EP4371893A1 - Filling machine for filling a pourable product into receptacles - Google Patents
Filling machine for filling a pourable product into receptacles Download PDFInfo
- Publication number
- EP4371893A1 EP4371893A1 EP23208985.4A EP23208985A EP4371893A1 EP 4371893 A1 EP4371893 A1 EP 4371893A1 EP 23208985 A EP23208985 A EP 23208985A EP 4371893 A1 EP4371893 A1 EP 4371893A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- receptacles
- filling machine
- inner environment
- planar motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001954 sterilising effect Effects 0.000 claims abstract description 44
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 42
- 239000000969 carrier Substances 0.000 claims abstract description 38
- 238000002955 isolation Methods 0.000 claims abstract description 11
- 239000005022 packaging material Substances 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 8
- 230000003750 conditioning effect Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000005672 electromagnetic field Effects 0.000 claims description 7
- 230000005294 ferromagnetic effect Effects 0.000 claims description 4
- 230000005291 magnetic effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 12
- 239000004033 plastic Substances 0.000 description 9
- 229920003023 plastic Polymers 0.000 description 9
- 235000013305 food Nutrition 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000002657 fibrous material Substances 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 241000227653 Lycopersicon Species 0.000 description 2
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 235000015203 fruit juice Nutrition 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 235000015067 sauces Nutrition 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 235000014101 wine Nutrition 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 235000020124 milk-based beverage Nutrition 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000008924 yoghurt drink Nutrition 0.000 description 1
- 235000013618 yogurt Nutrition 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/025—Packaging in aseptic tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/144—Closing paperboard containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/02—Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks
- B65B7/06—Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks by collapsing mouth portion, e.g. to form a single flap
Definitions
- the present invention relates to a filling machine for filling a pourable product, preferentially a pourable food product, into receptacles.
- the present invention relates to a filling machine for the filling of ready-to-fill containers with a pourable product, preferentially a pourable food product.
- liquid or pourable food products such as fruit juice, UHT (ultra-high-temperature treated) milk, wine, tomato sauce, etc.
- packages in particular sealed packages, made of sterilized packaging material.
- a typical example is the parallelepiped-shaped package for pourable food products known as Tetra Brik Aseptic (registered trademark), which is made by sealing and folding a laminated strip packaging material.
- the packaging material has a multilayer structure comprising a carrier and/or paper base layer, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene.
- the packaging material also comprises a layer of oxygen-barrier material, e.g. an aluminum foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
- the known automatic filing machines comprise respective first conveying means for advancing the packaging blanks and respective folding means configured to fold the packaging blanks into receptacles having a closed end (e.g. an end having sealed portions) and an open-end so as to form ready-to-fill containers.
- the automatic packaging machines also comprise respective second conveying means, e.g.
- a respective conveyor belt for advancing the receptacles to a filling station at which the containers are filled by means of a filling device through the respective open-ends with the pourable product and afterwards to a closing station at which the open-ends are closed by a closing device, e.g. by means of a sealing process.
- the filling and closing steps are executed within a controlled environment so as to guarantee needed hygienic conditions.
- filling machine 1 may be configured to fill a pourable food product, such as (pasteurized) milk, fruit juice, wine, tomato sauce, salt, sugar, emulsions, yoghurt, yoghurt drinks, beverages with pulp, milk drinks etc., into receptacles 2.
- a pourable food product such as (pasteurized) milk, fruit juice, wine, tomato sauce, salt, sugar, emulsions, yoghurt, yoghurt drinks, beverages with pulp, milk drinks etc.
- receptacles 2 may be formed from a multilayer packaging material.
- the multilayer packaging material may comprise at least one layer of fibrous material, such as e.g. paper or cardboard, and at least two layers of heat-seal plastic material, e.g. polyethylene, interposing the layer of fibrous material in between one another.
- fibrous material such as e.g. paper or cardboard
- heat-seal plastic material e.g. polyethylene
- the multilayer packaging material may also comprise a layer of gas- and light-barrier material, e.g. aluminum foil or ethylene vinyl alcohol (EVOH) film, in particular being arranged between one of the layers of the heat-seal plastic material and the layer of fibrous material.
- the packaging material may also comprise a further layer of heat-seal plastic material being interposed between the layer of gas- and light-barrier material and the layer of fibrous material.
- receptacles 2 could be formed from other materials such as glass, metal such as aluminum, composite materials, plastic and/or their combinations.
- An alternative receptacle 2 may comprise e.g. a bottle formed from plastic, glass, aluminum or the like.
- each receptacle 2 may comprise an open-end portion 3 and a closed end portion 4 opposite to the open-end portion 3.
- each open-end portion 3 and the respective closed end portion 4 may be spaced apart from one another along a longitudinal axis A of the respective receptacle 2.
- filling machine 1 may be configured to close the respective open-end portions 3, preferentially the respective openings 5, of each receptacle 2 after filling the receptacle 2 with the pourable product.
- filling machine 1 may be coupled to and/or may comprise a preparation machine configured to form receptacles 2 from respective precursors.
- precursors can be packaging blanks and/or sheets formed from the multilayer packaging material, which can be folded into the respective receptacles.
- a precursor can be seen in a preform of a polymeric material, which can be molded (e.g. blow molded or compression molded) into bottles (defining receptacles 2).
- receptacles 2 are already provided to the production hall and can then be fed to filling machine 1.
- filling machine 1 may comprise:
- filling machine 1 may further comprise a forming apparatus 13 configured to form and shape filled and closed receptacles 2, preferentially for giving a final shape to filled and closed receptacles 2.
- forming apparatus 13 may be arranged within outer environment 8.
- conveying apparatus 12 may comprise:
- filling machine 1 may further comprise a conditioning apparatus configured to condition inner environment 7.
- the conditioning apparatus may be configured to control an aseptic inner environment 7; i.e. such that the filling of receptacles 2 can occur under aseptic conditions.
- the conditioning apparatus may be configured to introduce a sterile gas such as sterile air, into inner environment 7 and/or to maintain (control) a predetermined pressure within inner environment 7 e.g. such that the pressure within inner environment 7 is higher than the pressure outside inner environment 7, e.g. within outer environment 8.
- outer environment 8 may not be an aseptic environment.
- isolation chamber 6 comprises at least one inlet 22 and at least one outlet 23.
- the at least one inlet 22 may coincide with the at least one outlet 23.
- isolation chamber 6 may comprise a plurality of inlets 22 and/or a plurality of outlets 23.
- inlet 22 and/or outlet 23 may be dimensioned such that more than one carrier 20 can pass therethrough simultaneously.
- each inlet 22 and/or each outlet 23 may be dimensioned such that only one carrier 20 can pass therethrough at a given time.
- the conditioning apparatus may be configured to apply, at the at least one inlet 22 and/or at the at least one outlet 23, a pressure difference such that the predetermined pressure in the inner environment 7 is greater than a pressure in the outer environment 8.
- the pressure difference prevents air and particles from passing through the inlet 22 and/or outlet 23 towards inner environment 7.
- isolation chamber 6 may comprise a plurality of walls 31 delimiting inner environment 7. More preferentially, at least one wall 31 has inlet 22 and at least one wall 31 has outlet 23.
- isolation chamber 6 may extend into a first direction D1, a second direction D2 perpendicular to first direction D1 and a third direction D3 (only indicated in Figures 5a and 5b with respect to a further embodiment) perpendicular to first direction D1 and second direction D2.
- inlet 22 and outlet 23 are spaced apart from one another along substantially direction D1.
- first direction D1 and second direction D2 may define a substantially horizontal plane and third direction D3 may have a substantially vertical orientation.
- inlet 22 and/or outlet 23 may comprise a respective air lock, preferentially for avoiding the entrance of air and/or contaminations from outer environment 8 into inner environment 7.
- planar motor 21 may be configured to selectively and independently move each one of carriers 20 within inner environment 7 and from inlet 22 to outlet 23.
- planar motor 21 may be configured to advance each carrier 20 along a respective advancement path P within inner environment 7.
- each advancement path P may extend between at least sterilization apparatus 9 and filling apparatus 10, preferentially sterilization apparatus 9 and closing apparatus 11.
- each advancement path P may extend between inlet 22 and outlet 23.
- planar motor 21 may be configured to selectively and independently move each one of carriers 20 within outer environment 8.
- each carrier 20 may be configured to receive the respective receptacles 2 at a receiving station 24 and to release the respective receptacles 2 at a releasing station 25.
- receiving station 24 and releasing station 25 may be arranged within outer environment 8.
- planar motor 21 may be configured to introduce carriers 20 through inlet 22 into inner environment 7 and through outlet 23 out of inner environment 7.
- receiving station 24 and releasing station 25 may be arranged within inner environment 7.
- receiving station 24 may be positioned adjacent to inlet 22 and/or releasing station 25 may be positioned adjacent to outlet 23.
- planar motor 21 may be configured to advance carriers 20 solely within inner environment 7.
- planar motor 21 may be configured to (cyclically) advance each carrier 20 from receiving station 24 to releasing station 25 and from releasing station 25 to receiving station 24.
- planar motor 21 may be configured to control each carrier 20 along three linear axes and/or around three rotational axes. Preferentially, each carrier 20 may come along with six degrees of freedom.
- planar motor 21 may be configured to control the respective positions of each carrier 20 along a respective fourth direction D4 parallel to first direction D1, a fifth direction D5 parallel to second direction D2 and a sixth direction D6 parallel to third direction D6.
- planar motor 21 may be configured to control an angular position of each carrier 20 about a respective first rotation axis parallel to first direction D1, a second rotation axis parallel to second direction D2 and a third rotation axis parallel to third direction D3.
- planar motor 21 may be configured to selectively and independently move each one of carriers 20 within inner environment 7 and such to advance the respective receptacles 2 in order of mentioning to sterilization apparatus 9 for sterilizing the respective receptacles 2, filling apparatus 10 for filling the respective receptacles 2 with the pourable product and closing apparatus 11 for closing the respective receptacles 2.
- planar motor 21 may be configured such that carriers 20 advance along respective advancement paths P such that receptacles 2 become, in use, at first sterilized, then filled with the pourable product and finally receptacles 2 are closed.
- planar motor 21 may also be configured to advance carriers 20 such to advance the respective receptacles 2 from closing apparatus 11 to forming apparatus 13 for forming and shaping the respective receptacles 2.
- carriers 20 may be configured to continuously move during advancement, e.g. at least between the sterilization apparatus 9, the filling apparatus 10 and the closing apparatus 11.
- carriers 20 may be configured to uninterruptedly move between inlet 22, sterilization apparatus 9, filling apparatus 10, closing apparatus 11 and outlet 23. That is, carriers 20 may be configured to advance between sterilization apparatus 9, filling apparatus 10 and closing apparatus 11 without stopping.
- Carriers 20 may be configured to slow down at sterilization apparatus 9, filling apparatus 10 and closing apparatus 11 and/or movable parts of sterilization apparatus 9, filling apparatus 10 and closing apparatus 11 may be configured to move alongside carriers 20 during the advancement thereof.
- sterilization apparatus 9 may comprise a plurality of sterilization devices 26 arranged at a respective sterilization station and configured to sterilize the receptacles 2 advanced to the respective sterilization station.
- filling apparatus 10 may comprise a plurality of filling devices 27, each one arranged at a respective filling station and configured to fill at least a respective portion of the pourable product into the receptacles 2 advanced to the respective filling station.
- each filling device 27 is configured to fill the pourable product into the respective receptacles 2.
- each sterilization device 26 may be associated to one respective filling device 27; i.e. each sterilization device 26 defines a respective pair with the associated filling device 27 such that these receptacles 2 advanced to the sterilization device 26 are afterwards advanced to the associated filling device 27, thereby the respective pair is static (hence, the pair will not be changed in time).
- each receptacle 2 is advanced to the respective filling device 27 associated with the respective sterilization device 26.
- closing apparatus 11 may be configured to seal, preferentially heat seal, the respective openings 5 of receptacles 2.
- closing apparatus 11 may be configured to seal at least portions, preferentially being adjacent and/or being part of the respective open-end portions 3, of the multilayer packaging material to one another so as to close and seal the respective openings 5 of the respective receptacles 2.
- closing apparatus 11 may comprise a plurality of closing devices 28, preferentially each one having one or more sealing units, arranged at a respective closing station and configured to close, preferentially to seal, the respective openings 5 of the respective receptacles 2 advanced to the respective closing station.
- each closing device 28 may be associated to one respective filling device 27; i.e. each closing device 28 defines a respective pair with the associated filling device 27 such that these receptacles 2 advanced to the closing device 28 have been previously advanced to and filled by the associated filling device 27, thereby the respective pair is static (hence, the pair will not be changed in time).
- each closing device 28 defines a respective pair with the associated filling device 27 such that these receptacles 2 advanced to the closing device 28 have been previously advanced to and filled by the associated filling device 27, thereby the respective pair is static (hence, the pair will not be changed in time).
- the receptacle 2 is advanced to the closing device 28 associated with the respective filling device 27.
- planar motor 21 may be configured to selectively advance each carrier 20 to one respective filling station and each filling device 27 may be configured to fill the receptacles 2 advanced to the respective filling station with the pourable product. Preferentially, afterwards, planar motor 21 may be configured to directly advance each carrier 20 to the associated closing device 28.
- planar motor 21 may be configured to advance carriers 20 along respective advancement paths P and through one respective sterilization station and the respective filling station and/or one respective filling station and the respective closing station.
- planar motor 21 may be configured to advance carriers 20 such that a plurality of advancement paths P is present and such that these are parallel to one another when considering advancement between the respective sterilization device 26 and the respective filling device 27, preferentially between the respective sterilization device 26 and the respective closing device 28.
- advancement paths P from the respective sterilization device 26 to the respective closing device 28 may be rectilinear.
- forming apparatus 13 may comprise a plurality of forming devices 29, each one arranged at one respective forming station and configured to form and shape the respective receptacles 2 advances to the respective forming station.
- each forming device 29 may be associated to one respective closing device 28 e.g. such that each receptacle 2 after having been closed by the respective closing device 28 is, in use, advanced to the associated forming device 29.
- each carrier 21 may comprise a retaining assembly 30 configured to carry the respective receptacle 2.
- retaining assembly 30 may comprise a support surface which carries the respective receptacle 2.
- each retaining assembly 30 may comprise one or more gripping elements for gripping the respective receptacles 2 and/or a retaining seat for housing a portion of the respective receptacles 2 within the respective seat.
- planar motor 21 may comprise a plurality of induction coils configured to generate respective local electromagnetic fields and each carrier 20 may comprise at least one magnetic and/or ferromagnetic element configured to interact with the local electromagnetic fields. Moreover, planar motor 21 may be configured to selectively control the induction coils and therewith the respective local electromagnetic fields for selectively advancing the carriers 20 by means of interaction of the respective at least one magnetic and/or ferromagnetic element.
- planar motor 21 may comprise a plurality of planar motor modules, each one comprising a respective plurality of induction coils.
- the plurality of planar motor modules may be arranged within outer environment 8 or within inner environment 7.
- a portion of the plurality of planar motor modules may be arranged within inner environment 7 and another portion of the plurality of planar motor modules may be placed within outer environment 8.
- planar motor 21 may be configured to control the plurality of induction coils in order to control movement of carriers 20 along first direction D1, second direction D2 and third direction D3 and/or about the first rotation axis, the second rotation axis and the third rotation axis.
- planar motor 21 may be configured to control movement of carriers 20 along third direction D3 so as to elevate carriers 20; i.e. in order to control a relative distance between carrier 20 from the planar motor modules. Moreover, planar motor 21 may be configured to control movement of carriers 20 along first direction D1 and second direction D2 for defining the respective advancement paths P.
- filling machine 1 fills receptacles 2 with the pourable product.
- filling machine 1 may also obtain receptacles 2 from respective precursors. Alternatively, receptacles 2 may be fed to filling machine 1.
- receptacles 2 are sterilized by sterilization apparatus 9, preferentially one respective sterilization device 26, are then filled with the pourable product by filling apparatus 10, preferentially at least one respective filling device 27 and afterwards receptacles 2 are closed by closing apparatus 11, preferentially by one respective closing device 28.
- receptacles 2 may also be further formed and shaped by forming apparatus 13 after having been closed by closing apparatus 11.
- At least the sterilization, the filling and the closing of receptacles 2 are executed within inner environment 7.
- Planar motor 21 selectively and independently controls movement of carriers 20 so as to advance carriers 20 and therewith the respective receptacles 2 to sterilization apparatus 9, preferentially to one respective sterilization station, then to filling apparatus 10, preferentially one respective filling station and afterwards to closing apparatus 11, preferentially one respective closing station.
- number 1' indicates an alternative embodiment of a filling machine according to the present invention; as filling machine 1' is similar to filling machine 1, the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts.
- filling machine 1' differs from filling machine 1 in that forming apparatus 13 is placed within inner environment 7.
- filling machine 1' is similar to the use of filling machine 1, we refer to the description provided with respect to the use of filling machine 1.
- number 1" indicates an alternative embodiment of a filling machine according to the present invention.
- filling machine 1'' is similar to filling machine 1 and filling machine 1', the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts.
- filling machine 1" differs from filling machine 1 and filling machine 1' in that planar motor 21 is configured to selectively advance each carrier 20 to a plurality of filling stations and each filling device 27 may be configured to fill receptacles 2 advanced to the respective filling station with a respective portion of the pourable product.
- filling apparatus 10 may comprise at least a first group of one or more filling devices 27 configured to fill a respective first portion of the pourable product into the respective receptacles 2 and at least a second group of one or more filling devices 27 configured to fill a respective second portion having a different composition than the first portion of the pourable product into the respective receptacles 2.
- the first portion and the second portion being different.
- filling apparatus 10 may comprise more than two groups of one or more filling devices 27 and the respective filling devices 27 of each group being configured to fill the same portion of the pourable product and being different with respect to its composition in comparison to the respective portions of the pourable product filled into receptacles 2 by the filling devices 27 of the other group.
- each carrier 20 it is possible to obtain a specific mixture of the portions within receptacles 2. In other words, it is possible to obtain receptacles 2 being filled with different compositions of the pourable product.
- filling machine 1'' Use of filling machine 1'' is similar to the use of filling machine 1 and filling machine 1' and for this reason in the following we only refer to the differences between the use of filling machine 1" with respect to filling machine 1 and filling machine 1'.
- filling machine 1" allows a customization of the composition of the pourable product filled into receptacles 2.
- planar motor 21 selectively advances carrier 20 to a plurality of filling devices 27, and each one fills the respective portion of the pourable product into the respective receptacles 2.
- number 1′′′ indicates an alternative embodiment of a filling machine according to the present invention; as filling machine 1′′′ is similar to filling machine 1, filling machine 1' and filling machine 1", the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts.
- Filling machine 1''' differs from filling machine 1 or filling machine 1' of filling machine 1" in further comprising one or more first intermediate chambers 40 positioned at and/or adjacent to one or more inlets 22 and/or one or more second intermediate chambers 41 positioned at and/or adjacent to one or more outlets 23.
- filling machine 1''' shows, except for the mentioned differences, the same configuration as filling machine 1'. However, it must be understood that filling machine 1′′′ may also have a configuration a filling machine 1 or filling machine 1".
- each first intermediate chamber 40 and/or each second intermediate chamber 41 may be interposed between inner environment 7 and outer environment 8.
- carriers 20 moving between inner environment 7 and outer environment 8 may be configured to pass through one or more first intermediate chambers 40 and/or one or more second intermediate chambers 41.
- each first intermediate chamber 40 may be connected to inner environment 7 by means of the at least one inlet 22.
- each first intermediate chamber 40 may comprise at least a first opening 42, e.g. opposite to the at least one inlet 22, and even more preferentially, each first intermediate chamber 40 may be connected to outer environment 8 by means of the at least one first opening 42.
- each second intermediate chamber 41 may be connected to inner environment 7 by means of the at least one outlet 23.
- each second intermediate chamber 41 may comprise at least a second opening 43, e.g. opposite to the at least one outlet 23, and preferentially each second intermediate chamber 41 may be connected to outer environment 8 by means of the at least one second opening 43.
- the conditioning apparatus may be configured to maintain (control) a predetermined pressure within inner environment 7 and a respective further predetermined pressure in first intermediate chamber 40 and/or second intermediate chamber 41.
- the predetermined pressure within inner environment 7 may be higher than the respective further predetermined pressure within first intermediate chamber 40 and/or second intermediate chamber 41.
- first intermediate chamber 40 and/or second intermediate chamber 41 may be higher than the pressure within outer environment 8.
- filling machine 1′′′ is similar to the use of filling machine 1, we refer to the description provided with respect to the use of filling machine 1 and only highlight the differences.
- operation of filling machine 1′′′ differs from operation of filling machine 1 in that carriers 20 pass through first intermediate chamber 40 prior to entering isolation chamber 6, in particular inner environment 7, through at least one inlet 22 and pass through second intermediate chamber 41 prior to entering outer environment 8.
- Figures 6a and 6b schematically show a variation of carriers 20'.
- each carrier 21' may comprise at least a first carrier portion 34 and a second carrier portion 35.
- each first carrier portion 34 and each second carrier portion 35 may comprise a respective magnetic and/or ferromagnetic element for interacting with the local electromagnetic fields selectively generated by the plurality of induction coils.
- each carrier 20 may also comprise a coupling assembly 36 coupled to the respective first carrier portion 34, the respective second carrier portion 35 and carrying the respective retaining assembly 30.
- planar motor 21 may be configured to selectively move each first carrier portion 34 and the respective second carrier portion 35 for advancing the respective carriers 20 at least within inner environment 7.
- planar motor 21 may be configured to control a relative position between each first carrier portion 34 and the respective second carrier portion 35.
- each coupling assembly 36 may be designed such that modification of the relative position between the respective first carrier portion 34 and the respective second carrier portion 35 allows to approach or withdraw the respective receptacle to or from planar motor 21. Preferentially, by controlling the relative position between first carrier portion 34 and the respective second carrier portion 35 it is possible to move receptacles 2 along the third direction D3.
- each retaining assembly 30 may comprise a seat 37 for carrying the receptacles 2 and the coupling assembly 36 may comprise a first coupling element 38 hinged to a respective first carrier portion 34 and the respective seat 37 and a second coupling element 39 hinged to the respective second carrier portion 34 and the respective seat 37.
- filling machines 1, 1', 1" and 1′′′ allow high through-put capacities with a simple structure.
- filling machines 1, 1', 1" and 1′′′ come along with reduced space requirements.
- filling machine 1" allows to customize the specific composition of the pourable product filled into the receptacles 2 in an easy, quick and efficient manner.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
There is described a filling machine (1, 1', 1") for filling a pourable product into receptacles (2) and comprising an isolation chamber (6) delimiting an inner environment (7), a sterilization apparatus (9) at least partially arranged within the inner environment (7), a filling apparatus (10) at least partially arranged within the inner environment (7), a closing apparatus (11) at least partially arranged within the inner environment (7) and a conveying apparatus (12) configured to advance the receptacles (2) at least within the inner environment (7). The conveying apparatus (12) comprises a plurality of carriers (20, 20'), each one configured to carry at least one receptacle (2) at a time and a planar motor (21) configured to move each one of the carriers (20, 20') within the inner environment (7) and such to advance the receptacles (2) in order of mentioning to the sterilization apparatus (9), the filling apparatus (10) and the closing apparatus (11) .
Description
- The present invention relates to a filling machine for filling a pourable product, preferentially a pourable food product, into receptacles.
- Advantageously, the present invention relates to a filling machine for the filling of ready-to-fill containers with a pourable product, preferentially a pourable food product.
- As is known, many liquid or pourable food products, such as fruit juice, UHT (ultra-high-temperature treated) milk, wine, tomato sauce, etc., are sold in packages, in particular sealed packages, made of sterilized packaging material.
- A typical example is the parallelepiped-shaped package for pourable food products known as Tetra Brik Aseptic (registered trademark), which is made by sealing and folding a laminated strip packaging material. The packaging material has a multilayer structure comprising a carrier and/or paper base layer, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of aseptic packages for long-storage products, the packaging material also comprises a layer of oxygen-barrier material, e.g. an aluminum foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
- There are known automatic filling machines, which are configured to form the packages from packaging blanks of a multilayer packaging material and to fill these with a pourable product. The known automatic filing machines comprise respective first conveying means for advancing the packaging blanks and respective folding means configured to fold the packaging blanks into receptacles having a closed end (e.g. an end having sealed portions) and an open-end so as to form ready-to-fill containers. The automatic packaging machines also comprise respective second conveying means, e.g. a respective conveyor belt, for advancing the receptacles to a filling station at which the containers are filled by means of a filling device through the respective open-ends with the pourable product and afterwards to a closing station at which the open-ends are closed by a closing device, e.g. by means of a sealing process. Typically, the filling and closing steps are executed within a controlled environment so as to guarantee needed hygienic conditions.
- There are also known filling machines, which are directly fed with the already formed receptacles, e.g. the ready-to-fill containers, and which comprise the second conveying means, the filling device and the closing device so as to fill the receptacles with the pourable product and to close the receptacles afterwards.
- In order to reach high-throughput filling machines it is known to rely on an architecture based on rotary conveying devices, which come along with a significant complexity and space requirements.
- Even though the known filling machines provide for satisfying results, a desire is felt in the sector to further improve the known packaging machines.
- It is therefore an object of the present invention to provide an improved filling machine for filling receptacles with a pourable product, preferentially a pourable food product.
- Advantageously, it is an object of the present invention to provide an improved filling machine for filling ready-to-fill containers with a pourable product, preferentially a pourable food product.
- According to the present invention, there is provided filling machine according to the
independent claim 1. - Preferred embodiments of the filling machine are claimed in the claims being directly or indirectly dependent on
claim 1. - Three non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which:
-
Figure 1 is a schematic view of a filling machine according to a first embodiment of the present invention, with parts removed for clarity; -
Figure 2 is a schematic top view of a detail of the filling of the filing machine ofFigure 1 carrying a receptacle to be filled, with parts removed for clarity; -
Figure 3 is a schematic view of a filling machine according to a second embodiment of the present invention, with parts removed for clarity; -
Figure 4 is a schematic view of a filling machine according to a third embodiment of the present invention, with parts removed for clarity; -
Figure 5 is a schematic view of a filling machine according to a fourth embodiment of the present invention, with parts removed for clarity; and -
Figures 6a and 6b schematically show a variant of the detail ofFigure 2 , with parts removed for clarity. -
Number 1 indicates as a whole a filling machine for filling a pourable product intoreceptacles 2. - Preferentially,
filling machine 1 may be configured to fill a pourable food product, such as (pasteurized) milk, fruit juice, wine, tomato sauce, salt, sugar, emulsions, yoghurt, yoghurt drinks, beverages with pulp, milk drinks etc., intoreceptacles 2. - According to some preferred non-limiting embodiments,
receptacles 2 may be formed from a multilayer packaging material. - Preferentially, the multilayer packaging material may comprise at least one layer of fibrous material, such as e.g. paper or cardboard, and at least two layers of heat-seal plastic material, e.g. polyethylene, interposing the layer of fibrous material in between one another. One of these two layers of heat-seal plastic material may define the inner face of
package 2 contacting the pourable product. - Moreover, the multilayer packaging material may also comprise a layer of gas- and light-barrier material, e.g. aluminum foil or ethylene vinyl alcohol (EVOH) film, in particular being arranged between one of the layers of the heat-seal plastic material and the layer of fibrous material. Preferentially, the packaging material may also comprise a further layer of heat-seal plastic material being interposed between the layer of gas- and light-barrier material and the layer of fibrous material.
- According to some alternative embodiments,
receptacles 2 could be formed from other materials such as glass, metal such as aluminum, composite materials, plastic and/or their combinations. - An
alternative receptacle 2 may comprise e.g. a bottle formed from plastic, glass, aluminum or the like. - With particular reference to
Figure 2 , eachreceptacle 2 may comprise an open-end portion 3 and a closedend portion 4 opposite to the open-end portion 3. In more detail, each open-end portion 3 and the respective closedend portion 4 may be spaced apart from one another along a longitudinal axis A of therespective receptacle 2. - Preferentially, each open-
end portion 3 comprises arespective opening 5. -
Filling machine 1 may be configured to fill the pourable product intoreceptacles 2 through therespective openings 5. - Moreover,
filling machine 1 may be configured to close the respective open-end portions 3, preferentially therespective openings 5, of eachreceptacle 2 after filling thereceptacle 2 with the pourable product. - According to some preferred non-limiting embodiments,
receptacles 2 may be ready-to-fill containers; i.e.receptacles 2 which have been formed such that they can be sterilized and consecutively be filled with the pourable product. - According to some possible non-limiting embodiments,
filling machine 1 may be coupled to and/or may comprise a preparation machine configured to formreceptacles 2 from respective precursors. - E.g., precursors can be packaging blanks and/or sheets formed from the multilayer packaging material, which can be folded into the respective receptacles.
- Another example of a precursor can be seen in a preform of a polymeric material, which can be molded (e.g. blow molded or compression molded) into bottles (defining receptacles 2).
- Alternatively,
receptacles 2 are already provided to the production hall and can then be fed to fillingmachine 1. - In further detail,
filling machine 1 may comprise: - an
isolation chamber 6 delimiting aninner environment 7, preferentially from anouter environment 8; - a
sterilization apparatus 9 at least partially arranged withininner environment 7 and configured to sterilizereceptacles 2 withininner environment 7; - a
filling apparatus 10 at least partially arranged withininner environment 7 and configured to fillreceptacles 2 through therespective openings 5 ofreceptacles 2 with the pourable product and withininner environment 7; - a
closing apparatus 11 at least partially arranged withininner environment 7 and configured to close the respective open-end portions 3, preferentially therespective openings 5, of thereceptacles 2 withininner environment 7; and - a conveying
apparatus 12 configured to advance thereceptacles 2 at least withininner environment 7. - According to some possible non-limiting embodiments,
filling machine 1 may further comprise a formingapparatus 13 configured to form and shape filled and closedreceptacles 2, preferentially for giving a final shape to filled and closedreceptacles 2. According to the example ofFigure 1 , formingapparatus 13 may be arranged withinouter environment 8. - In more detail, conveying
apparatus 12 may comprise: - a plurality of
carriers 20, each one configured to carry at least onereceptacle 2 at a time; and - a
planar motor 21 configured to selectively and independently move each one of the plurality ofcarriers 20 within at leastinner environment 7 and such to advancereceptacles 2 in order of mentioning tosterilization apparatus 9, the filling apparatus and the closing apparatus. - According to some preferred non-limiting embodiments,
filling machine 1 may further comprise a conditioning apparatus configured to conditioninner environment 7. Preferentially, the conditioning apparatus may be configured to control an asepticinner environment 7; i.e. such that the filling ofreceptacles 2 can occur under aseptic conditions. E.g. the conditioning apparatus may be configured to introduce a sterile gas such as sterile air, intoinner environment 7 and/or to maintain (control) a predetermined pressure withininner environment 7 e.g. such that the pressure withininner environment 7 is higher than the pressure outsideinner environment 7, e.g. withinouter environment 8. - Moreover,
outer environment 8 may not be an aseptic environment. - According to some preferred non-limiting embodiments,
isolation chamber 6 comprises at least oneinlet 22 and at least oneoutlet 23. - According to one or more embodiments, the at least one
inlet 22 may coincide with the at least oneoutlet 23. In alternative,isolation chamber 6 may comprise a plurality ofinlets 22 and/or a plurality ofoutlets 23. - As described in the figures,
inlet 22 and/oroutlet 23 may be dimensioned such that more than onecarrier 20 can pass therethrough simultaneously. In alternative, eachinlet 22 and/or eachoutlet 23 may be dimensioned such that only onecarrier 20 can pass therethrough at a given time. - In one or more embodiments, the conditioning apparatus may be configured to apply, at the at least one
inlet 22 and/or at the at least oneoutlet 23, a pressure difference such that the predetermined pressure in theinner environment 7 is greater than a pressure in theouter environment 8. Advantageously, the pressure difference prevents air and particles from passing through theinlet 22 and/oroutlet 23 towardsinner environment 7. - Preferentially,
isolation chamber 6 may comprise a plurality ofwalls 31 delimitinginner environment 7. More preferentially, at least onewall 31 hasinlet 22 and at least onewall 31 hasoutlet 23. - According to some preferred non-limiting embodiments,
isolation chamber 6 may extend into a first direction D1, a second direction D2 perpendicular to first direction D1 and a third direction D3 (only indicated in Figures 5a and 5b with respect to a further embodiment) perpendicular to first direction D1 and second direction D2. - According to the non-limiting example embodiment shown in
Figure 1 ,inlet 22 andoutlet 23 are spaced apart from one another along substantially direction D1. - Preferentially, first direction D1 and second direction D2 may define a substantially horizontal plane and third direction D3 may have a substantially vertical orientation.
- Preferentially,
inlet 22 and/oroutlet 23 may comprise a respective air lock, preferentially for avoiding the entrance of air and/or contaminations fromouter environment 8 intoinner environment 7. - With particular reference to
Figure 1 ,planar motor 21 may be configured to selectively and independently move each one ofcarriers 20 withininner environment 7 and frominlet 22 tooutlet 23. - According to some possible non-limiting embodiments,
planar motor 21 may be configured to advance eachcarrier 20 along a respective advancement path P withininner environment 7. Preferentially, each advancement path P may extend between at leaststerilization apparatus 9 and fillingapparatus 10, preferentiallysterilization apparatus 9 andclosing apparatus 11. - Preferentially, each advancement path P may extend between
inlet 22 andoutlet 23. - According to some possible non-limiting embodiments,
planar motor 21 may be configured to selectively and independently move each one ofcarriers 20 withinouter environment 8. - According to some possible non-limiting embodiments, each
carrier 20 may be configured to receive therespective receptacles 2 at a receivingstation 24 and to release therespective receptacles 2 at a releasingstation 25. - According to the example shown in
Figure 1 , receivingstation 24 and releasingstation 25 may be arranged withinouter environment 8. According to such a non-limiting embodiment,planar motor 21 may be configured to introducecarriers 20 throughinlet 22 intoinner environment 7 and throughoutlet 23 out ofinner environment 7. - Alternatively, one or both of receiving
station 24 and releasingstation 25 may be arranged withininner environment 7. E.g. receivingstation 24 may be positioned adjacent toinlet 22 and/or releasingstation 25 may be positioned adjacent tooutlet 23. According to such an embodiment,planar motor 21 may be configured to advancecarriers 20 solely withininner environment 7. - According to some preferred non-limiting embodiments,
planar motor 21 may be configured to (cyclically) advance eachcarrier 20 from receivingstation 24 to releasingstation 25 and from releasingstation 25 to receivingstation 24. - Advantageously,
planar motor 21 may be configured to control eachcarrier 20 along three linear axes and/or around three rotational axes. Preferentially, eachcarrier 20 may come along with six degrees of freedom. - In more detail,
planar motor 21 may be configured to control the respective positions of eachcarrier 20 along a respective fourth direction D4 parallel to first direction D1, a fifth direction D5 parallel to second direction D2 and a sixth direction D6 parallel to third direction D6. - Alternatively or in addition,
planar motor 21 may be configured to control an angular position of eachcarrier 20 about a respective first rotation axis parallel to first direction D1, a second rotation axis parallel to second direction D2 and a third rotation axis parallel to third direction D3. - Advantageously and with particular reference to
Figure 1 ,planar motor 21 may be configured to selectively and independently move each one ofcarriers 20 withininner environment 7 and such to advance therespective receptacles 2 in order of mentioning tosterilization apparatus 9 for sterilizing therespective receptacles 2, fillingapparatus 10 for filling therespective receptacles 2 with the pourable product andclosing apparatus 11 for closing therespective receptacles 2. In other words,planar motor 21 may be configured such thatcarriers 20 advance along respective advancement paths P such thatreceptacles 2 become, in use, at first sterilized, then filled with the pourable product and finallyreceptacles 2 are closed. - Preferentially,
planar motor 21 may also be configured to advancecarriers 20 such to advance therespective receptacles 2 from closingapparatus 11 to formingapparatus 13 for forming and shaping therespective receptacles 2. - In one or more embodiments,
carriers 20 may be configured to continuously move during advancement, e.g. at least between thesterilization apparatus 9, the fillingapparatus 10 and theclosing apparatus 11. Optionally,carriers 20 may be configured to uninterruptedly move betweeninlet 22,sterilization apparatus 9, fillingapparatus 10,closing apparatus 11 andoutlet 23. That is,carriers 20 may be configured to advance betweensterilization apparatus 9, fillingapparatus 10 andclosing apparatus 11 without stopping.Carriers 20 may be configured to slow down atsterilization apparatus 9, fillingapparatus 10 andclosing apparatus 11 and/or movable parts ofsterilization apparatus 9, fillingapparatus 10 andclosing apparatus 11 may be configured to move alongsidecarriers 20 during the advancement thereof. - According to some possible non-limiting embodiments,
sterilization apparatus 9 may comprise a plurality ofsterilization devices 26 arranged at a respective sterilization station and configured to sterilize thereceptacles 2 advanced to the respective sterilization station. - According to some possible non-limiting embodiments, filling
apparatus 10 may comprise a plurality of fillingdevices 27, each one arranged at a respective filling station and configured to fill at least a respective portion of the pourable product into thereceptacles 2 advanced to the respective filling station. According to the embodiment ofFigure 1 , each fillingdevice 27 is configured to fill the pourable product into therespective receptacles 2. - According to some preferred non-limiting embodiment, each
sterilization device 26 may be associated to onerespective filling device 27; i.e. eachsterilization device 26 defines a respective pair with the associated fillingdevice 27 such that thesereceptacles 2 advanced to thesterilization device 26 are afterwards advanced to the associated fillingdevice 27, thereby the respective pair is static (hence, the pair will not be changed in time). In other words, after having been sterilized by therespective sterilization device 26, eachreceptacle 2 is advanced to therespective filling device 27 associated with therespective sterilization device 26. - According to some preferred non-limiting embodiments, closing
apparatus 11 may be configured to seal, preferentially heat seal, therespective openings 5 ofreceptacles 2. - Preferentially, closing
apparatus 11 may be configured to seal at least portions, preferentially being adjacent and/or being part of the respective open-end portions 3, of the multilayer packaging material to one another so as to close and seal therespective openings 5 of therespective receptacles 2. - In more detail, closing
apparatus 11 may comprise a plurality ofclosing devices 28, preferentially each one having one or more sealing units, arranged at a respective closing station and configured to close, preferentially to seal, therespective openings 5 of therespective receptacles 2 advanced to the respective closing station. - Preferentially, each closing
device 28 may be associated to onerespective filling device 27; i.e. each closingdevice 28 defines a respective pair with the associated fillingdevice 27 such that thesereceptacles 2 advanced to theclosing device 28 have been previously advanced to and filled by the associated fillingdevice 27, thereby the respective pair is static (hence, the pair will not be changed in time). In other words, after filling of areceptacle 2 by means of therespective filling device 27, thereceptacle 2 is advanced to theclosing device 28 associated with therespective filling device 27. - According to the non-limiting embodiment of
Figure 1 ,planar motor 21 may be configured to selectively advance eachcarrier 20 to one respective filling station and each fillingdevice 27 may be configured to fill thereceptacles 2 advanced to the respective filling station with the pourable product. Preferentially, afterwards,planar motor 21 may be configured to directly advance eachcarrier 20 to the associatedclosing device 28. - In more detail, according to the embodiment of
Figure 1 ,planar motor 21 may be configured to advancecarriers 20 along respective advancement paths P and through one respective sterilization station and the respective filling station and/or one respective filling station and the respective closing station. Preferentially,planar motor 21 may be configured to advancecarriers 20 such that a plurality of advancement paths P is present and such that these are parallel to one another when considering advancement between therespective sterilization device 26 and therespective filling device 27, preferentially between therespective sterilization device 26 and therespective closing device 28. Preferentially, advancement paths P from therespective sterilization device 26 to therespective closing device 28 may be rectilinear. - According to some non-limiting embodiments, forming
apparatus 13 may comprise a plurality of formingdevices 29, each one arranged at one respective forming station and configured to form and shape therespective receptacles 2 advances to the respective forming station. - Advantageously, each forming
device 29 may be associated to onerespective closing device 28 e.g. such that eachreceptacle 2 after having been closed by therespective closing device 28 is, in use, advanced to the associated formingdevice 29. - With particular reference to
Figure 2 , eachcarrier 21 may comprise a retainingassembly 30 configured to carry therespective receptacle 2. In the example ofFigure 2 , retainingassembly 30 may comprise a support surface which carries therespective receptacle 2. - Alternatively or in addition, each retaining
assembly 30 may comprise one or more gripping elements for gripping therespective receptacles 2 and/or a retaining seat for housing a portion of therespective receptacles 2 within the respective seat. - According to some preferred non-limiting embodiments,
planar motor 21 may comprise a plurality of induction coils configured to generate respective local electromagnetic fields and eachcarrier 20 may comprise at least one magnetic and/or ferromagnetic element configured to interact with the local electromagnetic fields. Moreover,planar motor 21 may be configured to selectively control the induction coils and therewith the respective local electromagnetic fields for selectively advancing thecarriers 20 by means of interaction of the respective at least one magnetic and/or ferromagnetic element. - According to some preferred non-limiting embodiments,
planar motor 21 may comprise a plurality of planar motor modules, each one comprising a respective plurality of induction coils. - Preferentially, the plurality of planar motor modules may be arranged within
outer environment 8 or withininner environment 7. Alternatively, a portion of the plurality of planar motor modules may be arranged withininner environment 7 and another portion of the plurality of planar motor modules may be placed withinouter environment 8. - In more detail,
planar motor 21 may be configured to control the plurality of induction coils in order to control movement ofcarriers 20 along first direction D1, second direction D2 and third direction D3 and/or about the first rotation axis, the second rotation axis and the third rotation axis. - E.g.
planar motor 21 may be configured to control movement ofcarriers 20 along third direction D3 so as to elevatecarriers 20; i.e. in order to control a relative distance betweencarrier 20 from the planar motor modules. Moreover,planar motor 21 may be configured to control movement ofcarriers 20 along first direction D1 and second direction D2 for defining the respective advancement paths P. - In use, filling
machine 1 fillsreceptacles 2 with the pourable product. - According to some possible non-limiting embodiments, prior to filling the
receptacles 2, fillingmachine 1 may also obtainreceptacles 2 from respective precursors. Alternatively,receptacles 2 may be fed to fillingmachine 1. - In more detail,
receptacles 2 are sterilized bysterilization apparatus 9, preferentially onerespective sterilization device 26, are then filled with the pourable product by fillingapparatus 10, preferentially at least onerespective filling device 27 and afterwardsreceptacles 2 are closed by closingapparatus 11, preferentially by onerespective closing device 28. Advantageously,receptacles 2 may also be further formed and shaped by formingapparatus 13 after having been closed by closingapparatus 11. - At least the sterilization, the filling and the closing of
receptacles 2 are executed withininner environment 7. - Moreover,
receptacles 2 are advanced withininner environment 7 while being carried by therespective carriers 20.Planar motor 21 selectively and independently controls movement ofcarriers 20 so as to advancecarriers 20 and therewith therespective receptacles 2 tosterilization apparatus 9, preferentially to one respective sterilization station, then to fillingapparatus 10, preferentially one respective filling station and afterwards to closingapparatus 11, preferentially one respective closing station. - With reference to
Figure 3 , number 1' indicates an alternative embodiment of a filling machine according to the present invention; as filling machine 1' is similar to fillingmachine 1, the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts. - In particular, filling machine 1' differs from filling
machine 1 in that formingapparatus 13 is placed withininner environment 7. - As use of filling machine 1' is similar to the use of filling
machine 1, we refer to the description provided with respect to the use of fillingmachine 1. - With reference to
Figure 4 ,number 1" indicates an alternative embodiment of a filling machine according to the present invention; as filling machine 1'' is similar to fillingmachine 1 and filling machine 1', the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts. - In particular, filling
machine 1" differs from fillingmachine 1 and filling machine 1' in thatplanar motor 21 is configured to selectively advance eachcarrier 20 to a plurality of filling stations and each fillingdevice 27 may be configured to fillreceptacles 2 advanced to the respective filling station with a respective portion of the pourable product. - According to some preferred non-limiting embodiments, filling
apparatus 10 may comprise at least a first group of one ormore filling devices 27 configured to fill a respective first portion of the pourable product into therespective receptacles 2 and at least a second group of one ormore filling devices 27 configured to fill a respective second portion having a different composition than the first portion of the pourable product into therespective receptacles 2. Preferentially, the first portion and the second portion being different. - Preferentially, filling
apparatus 10 may comprise more than two groups of one ormore filling devices 27 and therespective filling devices 27 of each group being configured to fill the same portion of the pourable product and being different with respect to its composition in comparison to the respective portions of the pourable product filled intoreceptacles 2 by the fillingdevices 27 of the other group. - In this way and by defining the specific advancement path of each
carrier 20 it is possible to obtain a specific mixture of the portions withinreceptacles 2. In other words, it is possible to obtainreceptacles 2 being filled with different compositions of the pourable product. - Use of filling machine 1'' is similar to the use of filling
machine 1 and filling machine 1' and for this reason in the following we only refer to the differences between the use of fillingmachine 1" with respect to fillingmachine 1 and filling machine 1'. - In particular, filling
machine 1" allows a customization of the composition of the pourable product filled intoreceptacles 2. - Preferentially,
planar motor 21 selectively advancescarrier 20 to a plurality of fillingdevices 27, and each one fills the respective portion of the pourable product into therespective receptacles 2. - By advancing the
carriers 20 todifferent filling devices 27 it is possible to specifically define the composition of the pourable product. - With reference to
Figure 5 ,number 1‴ indicates an alternative embodiment of a filling machine according to the present invention; as fillingmachine 1‴ is similar to fillingmachine 1, filling machine 1' and fillingmachine 1", the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts. - Filling machine 1''' differs from filling
machine 1 or filling machine 1' of fillingmachine 1" in further comprising one or more firstintermediate chambers 40 positioned at and/or adjacent to one ormore inlets 22 and/or one or more secondintermediate chambers 41 positioned at and/or adjacent to one ormore outlets 23. - In
Figure 5 , filling machine 1''' shows, except for the mentioned differences, the same configuration as filling machine 1'. However, it must be understood that fillingmachine 1‴ may also have a configuration a fillingmachine 1 or fillingmachine 1". - Preferentially, each first
intermediate chamber 40 and/or each secondintermediate chamber 41 may be interposed betweeninner environment 7 andouter environment 8. - Moreover,
carriers 20 moving betweeninner environment 7 andouter environment 8 may be configured to pass through one or more firstintermediate chambers 40 and/or one or more secondintermediate chambers 41. - In further detail, each first
intermediate chamber 40 may be connected toinner environment 7 by means of the at least oneinlet 22. - Preferentially, each first
intermediate chamber 40 may comprise at least afirst opening 42, e.g. opposite to the at least oneinlet 22, and even more preferentially, each firstintermediate chamber 40 may be connected toouter environment 8 by means of the at least onefirst opening 42. - Preferentially, each second
intermediate chamber 41 may be connected toinner environment 7 by means of the at least oneoutlet 23. - In more detail, each second
intermediate chamber 41 may comprise at least asecond opening 43, e.g. opposite to the at least oneoutlet 23, and preferentially each secondintermediate chamber 41 may be connected toouter environment 8 by means of the at least onesecond opening 43. - In one or more embodiments, the conditioning apparatus may be configured to maintain (control) a predetermined pressure within
inner environment 7 and a respective further predetermined pressure in firstintermediate chamber 40 and/or secondintermediate chamber 41. For example, the predetermined pressure withininner environment 7 may be higher than the respective further predetermined pressure within firstintermediate chamber 40 and/or secondintermediate chamber 41. - Advantageously, the respective first
intermediate chamber 40 and/or secondintermediate chamber 41 may be higher than the pressure withinouter environment 8. - As use of filling
machine 1‴ is similar to the use of fillingmachine 1, we refer to the description provided with respect to the use of fillingmachine 1 and only highlight the differences. - In particular, operation of filling
machine 1‴ differs from operation of fillingmachine 1 in thatcarriers 20 pass through firstintermediate chamber 40 prior to enteringisolation chamber 6, in particularinner environment 7, through at least oneinlet 22 and pass through secondintermediate chamber 41 prior to enteringouter environment 8. -
Figures 6a and 6b schematically show a variation of carriers 20'. - In particular, each carrier 21' may comprise at least a
first carrier portion 34 and asecond carrier portion 35. Preferentially, eachfirst carrier portion 34 and eachsecond carrier portion 35 may comprise a respective magnetic and/or ferromagnetic element for interacting with the local electromagnetic fields selectively generated by the plurality of induction coils. - Preferentially, each
carrier 20 may also comprise acoupling assembly 36 coupled to the respectivefirst carrier portion 34, the respectivesecond carrier portion 35 and carrying the respective retainingassembly 30. - Advantageously,
planar motor 21 may be configured to selectively move eachfirst carrier portion 34 and the respectivesecond carrier portion 35 for advancing therespective carriers 20 at least withininner environment 7. - Additionally,
planar motor 21 may be configured to control a relative position between eachfirst carrier portion 34 and the respectivesecond carrier portion 35. - Advantageously, each
coupling assembly 36 may be designed such that modification of the relative position between the respectivefirst carrier portion 34 and the respectivesecond carrier portion 35 allows to approach or withdraw the respective receptacle to or fromplanar motor 21. Preferentially, by controlling the relative position betweenfirst carrier portion 34 and the respectivesecond carrier portion 35 it is possible to movereceptacles 2 along the third direction D3. - E.g. by doing so it is possible to approach (see Figure 5a) the
receptacle 2 towards arespective filling device 27 and to withdraw (see Figure 5b) therespective receptacles 2 from therespective filling device 27, e.g. for optimizing the filling process. - According to the specific example shown in Figures 5a and 5b, each retaining
assembly 30 may comprise aseat 37 for carrying thereceptacles 2 and thecoupling assembly 36 may comprise afirst coupling element 38 hinged to a respectivefirst carrier portion 34 and therespective seat 37 and asecond coupling element 39 hinged to the respectivesecond carrier portion 34 and therespective seat 37. - The advantages of filling
machine 1 or filling machine 1' and filling machine 1'' and fillingmachine 1‴ according to the present invention will be clear from the foregoing description. - In particular, filling
machines - Additionally, filling
machines - Moreover, filling
machine 1" allows to customize the specific composition of the pourable product filled into thereceptacles 2 in an easy, quick and efficient manner. - Clearly, changes may be made to filling
machine 1 or filling machine 1' or fillingmachine 1" or fillingmachine 1‴ as described herein without, however, departing from the scope of protection as defined in the accompanying claims.
Claims (15)
- Filling machine (1, 1', 1") for filling a pourable product into receptacles (2), the filling machine (1, 1', 1") comprises:- an isolation chamber (6) delimiting an inner environment (7);- a sterilization apparatus (9) at least partially arranged within the inner environment (7) and configured to sterilize the receptacles (2) within the inner environment (7) ;- a filling apparatus (10) at least partially arranged within the inner environment (7) and configured to fill the receptacles (2) through respective openings (5) of the receptacles (2) with the pourable product within the inner environment (7);- a closing apparatus (11) at least partially arranged within the inner environment (7) and configured to close the respective openings (5) of the receptacles (2) within the inner environment (7); and- a conveying apparatus (12) configured to advance the receptacles (2) at least within the inner environment (7);wherein the conveying apparatus (12) comprises:- a plurality of carriers (20, 20'), each one configured to carry at least one receptacle (2) at a time; and- a planar motor (21) configured to selectively and independently move each one of the carriers (20, 20') within the inner environment (7) and such to advance the receptacles (2) in order of mentioning to the sterilization apparatus (9), the filling apparatus (10) and the closing apparatus (11) .
- Filling machine according to claim 1, wherein the filling apparatus (10) comprises a plurality of filling devices (27), each one arranged at a respective filling station and configured to fill at least a respective portion of the pourable product into the receptacles (2) advanced to the respective filling station.
- Filling machine according to claim 2, wherein the planar motor (21) is configured to selectively advance each carrier (20, 20') to one respective filling station;
wherein each filling device (27) is configured to fill the receptacles (2) advanced to the respective filling station with the pourable product. - Filling machine according to claim 2, wherein the sterilization apparatus (9) comprises a plurality of sterilization devices (26), each one associated to one respective filling device (27), arranged at a respective sterilization station and configured to sterilize the receptacles (2) advanced to the respective sterilization station; and/orthe closing apparatus (11) comprises a plurality of closing devices (28), each one associated to one respective filling apparatus (10), arranged at a respective closing station and configured to close the respective openings (5) of the respective receptacles (2) advanced to the respective closing station;wherein the planar motor (21) is configured to advance the carriers (20, 20') along respective advancement paths (P), preferably parallel advancement paths (P), through one respective sterilization station and the respective filling station and/or one respective filling station and the respective closing station.
- Filling machine according to claim 2, wherein the planar motor (21) is configured to selectively advance each carrier (20) to a plurality of filling stations;
wherein each filling device (27) is configured to fill the receptacles (2) advanced to the respective filling station with a respective portion of the pourable product. - Filling machine according to any one of the preceding claims, further comprising a forming apparatus (13) configured to form and shape the receptacles (2) within the inner environment (7) or within an outer environment (8), wherein the isolation chamber (6) delimits the inner environment (7) from the outer environment (8).
- Filling machine according to any one of the preceding claims, further comprising a conditioning apparatus configured to condition the inner environment (7) so as to maintain an aseptic inner environment, preferably the conditioning apparatus is configured to introduce a sterile gas into inner environment (7) and/or to maintain a predetermined pressure within inner environment (7), such that a pressure within inner environment (7) is higher than a pressure outside inner environment (7).
- Filling machine according to any one of the preceding claims, wherein the planar motor (21) comprises a plurality of induction coils configured to generate respective local electromagnetic fields;wherein each carrier (20, 20') comprises at least one magnetic and/or ferromagnetic element configured to interact with the local electromagnetic fields;wherein the planar motor (21) is configured to selectively control the induction coils and therewith the respective local electromagnetic fields for selectively advancing the carriers (20, 20').
- Filling machine according to claim 8, wherein the planar motor (21) comprises a plurality of planar motor modules, each one comprises a respective plurality of the induction coils;
wherein the plurality of planar motor modules is arranged within an outer environment (8) and/or within the inner environment (7). - Filling machine according to any one of the preceding claims, wherein each receptacle (2) is at least partially formed from a multilayer packaging material;
wherein the closing apparatus (11) is configured to seal at least portions of the multilayer packaging material to one another so as to close and seal the respective openings (5) of the receptacles (2). - Filling machine according to any one of the preceding claims, wherein the isolation chamber (6) comprises an inlet (22) and an outlet (23);
wherein the planar motor (21) is configured to advance each receptacle (2) between the inlet (22), the sterilization apparatus (9), the filling apparatus (10), the closing apparatus (11) and the outlet (23). - Filling machine according to any one of the preceding claims, wherein each carrier (20') comprises a first carrier portion (34) and a second carrier portion (35);wherein the planar motor (21) is configured to selectively move each first carrier portion (34) and each second carrier portion (34) for advancing the carriers (20') within at least the inner environment (7) and for controlling a relative position between each first carrier portion (34) and the respective second carrier portion (35);wherein each carrier (20') also comprises a retaining assembly (30) configured to carry the respective receptacle (2) and a coupling assembly (36) coupled to the respective first carrier portion (34), the respective second carrier portion (35) and carrying the respective retaining assembly (30) ;wherein each coupling assembly (36) is designed such that modification of the relative position between the respective first carrier portion (34) and the respective second carrier portion (35) allows to approach or withdraw the respective receptacle (2) to or from the planar motor (21) .
- Filling machine (1) according to any of the preceding claims, wherein the isolation chamber (6) comprises at least one inlet (22) and/or at least an outlet (23) and wherein the filling machine (1) further comprises at least one intermediate chamber positioned at the at least one inlet (22) and/or at the at least one outlet (23).
- Filling machine (1) according to any of the preceding claims, wherein:- each carrier (20, 20') is configured to move uninterruptedly during advancement between the sterilization apparatus (9), the filling apparatus (10) and the closing apparatus (11), and/or- the sterilization apparatus (9), the filling apparatus (10) and/or the closing apparatus (11) comprise movable parts configured to move alongside the plurality of carriers (20) during advancement thereof through the respective apparatus (9, 10, 11).
- Method of filling receptacles (2) with a pourable product comprising the steps of:- providing a filling machine (1, 1', 1") according to any one of the preceding claims;- advancing receptacles (2) within the inner environment (7) by means of the planar motor (21) controlling advancement of the carriers (20, 20') and to the sterilization apparatus (9), the filling apparatus (10) and the closing apparatus (11);- sterilizing the receptacles (2) by means of the sterilization apparatus (9);- filling the receptacles (2) with the pourable product by means of the filling apparatus (10);- closing the respective openings (5) of the receptacles (2) by means of the closing apparatus (11).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT202200023736 | 2022-11-17 |
Publications (1)
Publication Number | Publication Date |
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EP4371893A1 true EP4371893A1 (en) | 2024-05-22 |
Family
ID=84943749
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23208985.4A Pending EP4371893A1 (en) | 2022-11-17 | 2023-11-10 | Filling machine for filling a pourable product into receptacles |
Country Status (2)
Country | Link |
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EP (1) | EP4371893A1 (en) |
WO (1) | WO2024104896A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1908688A1 (en) * | 2005-07-07 | 2008-04-09 | Toyo Seikan Kaisya, Ltd. | Process and apparatus for producing beverage filled into container |
EP3456643A1 (en) * | 2012-04-13 | 2019-03-20 | Dr. Py Institute, LLC | Modular filling apparatus and method |
US20200140124A1 (en) * | 2017-07-03 | 2020-05-07 | Sig Technology Ag | Cell Traverse for a Filling Machine |
EP3656684A1 (en) * | 2018-11-23 | 2020-05-27 | Tetra Laval Holdings & Finance S.A. | Capping apparatus for a system for production of packaged food products |
EP3865411A1 (en) * | 2020-02-14 | 2021-08-18 | Tetra Laval Holdings & Finance S.A. | A filling machine with a sterilisation station |
WO2022219531A1 (en) * | 2021-04-15 | 2022-10-20 | G.Mondini S.p.a. | Apparatus and method for positioning products on supports |
-
2023
- 2023-11-10 EP EP23208985.4A patent/EP4371893A1/en active Pending
- 2023-11-10 WO PCT/EP2023/081403 patent/WO2024104896A1/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1908688A1 (en) * | 2005-07-07 | 2008-04-09 | Toyo Seikan Kaisya, Ltd. | Process and apparatus for producing beverage filled into container |
EP3456643A1 (en) * | 2012-04-13 | 2019-03-20 | Dr. Py Institute, LLC | Modular filling apparatus and method |
US20200140124A1 (en) * | 2017-07-03 | 2020-05-07 | Sig Technology Ag | Cell Traverse for a Filling Machine |
EP3656684A1 (en) * | 2018-11-23 | 2020-05-27 | Tetra Laval Holdings & Finance S.A. | Capping apparatus for a system for production of packaged food products |
EP3865411A1 (en) * | 2020-02-14 | 2021-08-18 | Tetra Laval Holdings & Finance S.A. | A filling machine with a sterilisation station |
WO2022219531A1 (en) * | 2021-04-15 | 2022-10-20 | G.Mondini S.p.a. | Apparatus and method for positioning products on supports |
Also Published As
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WO2024104896A1 (en) | 2024-05-23 |
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