EP4372147A1 - Asphalt finisher - Google Patents
Asphalt finisher Download PDFInfo
- Publication number
- EP4372147A1 EP4372147A1 EP23194129.5A EP23194129A EP4372147A1 EP 4372147 A1 EP4372147 A1 EP 4372147A1 EP 23194129 A EP23194129 A EP 23194129A EP 4372147 A1 EP4372147 A1 EP 4372147A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- paving material
- screed
- asphalt finisher
- coefficient
- monitoring device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000010426 asphalt Substances 0.000 title claims abstract description 86
- 239000000463 material Substances 0.000 claims abstract description 149
- 238000010276 construction Methods 0.000 claims abstract description 23
- 230000008859 change Effects 0.000 claims abstract description 22
- 230000032258 transport Effects 0.000 claims abstract description 5
- 239000004575 stone Substances 0.000 claims description 29
- 238000012806 monitoring device Methods 0.000 description 80
- 238000000034 method Methods 0.000 description 23
- 230000004048 modification Effects 0.000 description 21
- 238000012986 modification Methods 0.000 description 21
- 238000005259 measurement Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 14
- 238000012544 monitoring process Methods 0.000 description 14
- 238000005056 compaction Methods 0.000 description 11
- 238000004891 communication Methods 0.000 description 10
- 238000001514 detection method Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 241000272814 Anser sp. Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4833—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with tamping or vibrating means for consolidating or finishing, e.g. immersed vibrators, with or without non-vibratory or non-percussive pressing or smoothing means
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/488—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with rollers for consolidating or finishing combined with tamping, vibrating, pressing or smoothing consolidation or finishing means
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C2301/00—Machine characteristics, parts or accessories not otherwise provided for
- E01C2301/14—Extendable screeds
- E01C2301/16—Laterally slidable screeds
Definitions
- the present invention relates to an asphalt finisher.
- an asphalt finisher including a tractor, a hopper that is provided on a front side of the tractor and that receives a paving material, a conveyor that feeds the paving material in the hopper to a rear side of the tractor, a screw that spreads the paving material fed by the conveyor on the rear side of the tractor, and a screed that levels the paving material spread by the screw on a rear side of the screw is known.
- the asphalt finisher When the asphalt finisher levels the paving material on the road surface with a screed, the asphalt finisher compacts the paving material.
- the asphalt finisher For example, in the technique described in Japanese Unexamined Patent Publication No. 2021-113490 , there is proposed a technique of adjusting compaction performance by controlling the frequency and stroke of the tampers provided in a screed.
- the screed of the asphalt finisher is provided with a vibrator in addition to the tamper.
- the asphalt finisher also performs control to vibrate not only the tamper but also the vibrator in order to compact the paving material.
- the frequency that determines the strength of the vibrator tends to be manually set by the worker in consideration of the thickness of the paving material and the like.
- the compaction performance of the tamper is adjusted according to the construction situation, whereas the vibrator only vibrates at a manually set frequency.
- the improvement in the quality of the compacted pavement surface is achieved by changing the frequency for vibrating the vibrators, according to the construction state of the asphalt finisher and appropriately compacting the paving material on the road surface.
- an asphalt finisher including a tractor, a hopper that is provided on a front side of the tractor, a conveyor that transports a paving material in the hopper to a rear side of the tractor, a screw that spreads the paving material, which is transported by the conveyor and is sprinkled on a road surface, in a vehicle width direction, a screed device that levels the paving material spread by the screw on a rear side of the screw, and a vibrator that vibrates the screed device, in which the asphalt finisher is configured to perform control to change a frequency for vibrating the vibrator, while construction of leveling the paving material on the road surface is performed.
- the quality of the compacted pavement surface is improved.
- Figs. 1A and 1B are views showing an asphalt finisher 100 which is an example of a road paving machine according to an embodiment. Specifically, Fig. 1A is a left side view, and Fig. 1B is a top view.
- the asphalt finisher 100 is mainly configured by a tractor 1, a hopper 2, and a screed 3 (an example of a screed device).
- a direction of the hopper 2 viewed from the tractor 1 (+X direction) will be referred to as forward
- a direction of the screed 3 viewed from the tractor 1 (-X direction) will be referred to as rearward.
- the road paving machine may be a base paver, a tack paver, a goose asphalt paver, a multi-asphalt paver, or the like.
- a compaction degree measuring instrument 8 is further provided behind the asphalt finisher 100 of the present embodiment.
- the tractor 1 is a mechanism for moving the asphalt finisher 100.
- the tractor 1 rotates a rear wheel 5 using a rear wheel traveling hydraulic motor and rotates a front wheel 6 using a front wheel traveling hydraulic motor to move the asphalt finisher 100.
- the rear wheel traveling hydraulic motor and the front wheel traveling hydraulic motor rotate by receiving supply of a hydraulic oil from a hydraulic pump.
- the rear wheel 5 and the front wheel 6 may be replaced with a crawler.
- the traveling motor may be an electric motor.
- the hopper 2 is a mechanism for receiving a paving material.
- the hopper 2 is provided on a front side of the tractor 1 and is configured to be able to be opened and closed in a vehicle width direction (Y-axis direction) by a hopper cylinder.
- the asphalt finisher 100 usually receives a paving material (for example, an asphalt mixture) from a loading platform of a dump truck when the hopper 2 is in a fully open state.
- the dump truck is an example of a transport vehicle that transports the paving material.
- Figs. 1A and 1B show that the hopper 2 is in a fully open state.
- the hopper 2 is closed when the paving material in the hopper 2 decreases, and the paving material near an inner wall of the hopper 2 is collected at a central portion of the hopper 2. This is to enable a conveyor CV which is at the central portion of the hopper 2 to feed the paving material to the rear side of the tractor 1.
- the paving material fed to the rear side of the tractor 1 is spread in the vehicle width direction on the rear side of the tractor 1 and the front side of the screed 3 by a screw SC.
- the screw SC is in a state where an extension screw is connected right and left.
- Figs. 1A and Fig. 1B show the paving material PV spread by the screw SC in a dot pattern.
- the screed 3 is a mechanism for leveling the paving material PV spread by the screw SC.
- the screed 3 includes a main screed 30 and a telescopic screed 31 as shown in Fig. 1B .
- the main screed 30 includes a left main screed 30L and a right main screed 30R.
- the telescopic screed 31 includes a left telescopic screed 31L and a right telescopic screed 31R.
- the screed 3 is a floating screed pulled by the tractor 1 and is connected to the tractor 1 via a leveling arm 3A.
- the screed 3 is moved up and down together with the leveling arm 3A in response to expansion and contraction of a screed lift cylinder 24.
- a leveling cylinder 23 is a hydraulic cylinder that moves a front end portion of the leveling arm 3A up and down in order to adjust a leveling thickness of a paving material.
- the leveling cylinder 23 has a cylinder portion connected to the tractor 1 and a rod portion connected to a connection portion of the leveling arm 3A with the tractor 1.
- the controller 50 causes a hydraulic oil discharged by the hydraulic pump to flow into a rod-side oil chamber of the leveling cylinder 23 and contracts the leveling cylinder 23 to raise the leveling arm 3A.
- the controller 50 causes the hydraulic oil in the rod-side oil chamber of the leveling cylinder 23 to flow out and expands the leveling cylinder 23 to lower the leveling arm 3A.
- the screed lift cylinder 24 is a hydraulic cylinder for lifting the screed 3.
- a cylinder portion of the screed lift cylinder 24 is connected to the tractor 1, and a rod portion thereof is connected to a rear end portion of the leveling arm 3A.
- the controller 50 causes a hydraulic oil discharged by the hydraulic pump to flow into a rod-side oil chamber of the screed lift cylinder 24.
- the screed lift cylinder 24 contracts, the rear end portion of the leveling arm 3A is lifted, and the screed 3 is lifted.
- the controller 50 enables the hydraulic oil in the rod-side oil chamber of the screed lift cylinder 24 to flow out.
- the screed lift cylinder 24 is expanded by the weight of the screed 3, the rear end portion of the leveling arm 3A is lowered, and the screed 3 is lowered.
- a mold board 43 is attached to a front portion of the screed 3.
- the mold board 43 is configured to be able to adjust the amount of the paving material PV staying in front of the screed 3.
- the paving material PV reaches under the screed 3 through a gap between a lower end of the mold board 43 and a roadbed BS.
- the screed 3 is provided with a left front side tamper 25L, a right front side tamper 25R, a left rear side tamper 26L, and a right rear side tamper 26R (hereinafter, collectively referred to as tampers 25 and 26).
- the left main screed 30L finishes the paving material tamped and compacted by the left front side tamper 25L.
- the right main screed 30R finishes the paving material tamped and compacted by the right front side tamper 25R.
- the left telescopic screed 31L finishes the paving material tamped and compacted by the left rear side tamper 26L.
- the right telescopic screed 31R finishes the paving material tamped and compacted by the right rear side tamper 26R.
- the telescopic screed 31 is configured to expand and contract in the vehicle width direction by a screed telescopic cylinder (not shown).
- the screed telescopic cylinder is supported by a support portion fixed to a rear surface of a casing of the main screed 30 and is configured to be able to expand and contract the telescopic screed 31 in the vehicle width direction (Y-axis direction).
- the screed telescopic cylinder includes a left screed telescopic cylinder and a right screed telescopic cylinder.
- the left screed telescopic cylinder can expand and contract the left telescopic screed 31L to the left side in the vehicle width direction with respect to the main screed 30.
- the right screed telescopic cylinder can expand and contract the right telescopic screed 31R to the right side in the vehicle width direction with respect to the main screed 30.
- the tampers 25 and 26 move a tamper edge (not shown) up and down through a tamper shaft (not shown) that is partially eccentric by rotation of a motor (not shown) provided in the screed 3. Accordingly, the tampers 25 and 26 tamp the paving material.
- the screed 3 is provided with vibrators 27 and 28 in addition to the tampers 25 and 26.
- Fig. 2 is a diagram illustrating an disposition of vibrators according to the present embodiment.
- the tampers 25 and 26 and the like are omitted.
- the main screed 30 (left main screed 30L, right main screed 30R), the left telescopic screed 31L, and the right telescopic screed 31R are disposed to be shifted away from each other on the front and rear sides so as not to overlap each other in the vehicle length direction.
- the left telescopic screed 31L is disposed on the rear side of the main screed 30, and the right telescopic screed 31R is disposed on the rear side of the left telescopic screed 31L.
- the main screed 30, the left telescopic screed 31L, and the right telescopic screed 31R are not limited to the disposition shown in the present embodiment.
- the main screed 30, the left telescopic screed 31L, and the right telescopic screed 31R may be in any disposition mode regardless of a well-known disposition mode as long as the construction range in which the paving material is leveled can be adjusted according to the width of the road surface.
- the screed 3 is provided with a left front side vibrator 27L, a right front side vibrator 27R, a left rear side vibrator 28L, and a right rear side vibrator 28R (hereinafter, collectively referred to as vibrators 27 and 28).
- one vibrator 27 is provided in each of the left main screed 30L and the right main screed 30R
- one vibrator 28 is provided in each of the left telescopic screed 31L and the right telescopic screed 31R.
- the present embodiment shows an example of the disposition of the vibrators 27 and 28, and is not limited to the disposition.
- a plurality of vibrators may be provided in any one or more of the left main screed 30L, the right main screed 30R, the left telescopic screed 31L, and the right telescopic screed 31R.
- the vibrators 27 and 28 are vibration devices for compacting the paving material.
- the vibrators 27 and 28 are eccentric vibrators driven by motors.
- the right rear side vibrator 28R is provided with a housing 28R2 and a motor 28R1.
- the rotary shaft of the motor 28R1 is inserted into a keyhole (not shown) provided in the housing 28R2. Accordingly, the rotary shaft of the motor 28R1 is connected to an eccentric shaft (not shown) inside the housing 28R2.
- the housing 28R2 is bolted to the right telescopic screed 31R by a fastening portion 28R3. Then, in a case where the motor 28R1 rotates the eccentric shaft, vibration is generated in the right rear side vibrator 28R. Since the right rear side vibrator 28R is bolted between the housing 28R2 and the right telescopic screed 31R, the right rear side vibrator 28R can vibrate the entire right telescopic screed 31R.
- the left rear side vibrator 28L is provided with a housing 28L2 and a motor 28L1.
- the rotary shaft of the motor 28L1 is inserted into a keyhole (not shown) provided in the housing 28L2. Accordingly, the rotary shaft of the motor 28L1 is connected to an eccentric shaft (not shown) inside the housing 28L2.
- the housing 28L2 is bolted to the left telescopic screed 31L by a fastening portion 28L3. Then, in a case where the motor 28L1 rotates the eccentric shaft, vibration is generated in the left rear side vibrator 28L. Since the left rear side vibrator 28L is bolted between the housing 28L2 and the left telescopic screed 31L, the left rear side vibrator 28L can vibrate the entire left telescopic screed 31L.
- the right front side vibrator 27R is provided with a housing 27R2 and a motor 27R1.
- the rotary shaft of the motor 27R1 is inserted into a keyhole (not shown) provided in the housing 27R2. Accordingly, the rotary shaft of the motor 27R1 is connected to an eccentric shaft (not shown) inside the housing 27R2.
- the housing 27R2 is bolted to the right main screed 30R by a fastening portion 27R3. Then, in a case where the motor 27R1 rotates the eccentric shaft, vibration is generated in the right front side vibrator 27R. Since the right front side vibrator 27R is bolted between the housing 27R2 and the right main screed 30R, the right front side vibrator 27R can vibrate the entire right main screed 30R.
- the left front side vibrator 27L is provided with a housing 27L2 and a motor 27L1.
- the rotary shaft of the motor 27L1 is inserted into a keyhole (not shown) provided in the housing 27L2. Accordingly, the rotary shaft of the motor 27L1 is connected to an eccentric shaft (not shown) inside the housing 27L2.
- the housing 27L2 is bolted to the left main screed 30L by a fastening portion 27L3. Then, when the motor 27L1 rotates the eccentric shaft, vibration is generated in the left main screed 30L. Since the left front side vibrator 27L is bolted between the housing 27L2 and the left main screed 30L, the left front side vibrator 27L can vibrate the entire left main screed 30L.
- the motors used in the vibrators 27 and 28 may be hydraulic motors or electric motors. Furthermore, a linear vibrator may be applied as the vibrator.
- the left main screed 30L is vibrated by the left front side vibrator 27L
- the right main screed 30R is vibrated by the right front side vibrator 27R
- the left telescopic screed 31L is vibrated by the left rear side vibrator 28L
- the right telescopic screed 31R is vibrated by the right rear side vibrator 28R.
- the vibrators 27 and 28 vibrate the screed 3 to compact the paving material.
- the frequency for vibrating the vibrators 27 and 28 will be described later.
- the communication device 53 is configured to be able to control communication between the asphalt finisher 100 and devices outside the asphalt finisher 100.
- the communication device 53 according to the present embodiment is installed in front of a driver's seat 1S and controls communication via a mobile phone communication network, a short-range wireless communication network, a satellite communication network, or the like.
- a GPS module 54 is an example of a global navigation satellite system (GNSS) module, and receives position information indicating a two-dimensional positioning result through the global positioning system (GPS).
- the position information includes information representing the position of the asphalt finisher 100 in latitude and longitude.
- GPS is used as a position information acquisition method in the present embodiment, the position information acquisition method is not limited, and other known methods may be used.
- a space recognition device 51 is attached to the tractor 1.
- the space recognition device 51 acquires information related to a space around the asphalt finisher 100 and is configured to be able to output the acquired information to the controller 50.
- the space recognition device 51 according to the present embodiment includes a front monitoring device 51F, a rear monitoring device 51B, a right monitoring device 51R, and a left monitoring device 51L.
- the front monitoring device 51F is configured to be able to monitor the front of the asphalt finisher 100.
- the front monitoring device 51F is a LIDAR with a space in front of the tractor 1 as a monitoring range RF, and is attached to a front end central portion of an upper surface of the tractor 1.
- the front monitoring device 51F may be attached to other parts of the asphalt finisher 100.
- the rear monitoring device 51B is configured to be able to monitor the rear of the asphalt finisher 100.
- the rear monitoring device 51B is a LIDAR with the space behind the screed 3 as the monitoring range RB, and is attached to a guide rail 1G that functions as a handrail for the operator of the asphalt finisher 100.
- the rear monitoring device 51B may be attached to a lower portion of the driver's seat 1S or may be attached to other parts of the asphalt finisher 100.
- the right monitoring device 51R is configured to be able to monitor the right side of the asphalt finisher 100.
- the right monitoring device 51R is a LIDAR with a space on the right side of the screed 3 as the monitoring range, and may be attached to a guide rail 1G that functions as a handrail for the operator of the asphalt finisher 100 on the rear side of the rear wheel 5.
- the left monitoring device 51L is configured to be able to monitor the left side of the asphalt finisher 100.
- the left monitoring device 51L is a LIDAR that monitors a space on the left side of the screed 3, and may be attached to a guide rail 1G that functions as a handrail for the operator of the asphalt finisher 100 on the rear side of the rear wheel 5.
- the LIDAR measures, for example, a distance between a million or more points within the monitoring range and the LIDAR.
- the front monitoring device 51F, the rear monitoring device 51B, the right monitoring device 51R, and the left monitoring device 51L may be a monocular camera, a stereo camera, a millimeter-wave radar, a laser radar, a laser scanner, a distance image camera, a laser range finder, or the like.
- An example in which the LIDAR is used as an example of the space recognition device 51 has been described in the embodiment.
- the present embodiment does not limit the space recognition device 51 to the LIDAR. That is, a space recognition device that can recognize a space with reference to the asphalt finisher 100 may be used.
- the monitoring range RF of the front monitoring device 51F includes the roadbed BS before the pavement is performed. The same applies to the monitoring range of the side monitoring device. In the present embodiment, the monitoring range RF has a width larger than the width of the roadbed BS.
- the monitoring range RF of the front monitoring device 51F includes a part of the hopper 2. That is, the front monitoring device 51F can monitor the paving material loaded on the hopper 2.
- the monitoring range RB of the rear monitoring device 51B includes the newly constructed pavement body NP after the pavement is performed.
- the monitoring range RB has a width larger than the width of the newly constructed pavement body NP.
- the monitoring range of the right monitoring device 51R is provided to include the far end portion of the right telescopic screed 31R regardless of the expansion and contraction position in the vehicle width direction.
- the monitoring range of the left monitoring device 51L is provided to include the far end portion of the left telescopic screed 31L regardless of the expansion and contraction position in the vehicle width direction.
- the measurement information detected by the space recognition device 51 according to the present embodiment is transmitted to the controller 50.
- the controller 50 may automatically steer the asphalt finisher 100 or may notify the driver of an alarm or the like, based on the received measurement information.
- Fig. 3 is a block diagram showing a configuration example of the controller 50 and devices connected to the controller 50.
- the controller 50 includes a non-volatile storage medium 55, and enables read and write control of information stored in the storage medium 55.
- the storage medium 55 includes a basic rotation speed information storage unit 55a, a crushed stone size correspondence coefficient storage unit 55b, a temperature correspondence coefficient storage unit 55c, a pavement width correspondence coefficient storage unit 55d, a pavement speed correspondence coefficient storage unit 55e, and the like. Information stored in each storage unit will be described later.
- the controller 50 is connected to a thermal camera 56, a speed sensor 57, a front monitoring device 51F, a rear monitoring device 51B, a right monitoring device 51R, and a left monitoring device 51L.
- the thermal camera 56 is a camera for detecting the temperature of the paving material.
- the thermal camera 56 measures the temperature in a non-contact manner by detecting the energy of far infrared rays emitted by the object.
- the position where the thermal camera 56 is provided may be any position as long as the temperature of the paving material can be detected.
- the thermal camera 56 may be installed to be able to detect the temperature of the paving material after being leveled on the road surface by the screed 3.
- the temperature detection target of the thermal camera 56 is not limited to the paving material after being leveled on the road surface by the screed 3.
- the thermal camera 56 may detect the temperature of the paving material spread by the screw SC.
- the thermal camera 56 may detect the temperature of the paving material loaded on the hopper 2.
- the present embodiment is not limited to a method using the thermal camera 56 to detect the temperature of the paving material.
- a temperature sensor may be provided instead of the thermal camera 56.
- the temperature sensor may detect the temperature of the paving material spread by the screw SC, or may detect the temperature of the paving material loaded on the hopper 2.
- the speed sensor 57 is configured to detect a traveling speed of the asphalt finisher 100.
- the speed sensor 57 is an encoder that detects the angular speed of the rotary shaft of the rear wheel traveling motor that drives the rear wheels 5.
- the speed sensor 57 may be configured by a proximity switch or the like that detects a slit formed in a rotating plate.
- a worker manually sets a frequency for vibrating the vibrators 27 and 28.
- the leveling thickness of the paving material constructed by the asphalt finisher 100 is locally different from the leveling thickness of the paving material set as the construction plan. Therefore, when the worker manually adjusts the vibrating frequency, it is difficult to set the vibrating frequency corresponding to the leveling thickness.
- the controller 50 enables control to change the frequency for vibrating the vibrators 27 and 28, according to the construction situation.
- the controller 50 controls to change the frequency for vibrating the vibrators 27 and 28, while the asphalt finisher 100 performs construction to level paving materials on the road surface.
- the controller 50 performs control to change the frequency for vibrating the vibrators 27 and 28, according to the detection results from various types of sensors provided in the asphalt finisher 100 (for example, the thermal camera 56, the speed sensor 57, the front monitoring device 51F, the rear monitoring device 51B, the right monitoring device 51R, and the left monitoring device 51L). That is, the controller 50 according to the present embodiment acquires the situation of the paving material or the asphalt finisher 100 based on the detection results of various types of sensors, and performs control to change the frequencies of the vibrators 27 and 28 based on the acquired situation.
- various types of sensors provided in the asphalt finisher 100 for example, the thermal camera 56, the speed sensor 57, the front monitoring device 51F, the rear monitoring device 51B, the right monitoring device 51R, and the left monitoring device 51L.
- the controller 50 performs control to change the frequencies of the vibrators 27 and 28 according to the situation of the paving material or the asphalt finisher 100, thereby appropriately compacting the leveled paving material. Therefore, it is possible to improve the quality of the paving material that is leveled.
- the present embodiment shows an example of changing the frequency for vibrating the vibrators 27 and 28, and is not limited to a method of changing the frequency for vibrating the vibrators 27 and 28, according to the detection results of various types of sensors.
- the controller 50 may perform control to change the frequency for vibrating the vibrators 27 and 28, according to the data received from the external device or the like.
- the controller 50 can output a signal for changing the rotation speed to the motors 27R1, 27L1, 28R1, and 28L1.
- the controller 50 performs control to change the rotation speeds of the motors 27R1, 27L1, 28R1, and 28L1 of the vibrators 27 and 28 as the control to change the frequency for vibrating the vibrators 27 and 28.
- the controller 50 includes, as functional elements, an acquisition unit 50a, a thickness calculation unit 50b, a basic rotation speed specifying unit 50c, a coefficient specifying unit 50d, a rotation speed calculation unit 50e, and a vibrator control unit 50f.
- the above-described functional elements are shown to be distinguished for convenience of description, but do not need to be distinguished physically, and may consist wholly or partially of common software components or hardware components.
- the acquisition unit 50a acquires measurement information from various types of sensors. For example, the acquisition unit 50a acquires measurement information from the front monitoring device 51F, the rear monitoring device 51B, the right monitoring device 51R, and the left monitoring device 51L.
- the acquisition unit 50a acquires a thermographic image from the thermal camera 56. Further, the acquisition unit 50a acquires speed information indicating the traveling speed of the asphalt finisher from the speed sensor 57.
- the thickness calculation unit 50b calculates the leveling thickness of the newly constructed pavement body NP on the road surface.
- the thickness calculation unit 50b calculates the leveling thickness of the newly constructed pavement body NP (leveled paving material) (distance in the vertical direction from the surface of the roadbed BS to the newly constructed pavement body NP), based on the distance in the Z-axis direction of the surface of the roadbed BS with reference to the asphalt finisher 100, indicated by the measurement information from the front monitoring device 51F, and the distance in the Z-axis direction of the surface of the newly constructed pavement body NP with reference to the asphalt finisher 100, indicated by the measurement information from the rear monitoring device 51B.
- Fig. 4 is a cross-sectional view of the newly constructed pavement body NP, and is a view showing a state when a vertical cross section including a one-dot chain line L1 of Fig. 1B is viewed from the + X side.
- the front monitoring device 51F is configured to be able to measure the shape of the surface of the roadbed BS before being formed by the asphalt finisher 100.
- the rear monitoring device 51B is configured to be able to measure the finished shape of the surface of the newly constructed pavement body NP formed by the asphalt finisher 100.
- the thickness calculation unit 50b converts the coordinates in the local coordinate system indicated by the measurement information from the front monitoring device 51F into the coordinates in the reference coordinate system, thereby specifying each of the coordinates in the reference coordinate system corresponding to each point on the surface of the roadbed LB.
- the thickness calculation unit 50b converts the coordinates in the local coordinate system indicated by the measurement information from the rear monitoring device 51B into the coordinates in the reference coordinate system, thereby specifying each of the coordinates in the reference coordinate system corresponding to each point on the surface of the newly constructed pavement body NP.
- the thickness calculation unit 50b sets a point on a feature AP that is outside in the width direction of the road surface as a reference point R1.
- the reference point R1 is set at the upper end of the L-shaped edge stone that separates the newly constructed pavement body NP
- the feature AP may be a mold used to separate the newly constructed pavement body NP.
- a point in the air that is not on the feature AP such as a point vertically above a predetermined height from the upper end of the edge stone, may be set as the reference point R1.
- the thickness calculation unit 50b detects the edge stone based on the outputs of the front monitoring device 51F and the rear monitoring device 51B, and sets the upper end of the edge stone that is located at a position separated by a predetermined distance in the -X direction from the rear end of the asphalt finisher 100, as the reference point R1.
- the thickness calculation unit 50b sets a line passing through the reference point R1 and parallel to the width direction (Y-axis direction) of the newly constructed pavement body NP as a virtual water thread VS.
- the virtual water thread VS is typically a horizontal line passing through the reference point R1.
- the thickness calculation unit 50b derives a vertical distance between the virtual water thread VS and the surface of the newly constructed pavement body NP.
- the thickness calculation unit 50b sets 19 points P1 to P19 at equal intervals on the virtual water thread VS.
- the thickness calculation unit 50b specifies points T1 to T19 on the surface of the roadbed BS that are present immediately below the points P1 to P19, respectively, based on the measurement information of the front monitoring device 51F. Specifically, the thickness calculation unit 50b specifies points T1 to T19, based on the distance between the front monitoring device 51F and each point on the surface of the roadbed BS, which is output by the front monitoring device 51F, and the posture of the front monitoring device 51F.
- the thickness calculation unit 50b calculates the distance Db1 between the point P1 and the point T1.
- the thickness calculation unit 50b according to the present embodiment calculates the distance Da1 based on the distance between the point P1 and the front monitoring device 51F and the distance between the point T1 and the front monitoring device 51F. The same applies to the distances Da2 to Da19.
- the thickness calculation unit 50b specifies points Q1 to Q19 on the surface of the newly constructed pavement body NP that are present immediately below the points P1 to P19, respectively, based on the measurement information of the rear monitoring device 51B. Specifically, the thickness calculation unit 50b specifies points Q1 to Q19, based on the distance between the rear monitoring device 51B and each point on the surface of the newly constructed pavement body NP, which is output by the rear monitoring device 51B, and the posture of the rear monitoring device 51B.
- the thickness calculation unit 50b calculates the distance Da1 between the point P1 and the point Q1.
- the thickness calculation unit 50b according to the present embodiment calculates the distance Da1 based on the distance between the point P1 and the front monitoring device 51F and the distance between the point Q1 and the front monitoring device 51F. The same applies to the distances Da2 to Da19.
- the thickness calculation unit 50b calculates the thicknesses D1 to D19 of the newly constructed pavement body NP, based on the distances Da1 to Da19 and the distances Db1 to Db19.
- the thickness calculation unit 50b calculates the thickness D1 of the newly constructed pavement body NP by subtracting the distance Db1 from the distance Da1. The same applies to the thicknesses D1 to D19.
- the points set on the virtual water thread VS may be disposed at non-equal intervals. Further, the number of points may be less than 19 or 20 or more.
- the thickness calculation unit 50b calculates the average value of the leveling thickness of the newly constructed pavement body NP, based on the thicknesses D1 to D19. Further, the thickness calculation unit 50b may calculate the unevenness of the surface of the newly constructed pavement body NP, based on the thicknesses D1 to D19.
- the thickness calculation unit 50b calculates the leveling thickness of the newly constructed pavement body NP at predetermined time intervals during the construction, that is, during the advancement of the asphalt finisher 100.
- the predetermined time may be set according to an embodiment.
- the present embodiment shows an example of a method for calculating the leveling thickness of the newly constructed pavement body NP, and other methods may be used.
- an ultrasonic sensor may be used instead of the space recognition device 51.
- a plate-shaped member provided with a plurality of ultrasonic sensors may be provided in the asphalt finisher 100.
- the longitudinal direction of the plate-shaped member corresponds to the traveling direction of the asphalt finisher 100.
- the plate-shaped member includes a first ultrasonic sensor for measuring the distance to the surface of the roadbed BS before the formation of the newly constructed pavement body NP, and a second ultrasonic sensor for measuring a distance to the surface of the newly constructed pavement body NP after the formation of the newly constructed pavement body NP.
- the thickness calculation unit 50b calculates the leveling thickness of the newly constructed pavement body NP, based on the distance to the surface of the roadbed BS measured by the first ultrasonic sensor and the distance to the surface of the newly constructed pavement body NP measured by the second ultrasonic sensor.
- Another method for measuring the leveling thickness of the newly constructed pavement body NP may be used.
- the asphalt finisher 100 may be provided with a thickness measuring device for the newly constructed pavement body NP.
- the thickness measuring device of the newly constructed pavement body NP may calculate the difference between the surface of the newly constructed pavement body NP and the surface of the roadbed BS as the leveling thickness of the newly constructed pavement body NP, by outputting the ultrasonic waves reflected on the surface of the newly constructed pavement body NP and the ultrasonic waves reflected on the surface of the roadbed BS.
- the thickness calculation unit 50b according to the modification example acquires the leveling thickness of the newly constructed pavement body NP, based on the information from the thickness measuring device.
- the basic rotation speed specifying unit 50c acquires the leveling thickness of the newly constructed pavement body NP, calculated by the thickness calculation unit 50b, and specifies the rotation speed (hereinafter, referred to as a basic rotation speed) that is the basis of the motors inside the vibrators 27 and 28, based on the leveling thickness of the newly constructed pavement body NP.
- the basic rotation speed information storage unit 55a is used to specify the basic rotation speed.
- Fig. 5 is a diagram conceptually showing a correspondence relationship held by the basic rotation speed information storage unit 55a according to the present embodiment.
- the horizontal axis represents the pavement thickness (the leveling thickness of the newly constructed pavement body NP), and the vertical axis represents the basic rotation speed.
- the basic rotation speed corresponding to the pavement thickness is indicated by the line 1501.
- the basic rotation speed specifying unit 50c specifies the basic rotation speed Rb corresponding to the acquired leveling thickness of the newly constructed pavement body NP, with reference to the basic rotation speed information storage unit 55a.
- the coefficient specifying unit 50d calculates a coefficient for adjusting the basic rotation speed, based on measurement information from various types of sensors acquired by the acquisition unit 50a.
- the controller 50 performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the size of the crushed stone.
- the coefficient specifying unit 50d acquires the size of the crushed stone contained in the paving material, and specifies the coefficient Ks for adjusting the basic rotation speed, based on the acquired size.
- the coefficient specifying unit 50d specifies the maximum size of the crushed stone contained in the paving material, based on the measurement information of the front monitoring device 51F. That is, the coefficient specifying unit 50d specifies the maximum size of the crushed stone contained in the paving material existing in the monitoring target of the front monitoring device 51F.
- the coefficient specifying unit 50d specifies the coefficient Ks corresponding to the maximum size of the specified crushed stone with reference to the crushed stone size correspondence coefficient storage unit 55b.
- Fig. 6 is a diagram illustrating a table structure of the crushed stone size correspondence coefficient storage unit 55b used for the paving material according to the present embodiment.
- the correspondence relationship between the maximum size of the crushed stone contained in the paving material and the coefficient Ks is maintained.
- the coefficient Ks becomes "0.9” when the maximum size of the crushed stone is "0 to 10" mm
- the coefficient Ks becomes "1” when the maximum size is “10 to 13” mm
- the coefficient Ks becomes "1.1” when the maximum size is “13 to 20” mm
- the coefficient Ks becomes "1.2” when the maximum size is "20 to” mm.
- the correspondence relationship between the maximum size of the crushed stone and the coefficient Ks shown in Fig. 6 shows an example, and the coefficient Ks may be specified by a correspondence relationship other than the example shown in Fig. 6 .
- an example has been described in which as an example of the coefficient corresponding to the size of the crushed stone, the coefficient Ks is specified based on the maximum size of the crushed stone.
- the present embodiment does not limit the coefficient corresponding to the size of the crushed stone to the coefficient Ks corresponding to the maximum size of the crushed stone. That is, the coefficient that is specified based on the size of the crushed stone may be used for adjusting the rotation speed, and the coefficient corresponding to the average size of the crushed stone contained in the paving material may be specified.
- the present embodiment an example has been described in which the size of the crushed stone is specified based on the measurement information of the front monitoring device 51F.
- the present embodiment does not limit the information used for specifying the size of the crushed stone to the measurement information.
- the paving material used in the asphalt finisher 100 is defined by a construction plan. Therefore, the coefficient specifying unit 50d may acquire information on the size of the crushed stone contained in the paving material, from a management server that manages the construction plan, a dump truck, or the like, by using wireless communication or the like.
- the controller 50 performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the temperature of the paving material.
- the coefficient specifying unit 50d acquires the temperature of the paving material from the thermographic image, and specifies the coefficient Kt for adjusting the basic rotation speed, based on the acquired temperature.
- the coefficient specifying unit 50d specifies the temperature of the paving material, based on the thermographic image of the thermal camera 56.
- the specified temperature may be the average temperature of the paving material or the maximum temperature of the paving material.
- the type of the paving material is different from the type of the additive contained in the paving material (asphalt).
- the additive is related to the viscosity and hardness of the paving material. Therefore, the viscosity or the hardness of the paving material corresponding to the temperature is different depending on the type of the paving material. Therefore, in the present embodiment, the coefficient Kt corresponding to the temperature is made different for each type of paving material.
- the coefficient specifying unit 50d acquires the type of the paving material. Any method may be used as the method for acquiring the type of paving material.
- the coefficient specifying unit 50d may acquire information on the type of the paving material, from a management server that manages the construction plan, a dump truck, or the like, by using wireless communication or the like.
- the coefficient specifying unit 50d specifies the coefficient Kt corresponding to the type of the paving material and the temperature of the paving material with reference to the temperature correspondence coefficient storage unit 55c.
- Fig. 7 is a diagram illustrating a table structure of the temperature correspondence coefficient storage unit 55c of the paving material according to the present embodiment.
- An example of the table structure shown in Fig. 7 shows that for the paving material A, a correspondence relationship between the temperature of the paving material and the coefficient Kt is maintained.
- the coefficient Kt is "1.2" when the temperature of the paving material is “100"°C or lower
- the coefficient Kt is "1.1” when the temperature of the paving material is “100 to 120"°C
- the coefficient Kt is “1” when the temperature of the paving material is “120 to 140”°C
- the coefficient Kt is “1” when the temperature of the paving material is “140 to 160”°C
- the coefficient Kt is "1” when the temperature of the paving material is "160”°C or higher.
- the temperature correspondence coefficient storage unit 55c stores the correspondence relationship for each of the types of the paving material (for example, the paving material A, the paving material B, and the paving material C) used by the asphalt finisher 100.
- the correspondence relationships of the paving materials other than the paving material A are not described on the assumption that only the coefficient associated with the temperature is different.
- the expansion and contraction control of the telescopic screed 31 is performed according to the width of the road surface to be paved. It is preferable to adjust the degree of compaction according to the length of the screed 3 in the vehicle width direction. Therefore, the controller 50 according to the present embodiment performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the length of the screed 3 in the vehicle width direction.
- the coefficient specifying unit 50d acquires the length of the screed 3 in the vehicle width direction from the measurement information of the right monitoring device 51R and the left monitoring device 51L, and specifies a coefficient Kl for adjusting the basic rotation speed, based on the acquired length.
- the coefficient specifying unit 50d specifies the length of the screed 3, based on the far end portion of the telescopic screed 31 detected in the measurement information of the right monitoring device 51R and the left monitoring device 51L.
- the monitoring ranges of the right monitoring device 51R and the left monitoring device 51L include a far end portion of the telescopic screed 31. Therefore, the measurement information of the right monitoring device 51R and the left monitoring device 51L includes a distance from each of the right monitoring device 51R and the left monitoring device 51L to the far end portion of the telescopic screed 31. Therefore, the coefficient specifying unit 50d can specify the length of the telescopic screed 31.
- the coefficient specifying unit 50d specifies the coefficient Kl corresponding to the length of the screed 3 with reference to the pavement width correspondence coefficient storage unit 55d.
- Fig. 8 is a diagram illustrating a table structure of the pavement width correspondence coefficient storage unit 55d according to the present embodiment.
- An example of the table structure shown in Fig. 8 shows that the correspondence relationship between the length of the screed 3 and the coefficient Kl is maintained.
- the coefficient Kl is "1"
- the coefficient Kl is "1.03”
- the coefficient Kl is "1.06”
- the coefficient Kl is "1.1"
- the coefficient Kl is "1.1"
- the length of the screed 3 is specified based on the far end portion of the telescopic screed 31 detected in the measurement information of the right monitoring device 51R and the left monitoring device 51L.
- the present embodiment does not limit the method for specifying the length of the screed 3 to a method using the detection results of the right monitoring device 51R and the left monitoring device 51L.
- the length of the screed 3 may be specified based on a detection result of a stroke sensor (not shown) provided in the screed telescopic cylinder that expands and contracts the telescopic screed 31.
- the GPS module may be installed at a far end portion of the telescopic screed 31.
- the coefficient specifying unit 50d may specify the length of the screed 3, based on the position information received from the GPS module at the far end portion of the telescopic screed 31.
- a laser sensor may be installed at a far end portion of the telescopic screed 31. Then, the laser sensor may measure the distance to the feature AP which is outside in the width direction of the road surface, and the coefficient specifying unit 50d may specify the length of the screed 3, based on the width of the road surface and the distance to the feature AP. The same applies to the method for specifying the coefficient Kl after specifying the length of the screed 3.
- the controller 50 adjusts the coefficient Kl according to the length of the screed that is adjusted according to the width of the road surface. Therefore, even when the width of the road surface changes, it is possible to appropriately compact the paving material leveled. Therefore, it is possible to improve the quality of the paving material that is leveled.
- the movement speed is controlled based on a road surface situation or the like.
- the controller 50 according to the present embodiment performs control to change the rotation speeds of the motors inside the vibrators 27 and 28 based on the movement speed of the tractor 1.
- the coefficient specifying unit 50d acquires the movement speed of the tractor 1 from the speed sensor 57, and specifies the coefficient Kv for adjusting the basic rotation speed, based on the acquired movement speed.
- the coefficient specifying unit 50d acquires the movement speed of the tractor 1, from the speed sensor 57.
- the coefficient specifying unit 50d specifies the coefficient Kv corresponding to the movement speed with reference to the pavement speed correspondence coefficient storage unit 55e.
- Fig. 9 is a diagram illustrating a table structure of the pavement speed correspondence coefficient storage unit 55e according to the present embodiment.
- An example of the table structure shown in Fig. 9 shows that a correspondence relationship between the movement speed and the coefficient Kv is maintained. For example, it is shown that the coefficient Kv becomes “1" when the movement speed is "3.0" m/min or less, the coefficient Kv becomes "1.03" when the movement speed is “3.0 to 7.0" m/min, the coefficient Kv becomes "1.06” when the movement speed is "7.0 to 10.0" m/min, and the coefficient Kv becomes "1.1” when the movement speed is "10" m/min or more.
- the controller 50 adjusts the coefficient Kv according to the movement speed, when the movement speed of the tractor 1 changes according to the situation of the road surface to be constructed. Therefore, even when the movement speed of the tractor 1 changes depending on the situation of the road surface, it is possible to appropriately compact the paving material leveled. Therefore, it is possible to improve the quality of the paving material that is leveled.
- the rotation speed calculation unit 50e calculates the rotation speed R of the motors inside the vibrators 27 and 28, based on the basic rotation speed Rb specified by the basic rotation speed specifying unit 50c and the coefficients Ks, Kt, Kl, and Kv specified by the coefficient specifying unit 50d.
- the rotation speed R is calculated from the following Equation (1).
- R Rb ⁇ Ks ⁇ Kt ⁇ Kl ⁇ Kv
- the basic rotation speed specifying unit 50c also cannot specify the basic rotation speed.
- the rotation speed R in a case where the basic rotation speed cannot be specified is an example, and may be changed to any value.
- a method of determining the rotation speed R in a case where the leveling thickness of the paving material cannot be calculated is shown as an example, and the basic rotation speed Rb may be determined instead of the rotation speed R.
- the rotation speed R is calculated by the rotation speed calculation unit 50e at predetermined time intervals.
- the frequency for vibrating the vibrators 27 and 28 is changed at predetermined time intervals, according to a situation in which the asphalt finisher 100 performs construction. Therefore, the coefficients Ks, Kt, Kl, and Kv and the basic rotation speed Rb used in the calculation of the rotation speed R are also specified at predetermined time intervals.
- the frequency for vibrating the vibrators 27 and 28 is changed at predetermined time intervals, but the present invention is not limited to the method of changing at predetermined time intervals, and change may be performed at predetermined intervals, for example, at predetermined distances.
- a predetermined interval for example, a predetermined time, a predetermined distance
- a predetermined interval for changing the frequency for vibrating may be set by the operator.
- adjusting the predetermined interval by the operator it is possible to easily implement the setting of the vibrating frequency, according to the situation of the road surface or the like.
- the vibrator control unit 50f controls the vibrators 27 and 28 to rotate the internal motors at the rotation speed R calculated by the rotation speed calculation unit 50e.
- the above-described embodiment shows an example of the coefficients specified by the coefficient specifying unit 50d, and other coefficients may be used in order to vibrate the vibrators 27 and 28. Therefore, in the modification example, an example in which the frequency for vibrating the vibrators 27 and 28 is changed based on the material contained in the paving material will be described.
- the coefficient specifying unit 50d specifies the coefficients Ks, Kl, and Kv in the same manner as in the above-described embodiment. Further, the coefficient specifying unit 50d according to the present modification example specifies the coefficient Kk. Further, the coefficient specifying unit 50d according to the present modification example specifies the coefficient Kt' corresponding to the temperature of the paving material, by a method different from that of the above-described embodiment.
- the controller 50 When the asphalt finisher 100 compacts the paving material, the degree of compaction by the vibrators 27 and 28 changes depending on the type of the paving material. Therefore, the controller 50 according to the present modification example performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the type of the paving material. Specifically, the coefficient specifying unit 50d acquires the type of the paving material, and specifies the coefficient Kk for adjusting the basic rotation speed, based on the acquired type.
- the type of the paving material is different from the type of the additive contained in the paving material (asphalt), as described above.
- the coefficient specifying unit 50d acquires the type of the paving material. Any method may be used as the method for acquiring the type of paving material.
- the coefficient specifying unit 50d may acquire information on the type of the paving material, from a management server that manages the construction plan, a dump truck, or the like, by using wireless communication or the like.
- the coefficient specifying unit 50d specifies the coefficient Kk corresponding to the type of the paving material with reference to a type correspondence coefficient storage unit (not shown).
- a type of the paving material and a numerical value indicating the coefficient Kk are associated with each other.
- the coefficient specifying unit 50d acquires the temperature of the paving material from the thermographic image taken by the thermal camera 56, and specifies the coefficient Kt' for adjusting the basic rotation speed, based on the acquired temperature.
- the temperature correspondence coefficient storage unit 55c according to the present modification example stores a correspondence relationship between the temperature of the paving material and the coefficient Kt'.
- the temperature correspondence coefficient storage unit 55c according to the present modification example does not store a correspondence relationship for each type of paving material but stores the correspondence relationship between the temperature of the paving material and the coefficient Kt', regardless of the type of the paving material, as in the above-described embodiment. That is, in the present modification example, since the adjustment of the rotation speed corresponding to the type of the paving material is performed by using the coefficient Kk, it is not necessary to consider the type of the paving material in specifying the coefficient Kt'.
- the rotation speed calculation unit 50e calculates the rotation speed R of the motors inside the vibrators 27 and 28, based on the basic rotation speed Rb specified by the basic rotation speed specifying unit 50c and the coefficients Ks, Kt, Kl, Kv, Kk, and Kt' specified by the coefficient specifying unit 50d.
- the rotation speed R is calculated from the following Equation (2).
- R Rb ⁇ Ks ⁇ Kk ⁇ Kt ′ ⁇ Kl ⁇ Kv
- the process to be performed when at least one or more of the coefficients Ks, Kk, Kt, Kl, and Kv cannot be specified by the coefficient specifying unit 50d and when the thickness calculation unit 50b cannot calculate the leveling thickness of the paving material is the same as in the above-described embodiment.
- coefficients for adjusting the frequency for vibrating the vibrators 27 and 28 are shown. Other coefficients may be used to adjust the frequency for vibrating the vibrators 27 and 28. Furthermore, the present invention is not limited to a method of using all the coefficients shown in the above-described embodiments and modification example as the coefficients for adjusting the frequency for vibrating the vibrators 27 and 28, and at least one or more coefficients may be used.
- the frequency at which the vibrators 27 and 28 vibrate is switched according to a situation during construction. Therefore, the operator does not need to switch the frequency at which the vibrators 27 and 28 vibrate, and thus the burden can be reduced.
- the road surface can be appropriately compacted. Therefore, since it is not necessary to perform an operation to adjust the frequency at which the vibrators 27 and 28 vibrate to an appropriate frequency, the road surface can be appropriately constructed, even if the operator is inexperienced.
- the frequency at which the vibrators 27 and 28 vibrate is changed according to the pavement thickness, the road surface width, the movement speed, and the temperature of the paving material which change during the construction. Accordingly, the construction is performed according to the frequency at which the vibrators 27 and 28 vibrate, according to the current situation, so that appropriate compaction can be implemented. Therefore, it is possible to form a road surface having a uniform density of the paving material.
- the compaction work by the roller which is a post-process of the asphalt finisher 100, becomes easy.
- the work load because the work may be performed evenly on each region, that is, the work is performed a determined number of times on each region included in the road surface.
- the paving material is formed at a uniform density, and thus the flatness can be improved in each of the traveling direction of the road surface and the vehicle width direction (crossing direction). Furthermore, since the variation in the density of the paving material is reduced in each of the traveling direction of the road surface and the vehicle width direction (crossing direction), it is possible to improve the quality of the road surface. Furthermore, it is possible to extend the life of the pavement surface.
- the frequency at which the vibrators 27 and 28 vibrate is adjusted according to the type of the paving material used in the present construction and the size of the crushed stone contained in the paving material. Therefore, compaction according to the paving material used for the construction can be implemented.
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Abstract
The quality of a pavement surface is improved. According to an aspect of the present invention, there is provided an asphalt finisher (100) including a tractor (1), a hopper (2) that is provided on a front side of the tractor (1), a conveyor (CV) that transports a paving material in the hopper (2) to a rear side of the tractor (1), a screw (SC) that spreads the paving material, which is transported by the conveyor (CV) and is sprinkled on a road surface, in a vehicle width direction, a screed device that levels the paving material spread by the screw (SC) on a rear side of the screw (SC), and a vibrator (27, 28) that vibrates the screed device, in which the asphalt finisher (100) is configured to perform control to change a frequency for vibrating the vibrator (27, 28), while construction of leveling the paving material on the road surface is performed.
Description
- The present invention relates to an asphalt finisher.
- In the related art, an asphalt finisher including a tractor, a hopper that is provided on a front side of the tractor and that receives a paving material, a conveyor that feeds the paving material in the hopper to a rear side of the tractor, a screw that spreads the paving material fed by the conveyor on the rear side of the tractor, and a screed that levels the paving material spread by the screw on a rear side of the screw is known.
- When the asphalt finisher levels the paving material on the road surface with a screed, the asphalt finisher compacts the paving material. For example, in the technique described in
Japanese Unexamined Patent Publication No. 2021-113490 - The screed of the asphalt finisher is provided with a vibrator in addition to the tamper. The asphalt finisher also performs control to vibrate not only the tamper but also the vibrator in order to compact the paving material. The frequency that determines the strength of the vibrator tends to be manually set by the worker in consideration of the thickness of the paving material and the like.
- As described above, in the asphalt finisher, the compaction performance of the tamper is adjusted according to the construction situation, whereas the vibrator only vibrates at a manually set frequency.
- In view of the above, the improvement in the quality of the compacted pavement surface is achieved by changing the frequency for vibrating the vibrators, according to the construction state of the asphalt finisher and appropriately compacting the paving material on the road surface.
- According to an aspect of the present invention, there is provided an asphalt finisher including a tractor, a hopper that is provided on a front side of the tractor, a conveyor that transports a paving material in the hopper to a rear side of the tractor, a screw that spreads the paving material, which is transported by the conveyor and is sprinkled on a road surface, in a vehicle width direction, a screed device that levels the paving material spread by the screw on a rear side of the screw, and a vibrator that vibrates the screed device, in which the asphalt finisher is configured to perform control to change a frequency for vibrating the vibrator, while construction of leveling the paving material on the road surface is performed.
- According to one aspect of the present invention, the quality of the compacted pavement surface is improved.
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Figs. 1A and 1B are views showing an asphalt finisher which is an example of a road paving machine according to an embodiment. -
Fig. 2 is a diagram illustrating an disposition of vibrators according to the embodiment. -
Fig. 3 is a block diagram showing a configuration example of a controller and devices connected to the controller according to the embodiment. -
Fig. 4 is a cross-sectional view of a newly constructed pavement body according to the embodiment. -
Fig. 5 is a diagram conceptually showing a correspondence relationship held by a basic rotation speed information storage unit according to an embodiment. -
Fig. 6 is a diagram illustrating a table structure of a crushed stone size correspondence coefficient storage unit used for the paving material according to the embodiment. -
Fig. 7 is a diagram illustrating a table structure of a temperature correspondence coefficient storage unit of a paving material according to an embodiment. -
Fig. 8 is a diagram illustrating a table structure of a pavement width correspondence coefficient storage unit according to the embodiment. -
Fig. 9 is a diagram illustrating a table structure of a pavement speed correspondence coefficient storage unit according to the embodiment. - Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In each of the drawings, the same or corresponding configurations will be assigned with the same reference symbols, and description thereof will be omitted.
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Figs. 1A and 1B are views showing anasphalt finisher 100 which is an example of a road paving machine according to an embodiment. Specifically,Fig. 1A is a left side view, andFig. 1B is a top view. - The
asphalt finisher 100 is mainly configured by atractor 1, ahopper 2, and a screed 3 (an example of a screed device). Hereinafter, a direction of thehopper 2 viewed from the tractor 1 (+X direction) will be referred to as forward, and a direction of thescreed 3 viewed from the tractor 1 (-X direction) will be referred to as rearward. The road paving machine may be a base paver, a tack paver, a goose asphalt paver, a multi-asphalt paver, or the like. A compaction degree measuring instrument 8 is further provided behind theasphalt finisher 100 of the present embodiment. - The
tractor 1 is a mechanism for moving theasphalt finisher 100. In the present embodiment, thetractor 1 rotates arear wheel 5 using a rear wheel traveling hydraulic motor and rotates afront wheel 6 using a front wheel traveling hydraulic motor to move theasphalt finisher 100. The rear wheel traveling hydraulic motor and the front wheel traveling hydraulic motor rotate by receiving supply of a hydraulic oil from a hydraulic pump. Therear wheel 5 and thefront wheel 6 may be replaced with a crawler. The traveling motor may be an electric motor. - The
hopper 2 is a mechanism for receiving a paving material. In the present embodiment, thehopper 2 is provided on a front side of thetractor 1 and is configured to be able to be opened and closed in a vehicle width direction (Y-axis direction) by a hopper cylinder. Theasphalt finisher 100 usually receives a paving material (for example, an asphalt mixture) from a loading platform of a dump truck when thehopper 2 is in a fully open state. The dump truck is an example of a transport vehicle that transports the paving material.Figs. 1A and 1B show that thehopper 2 is in a fully open state. Thehopper 2 is closed when the paving material in thehopper 2 decreases, and the paving material near an inner wall of thehopper 2 is collected at a central portion of thehopper 2. This is to enable a conveyor CV which is at the central portion of thehopper 2 to feed the paving material to the rear side of thetractor 1. The paving material fed to the rear side of thetractor 1 is spread in the vehicle width direction on the rear side of thetractor 1 and the front side of thescreed 3 by a screw SC. In the present embodiment, the screw SC is in a state where an extension screw is connected right and left.Figs. 1A and Fig. 1B show the paving material PV spread by the screw SC in a dot pattern. - The
screed 3 is a mechanism for leveling the paving material PV spread by the screw SC. In the present embodiment, thescreed 3 includes a main screed 30 and atelescopic screed 31 as shown inFig. 1B . The main screed 30 includes a left main screed 30L and a right main screed 30R. Thetelescopic screed 31 includes a left telescopic screed 31L and a right telescopic screed 31R. Thescreed 3 is a floating screed pulled by thetractor 1 and is connected to thetractor 1 via aleveling arm 3A. - The
screed 3 is moved up and down together with the levelingarm 3A in response to expansion and contraction of a screedlift cylinder 24. - A leveling
cylinder 23 is a hydraulic cylinder that moves a front end portion of the levelingarm 3A up and down in order to adjust a leveling thickness of a paving material. In the present embodiment, the levelingcylinder 23 has a cylinder portion connected to thetractor 1 and a rod portion connected to a connection portion of theleveling arm 3A with thetractor 1. In a case of increasing the leveling thickness, thecontroller 50 causes a hydraulic oil discharged by the hydraulic pump to flow into a rod-side oil chamber of the levelingcylinder 23 and contracts the levelingcylinder 23 to raise theleveling arm 3A. On the other hand, in a case of reducing the leveling thickness, thecontroller 50 causes the hydraulic oil in the rod-side oil chamber of the levelingcylinder 23 to flow out and expands the levelingcylinder 23 to lower theleveling arm 3A. - The
screed lift cylinder 24 is a hydraulic cylinder for lifting thescreed 3. In the present embodiment, a cylinder portion of thescreed lift cylinder 24 is connected to thetractor 1, and a rod portion thereof is connected to a rear end portion of theleveling arm 3A. In a case of lifting thescreed 3, thecontroller 50 causes a hydraulic oil discharged by the hydraulic pump to flow into a rod-side oil chamber of thescreed lift cylinder 24. As a result, thescreed lift cylinder 24 contracts, the rear end portion of theleveling arm 3A is lifted, and thescreed 3 is lifted. On the other hand, in a case of lowering the liftedscreed 3, thecontroller 50 enables the hydraulic oil in the rod-side oil chamber of thescreed lift cylinder 24 to flow out. As a result, thescreed lift cylinder 24 is expanded by the weight of thescreed 3, the rear end portion of theleveling arm 3A is lowered, and thescreed 3 is lowered. - A
mold board 43 is attached to a front portion of thescreed 3. Themold board 43 is configured to be able to adjust the amount of the paving material PV staying in front of thescreed 3. The paving material PV reaches under thescreed 3 through a gap between a lower end of themold board 43 and a roadbed BS. - The
screed 3 is provided with a leftfront side tamper 25L, a rightfront side tamper 25R, a leftrear side tamper 26L, and a rightrear side tamper 26R (hereinafter, collectively referred to astampers 25 and 26). The leftmain screed 30L finishes the paving material tamped and compacted by the leftfront side tamper 25L. The rightmain screed 30R finishes the paving material tamped and compacted by the rightfront side tamper 25R. The lefttelescopic screed 31L finishes the paving material tamped and compacted by the leftrear side tamper 26L. The righttelescopic screed 31R finishes the paving material tamped and compacted by the rightrear side tamper 26R. - The
telescopic screed 31 is configured to expand and contract in the vehicle width direction by a screed telescopic cylinder (not shown). The screed telescopic cylinder is supported by a support portion fixed to a rear surface of a casing of themain screed 30 and is configured to be able to expand and contract thetelescopic screed 31 in the vehicle width direction (Y-axis direction). Specifically, the screed telescopic cylinder includes a left screed telescopic cylinder and a right screed telescopic cylinder. The left screed telescopic cylinder can expand and contract the lefttelescopic screed 31L to the left side in the vehicle width direction with respect to themain screed 30. The right screed telescopic cylinder can expand and contract the righttelescopic screed 31R to the right side in the vehicle width direction with respect to themain screed 30. - The tampers 25 and 26 move a tamper edge (not shown) up and down through a tamper shaft (not shown) that is partially eccentric by rotation of a motor (not shown) provided in the
screed 3. Accordingly, thetampers 25 and 26 tamp the paving material. - The
screed 3 is provided with vibrators 27 and 28 in addition to thetampers 25 and 26. -
Fig. 2 is a diagram illustrating an disposition of vibrators according to the present embodiment. In the disposition example shown inFig. 2 , thetampers 25 and 26 and the like are omitted. - As shown in
Fig. 2 , the main screed 30 (leftmain screed 30L, rightmain screed 30R), the lefttelescopic screed 31L, and the righttelescopic screed 31R are disposed to be shifted away from each other on the front and rear sides so as not to overlap each other in the vehicle length direction. In the present embodiment, for example, the lefttelescopic screed 31L is disposed on the rear side of themain screed 30, and the righttelescopic screed 31R is disposed on the rear side of the lefttelescopic screed 31L. In addition, themain screed 30, the lefttelescopic screed 31L, and the righttelescopic screed 31R are not limited to the disposition shown in the present embodiment. That is, themain screed 30, the lefttelescopic screed 31L, and the righttelescopic screed 31R may be in any disposition mode regardless of a well-known disposition mode as long as the construction range in which the paving material is leveled can be adjusted according to the width of the road surface. - The
screed 3 is provided with a leftfront side vibrator 27L, a rightfront side vibrator 27R, a leftrear side vibrator 28L, and a rightrear side vibrator 28R (hereinafter, collectively referred to as vibrators 27 and 28). In the present embodiment, one vibrator 27 is provided in each of the leftmain screed 30L and the rightmain screed 30R, and one vibrator 28 is provided in each of the lefttelescopic screed 31L and the righttelescopic screed 31R. The present embodiment shows an example of the disposition of the vibrators 27 and 28, and is not limited to the disposition. For example, a plurality of vibrators may be provided in any one or more of the leftmain screed 30L, the rightmain screed 30R, the lefttelescopic screed 31L, and the righttelescopic screed 31R. - The vibrators 27 and 28 are vibration devices for compacting the paving material. In the present embodiment, the vibrators 27 and 28 are eccentric vibrators driven by motors.
- For example, the right
rear side vibrator 28R is provided with a housing 28R2 and a motor 28R1. The rotary shaft of the motor 28R1 is inserted into a keyhole (not shown) provided in the housing 28R2. Accordingly, the rotary shaft of the motor 28R1 is connected to an eccentric shaft (not shown) inside the housing 28R2. Further, the housing 28R2 is bolted to the righttelescopic screed 31R by a fastening portion 28R3. Then, in a case where the motor 28R1 rotates the eccentric shaft, vibration is generated in the rightrear side vibrator 28R. Since the rightrear side vibrator 28R is bolted between the housing 28R2 and the righttelescopic screed 31R, the rightrear side vibrator 28R can vibrate the entire righttelescopic screed 31R. - Further, the left
rear side vibrator 28L is provided with a housing 28L2 and a motor 28L1. The rotary shaft of the motor 28L1 is inserted into a keyhole (not shown) provided in the housing 28L2. Accordingly, the rotary shaft of the motor 28L1 is connected to an eccentric shaft (not shown) inside the housing 28L2. Further, the housing 28L2 is bolted to the lefttelescopic screed 31L by a fastening portion 28L3. Then, in a case where the motor 28L1 rotates the eccentric shaft, vibration is generated in the leftrear side vibrator 28L. Since the leftrear side vibrator 28L is bolted between the housing 28L2 and the lefttelescopic screed 31L, the leftrear side vibrator 28L can vibrate the entire lefttelescopic screed 31L. - For example, the right
front side vibrator 27R is provided with a housing 27R2 and a motor 27R1. The rotary shaft of the motor 27R1 is inserted into a keyhole (not shown) provided in the housing 27R2. Accordingly, the rotary shaft of the motor 27R1 is connected to an eccentric shaft (not shown) inside the housing 27R2. Further, the housing 27R2 is bolted to the rightmain screed 30R by a fastening portion 27R3. Then, in a case where the motor 27R1 rotates the eccentric shaft, vibration is generated in the rightfront side vibrator 27R. Since the rightfront side vibrator 27R is bolted between the housing 27R2 and the rightmain screed 30R, the rightfront side vibrator 27R can vibrate the entire rightmain screed 30R. - Further, the left
front side vibrator 27L is provided with a housing 27L2 and a motor 27L1. The rotary shaft of the motor 27L1 is inserted into a keyhole (not shown) provided in the housing 27L2. Accordingly, the rotary shaft of the motor 27L1 is connected to an eccentric shaft (not shown) inside the housing 27L2. Further, the housing 27L2 is bolted to the leftmain screed 30L by a fastening portion 27L3. Then, when the motor 27L1 rotates the eccentric shaft, vibration is generated in the leftmain screed 30L. Since the leftfront side vibrator 27L is bolted between the housing 27L2 and the leftmain screed 30L, the leftfront side vibrator 27L can vibrate the entire leftmain screed 30L. - The motors (for example, motors 27R1, 27L1, 28R1, and 28L1) used in the vibrators 27 and 28 may be hydraulic motors or electric motors. Furthermore, a linear vibrator may be applied as the vibrator.
- Then, the left
main screed 30L is vibrated by the leftfront side vibrator 27L, and the rightmain screed 30R is vibrated by the rightfront side vibrator 27R. The lefttelescopic screed 31L is vibrated by the leftrear side vibrator 28L, and the righttelescopic screed 31R is vibrated by the rightrear side vibrator 28R. - As described above, in the present embodiment, the vibrators 27 and 28 vibrate the
screed 3 to compact the paving material. In addition, the frequency for vibrating the vibrators 27 and 28 will be described later. - Returning to
Figs. 1A and 1B , thecontroller 50 is a control device that controls theasphalt finisher 100. In the present embodiment, thecontroller 50 is composed of a microcomputer including a CPU, a memory, a non-volatile storage device, and the like, and is mounted on thetractor 1. Each function of thecontroller 50 is implemented by the CPU executing a program stored in the non-volatile storage device. However, each function of thecontroller 50 may be configured by hardware or firmware. - The
communication device 53 is configured to be able to control communication between theasphalt finisher 100 and devices outside theasphalt finisher 100. Thecommunication device 53 according to the present embodiment is installed in front of a driver'sseat 1S and controls communication via a mobile phone communication network, a short-range wireless communication network, a satellite communication network, or the like. - A
GPS module 54 is an example of a global navigation satellite system (GNSS) module, and receives position information indicating a two-dimensional positioning result through the global positioning system (GPS). The position information includes information representing the position of theasphalt finisher 100 in latitude and longitude. Although the GPS is used as a position information acquisition method in the present embodiment, the position information acquisition method is not limited, and other known methods may be used. - A
space recognition device 51 is attached to thetractor 1. Thespace recognition device 51 acquires information related to a space around theasphalt finisher 100 and is configured to be able to output the acquired information to thecontroller 50. Thespace recognition device 51 according to the present embodiment includes afront monitoring device 51F, arear monitoring device 51B, aright monitoring device 51R, and aleft monitoring device 51L. - The
front monitoring device 51F is configured to be able to monitor the front of theasphalt finisher 100. In the present embodiment, thefront monitoring device 51F is a LIDAR with a space in front of thetractor 1 as a monitoring range RF, and is attached to a front end central portion of an upper surface of thetractor 1. Thefront monitoring device 51F may be attached to other parts of theasphalt finisher 100. - The
rear monitoring device 51B is configured to be able to monitor the rear of theasphalt finisher 100. In the present embodiment, therear monitoring device 51B is a LIDAR with the space behind thescreed 3 as the monitoring range RB, and is attached to aguide rail 1G that functions as a handrail for the operator of theasphalt finisher 100. Therear monitoring device 51B may be attached to a lower portion of the driver'sseat 1S or may be attached to other parts of theasphalt finisher 100. - The
right monitoring device 51R is configured to be able to monitor the right side of theasphalt finisher 100. In the present embodiment, theright monitoring device 51R is a LIDAR with a space on the right side of thescreed 3 as the monitoring range, and may be attached to aguide rail 1G that functions as a handrail for the operator of theasphalt finisher 100 on the rear side of therear wheel 5. - The
left monitoring device 51L is configured to be able to monitor the left side of theasphalt finisher 100. In the present embodiment, theleft monitoring device 51L is a LIDAR that monitors a space on the left side of thescreed 3, and may be attached to aguide rail 1G that functions as a handrail for the operator of theasphalt finisher 100 on the rear side of therear wheel 5. - The LIDAR measures, for example, a distance between a million or more points within the monitoring range and the LIDAR. However, at least one or more of the
front monitoring device 51F, therear monitoring device 51B, theright monitoring device 51R, and theleft monitoring device 51L may be a monocular camera, a stereo camera, a millimeter-wave radar, a laser radar, a laser scanner, a distance image camera, a laser range finder, or the like. An example in which the LIDAR is used as an example of thespace recognition device 51 has been described in the embodiment. However, the present embodiment does not limit thespace recognition device 51 to the LIDAR. That is, a space recognition device that can recognize a space with reference to theasphalt finisher 100 may be used. - The monitoring range RF of the
front monitoring device 51F includes the roadbed BS before the pavement is performed. The same applies to the monitoring range of the side monitoring device. In the present embodiment, the monitoring range RF has a width larger than the width of the roadbed BS. - Further, the monitoring range RF of the
front monitoring device 51F includes a part of thehopper 2. That is, thefront monitoring device 51F can monitor the paving material loaded on thehopper 2. - The monitoring range RB of the
rear monitoring device 51B includes the newly constructed pavement body NP after the pavement is performed. In the present embodiment, the monitoring range RB has a width larger than the width of the newly constructed pavement body NP. - The monitoring range of the
right monitoring device 51R is provided to include the far end portion of the righttelescopic screed 31R regardless of the expansion and contraction position in the vehicle width direction. - The monitoring range of the
left monitoring device 51L is provided to include the far end portion of the lefttelescopic screed 31L regardless of the expansion and contraction position in the vehicle width direction. - The measurement information detected by the
space recognition device 51 according to the present embodiment is transmitted to thecontroller 50. Thecontroller 50 may automatically steer theasphalt finisher 100 or may notify the driver of an alarm or the like, based on the received measurement information. -
Fig. 3 is a block diagram showing a configuration example of thecontroller 50 and devices connected to thecontroller 50. As shown inFig. 3 , thecontroller 50 includes anon-volatile storage medium 55, and enables read and write control of information stored in thestorage medium 55. - The
storage medium 55 includes a basic rotation speedinformation storage unit 55a, a crushed stone size correspondencecoefficient storage unit 55b, a temperature correspondencecoefficient storage unit 55c, a pavement width correspondencecoefficient storage unit 55d, a pavement speed correspondencecoefficient storage unit 55e, and the like. Information stored in each storage unit will be described later. - The
controller 50 is connected to athermal camera 56, aspeed sensor 57, afront monitoring device 51F, arear monitoring device 51B, aright monitoring device 51R, and aleft monitoring device 51L. - The
thermal camera 56 is a camera for detecting the temperature of the paving material. Thethermal camera 56 measures the temperature in a non-contact manner by detecting the energy of far infrared rays emitted by the object. The position where thethermal camera 56 is provided may be any position as long as the temperature of the paving material can be detected. - For example, the
thermal camera 56 may be installed to be able to detect the temperature of the paving material after being leveled on the road surface by thescreed 3. The temperature detection target of thethermal camera 56 is not limited to the paving material after being leveled on the road surface by thescreed 3. For example, thethermal camera 56 may detect the temperature of the paving material spread by the screw SC. As another example, thethermal camera 56 may detect the temperature of the paving material loaded on thehopper 2. - Further, the present embodiment is not limited to a method using the
thermal camera 56 to detect the temperature of the paving material. A temperature sensor may be provided instead of thethermal camera 56. For example, the temperature sensor may detect the temperature of the paving material spread by the screw SC, or may detect the temperature of the paving material loaded on thehopper 2. - The
speed sensor 57 is configured to detect a traveling speed of theasphalt finisher 100. Thespeed sensor 57 is an encoder that detects the angular speed of the rotary shaft of the rear wheel traveling motor that drives therear wheels 5. For example, thespeed sensor 57 may be configured by a proximity switch or the like that detects a slit formed in a rotating plate. - Incidentally, in the related art, a worker manually sets a frequency for vibrating the vibrators 27 and 28. In many cases, the leveling thickness of the paving material constructed by the
asphalt finisher 100 is locally different from the leveling thickness of the paving material set as the construction plan. Therefore, when the worker manually adjusts the vibrating frequency, it is difficult to set the vibrating frequency corresponding to the leveling thickness. - On the other hand, in the present embodiment, the
controller 50 enables control to change the frequency for vibrating the vibrators 27 and 28, according to the construction situation. - As described above, the
controller 50 according to the present embodiment controls to change the frequency for vibrating the vibrators 27 and 28, while theasphalt finisher 100 performs construction to level paving materials on the road surface. - The
controller 50 according to the present embodiment performs control to change the frequency for vibrating the vibrators 27 and 28, according to the detection results from various types of sensors provided in the asphalt finisher 100 (for example, thethermal camera 56, thespeed sensor 57, thefront monitoring device 51F, therear monitoring device 51B, theright monitoring device 51R, and theleft monitoring device 51L). That is, thecontroller 50 according to the present embodiment acquires the situation of the paving material or theasphalt finisher 100 based on the detection results of various types of sensors, and performs control to change the frequencies of the vibrators 27 and 28 based on the acquired situation. Thecontroller 50 according to the present embodiment performs control to change the frequencies of the vibrators 27 and 28 according to the situation of the paving material or theasphalt finisher 100, thereby appropriately compacting the leveled paving material. Therefore, it is possible to improve the quality of the paving material that is leveled. - In addition, the present embodiment shows an example of changing the frequency for vibrating the vibrators 27 and 28, and is not limited to a method of changing the frequency for vibrating the vibrators 27 and 28, according to the detection results of various types of sensors. For example, the
controller 50 may perform control to change the frequency for vibrating the vibrators 27 and 28, according to the data received from the external device or the like. - For example, the
controller 50 can output a signal for changing the rotation speed to the motors 27R1, 27L1, 28R1, and 28L1. As described above, thecontroller 50 performs control to change the rotation speeds of the motors 27R1, 27L1, 28R1, and 28L1 of the vibrators 27 and 28 as the control to change the frequency for vibrating the vibrators 27 and 28. - The
controller 50 includes, as functional elements, anacquisition unit 50a, athickness calculation unit 50b, a basic rotationspeed specifying unit 50c, acoefficient specifying unit 50d, a rotationspeed calculation unit 50e, and avibrator control unit 50f. In the present embodiment, the above-described functional elements are shown to be distinguished for convenience of description, but do not need to be distinguished physically, and may consist wholly or partially of common software components or hardware components. - The
acquisition unit 50a acquires measurement information from various types of sensors. For example, theacquisition unit 50a acquires measurement information from thefront monitoring device 51F, therear monitoring device 51B, theright monitoring device 51R, and theleft monitoring device 51L. - Further, the
acquisition unit 50a acquires a thermographic image from thethermal camera 56. Further, theacquisition unit 50a acquires speed information indicating the traveling speed of the asphalt finisher from thespeed sensor 57. - The
thickness calculation unit 50b calculates the leveling thickness of the newly constructed pavement body NP on the road surface. Thethickness calculation unit 50b according to the present embodiment calculates the leveling thickness of the newly constructed pavement body NP (leveled paving material) (distance in the vertical direction from the surface of the roadbed BS to the newly constructed pavement body NP), based on the distance in the Z-axis direction of the surface of the roadbed BS with reference to theasphalt finisher 100, indicated by the measurement information from thefront monitoring device 51F, and the distance in the Z-axis direction of the surface of the newly constructed pavement body NP with reference to theasphalt finisher 100, indicated by the measurement information from therear monitoring device 51B. -
Fig. 4 is a cross-sectional view of the newly constructed pavement body NP, and is a view showing a state when a vertical cross section including a one-dot chain line L1 ofFig. 1B is viewed from the + X side. - In the present embodiment, the
front monitoring device 51F is configured to be able to measure the shape of the surface of the roadbed BS before being formed by theasphalt finisher 100. - On the other hand, the
rear monitoring device 51B is configured to be able to measure the finished shape of the surface of the newly constructed pavement body NP formed by theasphalt finisher 100. - The
thickness calculation unit 50b according to the present embodiment converts the coordinates in the local coordinate system indicated by the measurement information from thefront monitoring device 51F into the coordinates in the reference coordinate system, thereby specifying each of the coordinates in the reference coordinate system corresponding to each point on the surface of the roadbed LB. - The
thickness calculation unit 50b according to the present embodiment converts the coordinates in the local coordinate system indicated by the measurement information from therear monitoring device 51B into the coordinates in the reference coordinate system, thereby specifying each of the coordinates in the reference coordinate system corresponding to each point on the surface of the newly constructed pavement body NP. - First, the
thickness calculation unit 50b sets a point on a feature AP that is outside in the width direction of the road surface as a reference point R1. - In the present embodiment, the reference point R1 is set at the upper end of the L-shaped edge stone that separates the newly constructed pavement body NP However, the feature AP may be a mold used to separate the newly constructed pavement body NP. Further, a point in the air that is not on the feature AP, such as a point vertically above a predetermined height from the upper end of the edge stone, may be set as the reference point R1.
- Specifically, the
thickness calculation unit 50b detects the edge stone based on the outputs of thefront monitoring device 51F and therear monitoring device 51B, and sets the upper end of the edge stone that is located at a position separated by a predetermined distance in the -X direction from the rear end of theasphalt finisher 100, as the reference point R1. - After that, the
thickness calculation unit 50b sets a line passing through the reference point R1 and parallel to the width direction (Y-axis direction) of the newly constructed pavement body NP as a virtual water thread VS. The virtual water thread VS is typically a horizontal line passing through the reference point R1. - After that, the
thickness calculation unit 50b derives a vertical distance between the virtual water thread VS and the surface of the newly constructed pavement body NP. In the present embodiment, thethickness calculation unit 50b sets 19 points P1 to P19 at equal intervals on the virtual water thread VS. - The
thickness calculation unit 50b specifies points T1 to T19 on the surface of the roadbed BS that are present immediately below the points P1 to P19, respectively, based on the measurement information of thefront monitoring device 51F. Specifically, thethickness calculation unit 50b specifies points T1 to T19, based on the distance between thefront monitoring device 51F and each point on the surface of the roadbed BS, which is output by thefront monitoring device 51F, and the posture of thefront monitoring device 51F. - After that, the
thickness calculation unit 50b calculates the distance Db1 between the point P1 and the point T1. Thethickness calculation unit 50b according to the present embodiment calculates the distance Da1 based on the distance between the point P1 and thefront monitoring device 51F and the distance between the point T1 and thefront monitoring device 51F. The same applies to the distances Da2 to Da19. - The
thickness calculation unit 50b specifies points Q1 to Q19 on the surface of the newly constructed pavement body NP that are present immediately below the points P1 to P19, respectively, based on the measurement information of therear monitoring device 51B. Specifically, thethickness calculation unit 50b specifies points Q1 to Q19, based on the distance between therear monitoring device 51B and each point on the surface of the newly constructed pavement body NP, which is output by therear monitoring device 51B, and the posture of therear monitoring device 51B. - After that, the
thickness calculation unit 50b calculates the distance Da1 between the point P1 and the point Q1. Thethickness calculation unit 50b according to the present embodiment calculates the distance Da1 based on the distance between the point P1 and thefront monitoring device 51F and the distance between the point Q1 and thefront monitoring device 51F. The same applies to the distances Da2 to Da19. - The
thickness calculation unit 50b calculates the thicknesses D1 to D19 of the newly constructed pavement body NP, based on the distances Da1 to Da19 and the distances Db1 to Db19. - Specifically, the
thickness calculation unit 50b calculates the thickness D1 of the newly constructed pavement body NP by subtracting the distance Db1 from the distance Da1. The same applies to the thicknesses D1 to D19. - The points set on the virtual water thread VS may be disposed at non-equal intervals. Further, the number of points may be less than 19 or 20 or more.
- The
thickness calculation unit 50b calculates the average value of the leveling thickness of the newly constructed pavement body NP, based on the thicknesses D1 to D19. Further, thethickness calculation unit 50b may calculate the unevenness of the surface of the newly constructed pavement body NP, based on the thicknesses D1 to D19. - The
thickness calculation unit 50b according to the present embodiment calculates the leveling thickness of the newly constructed pavement body NP at predetermined time intervals during the construction, that is, during the advancement of theasphalt finisher 100. In addition, the predetermined time may be set according to an embodiment. - In the present embodiment, an example of calculating the leveling thickness of the newly constructed pavement body NP based on before and after the formation of the newly constructed pavement body NP based on the measurement information of the
front monitoring device 51F and therear monitoring device 51B has been described. - However, the present embodiment shows an example of a method for calculating the leveling thickness of the newly constructed pavement body NP, and other methods may be used. For example, an ultrasonic sensor may be used instead of the
space recognition device 51. As a modification example, it is conceivable to use a plurality of ultrasonic sensors. - For example, a plate-shaped member provided with a plurality of ultrasonic sensors may be provided in the
asphalt finisher 100. The longitudinal direction of the plate-shaped member corresponds to the traveling direction of theasphalt finisher 100. The plate-shaped member includes a first ultrasonic sensor for measuring the distance to the surface of the roadbed BS before the formation of the newly constructed pavement body NP, and a second ultrasonic sensor for measuring a distance to the surface of the newly constructed pavement body NP after the formation of the newly constructed pavement body NP. - Then, the
thickness calculation unit 50b according to the modification example calculates the leveling thickness of the newly constructed pavement body NP, based on the distance to the surface of the roadbed BS measured by the first ultrasonic sensor and the distance to the surface of the newly constructed pavement body NP measured by the second ultrasonic sensor. - Another method for measuring the leveling thickness of the newly constructed pavement body NP may be used. As a further modification example, the
asphalt finisher 100 may be provided with a thickness measuring device for the newly constructed pavement body NP. - The thickness measuring device of the newly constructed pavement body NP according to the modification example may calculate the difference between the surface of the newly constructed pavement body NP and the surface of the roadbed BS as the leveling thickness of the newly constructed pavement body NP, by outputting the ultrasonic waves reflected on the surface of the newly constructed pavement body NP and the ultrasonic waves reflected on the surface of the roadbed BS. The
thickness calculation unit 50b according to the modification example acquires the leveling thickness of the newly constructed pavement body NP, based on the information from the thickness measuring device. - The basic rotation
speed specifying unit 50c acquires the leveling thickness of the newly constructed pavement body NP, calculated by thethickness calculation unit 50b, and specifies the rotation speed (hereinafter, referred to as a basic rotation speed) that is the basis of the motors inside the vibrators 27 and 28, based on the leveling thickness of the newly constructed pavement body NP. In the present embodiment, the basic rotation speedinformation storage unit 55a is used to specify the basic rotation speed. -
Fig. 5 is a diagram conceptually showing a correspondence relationship held by the basic rotation speedinformation storage unit 55a according to the present embodiment. In the example shown inFig. 5 , the horizontal axis represents the pavement thickness (the leveling thickness of the newly constructed pavement body NP), and the vertical axis represents the basic rotation speed. In the example shown inFig. 5 , the basic rotation speed corresponding to the pavement thickness is indicated by theline 1501. - Returning to
Fig. 3 , the basic rotationspeed specifying unit 50c specifies the basic rotation speed Rb corresponding to the acquired leveling thickness of the newly constructed pavement body NP, with reference to the basic rotation speedinformation storage unit 55a. - The
coefficient specifying unit 50d calculates a coefficient for adjusting the basic rotation speed, based on measurement information from various types of sensors acquired by theacquisition unit 50a. - For example, when the
asphalt finisher 100 compacts the paving material formed as the newly constructed pavement body NP, the degree of compaction by the vibrators 27 and 28 changes depending on the size of the crushed stone contained in the paving material. Therefore, thecontroller 50 performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the size of the crushed stone. Specifically, thecoefficient specifying unit 50d acquires the size of the crushed stone contained in the paving material, and specifies the coefficient Ks for adjusting the basic rotation speed, based on the acquired size. - The
coefficient specifying unit 50d according to the present embodiment specifies the maximum size of the crushed stone contained in the paving material, based on the measurement information of thefront monitoring device 51F. That is, thecoefficient specifying unit 50d specifies the maximum size of the crushed stone contained in the paving material existing in the monitoring target of thefront monitoring device 51F. - The
coefficient specifying unit 50d specifies the coefficient Ks corresponding to the maximum size of the specified crushed stone with reference to the crushed stone size correspondencecoefficient storage unit 55b. -
Fig. 6 is a diagram illustrating a table structure of the crushed stone size correspondencecoefficient storage unit 55b used for the paving material according to the present embodiment. In the example of the table structure shown inFig. 6 , it is shown that the correspondence relationship between the maximum size of the crushed stone contained in the paving material and the coefficient Ks is maintained. For example, it is shown that the coefficient Ks becomes "0.9" when the maximum size of the crushed stone is "0 to 10" mm, the coefficient Ks becomes "1" when the maximum size is "10 to 13" mm, the coefficient Ks becomes "1.1" when the maximum size is "13 to 20" mm, and the coefficient Ks becomes "1.2" when the maximum size is "20 to" mm. - In addition, the correspondence relationship between the maximum size of the crushed stone and the coefficient Ks shown in
Fig. 6 shows an example, and the coefficient Ks may be specified by a correspondence relationship other than the example shown inFig. 6 . Further, in the present embodiment, an example has been described in which as an example of the coefficient corresponding to the size of the crushed stone, the coefficient Ks is specified based on the maximum size of the crushed stone. However, the present embodiment does not limit the coefficient corresponding to the size of the crushed stone to the coefficient Ks corresponding to the maximum size of the crushed stone. That is, the coefficient that is specified based on the size of the crushed stone may be used for adjusting the rotation speed, and the coefficient corresponding to the average size of the crushed stone contained in the paving material may be specified. - In the present embodiment, an example has been described in which the size of the crushed stone is specified based on the measurement information of the
front monitoring device 51F. However, the present embodiment does not limit the information used for specifying the size of the crushed stone to the measurement information. For example, the paving material used in theasphalt finisher 100 is defined by a construction plan. Therefore, thecoefficient specifying unit 50d may acquire information on the size of the crushed stone contained in the paving material, from a management server that manages the construction plan, a dump truck, or the like, by using wireless communication or the like. - When the
asphalt finisher 100 compacts the paving material, the degree of compaction by the vibrators 27 and 28 changes depending on the temperature of the paving material. Therefore, thecontroller 50 according to the present embodiment performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the temperature of the paving material. Specifically, thecoefficient specifying unit 50d acquires the temperature of the paving material from the thermographic image, and specifies the coefficient Kt for adjusting the basic rotation speed, based on the acquired temperature. - The
coefficient specifying unit 50d according to the present embodiment specifies the temperature of the paving material, based on the thermographic image of thethermal camera 56. The specified temperature may be the average temperature of the paving material or the maximum temperature of the paving material. - Incidentally, there are a plurality of types of paving materials used for the
asphalt finisher 100. For example, the type of the paving material is different from the type of the additive contained in the paving material (asphalt). The additive is related to the viscosity and hardness of the paving material. Therefore, the viscosity or the hardness of the paving material corresponding to the temperature is different depending on the type of the paving material. Therefore, in the present embodiment, the coefficient Kt corresponding to the temperature is made different for each type of paving material. - Then, the
coefficient specifying unit 50d according to the present embodiment acquires the type of the paving material. Any method may be used as the method for acquiring the type of paving material. For example, thecoefficient specifying unit 50d may acquire information on the type of the paving material, from a management server that manages the construction plan, a dump truck, or the like, by using wireless communication or the like. - Then, the
coefficient specifying unit 50d specifies the coefficient Kt corresponding to the type of the paving material and the temperature of the paving material with reference to the temperature correspondencecoefficient storage unit 55c. -
Fig. 7 is a diagram illustrating a table structure of the temperature correspondencecoefficient storage unit 55c of the paving material according to the present embodiment. An example of the table structure shown inFig. 7 shows that for the paving material A, a correspondence relationship between the temperature of the paving material and the coefficient Kt is maintained. For example, it is shown that the coefficient Kt is "1.2" when the temperature of the paving material is "100"°C or lower, the coefficient Kt is "1.1" when the temperature of the paving material is "100 to 120"°C, the coefficient Kt is "1" when the temperature of the paving material is "120 to 140"°C, the coefficient Kt is "1" when the temperature of the paving material is "140 to 160"°C, and the coefficient Kt is "1" when the temperature of the paving material is "160"°C or higher. - The temperature correspondence
coefficient storage unit 55c stores the correspondence relationship for each of the types of the paving material (for example, the paving material A, the paving material B, and the paving material C) used by theasphalt finisher 100. In addition, the correspondence relationships of the paving materials other than the paving material A are not described on the assumption that only the coefficient associated with the temperature is different. - Further, in the
asphalt finisher 100, the expansion and contraction control of thetelescopic screed 31 is performed according to the width of the road surface to be paved. It is preferable to adjust the degree of compaction according to the length of thescreed 3 in the vehicle width direction. Therefore, thecontroller 50 according to the present embodiment performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the length of thescreed 3 in the vehicle width direction. Specifically, thecoefficient specifying unit 50d acquires the length of thescreed 3 in the vehicle width direction from the measurement information of theright monitoring device 51R and theleft monitoring device 51L, and specifies a coefficient Kl for adjusting the basic rotation speed, based on the acquired length. - The
coefficient specifying unit 50d according to the present embodiment specifies the length of thescreed 3, based on the far end portion of thetelescopic screed 31 detected in the measurement information of theright monitoring device 51R and theleft monitoring device 51L. The monitoring ranges of theright monitoring device 51R and theleft monitoring device 51L include a far end portion of thetelescopic screed 31. Therefore, the measurement information of theright monitoring device 51R and theleft monitoring device 51L includes a distance from each of theright monitoring device 51R and theleft monitoring device 51L to the far end portion of thetelescopic screed 31. Therefore, thecoefficient specifying unit 50d can specify the length of thetelescopic screed 31. - Then, the
coefficient specifying unit 50d specifies the coefficient Kl corresponding to the length of thescreed 3 with reference to the pavement width correspondencecoefficient storage unit 55d. -
Fig. 8 is a diagram illustrating a table structure of the pavement width correspondencecoefficient storage unit 55d according to the present embodiment. An example of the table structure shown inFig. 8 shows that the correspondence relationship between the length of thescreed 3 and the coefficient Kl is maintained. For example, it is shown that when the length of thetelescopic screed 31 is within the range of the basic width of thescreed 3 to "25%" of the stretchable length, the coefficient Kl is "1", when the length of thetelescopic screed 31 is within the range of "25% to 50%" of the stretchable length, the coefficient Kl is "1.03", when the length of thetelescopic screed 31 is within the range of "50% to 75%" of the stretchable length, the coefficient Kl is "1.06", and when the length of thetelescopic screed 31 is within the range of "75% of the stretchable length to the maximum width", the coefficient Kl is "1.1". In the present embodiment, an example in which the length of thescreed 3 is indicated by "%" will be described. However, a correspondence relationship between the actual length (unit: meter) of thescreed 3 and the coefficient may be maintained. - In addition, in the present embodiment, an example has been described in which the length of the
screed 3 is specified based on the far end portion of thetelescopic screed 31 detected in the measurement information of theright monitoring device 51R and theleft monitoring device 51L. The present embodiment does not limit the method for specifying the length of thescreed 3 to a method using the detection results of theright monitoring device 51R and theleft monitoring device 51L. For example, the length of thescreed 3 may be specified based on a detection result of a stroke sensor (not shown) provided in the screed telescopic cylinder that expands and contracts thetelescopic screed 31. - As another example, the GPS module may be installed at a far end portion of the
telescopic screed 31. Then, thecoefficient specifying unit 50d may specify the length of thescreed 3, based on the position information received from the GPS module at the far end portion of thetelescopic screed 31. Furthermore, a laser sensor may be installed at a far end portion of thetelescopic screed 31. Then, the laser sensor may measure the distance to the feature AP which is outside in the width direction of the road surface, and thecoefficient specifying unit 50d may specify the length of thescreed 3, based on the width of the road surface and the distance to the feature AP. The same applies to the method for specifying the coefficient Kl after specifying the length of thescreed 3. In the present embodiment, when the width of the road surface to be constructed changes, thecontroller 50 adjusts the coefficient Kl according to the length of the screed that is adjusted according to the width of the road surface. Therefore, even when the width of the road surface changes, it is possible to appropriately compact the paving material leveled. Therefore, it is possible to improve the quality of the paving material that is leveled. - Further, in the
asphalt finisher 100, the movement speed is controlled based on a road surface situation or the like. When the movement speed of theasphalt finisher 100 changes, it is preferable to change the frequency at which the vibrators 27 and 28 vibrate, according to the movement speed. Therefore, thecontroller 50 according to the present embodiment performs control to change the rotation speeds of the motors inside the vibrators 27 and 28 based on the movement speed of thetractor 1. Specifically, thecoefficient specifying unit 50d acquires the movement speed of thetractor 1 from thespeed sensor 57, and specifies the coefficient Kv for adjusting the basic rotation speed, based on the acquired movement speed. - The
coefficient specifying unit 50d according to the present embodiment acquires the movement speed of thetractor 1, from thespeed sensor 57. - Then, the
coefficient specifying unit 50d specifies the coefficient Kv corresponding to the movement speed with reference to the pavement speed correspondencecoefficient storage unit 55e. -
Fig. 9 is a diagram illustrating a table structure of the pavement speed correspondencecoefficient storage unit 55e according to the present embodiment. An example of the table structure shown inFig. 9 shows that a correspondence relationship between the movement speed and the coefficient Kv is maintained. For example, it is shown that the coefficient Kv becomes "1" when the movement speed is "3.0" m/min or less, the coefficient Kv becomes "1.03" when the movement speed is "3.0 to 7.0" m/min, the coefficient Kv becomes "1.06" when the movement speed is "7.0 to 10.0" m/min, and the coefficient Kv becomes "1.1" when the movement speed is "10" m/min or more. In the present embodiment, thecontroller 50 adjusts the coefficient Kv according to the movement speed, when the movement speed of thetractor 1 changes according to the situation of the road surface to be constructed. Therefore, even when the movement speed of thetractor 1 changes depending on the situation of the road surface, it is possible to appropriately compact the paving material leveled. Therefore, it is possible to improve the quality of the paving material that is leveled. - The rotation
speed calculation unit 50e calculates the rotation speed R of the motors inside the vibrators 27 and 28, based on the basic rotation speed Rb specified by the basic rotationspeed specifying unit 50c and the coefficients Ks, Kt, Kl, and Kv specified by thecoefficient specifying unit 50d. In the present embodiment, the rotation speed R is calculated from the following Equation (1). - When at least one or more of the coefficients Ks, Kt, Kl, and Kv cannot be specified by the
coefficient specifying unit 50d when the rotationspeed calculation unit 50e calculates the rotation speed R, the coefficient that cannot be specified (coefficient Ks, Kt, Kl, or Kv) is set to "1", and the rotation speed R is calculated. - Further, in a case where the
thickness calculation unit 50b cannot calculate the leveling thickness of the paving material, the basic rotationspeed specifying unit 50c also cannot specify the basic rotation speed. In this case, the rotationspeed calculation unit 50e determines the rotation speed R = "2000" rpm. In addition, the rotation speed R in a case where the basic rotation speed cannot be specified is an example, and may be changed to any value. Further, a method of determining the rotation speed R in a case where the leveling thickness of the paving material cannot be calculated is shown as an example, and the basic rotation speed Rb may be determined instead of the rotation speed R. - The rotation speed R is calculated by the rotation
speed calculation unit 50e at predetermined time intervals. In other words, the frequency for vibrating the vibrators 27 and 28 is changed at predetermined time intervals, according to a situation in which theasphalt finisher 100 performs construction. Therefore, the coefficients Ks, Kt, Kl, and Kv and the basic rotation speed Rb used in the calculation of the rotation speed R are also specified at predetermined time intervals. As described above, in the present embodiment, the frequency for vibrating the vibrators 27 and 28 is changed at predetermined time intervals, but the present invention is not limited to the method of changing at predetermined time intervals, and change may be performed at predetermined intervals, for example, at predetermined distances. In the present embodiment, by changing the frequency at predetermined intervals, compaction according to the situation of at least one or more of theasphalt finisher 100, the road surface, and the paving material can be implemented. Therefore, it is possible to improve the quality of the paving material that is leveled. - In addition, a predetermined interval (for example, a predetermined time, a predetermined distance) for changing the frequency for vibrating may be set by the operator. By adjusting the predetermined interval by the operator, it is possible to easily implement the setting of the vibrating frequency, according to the situation of the road surface or the like.
- The
vibrator control unit 50f controls the vibrators 27 and 28 to rotate the internal motors at the rotation speed R calculated by the rotationspeed calculation unit 50e. - The above-described embodiment shows an example of the coefficients specified by the
coefficient specifying unit 50d, and other coefficients may be used in order to vibrate the vibrators 27 and 28. Therefore, in the modification example, an example in which the frequency for vibrating the vibrators 27 and 28 is changed based on the material contained in the paving material will be described. - The
coefficient specifying unit 50d specifies the coefficients Ks, Kl, and Kv in the same manner as in the above-described embodiment. Further, thecoefficient specifying unit 50d according to the present modification example specifies the coefficient Kk. Further, thecoefficient specifying unit 50d according to the present modification example specifies the coefficient Kt' corresponding to the temperature of the paving material, by a method different from that of the above-described embodiment. - When the
asphalt finisher 100 compacts the paving material, the degree of compaction by the vibrators 27 and 28 changes depending on the type of the paving material. Therefore, thecontroller 50 according to the present modification example performs control to change the rotation speed of the motors inside the vibrators 27 and 28 based on the type of the paving material. Specifically, thecoefficient specifying unit 50d acquires the type of the paving material, and specifies the coefficient Kk for adjusting the basic rotation speed, based on the acquired type. - The type of the paving material is different from the type of the additive contained in the paving material (asphalt), as described above.
- The
coefficient specifying unit 50d according to the present modification example acquires the type of the paving material. Any method may be used as the method for acquiring the type of paving material. For example, thecoefficient specifying unit 50d may acquire information on the type of the paving material, from a management server that manages the construction plan, a dump truck, or the like, by using wireless communication or the like. - Then, the
coefficient specifying unit 50d specifies the coefficient Kk corresponding to the type of the paving material with reference to a type correspondence coefficient storage unit (not shown). In the type correspondence coefficient storage unit, a type of the paving material and a numerical value indicating the coefficient Kk are associated with each other. - Further, the
coefficient specifying unit 50d acquires the temperature of the paving material from the thermographic image taken by thethermal camera 56, and specifies the coefficient Kt' for adjusting the basic rotation speed, based on the acquired temperature. - The temperature correspondence
coefficient storage unit 55c according to the present modification example stores a correspondence relationship between the temperature of the paving material and the coefficient Kt'. The temperature correspondencecoefficient storage unit 55c according to the present modification example does not store a correspondence relationship for each type of paving material but stores the correspondence relationship between the temperature of the paving material and the coefficient Kt', regardless of the type of the paving material, as in the above-described embodiment. That is, in the present modification example, since the adjustment of the rotation speed corresponding to the type of the paving material is performed by using the coefficient Kk, it is not necessary to consider the type of the paving material in specifying the coefficient Kt'. - The rotation
speed calculation unit 50e calculates the rotation speed R of the motors inside the vibrators 27 and 28, based on the basic rotation speed Rb specified by the basic rotationspeed specifying unit 50c and the coefficients Ks, Kt, Kl, Kv, Kk, and Kt' specified by thecoefficient specifying unit 50d. In the present embodiment, the rotation speed R is calculated from the following Equation (2). - The process to be performed when at least one or more of the coefficients Ks, Kk, Kt, Kl, and Kv cannot be specified by the
coefficient specifying unit 50d and when thethickness calculation unit 50b cannot calculate the leveling thickness of the paving material is the same as in the above-described embodiment. - In the above-described embodiment and modification example, an example of coefficients for adjusting the frequency for vibrating the vibrators 27 and 28 is shown. Other coefficients may be used to adjust the frequency for vibrating the vibrators 27 and 28. Furthermore, the present invention is not limited to a method of using all the coefficients shown in the above-described embodiments and modification example as the coefficients for adjusting the frequency for vibrating the vibrators 27 and 28, and at least one or more coefficients may be used.
- In the
asphalt finisher 100 according to the above-described embodiment and modification example, the frequency at which the vibrators 27 and 28 vibrate is switched according to a situation during construction. Therefore, the operator does not need to switch the frequency at which the vibrators 27 and 28 vibrate, and thus the burden can be reduced. - Furthermore, since the frequency at which the vibrators 27 and 28 vibrate is switched according to a situation during construction, the road surface can be appropriately compacted. Therefore, since it is not necessary to perform an operation to adjust the frequency at which the vibrators 27 and 28 vibrate to an appropriate frequency, the road surface can be appropriately constructed, even if the operator is inexperienced.
- Further, in the
asphalt finisher 100 according to the above-described embodiment and modification example, the frequency at which the vibrators 27 and 28 vibrate is changed according to the pavement thickness, the road surface width, the movement speed, and the temperature of the paving material which change during the construction. Accordingly, the construction is performed according to the frequency at which the vibrators 27 and 28 vibrate, according to the current situation, so that appropriate compaction can be implemented. Therefore, it is possible to form a road surface having a uniform density of the paving material. - Since the paving material is leveled at a uniform density, the compaction work by the roller, which is a post-process of the
asphalt finisher 100, becomes easy. In other words, it is possible to reduce the work load because the work may be performed evenly on each region, that is, the work is performed a determined number of times on each region included in the road surface. - Further, since the frequency for vibrating the vibrators 27 and 28 is changed according to the construction situation, the paving material is formed at a uniform density, and thus the flatness can be improved in each of the traveling direction of the road surface and the vehicle width direction (crossing direction). Furthermore, since the variation in the density of the paving material is reduced in each of the traveling direction of the road surface and the vehicle width direction (crossing direction), it is possible to improve the quality of the road surface. Furthermore, it is possible to extend the life of the pavement surface.
- In addition, in the
asphalt finisher 100 according to the above-described embodiment and modification example, the frequency at which the vibrators 27 and 28 vibrate is adjusted according to the type of the paving material used in the present construction and the size of the crushed stone contained in the paving material. Therefore, compaction according to the paving material used for the construction can be implemented. - Although the embodiment of the asphalt finisher has been described hereinbefore, the present invention is not limited to the above embodiment, modification example, or the like, and various modifications and improvements can be made within the scope of the present invention described in claims.
-
- 100 asphalt finisher
- 27, 28 vibrator
- 30 main screed
- 31 telescopic screed
- 51F front monitoring device
- 51B rear monitoring device
- 51R right monitoring device
- 51L left monitoring device
- 55 storage medium
- 55a basic rotation speed information storage unit
- 55b crushed stone size correspondence coefficient storage unit
- 55c temperature correspondence coefficient storage unit
- 55d pavement width correspondence coefficient storage unit
- 55e pavement speed correspondence coefficient storage unit
- 56 thermal camera
- 57 speed sensor
- 50 controller
- 50a acquisition unit
- 50b thickness calculation unit
- 50c basic rotation speed specifying unit
- 50d coefficient specifying unit
- 50e rotation speed calculation unit
- 50f vibrator control unit
Claims (6)
- An asphalt finisher (100) comprising:a tractor (1);a hopper (2) that is provided on a front side of the tractor (1);a conveyor (CV) that transports a paving material in the hopper (2) to a rear side of the tractor (1);a screw (SC) that spreads the paving material, which is transported by the conveyor (CV) and is sprinkled on a road surface, in a vehicle width direction;a screed device that levels the paving material spread by the screw (SC) on a rear side of the screw (SC); anda vibrator (27, 28)that vibrates the screed device, whereinthe asphalt finisher (100) is configured to perform control to change a frequency for vibrating the vibrator (27, 28), while construction of leveling the paving material on the road surface is performed.
- The asphalt finisher (100) according to claim 1, wherein
the asphalt finisher (100) is configured to acquire a situation of the paving material leveled on the road surface, and perform control to change the frequency, based on the acquired situation. - The asphalt finisher (100) according to claim 2, wherein
the asphalt finisher (100) is configured to acquire at least one or more of a leveling thickness of the paving material, a size of crushed stone contained in the paving material, a temperature of the paving material, and a type of the paving material, as the situation of the paving material leveled on the road surface. - The asphalt finisher (100) according to claim 1 or 2, whereinthe screed device includes a telescopic screed device that can expand and contract in the vehicle width direction of the asphalt finisher (100), andthe asphalt finisher (100) is configured to acquire a length in the vehicle width direction of the screed device including the telescopic screed device, and perform control to change the frequency, based on the acquired length.
- The asphalt finisher (100) according to claim 1 or 2, wherein
the asphalt finisher (100) is configured to acquire a movement speed by the tractor (1), and perform control to change the frequency, based on the acquired movement speed. - The asphalt finisher (100) according to claim 1 or 2, wherein
the frequency for vibrating the vibrator (27, 28) is changed at predetermined intervals, while the construction of leveling the paving material on the road surface is performed.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2022184915A JP2024073926A (en) | 2022-11-18 | 2022-11-18 | Asphalt finisher |
Publications (1)
Publication Number | Publication Date |
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EP4372147A1 true EP4372147A1 (en) | 2024-05-22 |
Family
ID=87863129
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP23194129.5A Pending EP4372147A1 (en) | 2022-11-18 | 2023-08-30 | Asphalt finisher |
Country Status (3)
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EP (1) | EP4372147A1 (en) |
JP (1) | JP2024073926A (en) |
CN (1) | CN118056949A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000070150A1 (en) * | 1999-05-19 | 2000-11-23 | Ingersoll-Rand Company | Temperature sensing for controlling paving and compaction operations |
JP2002021016A (en) * | 2000-07-03 | 2002-01-23 | Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd | Compaction controller for paving machine |
DE102018128224A1 (en) * | 2017-11-13 | 2019-05-16 | Caterpillar Paving Products Inc. | Screed control system |
EP3851584A1 (en) * | 2020-01-16 | 2021-07-21 | Joseph Vögele AG | Road finisher with compression control |
-
2022
- 2022-11-18 JP JP2022184915A patent/JP2024073926A/en active Pending
-
2023
- 2023-08-30 EP EP23194129.5A patent/EP4372147A1/en active Pending
- 2023-09-11 CN CN202311162189.XA patent/CN118056949A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000070150A1 (en) * | 1999-05-19 | 2000-11-23 | Ingersoll-Rand Company | Temperature sensing for controlling paving and compaction operations |
JP2002021016A (en) * | 2000-07-03 | 2002-01-23 | Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd | Compaction controller for paving machine |
DE102018128224A1 (en) * | 2017-11-13 | 2019-05-16 | Caterpillar Paving Products Inc. | Screed control system |
EP3851584A1 (en) * | 2020-01-16 | 2021-07-21 | Joseph Vögele AG | Road finisher with compression control |
JP2021113490A (en) | 2020-01-16 | 2021-08-05 | ヨゼフ フェゲーレ アーゲー | Road paving machine with compaction control |
Also Published As
Publication number | Publication date |
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CN118056949A (en) | 2024-05-21 |
JP2024073926A (en) | 2024-05-30 |
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