EP4366994A1 - Ensemble soupape électropneumatique doté d'une soupape de sécurité à verrouillage automatique - Google Patents

Ensemble soupape électropneumatique doté d'une soupape de sécurité à verrouillage automatique

Info

Publication number
EP4366994A1
EP4366994A1 EP22738674.5A EP22738674A EP4366994A1 EP 4366994 A1 EP4366994 A1 EP 4366994A1 EP 22738674 A EP22738674 A EP 22738674A EP 4366994 A1 EP4366994 A1 EP 4366994A1
Authority
EP
European Patent Office
Prior art keywords
pressure
valve
safety
brake
trailer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22738674.5A
Other languages
German (de)
English (en)
Inventor
Thilo Klostermann
Robert Otremba
Julian van Thiel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZF CV Systems Global GmbH
Original Assignee
ZF CV Systems Global GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZF CV Systems Global GmbH filed Critical ZF CV Systems Global GmbH
Publication of EP4366994A1 publication Critical patent/EP4366994A1/fr
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/66—Electrical control in fluid-pressure brake systems
    • B60T13/68—Electrical control in fluid-pressure brake systems by electrically-controlled valves
    • B60T13/683—Electrical control in fluid-pressure brake systems by electrically-controlled valves in pneumatic systems or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/24—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being gaseous
    • B60T13/26—Compressed-air systems
    • B60T13/261—Compressed-air systems systems with both indirect application and application by springs or weights and released by compressed air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/24—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being gaseous
    • B60T13/26—Compressed-air systems
    • B60T13/38—Brakes applied by springs or weights and released by compressed air
    • B60T13/385—Control arrangements therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • B60T17/08—Brake cylinders other than ultimate actuators
    • B60T17/083—Combination of service brake actuators with spring loaded brake actuators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • B60T17/18—Safety devices; Monitoring
    • B60T17/22—Devices for monitoring or checking brake systems; Signal devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
    • B60T8/3605—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force wherein the pilot valve is mounted in a circuit controlling the working fluid system

Definitions

  • the invention relates to an electropneumatic valve arrangement for actuating a parking brake function of an electropneumatic brake system of a commercial vehicle, having a pilot control unit which modulates a pilot control pressure as a function of an electronic parking brake signal; and a main valve unit adapted to receive the pilot pressure and to modulate a parking brake pressure at at least one spring accumulator port. Furthermore, the invention relates to an electropneumatic brake system, a method for controlling a parking brake function of a vehicle and a vehicle.
  • Electropneumatic valve assemblies for actuating a parking brake function are used both in Europe and in the United States.
  • a parking brake function of an electropneumatic brake system generally uses what are known as spring-loaded brake cylinders, which apply due to spring force and are open in the pressurized state. While driving, this spring-actuated brake cylinder should therefore be vented and thus released, while they are vented and thus applied when the vehicle is parked.
  • the spring-loaded brake cylinders can be combined with service brake cylinders so that the spring-loaded brakes and service brakes act on the same brake pistons. Mechanical overloading of the brake pistons due to the addition of the braking forces from the service brake and the spring-loaded brake can be avoided by suitable design measures. If the service brakes are actuated when the parking brakes are applied, the spring-loaded brake cylinders are pressurized at the same time to prevent the braking forces from adding up. This functionality is often referred to as anti-compound functionality.
  • electropneumatic parking brakes must ensure that they remain in the current switching position in the event of a fault.
  • automatic and permanent activation of the parking brake is also required if the parking brake reservoir pressure falls below a predefined limit value.
  • so-called push-pull valves are used in the driver's cab to implement this functionality, via which the driver can manually aerate or vent the spring-loaded brake cylinders. If the push-pull valve is pushed in, a pneumatic connection is established so that the towing vehicle's spring-loaded brake cylinders are pressurized and thus released. If, on the other hand, the driver pulls out the push-pull valve, the spring-loaded brake cylinders are vented and clamped. Furthermore, the push-pull valves are adapted to automatically pop out when the reservoir pressure falls below the limit.
  • the electropneumatic valve arrangement is characterized by a service brake connection for receiving a service brake pressure and a pneumatically switchable self-retaining safety valve, which is connected upstream of the pilot control unit and a safety valve control connection for receiving a safety control pressure and a safety valve holding circuit for receiving a pressure controlled by the safety valve or a pressure derived therefrom.
  • the safety valve By receiving the safety control pressure, the safety valve can be switched from a vent position, in which the safety valve connects the pilot control unit to a vent, to a supply position, in which the safety valve supplies the pilot control unit with reservoir pressure, the safety valve depending on the controlled pressure received at the safety valve holding circuit in the Supply position remains or switches to the exhaust position.
  • the service brake connection is directly or indirectly connected to the safety valve control connection in a fluid-conducting manner.
  • the safety valve is switched from the exhaust position to the supply position by receiving the safety control pressure at the safety valve control port.
  • the safety valve remains in this supply position depending on the pressure that is controlled at the safety valve and is therefore also present at the safety valve holding connection. In this way it can be achieved that the pilot control unit is only supplied with supply pressure when the safety valve is in the supply position.
  • the safety valve keeps itself in the supply position if the pressure controlled by the safety valve meets further defined requirements at a later point.
  • the safety valve integrates an automatic safety function into the electropneumatic valve arrangement and does not have to be guaranteed by an external valve that requires a lot of piping.
  • the switching position of the solenoid valve is not only dependent on the switching position set via the safety valve control connection made dependent, but also on the pressure that is controlled at the safety valve.
  • This provides another layer of security. This can be done pneumatically, mechanically or in some other way. This preferably takes place independently of an energization.
  • Safety valve control port with the service brake port allows the safety valve to be switched by providing a service brake pressure.
  • the safety valve can also be brought into the supply position when there is an electrical fault in the electropneumatic valve arrangement, thus allowing the parking brake to be released in order to recover the vehicle, for example.
  • There is a direct connection between the safety control connection and the service brake connection if the safety control connection and the service brake connection are connected to one another without any further functional elements.
  • the ports may be connected to one another by direct pipe or tubing.
  • a direct connection can also exist when distributors are arranged between the two elements.
  • There is an indirect connection between the safety control connection and the service brake connection if further functional elements, such as valves, are arranged between the safety control connection and the service brake connection. It should be understood that an indirect connection also allows the service brake pressure to be provided directly and (at least in certain operating cases) essentially unchanged (with the exception of common line losses) at the safety valve control connection.
  • the service brake connection can be connected to a front axle brake circuit and/or a rear axle brake circuit, the service brake pressure being a front axle brake pressure and/or a rear axle brake pressure of the commercial vehicle.
  • the front axle brake pressure and/or the Rear axle brake pressure are provided.
  • a pressure derived from the front axle brake pressure and/or the rear axle brake pressure is made available at the safety valve control connection. This makes it possible to use a front and/or rear axle braking pressure that is already present in a braking system in order to switch the safety valve, as a result of which the valve arrangement can be made compact and inexpensive.
  • components and lines can be saved in a brake system that has a valve arrangement according to the invention.
  • the service brake port is a release control port, with the service brake pressure being a release control pressure.
  • the release control pressure can preferably be provided at the release control connection, which is preferably used to ventilate the spring-loaded brake cylinders of a vehicle or to ensure that a corresponding parking brake pressure can be provided at a spring-loaded connection of the electropneumatic valve arrangement (anti-compound function).
  • the service brake pressure of the electropneumatic valve arrangement fulfills a dual function.
  • the service brake pressure designed as the release control pressure serves to switch the safety valve if necessary and also fulfills the anti-compound function described above.
  • the electropneumatic valve arrangement can thus be designed to be particularly compact, simple and inexpensive.
  • the electropneumatic valve arrangement also has a main control shuttle valve, which is designed to receive the pilot control pressure and the release control pressure and to provide the higher of the pilot control pressure and the release control pressure for the main valve unit, with the main valve unit controlling the parking brake pressure as a function of the release control pressure or the pilot control pressure.
  • the main pilot shuttle valve provides either the pilot pressure or the release pilot pressure to the main valve assembly.
  • the main valve unit is adapted to, depending on the pressure (the Pilot pressure or the release control pressure) control the parking brake pressure at the spring-loaded connection.
  • the main control shuttle valve thus makes it possible for the pilot control pressure output by the pilot control unit as a function of the electronic parking brake signal to be overruled by the release control pressure provided at the release control connection, and vice versa. This prevents the vehicle from braking twice by simultaneously actuating the parking brake and the service brake.
  • the service brake connection is a redundancy connection, the service brake pressure being a redundancy brake pressure or a pressure derived from the redundancy brake pressure.
  • the service brake pressure being a redundancy brake pressure or a pressure derived from the redundancy brake pressure.
  • a pressure output for braking in a redundancy case is also used to switch the safety switching valve.
  • this variant allows a cost-effective and simple design of the electropneumatic valve arrangement and/or a braking system.
  • the redundancy pressure is made available directly as service brake pressure at the safety valve control connection. Alternatively or additionally, it can also be provided that a pressure derived from the redundancy pressure is provided at the safety valve control connection.
  • a secondary control unit can thus preferably be arranged between the redundancy connection and the safety valve control connection in order to derive the service brake pressure from the redundancy pressure.
  • the secondary control unit is particularly preferably a trailer control unit which is designed to modulate a trailer brake pressure.
  • the electropneumatic valve arrangement is then preferably designed to modulate the trailer brake pressure and make it available at the trailer service brake connection.
  • the electropneumatic valve assembly can preferably be a trailer control valve or include a trailer control valve as a sub-function.
  • the redundant pressure is preferably provided by a brake value transmitter, such as a foot brake module.
  • the service brake pressure can be provided largely autonomously based on electrical signals from a central control unit, while a driver can provide redundant pressure via the foot brake module in order to brake the vehicle in the event of a fault.
  • the service brake port is a trailer service brake port, with the service brake pressure being a trailer brake pressure.
  • the trailer brake pressure is provided to the electro-pneumatic valve assembly by an external unit that is not part of the electro-pneumatic valve assembly.
  • the external unit may be a conventional trailer control unit pneumatically connected to the electro-pneumatic valve assembly.
  • the trailer brake pressure not being provided by the electropneumatic valve arrangement, but rather by the external unit for the trailer and the electropneumatic valve arrangement.
  • the electro-pneumatic valve arrangement preferably also has an electro-pneumatic safety switching unit, which emits a safety pilot pressure as a function of an electronic safety switching signal.
  • the safety switching unit is fluidly connected to the safety valve control port in order to provide the safety pilot pressure as a safety control pressure at the safety valve control port.
  • the connection can be direct or indirect.
  • the safety switching unit can be connected directly to the safety valve control connection, with a distributor being arranged between the safety switching unit and the safety valve control connection, which also connects the service brake connection directly or indirectly to the safety valve control connection.
  • the Safety control pressure if both the service brake connection and the safety switching unit are connected directly to the safety valve control connection, then the Safety control pressure, if necessary, a balancing pressure of safety pilot pressure and service brake pressure, which occurs when both the safety pilot pressure and the service brake pressure act.
  • the safety switch unit can preferably also be connected indirectly to the safety valve control connection.
  • the safety switching unit is preferably an electrically switchable 3/2-way valve.
  • the electropneumatic valve arrangement also has a safety shuttle valve which is designed to receive the safety pilot pressure and the service brake pressure and to control the higher of the safety pilot pressure and service brake pressure as the safety control pressure. If both a service brake pressure and a safety pilot pressure are provided at the safety shuttle valve, the higher of these two pressures forms the safety pilot pressure.
  • the provision of the safety control pressure is then preferably possible in two ways.
  • the safety pilot pressure can be provided by means of the electropneumatic safety switching unit as a function of safety switching signals, and on the other hand, the service brake pressure can serve as the safety control pressure.
  • the safety shuttle valve prevents the safety valve control port from being subjected to multiple pressures and thus mechanical overloading.
  • the safety switching unit is preferably designed to receive a reservoir pressure and, in a first switching position, to control the reservoir pressure as a safety pilot pressure. It is preferred that the safety switching unit is fluidly connected to a supply connection. Air with a supply pressure can thus be made available to the safety switching unit via a supply connection.
  • the safety switch unit connects the safety shuttle valve to a vent in a second switch position. It can preferably also be provided that the safety switching unit in the second switching position, the safety valve control connection connects to the vent when the safety switching unit is directly connected to the safety valve control connection.
  • the reservoir pressure in a braking system has the highest pressure level. In this case, reliable switching can be achieved via the safety switching unit. If the safety switching unit is switched to the first switching position by being energized (when a safety switching signal is provided), the reservoir pressure is provided directly at the safety valve control port or at the safety shuttle valve, which in turn provides the reservoir pressure as a safety control pressure at the safety valve control port.
  • the safety switching unit is preferably a monostable safety switching unit, which is particularly preferably biased into the second switching position.
  • the safety valve remains in the supply position when the controlled pressure applied to the safety valve holding circuit exceeds a first threshold value, and switches to the venting position when the controlled pressure applied to the safety valve holding circuit reaches or falls below the first threshold value.
  • the safety valve switches depending on the controlled pressure. If the controlled pressure is above the first threshold value, then the safety valve holds itself in the supply position by means of the pressure received at the safety valve holding circuit. If, on the other hand, the output pressure is below the first threshold value, the safety valve switches to the venting position. In this case, no reservoir pressure is made available to the pilot control unit and the parking brake pressure can possibly only be controlled if the main valve unit has another Pressure (such as the service brake pressure) receives.
  • the safety valve holding circuit can be an external circuit from the safety valve or can be formed internally on the safety holding valve.
  • the safety valve can have an inner channel that feeds back to a safety valve connection that is connected to the pilot control unit.
  • an external line can preferably also connect the connection of the safety valve, which is connected to the pilot control unit, to a safety valve holding connection.
  • the first threshold value is preferably in a range from 150 kPa to 450 kPa, preferably from 170 kPa to 450 kPa, preferably 170 kPa to 420 kPa, preferably 180 kPa to 420 kPa, preferably 180 kPa to 400 kPa, preferably
  • 200 kPa to 400 kPa preferably 200 kPa to 380 kPa, preferably 200 kPa to 370 kPa, preferably 200 kPa to 350 kPa, preferably 200 kPa to 320 kPa, preferably 200 kPa to 300 kPa, preferably 210 kPa to 300 kPa, preferably 210 kPa to 280 kPa, preferably 220 kPa to 280 kPa, preferably 230 kPa to 280 kPa, particularly preferably 250 kPa to 315 kPa,
  • the safety valve has a tension spring that prestresses the safety valve in the venting position. When there is no pressure, the safety valve assumes the venting position, driven by the tension spring. In order to switch the safety valve to the supply position, a restoring force provided by the tension spring must be overcome. The restoring force of the tension spring particularly preferably determines the first threshold value.
  • the pilot control unit is preferably a bistable pilot control unit.
  • the bistable pilot control unit is stable in two switching states, so it remains even in the event that the electropneumatic valve arrangement is switched off in the switching state in which it was before the occurrence of the de-energized state was switched.
  • the pilot control unit thus retains its switching position and after the electropneumatic valve arrangement is energized again, a state prevails which is preferably identical to a state which existed before the power supply was interrupted. Unintentional engagement and/or release of the parking brake when the electropneumatic valve assembly is energized again is prevented.
  • the bistable pilot control unit preferably has a bistable electromagnetic solenoid valve with at least one first permanent magnet.
  • the permanent magnet holds the bistable electromagnetic solenoid valve in a detent position even when it is de-energized.
  • the bistable electromagnetic solenoid valve further includes a first coil. By energizing the first coil, an armature of the magnet valve, which preferably contains the permanent magnet, can be brought into the first detent position.
  • the bistable electromagnetic solenoid valve also has a second permanent magnet and/or a second coil, which are particularly preferably designed analogously to the first permanent magnet and the first coil.
  • the bistable electromagnetic solenoid valve can preferably latch magnetically in two detent positions. If no other force then acts on the armature or if it can be locked mechanically and/or magnetically in the positions, the respective switching position is stable since it can be maintained without further energizing.
  • the invention achieves the object mentioned at the outset with an electropneumatic brake system, having an electropneumatic valve arrangement according to the first aspect of the invention and a service brake circuit with a brake module for providing the service brake pressure, the brake module being connected in a fluid-conducting manner to the service brake connection of the electropneumatic valve arrangement.
  • An electropneumatic braking system can be controlled at least partially by means of electrical signals. For example, in a complete or partially autonomous ferry operation, a braking function can be controlled by braking signals that are provided by a central control unit.
  • the brake module can preferably be an electropneumatic brake module, in particular an electropneumatic foot brake module, a manual brake module, in particular a conventional pneumatic foot brake module, or an electronic brake module which outputs a service brake pressure as a function of a brake signal.
  • the brake system can preferably also have a plurality of service brake circuits, in which case the brake module can also provide service brake pressures for different brake circuits.
  • a front-axle brake circuit for braking wheels on a front axle of a vehicle can be controlled by the brake module with a front-axle service brake pressure, while the brake module also provides a double-axle service brake pressure for a double-axle brake circuit for braking wheels on a double-wheel axle of the vehicle.
  • the object mentioned at the beginning is achieved by a method for controlling a parking brake function of a vehicle, in particular a commercial vehicle, with an electropneumatic brake system, in particular an electropneumatic brake system according to the second aspect of the invention, with the steps: pneumatically switching a safety valve to a supply position , in which the safety valve supplies a pilot unit with reservoir pressure by providing a safety control pressure at a safety valve control port;
  • the safety control pressure is the service brake pressure or a reservoir pressure, which is obtained by electromagnetically opening a safety switch unit at the safety valve control port provided. It is preferably provided in the method that the safety valve has a safety valve holding circuit, so that a pressure controlled by the safety valve is fed back. The method preferably also includes: connecting the pilot control unit to a vent if the returned, controlled pressure falls below a first threshold value.
  • the invention achieves the object mentioned at the beginning by a vehicle, in particular a commercial vehicle, with an electropneumatic brake system according to the second aspect of the invention.
  • electro-pneumatic braking system according to the second aspect of the invention, the method according to the third aspect of the invention, the vehicle according to the fourth aspect of the invention and the electro-pneumatic valve assembly according to the first aspect of the invention have the same and similar sub-aspects, such as they are laid down in particular in the dependent claims. In this respect, reference is made in full to the above description of the first aspect of the invention.
  • FIG. 1 shows a first exemplary embodiment of an electropneumatic valve arrangement
  • FIG. 2 shows a second exemplary embodiment of an electropneumatic valve arrangement
  • FIG. 3 shows a third exemplary embodiment of an electropneumatic valve arrangement
  • FIG. 4 shows a fourth exemplary embodiment of an electropneumatic valve arrangement
  • FIG. 5 shows a fifth exemplary embodiment of an electropneumatic valve arrangement
  • Figure 6 shows a sixth embodiment of an electropneumatic
  • FIG. 7 a utility vehicle.
  • An electropneumatic valve arrangement 1 is designed as a parking brake module 2 in the exemplary embodiments shown in FIGS. 1 to 6, although this is not absolutely necessary and the electropneumatic valve arrangement 1 can also be integrated with other units and/or the individual valves described below can also be arranged separately and/or distributed in a braking system 202 (cf. FIG. 7).
  • the parking brake module 2 has a supply connection 4 to which a first compressed air supply 6 and a second compressed air supply 7 are connected via a supply shuttle valve 5 (Fig. 7), which each provide a supply pressure pV, so that the supply connection 4 has the supply pressure pV.
  • the electropneumatic valve arrangement 1 has a pilot control unit 8 which is a bistable pilot control unit 8 here, and a main valve unit 10 .
  • the bistable pilot control unit 8 includes an electromagnetic solenoid valve 12.
  • the solenoid valve 12 has a first solenoid valve connection 12.1, a second solenoid valve connection 12.3 and a third solenoid valve connection 12.3.
  • the first solenoid valve connection 12.1 is connected to a safety valve 50, which has a supply position 52 and a venting position 54 shown in FIG.
  • the safety valve 50 is prestressed into the venting position 54 by means of a tension spring 51 .
  • the safety valve 50 can be actuated purely pneumatically.
  • the safety valve 50 could also be designed to be switchable between the venting position 64 and the supply position 52 by means of a double-acting pneumatic piston.
  • the safety valve 50 has a first safety valve connection 50.1, a second safety valve connection 50.2 and a third safety valve connection 50.3.
  • the first safety valve port 50.1 is connected to the supply port 4 and receives supply pressure pV.
  • the first safety valve port 50.1 and the second safety valve port 50.2 are connected in a fluid-conducting manner, so that the reservoir pressure pV is controlled through the safety valve 50 and is made available to the solenoid valve 12 via a supply line 56, which connects the second safety valve port 50.2 to the first solenoid valve port 21.1.
  • the second safety valve connection 50.2 and, due to the direct connection, also the first solenoid valve connection 12.1 are connected to the third safety valve connection 50.3.
  • the third safety valve port 50.3 is connected to a vent 3, so that the first solenoid valve port 12.1 is vented via the safety valve 50 when the safety valve 50 is in the vent position 54.
  • the second solenoid valve port 12.2 is connected to the main valve unit 10, indirectly via a holding valve 14 in the exemplary embodiments shown in FIGS.
  • the solenoid valve 12 has a first switching position, not shown in FIG. 1, in which the first solenoid valve port 12.1 is connected to the second solenoid valve port 12.2.
  • the third solenoid valve connection 12.3 is connected to the second solenoid valve connection 12.2.
  • the first switch position can also be referred to as the ventilation position and the second switch position as the vent position.
  • a pilot control pressure pSV is controlled via the solenoid valve 12 .
  • Solenoid valve 12 is switched as a function of a parking brake signal SFB, which is received by parking brake module 2, for example via a vehicle BUS 16, or can also be made available directly to solenoid valve 12.
  • the solenoid valve 12 has a first permanent magnet 13.1 and a second permanent magnet 13.2.
  • the solenoid valve 12 in the embodiment shown also has a first coil 13.3 and a second coil 13.4. Depending on the parking brake signal SFB, either the first coil 13.3 or the second coil 13.4 is energized. If the first coil 13.3 is energized, an armature of the solenoid valve 12 is attracted in a basically known manner and the solenoid valve 12 is thus switched to the ventilation position.
  • the armature is then held in the ventilation position by the first permanent magnet 13.1, which is therefore a magnetic locking position.
  • the first permanent magnet 13.1 and the first coil 13.3 are assigned to the ventilation position.
  • the second coil 13.4 is energized, the armature is pulled into the opposite detent position and the solenoid valve 12 is switched to the venting position. In this detent position, the armature is held by the second permanent magnet 13.2.
  • only one coil 13.3, 13.4 could be provided, the polarity of which then has to be reversed to switch the solenoid valve 12 into the ventilation position and venting position. It is also conceivable that only one permanent magnet 13.1, 13.2 is provided, which is then preferably arranged on the armature of the solenoid valve 12.
  • the parking brake module 2 is equipped with its own electronic control unit ECU, even if this is not mandatory, and receives the parking brake signal SFB and then subsequently emits at least one first switching signal S1 at the solenoid valve 12 in order to switch it between the first and the second shift position to switch selectively. If the parking brake module 2 does not have its own electronic control unit ECU, the first switching signal S1 can also be provided directly by an external control unit. The solenoid valve 12 can be switched to the first or second switching position by an impulse.
  • the pilot control pressure pSV controlled by the solenoid valve 12 is made available to the main valve unit 10 via the holding valve 14 .
  • the main valve unit 10 includes a relay valve 20, which has a relay valve supply port 20.1, a relay valve working port 20.2, a relay valve vent port 20.3 and a relay valve control port 20.4.
  • the relay valve supply port 20.1 is connected to the supply port 4 and receives supply pressure pV.
  • the relay valve working connection 20.2 is connected to a spring-loaded connection 21 of the parking brake module 2, at which the main valve unit 10 controls a parking brake pressure pBP.
  • the relay valve vent port 20.3 is connected to the vent 3 and the relay valve control port 20.4 is connected to the pilot control unit 8 and receives the pilot control pressure pSV.
  • One or more spring-loaded brake cylinders 208a, 208b can be connected to the spring-loaded connection 21, which release when ventilated and tighten when deflated by means of a spring force.
  • the spring-loaded connection 21 In order to release the spring-loaded brake cylinders 208a, 208b, the spring-loaded connection 21 must therefore be pressurized so that the parking brake pressure pBP is controlled.
  • the solenoid valve 12 is moved from the venting position shown in FIG. 1 to the venting position, not shown in FIG. 1, so that the pilot control pressure pSV is controlled.
  • the hold valve 14 is in the open switch position.
  • the holding valve 14 has a first holding valve port 14.1 and a second spool valve port 14.2, with the first spool valve port 14.1 being connected to the solenoid valve 12, more precisely to the second solenoid valve port 12.2, and receiving the pilot control pressure pSV.
  • the second folded valve connection 14.2 is connected to the main valve unit 10, more precisely to the relay valve control connection 20.4.
  • the holding valve 14 is electromagnetic and monostable and can be brought from the stable first switching position shown in Fig. 1, which is an open position, into a second, closed, unstable switching position by providing a second switching signal S2 by an electromagnet in the holding valve 14 is energized. If the solenoid valve 12 is first switched in such a way that the pilot control pressure pSV is controlled and the holding valve 14 is open, the pilot control pressure pSV is passed on and controlled at the relay valve control port 20.2, which then increases the volume of this pressure and modulates the parking brake pressure pBP at the spring-actuated connection 21 . The holding valve 14 can now be brought into the closed second switching position, so that the pilot control pressure pSV is locked in between the second flute valve connection 14.2 and the relay valve control connection 20.4.
  • the solenoid valve 12 can now be brought back into the first venting position shown in FIG.
  • the spring-loaded brake cylinders 208a, 208b nevertheless remain pressurized and thus released.
  • pilot control unit 8 and main valve unit 10 it should be understood that main valve unit 10 is not absolutely necessary and pilot control pressure pSV could also be directly controlled as parking brake pressure pBP.
  • the second folding valve connection 14.2 would be connected to the spring-loaded connection 21 without the interposition of the main valve unit 10.
  • the bistable solenoid valve 12 ensures that the parking brake module 2 remains in the switch position present at the time of the failure even if a power supply fails.
  • the holding valve 14 is monostable and automatically switches to the open position shown in FIG. 1 when the electromagnet is not energized.
  • the solenoid valve 12, on the other hand, is held in the venting position by the first permanent magnet 13.1 or in the venting position by the second permanent magnet 13.2.
  • a further control mechanism of the electropneumatic valve unit 1 is made possible by the safety valve 50 .
  • the solenoid valve 12 of the pilot control unit 8 is only supplied with supply pressure pV when the safety valve 50 is in the supply position 52 .
  • the pilot control pressure pSV can only be made available by the pilot control unit 8 at the relay valve control connection 20.4 when the safety valve 50 is in the supply position 52.
  • the pilot control unit 8 and at least also a first control line 58, which connects the pilot control unit 8 to the main valve unit 10, are forced and vented regardless of the switching position of the solenoid valve 12 when the safety valve 50 is in the venting position 54.
  • the safety valve 50 has a safety valve control connection 50.4 and a safety valve holding connection 50.5.
  • Safety valve holding connection 50.5 is intended to hold the safety valve 50 in the supply position 52, which is not shown in FIG.
  • the safety valve holding connection 50.5 is connected to the supply line 56 via a return line 60.
  • the return line 60 forms a safety valve holding circuit 62, which returns a pressure pA modulated by the safety valve 50 at the second safety valve connection 50.2 to the safety valve 50 or the safety valve holding connection 50.5.
  • the controlled pressure pA corresponds to the reservoir pressure pV.
  • the safety valve holding connection 50.5 is arranged in such a way that the modulated pressure pA acts on the safety valve 50 in such a way that it is loaded into the first switching position (not shown in FIG. 1), ie the supply position 52.
  • the safety valve 50 has a preferred position, specifically the safety valve 50 is biased into the venting position 54 shown in FIG.
  • a spring 64 is provided for this purpose, which biases the safety valve 50 into the venting position 54 shown in FIG.
  • the controlled pressure pA present at the safety valve holding connection 50.5 counteracts this spring 64. If the safety valve 50 is in the supply position 52, the safety valve 50 is held in this supply position 52 by the controlled pressure pA provided at the safety valve holding connection 50.5 as long as the controlled pressure pA exceeds a first threshold value.
  • the controlled pressure pA falls below the first threshold value, which can be in a range of approximately 150 kPa to 350 kPa, the force exerted by the controlled pressure pA is less than the spring force of the spring 64, so that the safety valve 50 switches to the position shown in Fig. 1 venting position 54 shown falls back.
  • the venting position 54 no reservoir pressure pV is made available to the pilot control unit 8 and, as a result, the pilot control unit 8 also does not emit a pilot control pressure pSV.
  • the relay valve 20 vents the spring-loaded port 21 and the parking brakes connected to it apply.
  • the switching of the safety valve 50 from the supply position 52 to the venting position 54 takes place automatically when the controlled pressure pA (in this exemplary embodiment the reservoir pressure pV) reaches or falls below the first threshold value, so that the safety function is achieved.
  • the controlled pressure pA in this exemplary embodiment the reservoir pressure pV
  • the controlled pressure pA also drops, when the safety valve 50 is in the supply position 52, not shown in FIG. From a certain point, namely preferably when the value falls below the first threshold value, the spring 18 brings the safety valve 50 into the venting position 54 shown in FIG.
  • the spring brake cylinders 208a, 208b are completely vented.
  • Spring-loaded brake cylinders 208a, 208b apply and brake commercial vehicle 200 even when service brake cylinders 209a, 209b arranged on the flinter axle and via service brake cylinders 210a, 210b arranged on the front axle cannot ensure braking of vehicle 200, or only limited braking, due to the reduced reservoir pressure pV .
  • the output pressure pA corresponds to a pressure level of the environment and the safety valve 50 remains in the venting position 54 regardless of the pressure provided at the first safety valve port 50.1.
  • the parking brake then remains (unless another pressure is provided at the relay valve control port 20.4) engaged when the supply pressure pV, after a previous drop below the first threshold value, then exceeds the first threshold value again.
  • the first and/or second compressed air supply 6, 7 is to be refilled in the venting position 54 of the safety valve 50, for example because the commercial vehicle 200 has energy again or the first and second compressed air supplies 6, 7 are being refilled by a service technician, the safety valve is open 50 is nevertheless in the venting position 54 shown in FIG. 1 and the spring-loaded connection 21 is not automatically and unintentionally vented.
  • the safety valve control connection 50.4 is provided, at which a safety control pressure pSS can be provided.
  • the safety valve 50 preferably switches to the supply position 52 when the safety control pressure pSS exceeds a second threshold value, which is preferably in the range from 150 kPa to 400 kPa.
  • the safety valve control connection 50.4 is connected to a first safety control line 66 in order to provide the safety control pressure pSS.
  • the safety control pressure pSS can be provided in two ways.
  • the safety control line 66 is connected to a third safety shuttle valve port 68.3 of a safety shuttle valve 68, which also has a first safety shuttle valve port 68.1 and a second safety shuttle valve port 68.2.
  • Pressures can be provided at the first safety shuttle valve port 68.1 and at the second safety shuttle valve port 68.2, and the safety shuttle valve 68 controls the higher of these pressures at the third safety shuttle valve port 68.3.
  • the safety changeover valve 68 is an external valve which is arranged outside of a housing 70 of the electropneumatic valve arrangement 1 .
  • the first safety shuttle valve port 68.1 is connected via a second safety control line 72 to a service brake port 74, at which a service brake pressure pBB can be provided.
  • Safety valve control port 50.4 is indirectly connected to service brake port 74 via first safety control line 66, safety shuttle valve 68 and second safety control line 72, so that service brake pressure pBB can be made available as safety control pressure pSS at safety valve control port 50.4.
  • a service brake pressure pBB can be provided after a fault has been remedied, i.e.
  • the service brake pressure pBB is made available as a safety control pressure pSS at the safety valve control connection 50.4, for example by actuating a brake pedal, whereupon the safety control valve 50 switches to the supply position 52.
  • the pilot control unit 8 is then supplied with supply pressure pV and makes the pilot control pressure pSV available at the relay valve 20 , which in turn controls the parking brake pressure pBP and makes it available at the parking brake connection 21 . Parking brakes connected to the parking brake connector 21 are released and the vehicle is ready to drive again.
  • the safety control pressure pSS can also be provided in this exemplary embodiment via a safety switching unit 78, which is connected to the second safety shuttle valve connection 68.2 via a third safety control line 80.
  • the safety switching unit 78 has an electrically switchable safety switching valve 79, which is designed as a 3/2-way valve and has a first safety switching connection 79.1, a second safety switching connection 79.2 and a third safety switching connection 79.3.
  • the second safety switching connection 79.2 is for providing a safety pilot pressure pSSV with the safety shuttle valve 68 tied together.
  • the safety switching valve 79 is a monostable valve and is biased into the venting position shown in Fig.
  • the vent 3 can be a second vent or can be connected to the vent 3 to which, for example, the relay valve vent port 20.3 is also connected.
  • the safety shuttle valve 68 controls the service brake pressure pBB.
  • the first safety switching connection 79.1 is connected to the second compressed air reservoir 7, so that the reservoir pressure pV is present at the first safety switching connection 79.1.
  • the safety switching valve 79 switches from the venting position shown in FIG.
  • the safety pilot control pressure pSSV output at the second safety switching connection 79.2 is then the reservoir pressure pV, which is also present at the second safety shuttle valve connection 68.2 of the safety shuttle valve 68 via the third safety control line 80.
  • the safety shuttle valve 68 controls the safety pilot pressure pSSV (here the reservoir pressure pV) at the third safety shuttle valve port 68.3.
  • This safety pilot pressure pSSV is then present via the first safety control line 66 as safety control pressure pSS at the safety valve control port 50.4.
  • the safety control pressure pSS can also be controlled as a function of the signal S3 provided by the ECU.
  • the parking brake module 2 also has a first pressure sensor 26 and a second pressure sensor 28 .
  • the first pressure sensor 26 is connected to the supply port 4 via a first pressure measuring line 27 and thus measures the supply pressure pV and provides a corresponding first pressure signal SD1 to the electronic control unit ECU.
  • the second pressure sensor 28 is connected to the spring accumulator connection 21 via a second pressure measuring line 29 and thus determines the parking brake pressure pBP and provides a corresponding second pressure signal SD2 to the electronic control unit ECU.
  • the control of the pressures and the switching position of the individual valves can be verified and checked for plausibility via the first and second pressure signals SD1, SD2.
  • the service brake connection 74 is a release control connection 76, so that the service brake pressure pBB is a release control pressure pL.
  • a release control connection 30 is also referred to as an anti-compound connection, via which the release control pressure pL can be controlled.
  • the release control port 76 is connected to a release control path 32 .
  • the release control pressure pL introduced via the release control connection 76 causes the parking brake pressure pBP to be modulated at the at least one spring-loaded connection 21 .
  • the service brake pressure pBB of another axle for example the front and/or rear axle, is used as the release control pressure pL.
  • the spring-loaded brake cylinders 208a, 208b connected to the spring-loaded brake connection 21 are also used for additional braking or emergency braking, excessive actuation of the spring-loaded brake cylinders 208a,
  • the release control line 33 is connected to a main control shuttle valve 34 .
  • the release control pressure pL can be supplied to the relay valve control port 20.4 via the release control path 32.
  • the main shuttle valve 34 has a first main shuttle valve port 34.1, a second main shuttle valve port 34.2 and a third main shuttle valve port 34.3.
  • the main control shuttle valve 34 is designed in such a way that it forwards the higher of the pressures present at the first and second main control shuttle valve port 34.1, 34.2 to the third main control shuttle valve port 34.3.
  • the first main control shuttle valve port 34.1 is connected here via a second control line 36 to the second main control shuttle valve port 14.2, but can also be connected directly to the second holding valve port 14.2 or to the solenoid valve 12. In any case, the first main control shuttle valve connection 34.1 is connected to the pilot control unit 8 and receives the pilot control pressure pSV.
  • the second control line 36 is connected here via a second control line 36 to the second main control shuttle valve port 14.2, but can also be connected directly to the
  • Main control shuttle valve port 34.2 is connected to the release control port 76 and receives the release control pressure pL.
  • the third main control shuttle valve port 34.3 is connected to the relay valve control port 20.4, so that the higher of the pilot control pressure pSV or the release control pressure pL is modulated to the relay valve control port 20.4 in order to cause the parking brake pressure pBP to be modulated.
  • the release control connection 76 fulfills a particularly advantageous dual function.
  • the anti-compound function ie preventing the brakes from being actuated too much, is fulfilled and, on the other hand, the release control pressure pL can be used as the safety control pressure pSS for switching the safety valve 50 into the supply position 54 . This allows the effort required for a fluid-conducting Connection of the components is reduced and an additional connection can be saved.
  • FIGS. 2 to 6 are fundamentally based on the first exemplary embodiment ( FIG. 1 ), so that the same and similar elements are provided with the same reference symbols. In this respect, reference is made in full to the above description of the first exemplary embodiment ( FIG. 1 ). In the following, the differences from the first exemplary embodiment are highlighted in particular.
  • the essential difference in the second exemplary embodiment is that the safety changeover valve 68 is not designed as an external valve but is arranged inside the housing 70 .
  • the service brake connection 74 which also forms the release control connection 76 here, is arranged directly on the housing 70.
  • the safety switching unit in the second exemplary embodiment is also connected to the first compressed air supply 6 .
  • the electropneumatic valve arrangement 1 is designed as a highly integrated valve arrangement. Both the safety shuttle valve 68 and the safety switching unit 78 are integrated into the housing 70 . The functionality is essentially unchanged from the first two exemplary embodiments. As indicated by a dashed line 82 in FIG. If the supply changeover valve 5 is arranged inside the housing (the dashed line 82), the electropneumatic valve arrangement 1 has two supply connections 4.
  • the electropneumatic valve arrangement 1 is designed essentially analogously to the third exemplary embodiment (FIG. 3), but additionally has a trailer unit 84.
  • a trailer supply unit 85 of the trailer unit 84 can be connected to a Trailer supply connection 86 trailer supply pressure pVA can be provided in order to supply service brake cylinders of a trailer (not shown) connected to the utility vehicle 200 .
  • the trailer supply unit 84 in this exemplary embodiment has a trailer supply switching valve 88 , a trailer supply protection valve 90 and a trailer supply holding valve 92 .
  • Trailer supply switching valve 88 has a first trailer switching connection 88.1 and a second trailer switching connection 88.2.
  • the trailer supply protection valve 90 has a first trailer protection port 90.1, a second trailer protection port 90.2 and a third trailer protection port 90.3.
  • the trailer supply holding valve 92 has a first trailer holding port 92.1, a second trailer holding port 92.2 and a third trailer holding port 92.3.
  • the trailer supply switching valve 88 is designed as an electrically switchable monostable 2/2-way valve. When the ECU provides a fourth switching signal S4, the trailer supply switching valve 88 switches from a closed position shown in FIG are connected.
  • the first trailer switching connection 88.1 is connected to the supply connection 4 and receives supply pressure pV. In the venting position, the trailer supply switching valve 88 conducts the reservoir pressure pV and makes it available at a first trailer protection valve control connection 90.4.
  • the trailer supply protection valve 90 is a bistable 3/2-way valve that can be switched from a venting position shown in FIG. In the venting position, the first trailer protection connection 90.1 and the second trailer protection connection 90.2 are fluidically connected, so that supply pressure pV from the supply connection 4 via the first Trailer protection connection 90.1 to the second trailer protection connection 90.2 and to the trailer supply connection 86 connected to the second trailer protection connection 90.2.
  • the trailer reservoir pressure pVA then corresponds to the reservoir pressure pV.
  • the trailer supply protection valve 90 connects the trailer supply port 86 to vent 3.
  • the reservoir pressure pV provided by the trailer supply switching valve 88 at the first trailer protection valve control connection 90.4 forms a first trailer pilot control pressure pSVA1.
  • the trailer supply hold valve 92 is provided so that this reservoir pressure pV does not have to be constantly available or in order to avoid the fourth switching signal being constantly available.
  • the second trailer retention port 92.2 is directly connected to the trailer storage port 86. In the event that supply pressure pV is controlled at the second trailer protection connection 90.2, this is present both at the trailer supply connection 86 and at the second trailer holding connection 92.2.
  • the trailer supply holding valve 92 is designed as a monostable 3/2-way valve which has a holding position shown in FIG. 4 as the preferred position. In this holding position, the second trailer holding connection 92.2 is fluidly connected to the first trailer holding connection 92.1, so that the trailer supply pressure pVA is the first trailer pilot pressure pSVA1 at the first
  • Trailer protection valve control connection 90.4 is provided. After the initial switching of the trailer protection valve 90, the trailer supply switching valve 88 can return to the closed position shown in FIG.
  • the trailer supply holding valve 92 is preferably designed as a throttle valve which compensates for small pressure fluctuations in the trailer supply pressure pVA. If, on the other hand, the ECU provides a fifth switching signal S5, the trailer supply holding valve 92 switches to a venting position and connects the first trailer protection valve control port 90.4 to the vent 3 via the first trailer retaining port 92.1 and the third trailer retaining port 92.3.
  • a second trailer protection valve control port 90.5 is connected directly to the supply port 4. so that the reservoir pressure pV is present there. If the first trailer protection valve control connection 90.4 is now vented, the pressure present at the second trailer protection valve control connection 90.5 is greater than that at the first
  • Trailer protection valve control connection 90.4 applied pressure and the trailer supply protection valve 90 switches to the venting position shown in Fig. 4. In this ventilation position, the second trailer protection connection 90.2 and thus also the trailer supply connection 86 are connected to the ventilation 3.
  • the switching of the trailer supply protection valve 90 from the ventilation position to the ventilation position shown in FIG. 4 can also take place as a protective function when the trailer supply holding valve 92 is in the switching position shown in FIG. If, for example, a pneumatic connection to the trailer breaks, the trailer protection connection 86 is suddenly vented. As a result, the first trailer protection valve control port 90.4 is also vented, since it is fluidly connected to the trailer supply port 86 via the first trailer holding port 92.1 and the second trailer holding port 92.2. The supply pressure pV is still present at the second trailer protection valve control connection 90.5, so that the trailer supply protection valve automatically switches to the venting position shown in FIG. 4 and thus interrupts a fluid-conducting connection between the compressed air supplies 6, 7 and the trailer supply connection.
  • the parking brake module 2 also has a third pressure sensor 38 which is connected to the trailer supply connection 86 via a third pressure measuring line 40 .
  • the third pressure sensor 38 measures the trailer storage pressure pVA and provides a corresponding third pressure signal SD3 to the electronic control unit ECU.
  • the control of the trailer supply pressure pVA and the switch position of the individual valves of the trailer supply unit 85 can be verified and checked for plausibility via the third pressure signal SD3.
  • the fifth embodiment shown in FIG. 5 is basically based on the fourth embodiment (FIG. 4).
  • the main difference in the fifth exemplary embodiment is that no safety switching unit 78 is provided.
  • the safety valve control port 50.4 and the first safety control line 66 are connected directly to the service brake port 74, which is also the release control port 76 in the fifth exemplary embodiment, in order to receive the service brake pressure pBB and the release control pressure pL.
  • the sixth exemplary embodiment is also fundamentally based on the fourth exemplary embodiment (FIG. 4), but differs therefrom by an additional trailer control unit 94 of the trailer unit 84 and by an alternative provision of the safety control pressure pSS.
  • the trailer control unit 94 is provided for the purpose of modulating a trailer brake pressure pBA at a trailer control connection 96, which is provided for actuating the service brakes of the trailer.
  • the trailer control unit 94 has a trailer pilot control unit 98 and a trailer main valve unit 100 .
  • the trailer pilot control unit 98 includes a first electrically controllable trailer pilot valve 102 with a first trailer pilot valve port 102.1 and a second trailer pilot valve port 102.2, and a trailer vent valve 104 with a first trailer vent valve port 104.1 and a second trailer vent valve port 104.2.
  • That Trailer pilot valve is a monostable 2/2-way valve with a ventilation position and a closed position. In the closed position shown in FIG. 6, in which the trailer pilot valve 102 is biased in the de-energized state, the two trailer pilot valve connections 102.1, 102.2 are not connected to one another.
  • the ECU can gradually switch the trailer pilot valve 102 into the ventilation position.
  • the first trailer pilot valve connection 102.1 is connected directly to the supply connection 4, so that supply pressure pV is present at this supply connection.
  • the trailer pilot valve 102 then emits a second trailer pilot pressure pSVA2, which is then made available to the trailer main valve unit 100 via a trailer pilot line 106 .
  • the trailer vent valve 104 is provided to vent the trailer pilot line 106 .
  • the trailer vent valve 104 is designed as an electrically switchable monostable 2/2-way valve that is biased into an open position in which the two trailer vent valve connections 104.1, 104.2 are not connected to one another.
  • the ECU provides a seventh switching signal S7 to trailer vent valve 104, this switches to a vent position and connects trailer pilot control line 106 to vent 3 via first trailer vent valve port 104.1 and second trailer vent valve port 104.2.
  • the trailer main valve unit 100 has only one trailer relay valve 108 here, which acts essentially analogously to the relay valve 20 and has a trailer relay valve supply port 108.1, a trailer relay valve working port 108.2, a trailer relay valve vent port 108.3 and a trailer relay valve control port 108.4.
  • Trailer relay valve supply port 108.1 is connected to supply port 4 and receives supply pressure pV.
  • the trailer relay valve vent port 108.3 is connected to vent 3. That At the trailer relay valve control port 108.4, the trailer relay valve receives the second trailer pilot control pressure pSVA2 provided at the trailer pilot control line 106 and controls the corresponding trailer brake pressure pBA at the trailer relay valve working port 108.2 with increased volume.
  • This pressure pBA is measured by a fourth pressure sensor 109, which is designed essentially analogously to the other pressure sensors 26, 28, 38 and provides a fourth pressure signal SD4 to the ECU.
  • a trailer control protection valve 110 is arranged between the trailer relay valve working port 108.2 and the trailer control port 96, so that the trailer brake pressure pBA is not directly controlled by a trailer relay valve working port 108.2 at the trailer control port 96. Rather, the trailer brake pressure pBA is only made available at the trailer control port 96 when the trailer control protection valve 110 is in a supply position (not shown in FIG. 6). In the supply position, a first trailer control protection valve connection 110.1 and a second trailer control protection valve connection 110.2 are fluidically connected, so that the trailer brake pressure pBA is controlled. On the other hand, when the trailer control protection valve 110 is in the protection position shown in FIG. An uncontrolled drop in the trailer brake pressure pBA, for example if a pneumatic trailer control line to the trailer breaks, is prevented.
  • Trailer control protection valve control connection 110.3 a trailer protection pressure pSA can be provided. As soon as this trailer protection pressure pSA exceeds a predefined threshold value, the trailer control protection valve 110 switches and connects the trailer control port 96 and the trailer relay valve working port 108.2, so that the trailer brake pressure pBA can be controlled.
  • the trailer control protection valve control connection 110.3 is connected to the first via a trailer protection line 112
  • the trailer control unit 94 also has a redundancy valve 114, which has a first redundancy valve connection 114.1 and a second redundancy valve connection 114.2.
  • the first redundancy valve connection 114.1 is connected to a redundancy connection 116, via which a redundancy pressure pR can be provided at the first redundancy valve connection 114.1.
  • the redundancy pressure pR is provided in a brake system 202 (FIG. 7), preferably by a brake value transmitter, such as an electronic foot brake module 220 (FIG. 7).
  • the redundancy valve 114 In normal operation, the redundancy valve 114 is in the operating position, not shown in FIG. 6, in which the first redundancy valve port 114.1 and the second redundancy valve port 114.2 are not connected.
  • the redundancy valve 114 is held in this operating position when the ECU provides an eighth switching signal S8 to the redundancy valve 114 . If the eighth switching signal S8 is not provided, for example if the redundancy valve 114 is de-energized due to an electrical error in the ECU, then the redundancy valve 114 automatically switches to the redundancy position shown in FIG.
  • the trailer pilot valve 102 and the trailer venting valve 104 are typically open (in the switching positions shown in FIG. 6), so that the redundant pressure pR is provided via a redundant line 118 at the trailer relay valve control port 104.2.
  • the trailer relay valve 104 then controls a trailer brake pressure pBA corresponding to the redundancy pressure pR.
  • the first safety control line 66 which leads to the safety valve control connection 50.4 of the safety valve, is not connected to the release control connection 76 as in the previous exemplary embodiments, but to a trailer service brake connection 120.
  • the trailer brake pressure pBA is controlled at the trailer service brake connection 120, which in this embodiment then when the trailer control unit 94 is de-energized, is a pressure derived from the redundancy pressure pR provided at the redundancy connection 116 .
  • the redundancy pressure pR is made available directly as the service brake pressure pBB at the safety valve control port 50.4.
  • the trailer service brake port 120 is an internal port here that is connected to the trailer relay valve working port 108.2.
  • trailer service brake connection 120 is an external connection at which the trailer brake pressure pBA is provided. Provision can also be made for the safety valve control connection 50.4 to be connected to the redundancy connection 116, which can be a service brake connection 74.
  • the trailer pilot control unit 98 forms the safety switching unit 78, wherein the second trailer pilot pressure pSVA2 is the safety pilot pressure pSSV.
  • the trailer relay valve 108 controls the trailer brake pressure pBA, which at the same time forms the safety control pressure pSS.
  • an existing pressure (the trailer brake pressure) is used twice as the safety control pressure pSS, as a result of which a simple, compact, and cost-effective design is achieved.
  • FIG. 7 illustrates the vehicle 200, namely the commercial vehicle, with the brake system 202, which is designed here as an electronically controllable pneumatic brake system.
  • the vehicle 200 has a front axle VA and a finter axle HA.
  • a central module 204 which is also designed as a rear axle modulator, brakes the rear axle HA, and a front axle modulator 206 is assigned to the front axle VA.
  • the central module 204 and the front axle modulator 206 are connected to one another via an electronic line 207 and thus exchange signals, such as brake signals in particular.
  • the rear axle HA also has first and second service brake cylinders 209a, 209b, which can be accommodated together with the spring brake cylinders 208a, 208b in so-called Tristop cylinders.
  • the front axle modulator 206 controls corresponding brake pressures on the front axle service brake cylinders 210a, 210b.
  • the vehicle thus has two service brake circuits 212: a front axle brake circuit 214 and a rear axle brake circuit 216.
  • a front axle brake pressure pBVA is provided on the front axle brake circuit 214 and a rear axle brake pressure pBHA is provided on the rear axle brake circuit.
  • a brake module 218 which is an electropneumatic foot brake module 220 in this exemplary embodiment, is provided to provide the front axle brake pressure pBVA, which also forms the service brake pressure pBB here.
  • Spring-loaded brake cylinders 208a, 208b are controlled via a parking brake module 2, in which the electropneumatic valve assembly 1 according to the invention is implemented.
  • the parking brake module 2 has the spring-actuated connection 21 which, as shown in FIG. 7, is connected to the spring-actuated brake cylinders 208a, 208b.
  • the vehicle BUS 16 connects the parking brake module 2 to the central unit 204.
  • Trailer relay valve .1 Trailer relay valve supply port .2
  • Trailer relay valve vent port.4 Trailer relay valve control port fourth pressure sensor

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  • Braking Systems And Boosters (AREA)

Abstract

L'invention concerne un ensemble soupape électropneumatique (1) destiné à actionner une fonction de frein de stationnement d'un système de freinage électropneumatique (202), comprenant une unité de commande pilote (8) et une unité de soupape principale (10) qui est conçue pour actionner une pression de frein de stationnement (pBP) au niveau d'au moins une liaison d'accumulateur à ressort (21). L'ensemble soupape électropneumatique (1) est caractérisé par une liaison de frein de service (74) destinée à recevoir une pression de frein de service (pBB) ; et une soupape de sécurité (50), la soupape de sécurité (50) pouvant être commutée à partir d'une position de ventilation (54), dans laquelle la soupape de sécurité (50) relie l'unité de commande pilote (8) à un évent (3), dans une position d'alimentation (52), dans laquelle la soupape de sécurité (50) alimente l'unité de commande pilote (8) avec une pression stockée (pV), par réception d'une pression de commande de sécurité (pSS) ; la soupape de sécurité (50) reste dans la position d'alimentation (52) ou est commutée dans la position de ventilation (54) sur la base d'une pression commandée (pA) ; et la liaison de frein de service (74) est reliée à la liaison de commande de soupape de sécurité (50,4). L'invention concerne en outre un système de freinage (202), un procédé de commande d'une fonction de frein de stationnement et un véhicule (200).
EP22738674.5A 2021-07-05 2022-07-05 Ensemble soupape électropneumatique doté d'une soupape de sécurité à verrouillage automatique Pending EP4366994A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102021117210.1A DE102021117210A1 (de) 2021-07-05 2021-07-05 Elektropneumatische Ventilanordnung mit selbsthaltendem Sicherheitsventil
PCT/EP2022/068603 WO2023280864A1 (fr) 2021-07-05 2022-07-05 Ensemble soupape électropneumatique doté d'une soupape de sécurité à verrouillage automatique

Publications (1)

Publication Number Publication Date
EP4366994A1 true EP4366994A1 (fr) 2024-05-15

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EP22738674.5A Pending EP4366994A1 (fr) 2021-07-05 2022-07-05 Ensemble soupape électropneumatique doté d'une soupape de sécurité à verrouillage automatique

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US (1) US20240109524A1 (fr)
EP (1) EP4366994A1 (fr)
CN (1) CN117597279A (fr)
DE (1) DE102021117210A1 (fr)
WO (1) WO2023280864A1 (fr)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017007781A1 (de) * 2017-08-16 2019-02-21 Wabco Gmbh Elektropneumatisches Anhängerversorgungsmodul zum Bereitstellen des Anhängerversorgungsdrucks
DE102019125747A1 (de) 2019-09-25 2021-03-25 Wabco Europe Bvba Elektropneumatische Parkbremsventileinheit
DE102019130762A1 (de) * 2019-11-14 2021-05-20 Wabco Europe Bvba Elektropneumatisches Steuermodul

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CN117597279A (zh) 2024-02-23
US20240109524A1 (en) 2024-04-04
WO2023280864A1 (fr) 2023-01-12
DE102021117210A1 (de) 2023-01-05

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