting 19.
- FIG. 5 is a schematic view illustrating, in a lateral view, a state where a bolt hole 13b in the counterweight 13 is caused to coincide with a female screw 18d hole in the boss member 18
- FIG. 6 is a schematic view illustrating, in a lateral view, a state where a bolt is screwed into the female screw 18d hole in the boss member 18 via the bolt hole 13b in the counterweight 13
- FIG. 7 is a schematic view illustrating, in a lateral view, a state where the bolt is tightened and the boss member 18 is withdrawn into a boss recessed portion 13a of the counterweight 13.
- the boss hole 15a with a quadrangular shape (corresponding to the "square shape” in the present invention) corresponding to the fitting insertion portion 18a of the boss member 18 is provided to penetrate through the attachment base 15, and a lower wall inside the boss hole 15a is on the same plane as the guide surface 17a of the pedestal 17.
- a distal end of the fitting insertion portion 18a does not project backward from the inside of the boss hole 15a and stays within the boss hole 15a at a position of the boss member 18 caused to move to the frontmost side on the guide surface 17a of the pedestal 17 (hereinafter, referred to as a front position).
- the fitting insertion portion 18a projects backward from the inside of the boss hole 15a in the attachment base 15 as illustrated in FIG. 6 . If the boss member 18 further moves backward, the abutment surface 18c of the flange portion 18b abuts the front surface of the attachment base 15 as illustrated in FIG. 7 , and movement of the boss member 18 is restricted (hereinafter, referred to as a rear position).
- the counterweight 13 is disposed behind the attachment base 15, and the boss recessed portion 13a with a quadrangular shape (corresponding to the "square shape" in the present invention) corresponding to the fitting insertion portion 18a of the boss member 18 is formed in the front surface of the counterweight 13.
- the configuration will be described on the assumption that the counterweight 13 has been attached to the attachment base 15 as illustrated in FIG. 2 for convenience of explanation.
- the boss member 18 is at the rear position, the abutment surface 18c abuts the front surface of the attachment base 15, and the fitting insertion portion 18a is inserted into the boss recessed portion 13a from the front side via the boss hole 15a in the attachment base 15.
- a female screw 18d is formed from the rear side at the fitting insertion portion 18a of the boss member 18, and the bolt hole 13b is provided to penetrate through the counterweight 13 in the front-rear direction such that the bolt hole 13b coincides with the female screw 18d.
- a bolt 21 (corresponding to the "first fastening member” in the present invention) is inserted into the bolt hole 13b from the rear side, and a distal end thereof is screwed into the female screw 18d of the boss member 18.
- the fitting insertion portion 18a of the boss member 18 receives a fastening force of the bolt 21 and is withdrawn into and fastened to the boss recessed portion 13a of the counterweight 13.
- the attachment base 15 is sandwiched between the abutment surface 18c of the boss member 18 and the front surface of the counterweight 13, and the counterweight 13 is attached to the attachment base 15.
- the up-down width of the boss hole 15a in the attachment base 15 and the up-down width of the boss recessed portion 13a of the counterweight 13 are set to be slightly larger as compared with the up-down width of the fitting insertion portion 18a of the boss member 18, and clearances in the up-down direction are formed therebetween, as illustrated in FIG. 2 .
- the left-right width of the boss hole 15a in the attachment base 15 and the left-right width of the boss recessed portion 13a of the counterweight 13 are also set to be slightly larger as compared with the left-right width of the fitting insertion portion 18a.
- the present invention is not limited thereto, and the up-down width of each of the members 18a, 15a, and 13a may be caused to coincide with each other, or the left-right width thereof may be caused to coincide with each other.
- bolt holes 13c and 15b are provided to penetrate in the front-rear direction through the counterweight 13 and the attachment base 15, respectively, at positions above the boss member 18, and a bolt 22 (corresponding to the "second fastening member” in the present invention) is inserted into the bolt holes 13c and 15b from the rear side and are then screwed into a nut 23 welded on the front surface of the attachment base 15. As a result, the attachment base 15 and the counterweight 13 are fastened at this position as well.
- the counterweight 13 configured as described above is attached and detached by the counterweight attachment/detachment device 16.
- the rotating arms of the counterweight attachment/detachment device 16 is brought into an attachment position, each coupling tool is locked at and suspended from the suspension ring, which is not illustrated, and fastening of the bolt 21 and the bolt 22 is then released.
- the counterweight 13 Since the counterweight 13 is detached along the arc-shaped trajectory L around the coupling pins, movement thereof may be prevented by the boss member 18 at the rear position. Thus, the removed bolt 21 is inserted into the bolt hole 13b in the counterweight 13, and the boss member 18 is pushed with the distal end of the bolt hole 13b and is caused to move to the front position, for example. If the rotating arms of the counterweight attachment/detachment device 16 is caused to rotate to a detachment position, then the counterweight 13 is moved to and placed on the ground surface.
- the rotating arms of the counterweight attachment/detachment device 16 are brought into a removal position, the suspension height of the counterweight 13 is roughly adjusted by an adjustment bolt of each coupling tool, and locked at the suspension ring. If the rotating arms are caused to rotate to the attachment position, the counterweight 13 is suspended and moves to the attachment base 15 along the arc-shaped trajectory L as illustrated in FIG. 5 .
- a positional relationship in the up-down direction between the fitting insertion portion 18a of the boss member 18 and the boss recessed portion 13a of the counterweight 13 (and thus a positional relationship in the up-down direction between the female screw 18d and the bolt hole 13b) gradually changes with movement of the counterweight 13.
- the fitting insertion portion 18a and the boss recessed portion 13a coincide with each other in the up-down direction at some point before the front surface of the counterweight 13 abuts the rear surface of the attachment base 15.
- a worker looks into the bolt hole 13b in the counterweight 13 from the rear side, checks the positional relationship between the bolt hole 13b and the female screw 18d of the boss member 18, and stops the movement of the counterweight 13 at the point when the bolt hole 13b and the female screw 18d coincide with each other.
- the bolt 21 is inserted into the bolt hole 13b in the counterweight 13 from the rear side, and the distal end thereof is screwed into and temporarily fastened to the female screw 18d of the boss member 18 as illustrated in FIG. 6 .
- the boss member 18 at the front position moves to the rear position while being guided by the guide surface 17a with the tightening of the bolt 21, and the fitting insertion portion 18a of the boss member 18 is withdrawn into the boss recessed portion 13a of the counterweight 13 as illustrated in FIG. 7 .
- the abutment surface 18c of the boss member 18 abuts the front surface of the attachment base 15, and the front surface of the counterweight 13 abuts the rear surface of the attachment base 15.
- the bolt 22 is inserted into the bolt holes 13c and 15b in the counterweight 13 and the attachment base 15 from the rear side, and the distal end thereof is screwed into and temporarily fastened to the nut 23. Then, once the suspension of the counterweight 13 by the counterweight attachment/detachment device 16 is stopped, the weight of the counterweight 13 acts on the boss member 18 and is supported by the attachment base 15 via the boss member 18. If the bolt 21 and the bolt 22 are actually fastened in this state, the counterweight 13 is attached to the attachment base 15, and the series of attachment work is completed.
- the boss member 18 is a component separated from the counterweight 13, and the front surface thereof does not include the boss portion 113a provided to project therefrom like the counterweight 113 in the related art illustrated in FIG. 8 , for example, and has a flat shape.
- FIGS. 5 and 8 illustrate cases where the respective counterweights 13 and 113 are adjusted to the same suspension height.
- the boss portion 113a provided to project forward interferes with the attachment base 115 before insertion into the boss hole 115a and prevents movement of the counterweight 113 when the counterweight 113 is caused to move along the arc-shaped trajectory L for attachment to the attachment base 115. Therefore, re-adjustment to adjust the suspension height upward is needed.
- a site corresponding to the boss member 18 is not present, and it is thus possible to cause the counterweight 13 to move with any problem along the arc-shaped trajectory L to the up-down position at which the boss recessed portion 13a coincides with the fitting insertion portion 18a of the boss member 18. Also, if the fitting insertion portion 18a of the boss member 18 is withdrawn into the boss recessed portion 13a through screwing of the bolt 21 after the fitting insertion portion 18a and the boss recessed portion 13a are caused to coincide with each other, it is possible to cause the attachment base 15 to support the weight of the counterweight 13 via the boss member 18. As a result, it is possible to expand downward an adjustment margin of the suspension height by the amount corresponding to the dimension A in FIG. 8 , to reduce opportunities in which re-adjustment is needed, and thereby to facilitate the attachment work of the counterweight 13.
- the up-down width of the boss recessed portion 13a of the counterweight 13 is set to be larger than the up-down width of the fitting insertion portion 18a of the boss member 18, and clearances in the up-down direction are formed therebetween in the present embodiment. Therefore, it is possible to insert the fitting insertion portion 18a into the boss recessed portion 13a even in a case where the suspension height slightly deviates upward. As a result, it is not necessary to perform re-adjustment to adjust the suspension height downward again in this case, and this point also significantly contributes to the facilitating of the attachment work.
- the bolt 21 is screwed into the female screw 18d of the boss member 18 from the rear side via the bolt hole 13b in the counterweight 13.
- the fitting insertion portion 18a of the boss member 18 is withdrawn into the boss recessed portion 13a of the counterweight 13, and the attachment base 15 is sandwiched between the abutment surface of the boss member 18 and the front surface of the counterweight 13.
- the pedestal 17 is fixed to the front side of the attachment base 15 on the frame 9, and the boss member 18 is disposed on the guide surface 17a formed on the pedestal 17 and facing the upper side, to thereby guide the movement in the front-rear direction.
- the boss member 18 is guided on the guide surface 17a, it is possible to significantly reduce a work requiring such a large effort. Additionally, it is possible to withdraw the boss member 18 into the boss recessed portion 13a of the counterweight 13 merely by screwing the bolt 21 into the boss member 18 and tightening the bolt 21 thereto from the rear side.
- the attachment structure of the present embodiment it is possible to complete all the works at the time of attaching the counterweight 13 at the rear position of the upper turning body 4 as is obvious from the above description.
- the work of disposing the counterweight 13 at a prescribed position on the attachment base 15 by using the counterweight attachment/detachment device 16 can be performed at the rear position of the upper turning body 4, the fastening operation of the bolt 21 and the bolt 22 can also be performed at the rear position of the upper turning body 4.
- the machine room 12 is defined on the front side of the attachment base 15 on the frame 9, and a maintenance opening portion, which is not illustrated, is formed in the frame 9 to open downward for maintenance of the machine room 12. Therefore, the worker performs the operation of fastening the bolt 122 (illustrated in FIG. 8 ) or the operation of inserting the boss member 18 (illustrated in FIG. 7 ) as described above with his/her upper body placed in the machine room 12 from the maintenance opening portion.
- the worker keeps a half-sitting posture at this time and performs the works while avoiding various devices that may be obstacles inside the machine room 12, the works are very complicated.
- the fitting insertion portion 18a of the boss member 18 has a quadrangular shape in a view from the rear side, and the boss hole 15a of the attachment base 15 and the boss recessed portion 13a of the counterweight 13 have quadrangular shapes corresponding to the shape of the boss member 18, relative rotation is restricted.
- a rotation force acts on the boss member 18 at the time of fastening of the bolt 21, the rotation of the boss member 18 at this time is restricted by the boss hole 15a in the attachment base 15 and the boss recessed portion 13a of the counterweight 13, it is possible to easily fasten the bolt 21, and this point also significantly contributes to the facilitating of the attachment work.
- both the boss hole 15a in the attachment base 15 and the boss recessed portion 13a of the counterweight 13 be formed into quadrangular shapes. Since the rotation of the boss member 18 can be restricted if any one of the members 15a and 13a is formed into a quadrangular shape, the other member may be formed into another shape into which the fitting insertion portion 18a can be inserted. Also, the shape of each of the members 18a, 15a, and 13a is not necessarily quadrangular shape in a view from the rear side and may be changed to another shape that enables rotation to be restricted. Furthermore, rotation is not necessarily restricted, the shapes may be circular shapes, for example, and such cases are also included in the present invention.
- the present invention is implemented as the attachment structure for the counterweight 13 of the hydraulic excavator 1 in the above embodiment, for example, the present invention is not limited thereto.
- the present invention can be applied to various work machines to which a counterweight is detachably attached and may be implemented as an attachment structure for a counterweight of a hydraulic crane, for example.
- a bolt hole may be provided to penetrate through the boss member 18 in the front-rear direction
- a female screw may be formed inside the boss recessed portion 13a of the counterweight 13 in a manner corresponding to the bolt hole
- a bolt may be screwed into the female screw inside the boss recessed portion 13a from the front side via the bolt hole of the boss member 18.
- the flange portion 18b is formed at the boss member 18 in the above embodiment, the flange portion 18b may be omitted as illustrated in FIG. 9 , for example.
- the bolt 21 in this case does not play a role in fastening the counterweight 13 to the attachment base 15, the fastening function is achieved by the bolt 22 and the nut 23, and no problems will occur.
- the pedestal 17 may be omitted.
- the lower surface of the boss member 18 is formed to be flat on the assumption of disposition on the guide surface 17a in the above embodiment, there is no need thereof, and the flange portion 18b may be formed to extend on the lower side as well in addition to both the left and right sides and the upper sides and may be caused to function as the abutment surface 18c.
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Abstract
Description
- The present invention relates to a work machine.
- For example, a hydraulic excavator includes an upper turning body turnably provided on an undercarriage traveling by crawlers and includes an articulated work front provided at a front portion of the upper turning body. In order to keep a balance with a weight of the work front, a counterweight is detachably attached to a rear portion of the upper turning body.
- As illustrated in
FIG. 8 , for example, anattachment base 115 is provided at a rear portion of aframe 109 of the upper turning body, and acounterweight 113 is disposed on a rear side. Aboss portion 113a provided to project from a front surface of thecounterweight 113 is inserted into aboss hole 115a of theattachment base 115. Abolt 122 is inserted from the front side into 113b and 115b provided to penetrate through thebolt holes counterweight 113 and theattachment base 115 and is screwed into anut 123, and thecounterweight 113 is thereby fastened to theattachment base 115. Although not illustrated, a plate is fastened to theboss portion 113a exposed forward via theboss hole 115a with a bolt to prevent theboss portion 113a from coming off backward from theboss hole 115a. - A shear force due to the weight of the
counterweight 113 is received by thefirm boss portion 113a, the weight of thecounterweight 113 is supported by theattachment base 115 via theboss portion 113a, and the shear force acting on thebolt 122 is thus reduced. Hereinafter, the attachment structure of thecounterweight 113 will be referred to as a related art. - Such a
counterweight 113 is detached from theattachment base 115 at the time of transport or the like of the hydraulic excavator, and a counterweight attachment/detachment device is used for the attachment/detachment work. As described in Patent Document 1, for example, the counterweight attachment/detachment device is included at the rear portion of the upper turning body of the hydraulic excavator. Proximal ends of a pair of left and right rotating arms are axially supported by coupling pins at a rear portion of the frame of the upper turning body, and a coupling tool that can lock at a suspension ring of each counterweight is provided at a distal end of each rotating arm. Each rotating arm is driven by an elevating cylinder and can rotate about the coupling pin between an attachment position at which the distal end is directed upward and a detachment position at which the distal end is directed backward. - In a case where the
counterweight 113 illustrated inFIG. 8 placed on a ground surface is attached to the hydraulic excavator, the rotating arms of the counterweight attachment/detachment device are brought into removal positions, a suspension height of thecounterweight 113 is roughly adjusted by an adjustment bolt of each coupling tool, and thecounterweight 113 is locked at the suspension ring. Once the rotating arms are caused to rotate to attachment positions, thecounterweight 113 is suspended and moves to theattachment base 115. In a case where the suspension height has been appropriately adjusted, theboss portion 113a is inserted into theboss hole 115a of theattachment base 115, thebolt hole 113b of thecounterweight 113 coincides with thebolt hole 115b of theattachment base 115 in an up-down direction at this time, fastening with thebolt 122 is thus achieved, and the bolt and the plate prevent theboss portion 113a from falling out. - Also, in a case where the suspension height is not appropriate, the
boss 113a causes deviation with respect to theattachment base 115 in the up-down direction and cannot be inserted. Therefore, the deviation state is checked, thecounterweight 113 is then put down on the ground surface once, the suspension height is adjusted again with the adjustment bolt of the coupling tool, and attachment of thecounterweight 113 is tried again. - On the other hand, in a case where the
counterweight 113 is detached from theattachment base 115, the rotating arms of the counterweight attachment/detachment device are brought into the attachment positions, each coupling tool is locked at the suspension ring of thecounterweight 113, and thecounterweight 113 is suspended. Once thebolt 122 and the plate are removed and the rotating arms are caused to rotate to the removal positions, thecounterweight 113 is moved to and placed on the ground surface. - Patent Document 1:
Japanese Patent Laid-Open No. 7-268908 - However, the attachment structure of the
counterweight 113 in the related art has a problem that a work of attachment to the hydraulic excavator is complicated. - In the example illustrated in
FIG. 8 , the work of attachment should be able to be completed since it is possible to insert theboss portion 113a of thecounterweight 113 into theboss hole 115a in theattachment base 115 at the suspension height as illustrated by the two-dotted chain line. However, since thecounterweight 113 moves along an arc-shaped trajectory L around the coupling pins along with the coupling tools, theboss portion 113a provided to project forward interferes with theattachment base 115 before being inserted into theboss hole 115a and prevents movement of thecounterweight 113. - In this case, although it is possible to insert the
boss portion 113a into theboss hole 115a if the suspension height of thecounterweight 113 is adjusted upward by a dimension A corresponding to a height difference between the position of a lower end of theboss portion 113a and the position of a lower end of theboss hole 115a inFIG. 8 , the state means that an adjustment margin (an attachable up-down width) of the suspension height has decreased by the amount corresponding to the dimension A. As a result, it is not possible to attach thecounterweight 113 regardless of theboss portion 113a having originally been adjusted to the suspension height at which theboss portion 113a can be inserted into theboss hole 115a, and a complicated work of putting down thecounterweight 113 on the ground once and adjusting the suspension height again is thus needed. - The present invention was made to solve such a problem, and an object thereof is to provide a work machine capable of enlarging an adjustment margin of a suspension height at the time of attachment of a counterweight to the work machine and facilitating an attachment work.
- In order to achieve the above object, a work machine according to the present invention is a work machine capable of detachably attaching a counterweight to an attachment base provided at a rear portion of a vehicle body, the work machine including: a boss hole that is provided to penetrate through the attachment base; a boss recessed portion that is formed in a front surface of the counterweight; a boss member that is inserted into the boss recessed portion in the counterweight from a front side via the boss hole in the attachment base, is fastened to the counterweight with a first fastening member, and has a lower surface abutting a lower wall inside the boss hole and an upper surface abutting an upper wall inside the boss recessed portion; and a second fastening member that fastens the counterweight to the attachment base.
- According to the work machine of the present invention, it is possible to enlarge an adjustment margin of a suspension height at the time of attachment of a counterweight to the work machine and facilitate an attachment work.
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FIG. 1 is a side view illustrating a hydraulic excavator to which an attachment structure of a counterweight according to an embodiment is applied. -
FIG. 2 is a schematic view illustrating, in a lateral view, a state where attachment of the counterweight has been completed. -
FIG. 3 is a perspective view illustrating a boss member, a pedestal, and a fixation metal fitting. -
FIG. 4 is an exploded perspective view illustrating the boss member, the pedestal, and the fixation metal fitting. -
FIG. 5 is a schematic view illustrating, in a lateral view, a state where a bolt hole of the counterweight is caused to coincide with a female screw hole in the boss member. -
FIG. 6 is a schematic view illustrating, in a lateral view, a state where a bolt is screwed into the female screw hole in the boss member via the bolt hole of the counterweight. -
FIG. 7 is a schematic view illustrating, in a lateral view, a state where the bolt is tightened and the boss member is withdrawn into a boss recessed portion of the counterweight. -
FIG. 8 is a schematic view illustrating, in a lateral view, a state where a boss portion of a counterweight interferes with a support frame and re-adjustment is needed according to a related art. -
FIG. 9 is a schematic view corresponding toFIG. 7 illustrating a boss member in another example with a flange portion omitted. - Hereinafter, an embodiment that implements the present invention as an attachment structure of a counterweight of a hydraulic excavator will be described.
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FIG. 1 is a side view illustrating the hydraulic excavator according to the present embodiment, and a schematic configuration of the hydraulic excavator will be described first on the basis of the drawing. Note that in the following description, front-rear, left-right, and up-down directions will be expressed from a viewpoint of an operator sitting in the hydraulic excavator. - A pair of left and right crawlers 3 are included in an
undercarriage 2 of a hydraulic excavator 1, and the crawlers 3 are driven by a hydraulic motor for traveling, which is not illustrated, and cause the hydraulic excavator 1 to travel. An upper turning body 4 (corresponding to the "vehicle body" of the present invention) is provided on theundercarriage 2, and the upper turningbody 4 is driven and turned by a hydraulic motor for turning, which is not illustrated. Anarticulated work front 5 is provided at a front portion of the upper turningbody 4, and thework front 5 is configured of a boom 6, anarm 7, and a bucket 8. An angle of the boom 6 is changed by aboom cylinder 6a, an angle of thearm 7 is changed by anarm cylinder 7a, and an angle of the bucket 8 is changed by abucket cylinder 8a. - A driver's
cabin 10 is provided at a front portion on aframe 9 of the upper turningbody 4, and various operation devices, which are provided in the driver'scabin 10 and are not illustrated, are operated by the operator. Afuel tank 11, amachine room 12, acounterweight 13, and the like are provided behind the driver'scabin 10 on theframe 9, and although not illustrated, various devices such as an engine, a hydraulic pump driven by the engine, and a hydraulic circuit that switches an operating oil ejected from the hydraulic pump are mounted in themachine room 12. The operating oil from the hydraulic pump is switched by the hydraulic circuit in response to operations of the operation devices and is supplied to the aforementioned hydraulic motors for traveling and for turning and each of cylinders 6c to 8c of thework front 5. In this manner, traveling of the hydraulic excavator 1, turning of the upper turningbody 4, operating of thework front 5, and the like are performed. - A pair of attachment bases 15 (one of the pair is illustrated in
FIGS. 2 and3 ) are provided at a rear end of theframe 9 of the upper turningbody 4 at intervals in the left-right direction, and thecounterweight 13 is attached to the hydraulic excavator 1 via theattachment bases 15. A counterweight attachment/detachment device 16 for attaching and detaching thecounterweight 13 is included between theattachment bases 15. A configuration of the counterweight attachment/detachment device 16 is similar to the configuration described in Patent Document 1, for example, proximal ends of a pair of left and right rotating arms are axially supported by theattachment bases 15 at the rear portion of theframe 9 of the upper turningbody 4 of the hydraulic excavator 1 with coupling pins, a coupling tool that can be locked at a suspension ring of the counterweight is provided at a distal end of each rotating arm, and each rotating arm is driven by an elevating cylinder and is configured to be rotatable about the coupling pin between an attachment position at which the distal end is directed upward and a detachment position at which the distal end is directed backward. - Therefore, in a case where the
counterweight 13 is attached by the counterweight attachment/detachment device 16 with such a configuration, thecounterweight 13 moves along an arc-shaped trajectory L (illustrated inFIG. 5 ) around the coupling pins and is attached to theattachment bases 15. At this time, the attachment structure for thecounterweight 113 in the related art illustrated inFIG. 8 has a problem that there may be a case where theboss portion 113a provided to project from the front surface of thecounterweight 113 interferes with theattachment bases 115 and attachment cannot be achieved and re-adjustment of the suspension height may be needed. - In view of the aforementioned defect, the present inventor discovered a measure of preparing a
boss member 18, which is a component different from thecounterweight 13, instead of theboss portion 113a and disposing theboss member 18 between thecounterweight 13 and theattachment bases 15 after disposing thecounterweight 13 at theattachment bases 15. Details will be described below. -
FIG. 2 is a schematic view illustrating, in a lateral view, a state where attachment of thecounterweight 13 has been completed,FIG. 3 is a perspective view illustrating theboss member 18, a pedestal, and a fixation metal fitting, andFIG. 4 is an exploded perspective view illustrating theboss member 18, the pedestal, and the fixation metal fitting. Note that although each drawing shows one of the left andright attachment bases 15 and theboss member 18, thepedestal 17, and the like related to theattachment base 15, theother attachment base 15 and the like also have the same configurations. - The
attachment base 15 has a plate shape facing the front side and the rear side and is provided to extend upward with a lower end thereof fixed to a rear end of theframe 9 of theupper turning body 4. Thepedestal 17 is fixed on the front side of theattachment base 15 on theframe 9, thepedestal 17 includes aguide surface 17a that is parallel with an axis of aboss hole 15a, which will be described later, faces the upper side, and has a quadrangular shape in a plan view andside walls 17b and afront wall 17c formed on both the left and right sides and the front side of theguide surface 17a, and a rear end of thepedestal 17 abuts theattachment base 15. - The
boss member 18 is disposed on theguide surface 17a of thepedestal 17, and theboss member 18 includes afitting insertion portion 18a that extends in the front-rear direction and has a rectangular parallelepiped shape and aflange portion 18b that is integrally formed at a front end of thefitting insertion portion 18a and has a quadrangular plate shape. As a result, thefitting insertion portion 18a has a quadrangular shape (corresponding to the "square shape" of the present invention) seen from the rear side. The entire lower surface of theboss member 18 abuts theguide surface 17a, and theboss member 18 is movable in the front-rear direction by being guided by theguide surface 17a. A left-right width of thefitting insertion portion 18a is set to be smaller than a left-right width of theflange portion 18b, and an up-down width of thefitting insertion portion 18a is set to be smaller than an up-down width of theflange portion 18b. For this reason, both the left and right sides and the upper side of thefitting insertion portion 18a are surrounded by theflange portion 18b in a view from the rear side, and the surrounding region of theflange portion 18b will be referred to as anabutment surface 18c below. - A
fixation metal fitting 19 produced by folding and shaping a steel plate is disposed at thefitting insertion portion 18a of theboss member 18, has a recessed shape opened downward in a manner corresponding to a sectional shape of thefitting insertion portion 18a, and is fitted into thefitting insertion portion 18a from the upper side. Both ends of thefixation metal fitting 19 are fastened to theguide surface 17a withbolts 20, and theboss member 18 is fixed to theguide surface 17a with thefixation metal fitting 19. At the time of transport during which thecounterweight 13 is detached from the hydraulic excavator 1, thefixation metal fitting 19 is fastened to thepedestal 17 and serves to prevent theboss member 18 from falling out. - Various structures can be employed as the
fixation metal fitting 19 as long as it is possible to restrict movement of theboss member 18. For example, movement in all of the front-rear direction, the left-right direction, and to the upper side may be restricted by pushing theboss member 18 against theguide surface 17a with thefixation metal fitting 19. Alternatively, movement in the left-right direction and to the upper side may be restricted with thefixation metal fitting 19, movement to the front side may be restricted by thefront wall 17c, and movement to the rear side may be restricted by causing theabutment surface 18c of theflange portion 18b to abut thefixation metal fitting 19. - On the other hand, when the
counterweight 13 is attached to the hydraulic excavator 1, thefixation metal fitting 19 is detached from thepedestal 17. Therefore, movement of theboss member 18 is allowed, and the weight of thecounterweight 13 is supported by theattachment base 15 via theboss member 18 as will be described later. -
FIG. 5 is a schematic view illustrating, in a lateral view, a state where abolt hole 13b in thecounterweight 13 is caused to coincide with afemale screw 18d hole in theboss member 18,FIG. 6 is a schematic view illustrating, in a lateral view, a state where a bolt is screwed into thefemale screw 18d hole in theboss member 18 via thebolt hole 13b in thecounterweight 13, andFIG. 7 is a schematic view illustrating, in a lateral view, a state where the bolt is tightened and theboss member 18 is withdrawn into a boss recessedportion 13a of thecounterweight 13. - As illustrated in
FIGS. 2 and3 , theboss hole 15a with a quadrangular shape (corresponding to the "square shape" in the present invention) corresponding to thefitting insertion portion 18a of theboss member 18 is provided to penetrate through theattachment base 15, and a lower wall inside theboss hole 15a is on the same plane as theguide surface 17a of thepedestal 17. As illustrated inFIG. 5 , a distal end of thefitting insertion portion 18a does not project backward from the inside of theboss hole 15a and stays within theboss hole 15a at a position of theboss member 18 caused to move to the frontmost side on theguide surface 17a of the pedestal 17 (hereinafter, referred to as a front position). If theboss member 18 moves backward from the position, thefitting insertion portion 18a projects backward from the inside of theboss hole 15a in theattachment base 15 as illustrated inFIG. 6 . If theboss member 18 further moves backward, theabutment surface 18c of theflange portion 18b abuts the front surface of theattachment base 15 as illustrated inFIG. 7 , and movement of theboss member 18 is restricted (hereinafter, referred to as a rear position). - As illustrated in
FIG. 2 , thecounterweight 13 is disposed behind theattachment base 15, and the boss recessedportion 13a with a quadrangular shape (corresponding to the "square shape" in the present invention) corresponding to thefitting insertion portion 18a of theboss member 18 is formed in the front surface of thecounterweight 13. Hereinafter, the configuration will be described on the assumption that thecounterweight 13 has been attached to theattachment base 15 as illustrated inFIG. 2 for convenience of explanation. - In this case, the
boss member 18 is at the rear position, theabutment surface 18c abuts the front surface of theattachment base 15, and thefitting insertion portion 18a is inserted into the boss recessedportion 13a from the front side via theboss hole 15a in theattachment base 15. Afemale screw 18d is formed from the rear side at thefitting insertion portion 18a of theboss member 18, and thebolt hole 13b is provided to penetrate through thecounterweight 13 in the front-rear direction such that thebolt hole 13b coincides with thefemale screw 18d. A bolt 21 (corresponding to the "first fastening member" in the present invention) is inserted into thebolt hole 13b from the rear side, and a distal end thereof is screwed into thefemale screw 18d of theboss member 18. - The
fitting insertion portion 18a of theboss member 18 receives a fastening force of thebolt 21 and is withdrawn into and fastened to the boss recessedportion 13a of thecounterweight 13. As a result, theattachment base 15 is sandwiched between theabutment surface 18c of theboss member 18 and the front surface of thecounterweight 13, and thecounterweight 13 is attached to theattachment base 15. - In this state, the lower surface of the
boss member 18 abuts the lower wall inside theboss hole 15a, and the upper surface of theboss member 18 abuts the upper wall inside the boss recessedportion 13a. Therefore, a shear force due to the weight of thecounterweight 13 is received by theboss member 18, and the weight of thecounterweight 13 is supported by theattachment base 15 via theboss member 18. - In the present embodiment, the up-down width of the
boss hole 15a in theattachment base 15 and the up-down width of the boss recessedportion 13a of thecounterweight 13 are set to be slightly larger as compared with the up-down width of thefitting insertion portion 18a of theboss member 18, and clearances in the up-down direction are formed therebetween, as illustrated inFIG. 2 . Although not illustrated, the left-right width of theboss hole 15a in theattachment base 15 and the left-right width of the boss recessedportion 13a of thecounterweight 13 are also set to be slightly larger as compared with the left-right width of thefitting insertion portion 18a. However, the present invention is not limited thereto, and the up-down width of each of the 18a, 15a, and 13a may be caused to coincide with each other, or the left-right width thereof may be caused to coincide with each other.members - On the other hand, bolt holes 13c and 15b are provided to penetrate in the front-rear direction through the
counterweight 13 and theattachment base 15, respectively, at positions above theboss member 18, and a bolt 22 (corresponding to the "second fastening member" in the present invention) is inserted into the bolt holes 13c and 15b from the rear side and are then screwed into anut 23 welded on the front surface of theattachment base 15. As a result, theattachment base 15 and thecounterweight 13 are fastened at this position as well. - The
counterweight 13 configured as described above is attached and detached by the counterweight attachment/detachment device 16. In a case where thecounterweight 13 is detached from the state of attachment to the hydraulic excavator 1 illustrated inFIG. 2 , the rotating arms of the counterweight attachment/detachment device 16 is brought into an attachment position, each coupling tool is locked at and suspended from the suspension ring, which is not illustrated, and fastening of thebolt 21 and thebolt 22 is then released. - Since the
counterweight 13 is detached along the arc-shaped trajectory L around the coupling pins, movement thereof may be prevented by theboss member 18 at the rear position. Thus, the removedbolt 21 is inserted into thebolt hole 13b in thecounterweight 13, and theboss member 18 is pushed with the distal end of thebolt hole 13b and is caused to move to the front position, for example. If the rotating arms of the counterweight attachment/detachment device 16 is caused to rotate to a detachment position, then thecounterweight 13 is moved to and placed on the ground surface. - Note that in a case where the hydraulic excavator 1 is transported after the detachment of the
counterweight 13, thefixation metal fitting 19 is fastened to thepedestal 17 to fix theboss member 18. Although vibration at the time of the transport acts on theboss member 18, it is possible to prevent such a situation in which theboss member 18 falls out from thepedestal 17 before it happens. - On the other hand, in a case where the
counterweight 13 placed on the ground surface is attached to the hydraulic excavator 1, the work is performed by the following procedure. Note that it is assumed that theboss member 18 is maintained at the front position in advance before the attachment work. - First, the rotating arms of the counterweight attachment/
detachment device 16 are brought into a removal position, the suspension height of thecounterweight 13 is roughly adjusted by an adjustment bolt of each coupling tool, and locked at the suspension ring. If the rotating arms are caused to rotate to the attachment position, thecounterweight 13 is suspended and moves to theattachment base 15 along the arc-shaped trajectory L as illustrated inFIG. 5 . A positional relationship in the up-down direction between thefitting insertion portion 18a of theboss member 18 and the boss recessedportion 13a of the counterweight 13 (and thus a positional relationship in the up-down direction between thefemale screw 18d and thebolt hole 13b) gradually changes with movement of thecounterweight 13. - In a case where the suspension height has been appropriately adjusted, the
fitting insertion portion 18a and the boss recessedportion 13a coincide with each other in the up-down direction at some point before the front surface of thecounterweight 13 abuts the rear surface of theattachment base 15. For example, a worker looks into thebolt hole 13b in thecounterweight 13 from the rear side, checks the positional relationship between thebolt hole 13b and thefemale screw 18d of theboss member 18, and stops the movement of thecounterweight 13 at the point when thebolt hole 13b and thefemale screw 18d coincide with each other. - Then, the
bolt 21 is inserted into thebolt hole 13b in thecounterweight 13 from the rear side, and the distal end thereof is screwed into and temporarily fastened to thefemale screw 18d of theboss member 18 as illustrated inFIG. 6 . Theboss member 18 at the front position moves to the rear position while being guided by theguide surface 17a with the tightening of thebolt 21, and thefitting insertion portion 18a of theboss member 18 is withdrawn into the boss recessedportion 13a of thecounterweight 13 as illustrated inFIG. 7 . In this manner, theabutment surface 18c of theboss member 18 abuts the front surface of theattachment base 15, and the front surface of thecounterweight 13 abuts the rear surface of theattachment base 15. - In parallel with this, the
bolt 22 is inserted into the bolt holes 13c and 15b in thecounterweight 13 and theattachment base 15 from the rear side, and the distal end thereof is screwed into and temporarily fastened to thenut 23. Then, once the suspension of thecounterweight 13 by the counterweight attachment/detachment device 16 is stopped, the weight of thecounterweight 13 acts on theboss member 18 and is supported by theattachment base 15 via theboss member 18. If thebolt 21 and thebolt 22 are actually fastened in this state, thecounterweight 13 is attached to theattachment base 15, and the series of attachment work is completed. - As described above, according to the attachment structure for the
counterweight 13 in the present embodiment, theboss member 18 is a component separated from thecounterweight 13, and the front surface thereof does not include theboss portion 113a provided to project therefrom like thecounterweight 113 in the related art illustrated inFIG. 8 , for example, and has a flat shape.FIGS. 5 and8 illustrate cases where the 13 and 113 are adjusted to the same suspension height. According to the related art inrespective counterweights FIG. 8 , theboss portion 113a provided to project forward interferes with theattachment base 115 before insertion into theboss hole 115a and prevents movement of thecounterweight 113 when thecounterweight 113 is caused to move along the arc-shaped trajectory L for attachment to theattachment base 115. Therefore, re-adjustment to adjust the suspension height upward is needed. - On the contrary, according to the present embodiment illustrated in
FIG. 5 , a site corresponding to theboss member 18 is not present, and it is thus possible to cause thecounterweight 13 to move with any problem along the arc-shaped trajectory L to the up-down position at which the boss recessedportion 13a coincides with thefitting insertion portion 18a of theboss member 18. Also, if thefitting insertion portion 18a of theboss member 18 is withdrawn into the boss recessedportion 13a through screwing of thebolt 21 after thefitting insertion portion 18a and the boss recessedportion 13a are caused to coincide with each other, it is possible to cause theattachment base 15 to support the weight of thecounterweight 13 via theboss member 18. As a result, it is possible to expand downward an adjustment margin of the suspension height by the amount corresponding to the dimension A inFIG. 8 , to reduce opportunities in which re-adjustment is needed, and thereby to facilitate the attachment work of thecounterweight 13. - Also, the up-down width of the boss recessed
portion 13a of thecounterweight 13 is set to be larger than the up-down width of thefitting insertion portion 18a of theboss member 18, and clearances in the up-down direction are formed therebetween in the present embodiment. Therefore, it is possible to insert thefitting insertion portion 18a into the boss recessedportion 13a even in a case where the suspension height slightly deviates upward. As a result, it is not necessary to perform re-adjustment to adjust the suspension height downward again in this case, and this point also significantly contributes to the facilitating of the attachment work. - Also, the
bolt 21 is screwed into thefemale screw 18d of theboss member 18 from the rear side via thebolt hole 13b in thecounterweight 13. In this manner, thefitting insertion portion 18a of theboss member 18 is withdrawn into the boss recessedportion 13a of thecounterweight 13, and theattachment base 15 is sandwiched between the abutment surface of theboss member 18 and the front surface of thecounterweight 13. As a result, it is possible to fasten thecounterweight 13 to theattachment base 15 merely by causing thebolt 21 to be screwed into theboss member 18 from the rear side. - Also, the
pedestal 17 is fixed to the front side of theattachment base 15 on theframe 9, and theboss member 18 is disposed on theguide surface 17a formed on thepedestal 17 and facing the upper side, to thereby guide the movement in the front-rear direction. In a case of a configuration that does not include thepedestal 17, it is necessary for the worker to grip theboss member 18 that is heavy and to manually insert thefitting insertion portion 18a into the boss recessedportion 13a of thecounterweight 13 via theboss hole 15a from the front side of theattachment base 15. However, since theboss member 18 is guided on theguide surface 17a, it is possible to significantly reduce a work requiring such a large effort. Additionally, it is possible to withdraw theboss member 18 into the boss recessedportion 13a of thecounterweight 13 merely by screwing thebolt 21 into theboss member 18 and tightening thebolt 21 thereto from the rear side. - As for the
bolt 22, it is only necessary to screw thebolt 22 into thenut 23 via the bolt holes 13c and 15b in thecounterweight 13 and theattachment base 15 from the rear side, and fastening of thecounterweight 13 to theattachment base 15 is completed only by such a simple operation. - Also, according to the attachment structure of the present embodiment, it is possible to complete all the works at the time of attaching the
counterweight 13 at the rear position of theupper turning body 4 as is obvious from the above description. In other words, it is a matter of course that the work of disposing thecounterweight 13 at a prescribed position on theattachment base 15 by using the counterweight attachment/detachment device 16 can be performed at the rear position of theupper turning body 4, the fastening operation of thebolt 21 and thebolt 22 can also be performed at the rear position of theupper turning body 4. Also, it is possible to fasten thecounterweight 13 to theattachment base 15 through the tightening of thebolt 21, and together, it is possible to withdraw theboss member 18 into the boss recessedportion 13a of thecounterweight 13. - In a case of a configuration where the
bolt 21 is screwed from the front side, it is necessary for the worker to insert thebolt 122 into the bolt holes 115b and 113b in theattachment base 115 and thecounterweight 113 from the front side of theattachment base 115 and to screw the distal end thereof into thenut 123 as illustrated inFIG. 8 , for example. Also in a case of a configuration that does not include thepedestal 17, it is necessary for the worker to insert theboss member 18 into the boss recessedportion 13a of thecounterweight 13 from the front side of theattachment base 15 as described above. - The
machine room 12 is defined on the front side of theattachment base 15 on theframe 9, and a maintenance opening portion, which is not illustrated, is formed in theframe 9 to open downward for maintenance of themachine room 12. Therefore, the worker performs the operation of fastening the bolt 122 (illustrated inFIG. 8 ) or the operation of inserting the boss member 18 (illustrated inFIG. 7 ) as described above with his/her upper body placed in themachine room 12 from the maintenance opening portion. However, since the worker keeps a half-sitting posture at this time and performs the works while avoiding various devices that may be obstacles inside themachine room 12, the works are very complicated. - On the contrary, according to the present embodiment, it is only necessary for the worker to fasten the
bolt 21 and thebolt 22 at the rear position of theupper turning body 4, the work can be performed in a natural standing posture, and there are no obstacles and the like that may disturb the works in the surroundings of thecounterweight 13. This makes the work very simple and thus significantly contributes to facilitating of the entire attachment work of thecounterweight 13. - Also, since the
fitting insertion portion 18a of theboss member 18 has a quadrangular shape in a view from the rear side, and theboss hole 15a of theattachment base 15 and the boss recessedportion 13a of thecounterweight 13 have quadrangular shapes corresponding to the shape of theboss member 18, relative rotation is restricted. Although a rotation force acts on theboss member 18 at the time of fastening of thebolt 21, the rotation of theboss member 18 at this time is restricted by theboss hole 15a in theattachment base 15 and the boss recessedportion 13a of thecounterweight 13, it is possible to easily fasten thebolt 21, and this point also significantly contributes to the facilitating of the attachment work. - Note that it is not necessary that both the
boss hole 15a in theattachment base 15 and the boss recessedportion 13a of thecounterweight 13 be formed into quadrangular shapes. Since the rotation of theboss member 18 can be restricted if any one of the 15a and 13a is formed into a quadrangular shape, the other member may be formed into another shape into which themembers fitting insertion portion 18a can be inserted. Also, the shape of each of the 18a, 15a, and 13a is not necessarily quadrangular shape in a view from the rear side and may be changed to another shape that enables rotation to be restricted. Furthermore, rotation is not necessarily restricted, the shapes may be circular shapes, for example, and such cases are also included in the present invention.members - Although the description of the embodiment ends here, aspects of the present invention are not limited to the embodiment. Although the present invention is implemented as the attachment structure for the
counterweight 13 of the hydraulic excavator 1 in the above embodiment, for example, the present invention is not limited thereto. The present invention can be applied to various work machines to which a counterweight is detachably attached and may be implemented as an attachment structure for a counterweight of a hydraulic crane, for example. - Also, although the
bolt 21 is inserted into thebolt hole 13b in thecounterweight 13 from the rear side to fasten theboss member 18 to the inside of the boss recessedportion 13a in the above embodiment, the present invention is not limited thereto. For example, a bolt hole may be provided to penetrate through theboss member 18 in the front-rear direction, a female screw may be formed inside the boss recessedportion 13a of thecounterweight 13 in a manner corresponding to the bolt hole, and a bolt may be screwed into the female screw inside the boss recessedportion 13a from the front side via the bolt hole of theboss member 18. - Also, although the
flange portion 18b is formed at theboss member 18 in the above embodiment, theflange portion 18b may be omitted as illustrated inFIG. 9 , for example. Although thebolt 21 in this case does not play a role in fastening thecounterweight 13 to theattachment base 15, the fastening function is achieved by thebolt 22 and thenut 23, and no problems will occur. - Also, although the movement of the
boss member 18 is guided with thepedestal 17 fixed on theframe 9 in the above embodiment, thepedestal 17 may be omitted. Although the lower surface of theboss member 18 is formed to be flat on the assumption of disposition on theguide surface 17a in the above embodiment, there is no need thereof, and theflange portion 18b may be formed to extend on the lower side as well in addition to both the left and right sides and the upper sides and may be caused to function as theabutment surface 18c. -
- 1
- Hydraulic excavator (work machine)
- 4
- Upper turning body (vehicle body)
- 13
- Counterweight
- 13a
- Boss recessed portion
- 13b
- Bolt hole
- 15
- Attachment base
- 15a
- Boss hole
- 16
- Counterweight attachment/detachment device
- 17
- Pedestal
- 17a
- Guide surface
- 18
- Boss member
- 18b
- Flange portion
- 18c
- Abutment surface
- 19
- Fixation metal fitting
- 21
- Bolt (first fastening member)
- 22
- Bolt (second fastening member)
Claims (8)
- A work machine capable of detachably attaching a counterweight to an attachment base provided at a rear portion of a vehicle body, the work machine comprising:a boss hole that is provided to penetrate through the attachment base;a boss recessed portion that is formed in a front surface of the counterweight;a boss member that is inserted into the boss recessed portion in the counterweight from a front side via the boss hole in the attachment base, is fastened to the counterweight with a first fastening member, and has a lower surface abutting a lower wall inside the boss hole and an upper surface abutting an upper wall inside the boss recessed portion; anda second fastening member that fastens the counterweight to the attachment base.
- The work machine according to claim 1,wherein the first fastening member is screwed into the boss member via a bolt hole in the counterweight from a rear side, and draws the boss member into the boss recessed portion, and fastens the boss member, anda flange portion abutting the attachment base from the front side is integrally formed with the boss member, and the attachment base is sandwiched between an abutment surface of the flange portion and the front surface of the counterweight by a fastening force of the fastening member.
- The work machine according to claim 1, further comprising:a pedestal that has a guide surface facing upward in parallel with an axis of the boss hole and provided on a front side of the attachment base,wherein the boss member is disposed on the guide surface and is movable in a front-rear direction by being guided by the guide surface.
- The work machine according to claim 1, wherein the second fastening member is inserted into a bolt hole in the counterweight from a rear side, and fastens the attachment base to the counterweight.
- The work machine according to claim 1,wherein the boss member has a square shape, andat least one of the boss hole in the attachment base and the boss recessed portion in the counterweight has a square shape corresponding to a sectional shape of the boss member and has restricted relative rotation.
- The work machine according to claim 3, wherein the boss member is fixed on the guide surface of the pedestal with a detachable fixation metal fitting.
- The work machine according to claim 1, wherein the boss recessed portion forms a clearance in an up-down direction with respect to the boss member.
- The work machine according to claim 1, wherein the boss hole in the attachment base, the boss recessed portion in the counterweight, and the boss member are each provided in pairs at intervals in a left-right direction.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022046570 | 2022-03-23 | ||
| PCT/JP2023/011401 WO2023182406A1 (en) | 2022-03-23 | 2023-03-23 | Work machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4379147A1 true EP4379147A1 (en) | 2024-06-05 |
| EP4379147A4 EP4379147A4 (en) | 2025-08-06 |
Family
ID=88101628
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23775000.5A Pending EP4379147A4 (en) | 2022-03-23 | 2023-03-23 | WORKING MACHINE |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20240376689A1 (en) |
| EP (1) | EP4379147A4 (en) |
| JP (1) | JP7547686B2 (en) |
| CN (1) | CN117897536A (en) |
| WO (1) | WO2023182406A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7398422B2 (en) * | 2021-12-03 | 2023-12-14 | 株式会社小松製作所 | working machine |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4072324A (en) * | 1976-08-19 | 1978-02-07 | Caterpillar Tractor Co. | Shear pin assembly for counterweights |
| JPH0163356U (en) * | 1987-10-15 | 1989-04-24 | ||
| JPH053568Y2 (en) * | 1987-10-19 | 1993-01-28 | ||
| JP2797790B2 (en) * | 1991-11-20 | 1998-09-17 | 日産自動車株式会社 | Mounting structure of counterweight for industrial vehicles |
| JPH0633485A (en) * | 1992-07-17 | 1994-02-08 | Hitachi Constr Mach Co Ltd | Work machine |
| JPH0655966U (en) * | 1993-01-19 | 1994-08-02 | 日立建機株式会社 | Counterweight attachment device for construction machinery |
| JP2922778B2 (en) | 1994-03-29 | 1999-07-26 | 日立建機株式会社 | Counterweight removal equipment for work equipment |
| JPH09124285A (en) * | 1995-10-27 | 1997-05-13 | Mitsubishi Heavy Ind Ltd | Weight mounting/demounting device for industrial machine |
| JPH09209407A (en) * | 1996-02-06 | 1997-08-12 | Yutani Heavy Ind Ltd | Fitting method of counterweight |
| JP5449264B2 (en) * | 2011-06-30 | 2014-03-19 | 日立建機株式会社 | Hydraulic circuit for counterweight desorption device |
| CN202370028U (en) * | 2011-11-01 | 2012-08-08 | 三一重机有限公司 | Excavator and weight positioning structure thereof |
| JP2015059343A (en) * | 2013-09-19 | 2015-03-30 | コベルコ建機株式会社 | Work machine |
| WO2016072975A1 (en) * | 2014-11-04 | 2016-05-12 | Volvo Construction Equipment Ab | Push block module for front end of motor graders |
| JP6497978B2 (en) * | 2015-03-02 | 2019-04-10 | キャタピラー エス エー アール エル | Counterweight moving device |
| JP6497736B2 (en) * | 2015-06-18 | 2019-04-10 | キャタピラー エス エー アール エル | Counterweight support structure in construction machinery |
| JP6497737B2 (en) * | 2015-06-18 | 2019-04-10 | キャタピラー エス エー アール エル | Counterweight support structure in construction machinery |
| CN210887394U (en) * | 2019-09-16 | 2020-06-30 | 江苏蓝力重工科技有限公司 | Excavator counterweight mechanism with quick and stable rotation function |
| JP7167077B2 (en) * | 2020-03-16 | 2022-11-08 | 日立建機株式会社 | working machine |
| JP2021147994A (en) * | 2020-03-16 | 2021-09-27 | 日立建機株式会社 | Work machine |
| JP7167076B2 (en) * | 2020-03-16 | 2022-11-08 | 日立建機株式会社 | working machine |
| JP7374031B2 (en) * | 2020-03-23 | 2023-11-06 | 日立建機株式会社 | working machine |
| CN212926240U (en) * | 2020-05-10 | 2021-04-09 | 杭州富阳保利铸造有限公司 | Fixing support for excavator counterweight |
-
2023
- 2023-03-23 JP JP2024509196A patent/JP7547686B2/en active Active
- 2023-03-23 CN CN202380013414.5A patent/CN117897536A/en active Pending
- 2023-03-23 WO PCT/JP2023/011401 patent/WO2023182406A1/en not_active Ceased
- 2023-03-23 US US18/689,461 patent/US20240376689A1/en active Pending
- 2023-03-23 EP EP23775000.5A patent/EP4379147A4/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN117897536A (en) | 2024-04-16 |
| JPWO2023182406A1 (en) | 2023-09-28 |
| EP4379147A4 (en) | 2025-08-06 |
| WO2023182406A1 (en) | 2023-09-28 |
| JP7547686B2 (en) | 2024-09-09 |
| US20240376689A1 (en) | 2024-11-14 |
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