EP4357160A1 - Pneumatic tire - Google Patents
Pneumatic tire Download PDFInfo
- Publication number
- EP4357160A1 EP4357160A1 EP23198977.3A EP23198977A EP4357160A1 EP 4357160 A1 EP4357160 A1 EP 4357160A1 EP 23198977 A EP23198977 A EP 23198977A EP 4357160 A1 EP4357160 A1 EP 4357160A1
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- EP
- European Patent Office
- Prior art keywords
- tire
- tread
- loss tangent
- thickness
- rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C3/00—Tyres characterised by the transverse section
- B60C3/04—Tyres characterised by the transverse section characterised by the relative dimensions of the section, e.g. low profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/01—Shape of the shoulders between tread and sidewall, e.g. rounded, stepped or cantilevered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0008—Compositions of the inner liner
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/0083—Tyre tread bands; Tread patterns; Anti-skid inserts characterised by the curvature of the tyre tread
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C13/00—Tyre sidewalls; Protecting, decorating, marking, or the like, thereof
- B60C13/003—Tyre sidewalls; Protecting, decorating, marking, or the like, thereof characterised by sidewall curvature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/0327—Tread patterns characterised by special properties of the tread pattern
- B60C11/0332—Tread patterns characterised by special properties of the tread pattern by the footprint-ground contacting area of the tyre tread
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/0009—Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion
- B60C15/0036—Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion with high ply turn-up, i.e. folded around the bead core and terminating radially above the point of maximum section width
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/02—Carcasses
- B60C9/04—Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship
- B60C2009/0416—Physical properties or dimensions of the carcass cords
- B60C2009/0466—Twist structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/0008—Tyre tread bands; Tread patterns; Anti-skid inserts characterised by the tread rubber
- B60C2011/0016—Physical properties or dimensions
- B60C2011/0025—Modulus or tan delta
Definitions
- the present invention relates to a pneumatic tire.
- Patent document 1 discloses a pneumatic tire which achieves both steering stability and suppression of uneven wear by being provided with three arcs in the tread surface.
- Patent Document 1 Japanese Patent Application Publication No. 2013-060129
- the present invention was made, and a main objective thereof is to provide a pneumatic tire capable of achieving both the above-said appearance performance and noise performance.
- a pneumatic tire comprises a tread portion having a first tread edge and a second tread edge, a pair of sidewall portions, a pair of bead portions, a carcass extending between the paired bead portions, and an inner rubber which extends between the paired bead portions, on the inner side of side of the carcass, wherein
- the pneumatic tire of the present invention can achieve both the appearance performance and noise performance by being provided with the above-described configuration.
- FIG. 1 is a cross-sectional view of a pneumatic tire 1 of the present embodiment (hereinafter sometimes simply referred to as the "tire 1"), including the rotational axis, under its normal state.
- the "normal state” is a state of the pneumatic tire 1 which is mounted on a regular rim, and inflated to a normal internal pressure, and loaded with no tire load.
- dimensions, positions and the like of each portion or component of the pneumatic tire 1 refer to those under the normal state unless otherwise noted.
- dimensions and the like thereof refer to values measured with the tire 1 in a state that approximates the normal state as much as possible.
- the "regular rim” is a wheel rim specified for the tire by the standard system, for example, the “Standard Rim” in JATMA, "Design Rim” in TRA, and “Measuring Rim” in ETRTO. If there is no standard system including standards on which the pneumatic tire 1 is to be based, the “regular rim” means a wheel rim which has the smallest rim diameter among the wheel rims on which the tire can be mounted without causing air leakage, and which has the smallest rim width among them.
- the "normal internal pressure” means air pressure specified for the tire by the standard system, for example, the “maximum air pressure” in JATMA, the maximum value described in the table “TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES" in TRA, and the "INFLATION PRESSURE” in ETRTO. If there is no standard system including standards on which the tire 1 is to be based, the "normal internal pressure” is air pressure specified for the tire by the tire manufacturer or the like.
- the tire 1 of the present embodiment comprises a tread portion 2, a pair of sidewall portions 3, and a pair of bead portions 4.
- the bead portions 4 are each provided with, for example, an annular bead core 5 embedded therein.
- the bead core 5 is made of a wound steel wire, for example.
- the tire 1 of the present embodiment is designed to be suitably used as a passenger car tire. But, the present invention is not limited to tires for passenger cars, and can be applied to various tires such as tires for heavy duty vehicles, tires for two-wheeled vehicles, tires for industrial vehicles and the like.
- the tire 1 of the present embodiment comprises a carcass 6 extending between the paired bead portions 4, and an inner rubber 10 extending between the paired bead portions 4, on the inner side of the carcass 6.
- the inner rubber 10 in this embodiment forms the tire inner cavity surface 1i.
- the carcass 6 is composed of at least one, in this embodiment, only one carcass ply 6A.
- the carcass ply 6A comprises, for example, a main portion 6a and turnup portions 6b.
- the main portion 6a extends, for example, between the two bead portions 4.
- the turnup portion 6b is, for example, connected to the main portion 6a and folded back around the bead core 5 from the inside to the outside in the tire axial direction.
- the inner rubber 10 in the present embodiment comprises
- the first thickness t1 in this embodiment is more than the second thickness t2. It is preferable that the first thickness t1 is more than the second thickness t2 over the entire circumference of the tire.
- Such inner rubber 10 can exhibit the same vibration reduction effect as that of increasing the thickness of the tread rubber 2G which will be described later, with a small increase in weight. As the increase in weight on the inner side of the carcass 6 has little effect on the rolling resistance, the tire 1 of the present embodiment can improve noise performance, while maintaining good fuel efficiency performance.
- the first thickness t1 is larger than the second thickness t2 means that the average value of the first thickness t1 is larger than the average value of the second thickness t2.
- the average value of the first thickness t1 corresponds to a value obtained by dividing the cross-sectional area of the first portion 11 by the length of the first portion 11 along the tire inner cavity surface 1i in the meridian cross section of the tire. The same applies to the average value of the second thickness t2.
- the tread portion 2 in this embodiment has a ground contacting surface 2s between the first tread edge T1 and the second tread edge T2.
- the first tread edge T1 and the second tread edge T2 are the outermost edges in the tire axial direction when the tire 1 under its normal state is set on a flat horizontal surface at a camber angle of 0 degrees and loaded with 70% of the normal load.
- the "normal load” is a load specified for the tire by the standard system, for example, the “maximum load capacity” in JATMA, the maximum value described in the table “TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES" in TRA, and the "LOAD CAPACITY” in ETRTO. If there is no standard system including standards on which the tire 1 is to be based, the "normal load” is a maximum load applicable to the tire in use, specified for the tire by the tire manufacturer or the like.
- the ground contacting surface 2s has a tire equator C at the central position in the tire axial direction between the first tread edge T1 and the second tread edge T2.
- the tread portion 2 preferably comprises a tread rubber 2G which forms the ground contacting surface 2s.
- the tread portion 2 may comprise, for example, a cap rubber 2A which forms the ground contacting surface 2s, and a base rubber 2B disposed inside the cap rubber 2A in the tire radial direction.
- the tread rubber 2G means the cap rubber 2A which is the rubber material forming the ground contacting surface 2s, unless otherwise noted.
- the tread portion 2 is however, not limited to such example, and may be composed of, for example, only one rubber layer, or may be composed of three or more rubber layers.
- the paired sidewall portions 3 in this embodiment have outer surfaces 3s extending inward in the tire radial direction from the first tread edge T1 and the second tread edge T2, respectively.
- On the outer surface 3s there is a maximum tire width position Pm, which is the outermost position in the tire axial direction.
- the tire maximum width positions Pm are positions where the distance in the tire axial direction therebetween becomes the maximum width wm on the outer surfaces 3s excluding locally projecting portions.
- FIG. 2 is a diagram for explaining shapes of the ground contacting surface 2s and the outer surface 3s in the meridian cross section of the tire under its normal state.
- the tire has a profile on which a first reference point Pb1, a second reference point Pb2, a reference line segment Lb, a shoulder reference point Ps, and a shoulder line segment Ls are defined.
- the first reference point Pb1 is an intersection of a bead base line BL with a straight line extending parallel to the tire radial direction through the tire equator C.
- the bead base line BL is a straight line extending parallel to the tire axial direction through a position in the tire radial direction corresponding to the rim diameter position of the regular rim, in the tire 1 under its normal state.
- the second reference point Pb2 is an intersection of a straight line extending parallel to the tire axial direction through the tire equator C with a straight line extending parallel to the tire radial direction through the tire maximum width position Pm.
- the reference line segment Lb is a line segment extending straight between the first reference point Pb1 and the second reference point Pb2.
- the shoulder reference point Ps is an intersection of the reference line segment Lb with the ground contacting surface 2s or the outer surface 3s.
- the shoulder line segment Ls is a line segment extending straight between the first reference point Pb1 and the shoulder reference point Ps.
- the length L1 of the shoulder line segment Ls in this embodiment is set in a range from 85.9% to 89.3% of the length L2 of the reference segment Lb.
- Such tire 1 can reduce the wheel house/tire house, namely, the space between the tire and the vehicle body when the tire 1 is mounted on a vehicle, therefore, the sense of unity between the tire and the vehicle can be enhanced.
- tire 1 can suppress an increase in vibration of the tread portion 2 due to the change in profile because the first portion 11 has the large first thickness t1 and is excellent in noise performance. Therefore, the tire 1 of the present embodiment can achieve both the appearance performance and noise performance.
- the ground contacting surface 2s is composed of a plurality of arcs 2a having mutually different radii of curvature.
- the plurality of arcs 2a includes, for example, a first arc 2b passing through the tire equator C, a second arc 2c adjacent to the first arc 2b on the outer side in the tire axial direction, and a third arc 2d adjacent to the second arc 2c on the outer side in the tire axial direction.
- Such ground contacting surface 2s is suitable for improving the appearance performance of the tire 1 while suppressing uneven wear.
- the radius R1 of curvature of the first arc 2b is preferably 1.85 to 2.00 times the radius R2 of curvature of the second arc 2c.
- the radius R1 of curvature of the first arc 2b is not less than 1.85 times the radius R2 of curvature of the second arc 2c.
- the radius R1 of curvature of the first arc 2b being not more than 2.00 times the radius R2 of curvature of the second arc 2c, uneven ground contacting surface pressure distribution is suppressed, which helps to improve the uneven wear resistance performance of the tire 1. From this point of view, it is more preferable that the radius R1 of curvature of the first arc 2b is not more than 1.95 times the radius R2 of curvature of the second arc 2c.
- the radius R2 of curvature of the second arc 2c is preferably from 2.08 to 2.74 times the radius R3 of curvature of the third arc 2d.
- the radius R2 of curvature of the second arc 2c is not less than 2.08 times the radius R3 of curvature of the third arc 2d.
- the radius R2 of curvature of the second arc 2c is not less than 2.30 times the radius R3 of curvature of the third arc 2d.
- the radius R2 of curvature of the second arc 2c is not more than 2.74 times the radius R3 of curvature of the third arc 2d, uneven ground contacting surface pressure distribution is suppressed, and uneven wear resistance of the tire 1 can be improved. From this point of view, it is more preferable that the radius R2 of curvature of the second arc 2c is not more than 2.50 times the radius R3 of curvature of the third arc 2d.
- a tread width TW which is the distance in the tire axial direction between the first tread edge T1 and the second tread edge T2 is preferably from 74% to 84% of the maximum width wm, which is the distance in the tire axial direction between the maximum tire width positions Pm.
- the tread width TW is 74% or more of the maximum width wm, it is possible to reduce the ground contacting surface pressure, and suppress noise generation, and improve the noise performance of the tire 1. From this point of view, it is more preferable that the tread width TW is 79% or more of the maximum width wm.
- the tread width TW being not more than 84% of the maximum width wm, it is possible to suppress the occurrence of slippage in the shoulder region and improve the uneven wear resistance performance of the tire 1. From this point of view, it is more preferable that the tread width Tw is not more than 81% of the maximum width wm.
- the mounting direction to a vehicle is designated. It is preferable that the tire 1 is mounted on a vehicle so that the first tread edge T1 is positioned outboard of the vehicle, and the second tread edge T2 is positioned inboard of the vehicle.
- Such mounting direction to the vehicle is, for example, indicated by letters and/or symbols on the outer surface 3s of the sidewall portion 3.
- the tire 1 is however, not limited to such example, and the tire 1 may be one for which the mounting direction to the vehicle is not specified, for example.
- the tread portion 2 comprises a plurality of circumferential grooves 20 continuously extending in the tire circumferential direction between the first tread edge T1 and the second tread edge T2.
- the plurality of circumferential grooves 20 includes, for example, a first shoulder circumferential groove 21, a second shoulder circumferential groove 22, a first crown circumferential groove 23, and a second crown circumferential groove 24.
- the tread portion 2 is not limited to such example.
- the tread portion 2 may comprise three or less circumferential grooves 20 or the tread portion 2 may comprise five or more circumferential grooves 20.
- the first shoulder circumferential groove 21 is disposed between the first tread edge T1 and the tire equator C, in this embodiment, disposed closest to the first tread edge T1 among the plurality of circumferential grooves 20.
- the second shoulder circumferential groove 22 is disposed between the second tread edge T2 and the tire equator C, in this embodiment, disposed closest to the second tread edge T2 among the plurality of circumferential grooves 20.
- the first crown circumferential groove 23 in this embodiment is disposed between the first shoulder circumferential groove 21 and the tire equator C.
- the second crown circumferential groove 24 in this embodiment is deposed between the second shoulder circumferential groove 22 and the tire equator C.
- Each of the circumferential grooves 20 extends linearly in parallel to the tire circumferential direction, for example.
- the plurality of circumferential grooves 20 are not limited to such aspect, may be extended in the tire circumferential direction in a wavy form, for example. Further, some of the circumferential grooves 20 may be extended linearly, and the rest may be extended in a wavy form.
- each of the circumferential grooves 20 is 3 mm or more.
- the groove width of the first crown circumferential groove 23 is the smallest among the groove widths of the circumferential grooves 20.
- Such circumferential grooves 20 can suppress the generation of the vehicle exterior noise when mounted on the vehicle, and can improve the noise performance while maintaining good wet performance of the tire 1.
- FIG. 3 is a diagram schematically showing the shape 25 of the ground contacting surface 2s of the tire 1.
- the shape 2S of the ground contacting surface 2s in the present embodiment is the shape when the tire 1 under its normal state is set on a horizontal flat surface at a camber angle of 0 degrees and loaded with 70% of the normal load.
- the shape of the ground contacting surface 2s can be expressed by, for example, a ground contacting surface index F (L3/L4) which is the ratio of the length L3 in the tire circumferential direction measured at the tire equator C, and the length L4 in the tire circumferential direction measured in the shoulder region on the first tread edge T1 side.
- F ground contacting surface index
- the length L4 in the tire circumferential direction is the length in the tire circumferential direction of the ground contacting surface shape 25 measured at a position of 80% (0.8TW/2) of the distance (TW/2) from the tire equator C toward the first tread edge T1.
- the length L4 in the tire circumferential direction may be, for example, the length in the shoulder region on the second tread edge T2 side.
- the ground contacting surface index F in this embodiment is 1.05 to 1.35.
- the ground contacting surface index F is 1.05 or more, the occurrence of slippage in the shoulder region can be suppressed, and the uneven wear resistance performance of the tire 1 can be improved.
- the ground contacting surface index F is 1.35 or less, the ground contacting surface pressure is reduced, the generation of noise can be suppressed, and the noise performance of the tire 1 can be improved.
- FIG. 4 is a cross-sectional view of the tread portion 2. in this embodiment, a loss tangent tan ⁇ 1 at 70 degrees C of the first portion 11 is not less than a loss tangent tan ⁇ 2 at 70 degrees C of the second portion 12. Such first portion 11 helps to suppress vibrations of the tread portion 2 and can improve the noise performance of the tire 1.
- the loss tangent tan ⁇ 1 of the first portion 11 at 70 degrees C is not more than a loss tangent tan ⁇ A of the tread rubber 2G at 30 degrees C. Since the tread rubber 2G forming the ground contacting surface 2s contacts with the outside air and cooled thereby, 30 degrees C is adopted as the measuring temperature.
- Such first portion 11 can reduce the influence of the tread portion 2 on the rolling resistance, and helps to improve the fuel efficiency performance of the tire 1. Therefore, the tire 1 of the present embodiment can achieve both the low fuel consumption performance and noise performance.
- the loss tangent tan ⁇ is measured according to JIS-K6394 under the following conditions using a dynamic viscoelasticity measuring device.
- the specimen used for measuring the loss tangent tan ⁇ is taken out from the vulcanized tire 1, for example, so that the longitudinal direction of the specimen coincides with the circumferential direction of the tire 1.
- the loss tangent tan ⁇ 1 of the first portion 11 is the loss tangent tan ⁇ 1 of the single rubber material.
- the loss tangent tan ⁇ 1 of the first portion 11 is a weighted average which are obtained by weighting the loss tangent tan ⁇ values of the rubber materials by the cross-sectional areas of the respective rubber materials. The same applies to the loss tangents tan ⁇ of another portion.
- the loss tangent tan ⁇ 1 of the first portion 11 is set in a range from 1.0 to 2.0 times the loss tangent tan ⁇ 2 of the second portion 12.
- the loss tangent tan ⁇ 1 of the first portion 11 is not less than 1.0 times the loss tangent tan ⁇ 2 of the second portion 12, the effect suppressing the vibration of the tread portion 2 can be reliably exhibited. From this point of view, it is more preferable that the loss tangent tan ⁇ 1 of the first portion 11 is not less than 1.1 times the loss tangent tan ⁇ 2 of the second portion 12.
- the loss tangent tan ⁇ 1 of the first portion 11 is not more than 2.0 times the loss tangent tan ⁇ 2 of the second portion 12, failure such as separation due to an excessive difference in physical properties can be suppressed, and the durability performance of the tire 1 can be improved. From this point of view, it is more preferable that the loss tangent tan ⁇ 1 of the first portion 11 is not more than 1.5 times the loss tangent tan ⁇ 2 of the second portion 12.
- the loss tangent tan ⁇ 1 of the first portion 11 is set in a range from 0.4 to 0.7 times the loss tangent tan ⁇ A of the tread rubber 2G.
- the loss tangent tan ⁇ 1 of the first portion 11 is not less than 0.4 times the loss tangent tan ⁇ A of the tread rubber 2G, it is possible to reduce vibrations of the tread portion 2, while maintaining the fuel efficiency of the tire 1.
- the loss tangent tan ⁇ 1 of the first portion 11 is not more than 0.7 times the loss tangent tan ⁇ A of the tread rubber 2G, it is possible to reduce vibrations of the tread portion 2, while maintaining the steering stability performance of the tire 1.
- the loss tangent tan ⁇ 1 of the first portion 11 is 0.14 or more.
- the loss tangent tan ⁇ 1 of the first portion 11 is 0.14 or more, vibrations of the tread portion 2 can be reliably suppressed, and noise generation can be reduced. From this point of view, it is more preferable that the loss tangent tan ⁇ 1 of the first portion 11 is 0.15 or more, still more preferably 0.20 or more.
- the loss tangent tan ⁇ of the first portion 11 at 30 degrees C is 0.4 to 0.7 times a loss tangent tan ⁇ of the base rubber 2B at 30 degrees C.
- the loss tangent tan ⁇ of the first portion 11 is not less than 0.4 times the loss tangent tan ⁇ of the base rubber 2B, it is possible to reduce vibrations of the tread portion 2.
- the loss tangent tan ⁇ of the first portion 11 is not more than 0.7 times the loss tangent tan ⁇ of the base rubber 2B, it is possible to reduce the rolling resistance of the tire 1.
- the loss tangent tan ⁇ A of the tread rubber 2G is preferably 0.30 or less. As the loss tangent tan ⁇ A of the tread rubber 2G is 0.30 or less, the rolling resistance is reduced, and it is possible to improve the fuel economy performance of the tire 1. From this point of view, it is more preferable that the loss tangent tan ⁇ A of the tread rubber 2G is 0.25 or less, and still more preferably 0.20 or less.
- the loss tangent tan ⁇ A of the tread rubber 2G at 30 degrees C is the loss tangent tan ⁇ A of the cap rubber 2A at 30 degrees C.
- the loss tangent tan ⁇ B of the base rubber 2B at 70 degrees C is smaller than the loss tangent tan ⁇ A of the cap rubber 2A at 30 degrees C.
- the loss tangent tan ⁇ B of the base rubber 2B is preferably 0.21 or less. As the loss tangent tan ⁇ B of the base rubber 2B is 0.21 or less, heat generation in the tread portion 2 during running is suppressed, which helps to maintain the good fuel efficiency of the tire 1. From this point of view, it is more preferable that the loss tangent tan ⁇ B of the base rubber 2B is 0.20 or less.
- a complex elastic modulus E*A of the tread rubber 2G at 30 degrees C is 7.8 MPa or more.
- the complex elastic modulus E*A of the tread rubber 2G is 7.8 MPa or more, vibrations of the tread portion 2 are suppressed, which helps to improve the noise performance of the tire 1.
- the complex elastic modulus E*A of the tread rubber 2G is 8.0 MPa or more, still more preferably 9.0 MPa or more.
- the complex elastic modulus E*A is of the rubber material which forms the ground contacting surface 2s.
- the complex elastic modulus E* is measured according to JIS-K6394 under the following conditions using a dynamic viscoelasticity measuring device.
- the specimen for measuring the complex elastic modulus E* is, for example, taken out from the vulcanized tire 1 so that the longitudinal direction of the specimen coincides with the circumferential direction of the tire 1.
- the complex elastic modulus E* can be adjusted by changing the glass transition point Tg of the rubber composition and the types and amounts of various compounding agents. Specifically, the complex elastic modulus E* can be increased by increasing the glass transition point Tg of the rubber composition decreasing the average particle size of a reinforcing agent such as carbon and silica, increasing the amount of the reinforcing agent, decreasing the total amount of plasticize, and/or increasing vulcanizing agents such as sulfur, accelerators, etc.
- a reinforcing agent such as carbon and silica
- increasing the amount of the reinforcing agent decreasing the total amount of plasticize
- vulcanizing agents such as sulfur, accelerators, etc.
- the tread portion 2 in the present embodiment is provided with a belt layer 7 disposed outside the carcass 6 in the tire radial direction.
- a band layer 8 is further disposed outside the belt layer 7 in the tire radial direction.
- the carcass ply 6A comprises a plurality of carcass cords 6B and topping rubber covering the carcass cords.
- the carcass cords 6B are, for example, organic fiber cords such as aramid, rayon, etc.
- the carcass cords 6B are preferably arranged at an angle of from 70 to 90 degrees with respect to the tire equator C.
- the loss tangent tan ⁇ C at 70 degrees C of the topping rubber of the carcass ply 6A is preferably 0.16 or less.
- the loss tangent tan ⁇ C of the topping rubber of the carcass ply 6A is 0.16 or less, heat generation in the carcass ply 6A is suppressed, and it becomes possible to achieve both the low fuel consumption performance and durability performance of the tire 1 during high-speed running. From this point of view, it is more preferable that the loss tangent tan ⁇ C of the topping rubber of the carcass ply 6A is 0.15 or less. From the viewpoint of improving the noise performance of the tire 1, it is preferable to make the loss tangent tan ⁇ C of the topping rubber of the carcass ply 6A smaller than the loss tangent tan ⁇ 1 of the first portion 11.
- the twist coefficient K of the carcass cords 6B is set in a range from 2000 to 2500.
- the fatigue resistance of the cord may be deteriorated, which may affect the durability of the tire 1.
- the twist coefficient of the carcass cords 6B is set to 2000 or more, the fatigue resistance of the cord is improved, and the durability performance of the tire 1 is improved.
- a cord having a large twist coefficient K is used as the carcass cord 6B, good attenuation cannot be obtained from the sidewall portions 3 to the bead portions 4, which may affect the noise performance of the tire 1. Further, the deformation of a case structure including the carcass 6 from the sidewall portion 3 to the bead portion 4 is increased, and the rolling resistance is increased.
- the twist coefficient K of the carcass cord 6B is set to 2500 or less, good attenuation is obtained from the sidewall portions 3 to the bead portions 4, and the noise performance of the tire 1 is improved, and as a result, the vehicle interior noise is reduced. Further, the deformation of the case structure is suppressed, and the rolling resistance can be reduced.
- the above-described first portion 11 functions as a mass damper to suppress vibrations of the tread portion 2. Furthermore, the vibrational energy of the tread portion 2 is attenuated by the viscoelastic properties of the rubber itself disposed in the first portion 11. Therefore, as compared with a conventional pneumatic tire in which the first portion 11 is not provided, in the tire 1 of the present embodiment, the cord with the large twist coefficient K can be used as the carcass cord 6B. On the other hand, the increase in rolling resistance, which is a concern due to the provision of the first portion 11, can be suppressed as setting the upper limit of the twist coefficient K of the carcass cords 6B to 2,500.
- the carcass cords 6B having the twist coefficient K is optimized in accordance with the first thickness t1 of the first portion 11, it becomes possible to reduce the vehicle interior noise, without increasing the rolling resistance.
- the tire 1 of the present embodiment has a so-called high turned-up structure in which the radially outer ends of the turnup portions 6b of the carcass 6 are positioned radially outside the maximum width position Pm of the tire 1.
- Such carcass 6 makes it difficult for vibrations of the sidewall portion 3 to be transmitted to the bead portion 4, thereby making it possible to reduce the vehicle interior noise. Further, since the deformation of the case structure is suppressed from the sidewall portion 3 to the bead portion 4, the rolling resistance can be reduced.
- the tire 1 of the present embodiment may have a so-called ultrahigh turned-up structure in which the radially outer ends of the turnup portions 6b of the carcass 6 are respectively located axially inside the axially outer ends of the belt layer 7.
- the carcass cord 6B used in this embodiment is a polyethylene terephthalate (PET) fiber cord. It is preferable that the number of carcass plies 6A and the fineness of the carcass cords 6B are determined as follows according to the load index of the tire 1.
- PET polyethylene terephthalate
- the belt layer 7 includes, for example, a first belt ply 7A adjacent to the carcass 6, and a second belt ply 7B disposed outside the first belt ply 7A in the tire radial direction.
- the first belt ply 7A and the second belt ply 7B each comprise a plurality of belt cords arranged at an angle of 15 to 45 degrees with respect to the tire circumferential direction, and a topping rubber covering the belt cords.
- the belt cords of the first belt ply 7A are inclined in opposite directions to the belt cords of the second belt ply 7B.
- Such belt layer 7 can effectively reinforce the tread portion 2.
- the axially outer edges 7b of the second belt ply 7B are respectively located axially inside the axially outer edges 7a of the first belt ply 7A. Accordingly, the axial length of the second belt ply 7B is smaller than the axial length of the first belt ply 7A. in such belt layer 7, the tread portion 2 can be reinforced, while suppressing the second belt ply 7B from becoming excessively large, which helps to achieve both the fuel efficiency performance and the noise performance of the pneumatic tire 1.
- the loss tangent tan ⁇ D at 70 degrees C of the topping rubber of the first belt ply 7A is preferably 0.16 or less.
- the loss tangent tan ⁇ D of the topping rubber of the first belt ply 7A is 0.16 or less, heat generation in the first belt ply 7A is suppressed, and it becomes possible to achieve both the low fuel consumption performance and durability performance of the tire 1 during high-speed running. From this point of view, it is more preferable that the loss tangent tan ⁇ D of the topping rubber of the first belt ply 7A is 0.15 or less. From the viewpoint of improving the noise performance of the tire 1, it is preferable to make the loss tangent tan ⁇ D of the topping rubber of the first belt ply 7A smaller than the loss tangent tan ⁇ 1 of the first portion 11.
- the loss tangent tan ⁇ E at 70 degrees C of the topping rubber of the second belt ply 7B is preferably 0.16 or less.
- the loss tangent tan ⁇ E of the topping rubber of the second belt ply 7B is 0.16 or less, heat generation in the second belt ply 7B is suppressed, and it is possible to achieve both low fuel consumption performance and durability performance of the tire 1 during high-speed running. From this point of view, it is more preferable that the loss tangent tan ⁇ E of the topping rubber of the second belt ply 7B is 0.15 or less. From the viewpoint of improving the noise performance of the tire 1, it is preferable to make the loss tangent tan ⁇ E of the topping rubber of the second belt ply 7B smaller than the loss tangent tan ⁇ 1 of the first portion 11.
- the loss tangent tan ⁇ E of the second belt ply 7B is equal to the loss tangent tan ⁇ D of the first belt ply 7A.
- Such belt layer 7 can make it possible to uniformly manage the materials forming the first belt ply 7A and the second belt ply 7B, which may reduce the manufacturing cost of the tire 1.
- the band layer 8 is composed of at least one band ply 8A, in this embodiment, only one band ply 8A.
- the band ply 8A comprises, for example, at least one band cord arranged at an angle of 5 degrees or less with respect to the tire circumferential direction, and a topping rubber covering the band cord or cords.
- the band layer 8 in this embodiment is arranged so as to cover the entire belt layer 7.
- the loss tangent tan ⁇ F at 70 degrees C of the topping rubber of the band ply 8A is preferably 0.16 or less.
- the loss tangent tan ⁇ F of the topping rubber of the band ply 8A is 0.16 or less, heat generation in the band ply 8A can be suppressed, and it is possible to achieve both the low fuel consumption performance and durability performance of the tire 1 during high-speed running. From this point of view, it is more preferable that the loss tangent tan ⁇ F of the topping rubber of the band ply 8A is 0.15 or less. From the viewpoint of improving the noise performance of the tire 1, it is preferable to make the loss tangent tan ⁇ F of the topping rubber of the band ply 8A smaller than the loss tangent tan ⁇ 1 of the first portion 11.
- FIG. 5 shows a developed partial view of the ground contacting surface 2s of the tread portion 2 of FIG. 1 .
- the ground contacting surface 2s of the tread portion 2 corresponds to a surface between the first tread edge T1 and the second tread edge T2, of the outer surface of the tread portion 2.
- the land ratio of the tread portion 2 is 65% or more.
- the "land ratio” means a ratio Sb/Sa of the actual total ground contacting area Sb to the total area Sa of a virtual ground contacting surface in which all the grooves and sipes existing in the ground contacting surface 2s of the tread portion 2 are filled.
- the tire 1 by setting the land ratio to 65% or more, the tire 1 is reduced in pattern noise, and thereby, the vehicle exterior noise can be reduced.
- the first thickness t1 (shown in FIG. 1 ) of the first portion 11 is large, therefore, the tread portion 2 can effectively absorb vibrations from the road surface.
- the vehicle interior noise can be reliably reduced. For this reason, in the tire 1 of the present embodiment, both the vehicle exterior noise and the vehicle interior noise can be reduced.
- the distance in the tire axial direction L1 from the tire equator C to the groove center line of the first shoulder circumferential groove 21, and the distance in the tire axial direction L1 from the tire equator C to the groove center line of the second shoulder circumferential groove 22, are preferably 25% to 35% of the tread width TW, for example.
- the distance in the tire axial direction L2 from the tire equator C to the groove center line of the first crown circumferential groove 23, and the distance in the tire axial direction L2 from the tire equator C to the groove center line of the second crown circumferential groove 24, are preferably 5% to 15% of the tread width TW, for example.
- the tread width TW is the distance in the tire axial direction from the first tread edge T1 to the second tread edge T2 of the tire under its normal state.
- each circumferential groove 20 is, for example, 4.0% to 8.5% of the tread width TW.
- the total groove width of the plurality of circumferential grooves 20 is, for example, 20% to 30%, preferably 20% to 25%, of the tread width TW.
- the groove width w3 of the first crown circumferential groove 23 is preferably larger than the groove width W1 of the first shoulder circumferential groove 21, for example. Specifically, the groove width w3 is 150% to 200% of the groove width w1.
- the groove width w4 of the second crown circumferential groove 24 is preferably larger than the groove width w2 of the second shoulder circumferential groove 22, for example. Specifically, the groove width w4 is 140% or less of the groove width w2, preferably 105% to 120%.
- each circumferential groove 20 is 5 to 10 mm, for example, in the case of pneumatic tires for passenger cars.
- the tread portion 2 comprises a plurality of land portions 25 including a crown land portion 37, a first middle land portion 28, a second middle land portion 29, a first shoulder land portion 26, and a second shoulder land portion 27.
- the crown land portion 37 is defined between the first crown circumferential groove 23 and the second crown circumferential groove 24.
- the first middle land portion 28 is defined between the first shoulder circumferential groove 21 and the first crown circumferential groove 23. Thereby, the first middle land portion 28 is adjacent to the crown land portion 37 via the first crown circumferential groove 23.
- the second middle land portion 29 is defined between the second shoulder circumferential groove 22 and the second crown circumferential groove 24. Thereby, the second middle land portion 29 is adjacent to the crown land portion 37 via the second crown circumferential groove 24.
- the first shoulder land portion 26 is defined axially outward of the first shoulder circumferential groove 21, and includes the first tread edge T1. Thereby, the first shoulder land portion 26 is adjacent to the first middle land portion 28 via the first shoulder circumferential groove 21.
- the second shoulder land portion 27 is defined axially outward of the second shoulder circumferential groove 22, and includes the second tread edge ⁇ 2. Thereby, the second shoulder land portion 27 is adjacent to the second middle land portion 29 via the second shoulder circumferential groove 22.
- Each of the land portions 25 is provided with a plurality of lateral grooves 41.
- the arrangement of the lateral grooves 41 shown in FIG. 5 is merely an example, and the present invention is not limited thereto.
- the first middle land portion 28 is preferably not divided in the tire circumferential direction by grooves having a groove width of 2 mm or more.
- the crown land portion 37 is preferably not divided in the tire circumferential direction by grooves having a groove width of 2 mm or more.
- the second middle land portion 29 is preferably not divided in the tire circumferential direction by grooves having a groove width of 2 mm or more.
- the land ratio Lac of the crown land portion 37 is larger than the land ratio Lam1 of the first middle land portion 28.
- the land ratio Lac is more than 105%, preferably not less than 106%, but less than 120% of the land ratio Lam1.
- the land ratio Lam1 of the first middle land portion 28 is larger than the land ratio Las1 of the first shoulder land portion 26.
- the land ratio Lam1 is more than 105%, preferably not less than 106%, but less than 120% of the land ratio Las1.
- the land ratio Lam2 of the second middle land portion 29 is larger than the land ratio Las2 of the second shoulder land portion 27.
- the land ratio Lam2 is more than 105%, preferably not less than 106%, but less than 120% of the land ratio Las2.
- the inner rubber 10 is preferably made of an air impermeable rubber material.
- examples of such rubber material include butyl-based rubber materials and halogenated butyl-based rubber materials.
- the first portion 11 and the second portion 12 are made of the same rubber material.
- the inner rubber 10 is not limited to such example, and may be made of a plurality of rubber materials, for example.
- the first portion 11 of the inner rubber 10 in the present embodiment comprises
- the first end portion 13 has the first thickness t1 continuously decreasing toward the axially outer end 11a of the first portion 11.
- the second end portion 14 has the first thickness t1 continuously decreasing toward the axially outer end 11b of the first portion 11.
- the positions at which the first thickness t1 has finished decreasing correspond to the axially outer ends 11a and 11b of the first portions 11.
- Such first portions 11 suppresses stress concentration at the axially outer ends 11a and 11b, and help to improve the durability performance of the tire 1.
- the axially outer end 11a on the first tread edge T1 side of the first portion 11 in the present embodiment is positioned, for example, on the first tread edge T1 side of the first crown circumferential groove 23, more preferably, positioned on the first tread edge T1 side of the first shoulder circumferential groove 21.
- the axially outer end 11a of the first portion 11 is positioned so as to overlap, in the tire axial direction, with the third arc 2d (shown in FIG. 2 ) of the ground contacting surface 2s.
- FIG. 6 there is shown an enlarged cross-sectional view of the first end portion 13 of the first portion 11.
- the axially outer end 11a on the first tread edge T1 side, of the first portion 11 is located at the same position in the tire axial direction as the axially outer edge 7b of the second belt ply 7B, or on the inner side in the tire axial direction of the axially outer edge 7b of the second belt ply 7B.
- the distance L10 in the tire axial direction between the axially outer end 11a of the first portion 11 and the axially outer edge 7b of the second belt ply 7B is 10 mm or less.
- the entire first end portion 13 is located on the first tread edge T1 side of the first shoulder circumferential groove 21.
- the first end portion 13 is continuous with a portion extending with a constant first thickness t1 on the tire equator C side as shown in FIG. 1 .
- the axial length L11 (shown in FIG. 6 ) of the first end portion 13 is 2.0% to 4.0% of the tread width TW.
- the first portion 11 on the second tread edge T2 side has the same configuration as that on the first tread edge T1 side. That is, the axially outer end 11b on the second tread edge T2 side of the first portion 11 is located, for example, on the second tread edge ⁇ 2 side of the second crown circumferential groove 24, more preferably located on the second tread edge T2 side of the second shoulder circumferential groove 22. Further, in the present embodiment, the entire second end portion 14 is located on the second tread edge T2 side of the second shoulder circumferential groove 22.
- the axially outer end 11b on the second tread edge T2 side of the first portion 11 is positioned so as to overlap, in the tire axial direction, with the third arc of the ground contacting surface 2s which is an arc obtained by inverting the third arc 2d on the first tread edge T1 side shown in FIG. 2 to the second tread edge T2 side.
- the axially outer end 11b of the first portion 11 on the second tread edge ⁇ 2 side is located at the same position in the tire axial direction as the axially outer edge 7b of the second belt ply 7B, or axially inside the axially outer edge 7b of the second belt ply 7B.
- the distance in the tire axial direction between the axially outer end 11b of the first portion 11 and the axially outer edge 7b of the second belt ply 7B is 10 mm or less.
- the second end portion 14 has the same configuration as the first end portion 13.
- the axial length L5 of the first portion 11 in this embodiment is set in a range from 90% to 110% of the tread width TW.
- the first length L6 from the tire equator C to the axially outer end 11a on the first tread edge T1 side, and the second length L2 from the tire equator C to the axially outer end 11b on the second tread edge ⁇ 2 side are substantially the same. More specifically, the difference between the first length L6 and the second length L7 is 5% or less of the first length L6. Thereby, the uniformity of the tire can be improved.
- the second length L7 is more than the first length L6, for example.
- the second length L7 may be in a range from 105% to 110% of the first length L6. in such arrangement, the length of the first portion 11 is sufficiently secured on the second tread edge T2 side which is inboard of the vehicle when the tire is attached to the vehicle, therefore, it is possible to further reduce the vehicle interior noise.
- the first portion 11 extends between the first end portion 13 and the second end portion 14 with a constant first thickness t1.
- the first thickness t1 is substantially the same at the position of the tire equator C, and at a position on the first tread edge T1 side of the first shoulder circumferential groove 21.
- the first thickness t1 is substantially the same from the tire equator C to a position beyond the first shoulder circumferential groove 21.
- the expression “substantially the same” means that the thickness may include inevitable errors in rubber products or tires, and the difference between the maximum thickness and minimum thickness is 5% or less of the maximum thickness.
- the first portion 11 may have a region extending to the first tread edge T1 with a constant first thickness t1.
- the first thickness t1 may be substantially the same from the position of the tire equator C to a position of the first tread edge T1 (to an imaginary line extending parallel to the tire radial direction through the first tread edge T1).
- the axially outer end 11a of the first portion 11 is located outside the first tread edge T1 in the tire axial direction.
- Such first portion 11 can further reduce the vehicle interior noise.
- the first portion 11 between the tire equator C and the second tread edge T2 has the same configuration as described above. That is, the first thickness t1 is substantially the same at the position of the tire equator C and at a position on the second tread edge T2 side of the second shoulder circumferential groove 22. Preferably, the first thickness t1 is substantially the same from the tire equator C to a position beyond the second shoulder circumferential groove 22. However, the first portion 11 may have a region extending to the second tread edge T2 with a constant first thickness t1.
- the length L8 in the tire axial direction of the portion of the first portion 11 having the constant first thickness t1 is preferably in a range from 82% to 106% of the tread width TW.
- the length L8 of the portion having the constant first thickness t1 is not less than 85%, still more preferably not less than 88% of the tread width Tw.
- the length L8 of the portion having the constant first thickness t1 By setting the length L8 of the portion having the constant first thickness t1 to not more than 106% of the tread width TW, an excessive weight increase can be reliably suppressed. From this point of view, it is more preferable that the length L8 of the portion having the constant first thickness t1 is not more than 103%, still more preferably not more than 100% of the tread width TW.
- the length L8 of the portion having the constant first thickness t1 corresponds to the distance in the tire axial direction between the first end portion 13 and the second end portion 14.
- the average value of the first thickness t1 is preferably in a range from 1.5 to 3.5 times the average value of the second thickness t2.
- the average value of the first thickness t1 is not less than 1.5 times the average value of the second thickness t2
- vibrations of the tread portion 2 can be effectively suppressed, and the noise performance of the tire 1 can be improved.
- the average value of the first thickness t1 is not less than 1.75 times, still more preferably not less than 1.9 times the average value of the second thickness t2.
- the average value of the first thickness t1 is not more than 3.5 times the average value of the second thickness t2, an excessive weight increase can be suppressed, and the good fuel efficiency performance of the tire 1 can be maintained. From this point of view, it is more preferable that the average value of the first thickness t1 is not more than 2.7 times, still more preferably not more than 2.2 times the average value of the second thickness t2.
- the average value of the first thickness t1 is preferably 2.0 to 4.5 mm. As the average value of the first thickness t1 is 2.0 mm or more, vibrations of the tread portion 2 can be effectively suppressed, and the noise performance of the tire 1 can be improved. From this point of view, it is more preferable that the average value of the first thickness t1 is 2.5 mm or more. As the average value of the first thickness t1 is 4.5 mm or less, an excessive weight increase can be suppressed, and the good fuel efficiency performance of the tire 1 can be maintained. From this point of view, it is more preferable that the average value of the first thickness t1 is 4.0 mm or less, even more preferably 3.5 mm or less.
- the average value of the second thickness t2 is preferably 0.5 to 2.0 mm. As the average value of the second thickness t2 is 0.5 mm or more, good air impermeability can be maintained, which helps to improve the durability performance of the tire 1. From this point of view, it is more preferable that the average value of the second thickness t2 is 1.0 mm or more. As the average value of the second thickness t2 is 2.0 mm or less, an excessive weight increase can be suppressed, and the good fuel efficiency performance of the tire 1 can be maintained. From this point of view, it is more preferable that the average value of the second thickness t2 is 1.5 mm or less.
- FIG. 7 is an enlarged perspective view of the sidewall portion 3.
- the outer surface 3s of the sidewall portion 3 in the present embodiment has a serration portion 30 positioned outside the tire maximum width position Pm in the tire radial direction.
- the outer surface of each of the sidewall portions 3 includes the serration portions 30.
- the area where the serration portion 30 is arranged is dotted.
- the serration portion 30 occupies at least part of the outer surface of the sidewall portion 3.
- the serration portion 30 may be arranged intermittently in the tire circumferential direction, or may be arranged continuously over the entire circumference of the tire.
- FIG. 8 shows an enlarged perspective view of area A in FIG. 7 .
- arrow A1 corresponds to the tire radial direction
- arrow A2 corresponds to the tire circumferential direction.
- the serration portion 30 comprises a plurality of grooves 31 extending in the tire radial direction and arranged in the tire circumferential direction, and a plurality of ridges 32 divided by the plurality of grooves 31.
- Each ridge 32 is formed between two adjacent grooves 31 and extends like a rib.
- the groove 31 extending in the tire radial direction means that the maximum angle of the center line of the groove 31 with respect to the tire radial direction is less than 45 degrees.
- Such serration portion 30 helps to make the bulge and dent of the sidewall portion 3 which are inevitable in tire manufacturing, inconspicuous. Hereinafter, such effect may be expressed as "the appearance performance is improved". On the other hand, the serration portion 30 tends to generate noise (wind noise) when the vehicle is running.
- FIG. 9 shows a cross-sectional view of the groove 31 of the serration portion 30 taken along the length direction of the groove.
- Each groove 31 includes an outer end portion 33 and an inner end portion 34 in the tire radial direction as shown in FIG. 9 .
- the outer end portion 33 is an end portion of the groove 31 on the tread portion 2 side (shown in FIG. 1 ), and the inner end portion 34 is an end portion of the groove 31 on the bead portion 4 side (shown in FIG. 1 ).
- the outer end portion 33 and the inner end portion 34 each have an inner walls 31a extending in the depth direction of the groove 31.
- each of the plurality of grooves 31 has a depth d1 of 0.2 mm or less at the outer end portion 33.
- the noise performance can be improved owing to that the first thickness t1 (shown in FIG. 1 ) of the first portion 11 of the inner rubber 10 is large, and that the depths of the plurality of grooves 31 at the outer end portions 33 are defined.
- the reason is as follows.
- noise wind noise
- a higher velocity of the air hits the tire when the tire is rotating, and is likely to generate the noise.
- the noise can be reduced, and both the vehicle exterior noise and the vehicle interior noise can be reduced.
- the tread portion 2 can effectively absorb vibrations from the road surface, and it is possible to further reduce the vehicle interior noise. For these reasons, the tire 1 of the present embodiment can exhibit excellent noise performance.
- the grooves 31 and the ridges 32 of the serration portion 30 extend linearly, for example.
- the grooves 31 and the ridges 32 of the serration portion 30 preferably extend at an angle of 15 degrees or less, more preferably 5 degrees or less with respect to the tire radial direction.
- the present embodiment is not limited to such an aspect.
- the depth of the groove 31 decreases from the inner end portion 34 to the outer end portion 33 as shown in FIG. 9 .
- the depth of the groove 31 is continuously decreased. Therefore, the depth d2 at the inner end portion 34 constitutes the maximum depth of the groove 31.
- the serration portion 30 having such grooves 31 can improve the appearance performance and noise performance in a well-balanced manner. Moreover, the serration portion 30 configured with such grooves 31 is also useful for reducing the air resistance of the tire.
- the depth d2 of the inner end portion 34 is, for example, 0.3 mm or more.
- the depth d2 of the inner end portion 34 is preferably 1.0 mm or less, more preferably 0.8 mm or less, still more preferably 0.5 mm or less.
- the depth d2 of the inner end portion 34 is preferably not less than 1.5 times, more preferably not less than 3.0 times, still more preferably not less than 5.0 times, but preferably not more than 10.0 times, more preferably not more than 9.0 times, still more preferably not more than 8.0 times the depth d1 of the outer end portion 33.
- the groove 31 having such outer end portion 33 and inner end portion 34 can improve the appearance performance and noise performance in a well-balanced manner.
- the depth d2 of the inner end portion 34 is smaller than the difference between the average value of the first thickness t1 (shown in FIG. 1 ) of the first portion 11 of the inner rubber 10, and the average value of the second thickness t2 (shown in FIG. 1 ) of the second portion 12.
- the vibration absorption capacity of the tread portion 2 is sufficiently increased compared to the noise generated by the serration portion 30, therefore, the noise performance can be further improved.
- FIG. 10 there is shown a cross-sectional view perpendicular to the longitudinal directions of the plurality of grooves 31 and ridges 32.
- the groove width W1 of the groove 31 is, for example, 0.6 to 1.8 mm.
- the cross-sectional shape of the ridge 32 is, for example, triangular.
- the apex angle ⁇ 1 of the ridge 32 is, for example, 60 to 90 degrees.
- the maximum height of the ridge 32 is, for example, 0.1 to 1.0 mm.
- the cross-sectional shape of the ridge 32 is not limited to such triangular shape, and various shapes such as a trapezoidal shape and a semi-circular shape can be employed.
- the outer surface of the sidewall portion 3 comprises at least one mark portion 35 including at least one letter, figure or symbol.
- the mark portion 35 consisting of the characters "ABC" is shown, for example.
- the mark portion 35 in this embodiment is arranged within the serration portion 30. It is preferable that the mark portion 35 is formed by fine grooves 36 having a depth smaller than that of the inner end portions 34 (shown in FIG. 9 ) of the grooves 31. Specifically, the depths of the fine grooves 36 are, for example, 0.2 to 0.8 mm. Thereby, a contrast is generated between the mark portion 35 and the serration portion 30, and it is possible to improve the visibility of the mark portion 35.
- the outer surface of the sidewall portion 3 is provided with a stepped portion 38 extending in the tire circumferential direction and having a minute height in the normal direction to the tire outer surface.
- the stepped portion 38 corresponds to a split portion or line of a split mold for vulcanization molding, which is formed, for example, between the tread segment and the sidewall plate.
- the stepped portion 38 is indicated by thin line, omitting the height appearing in the cross section. It is desirable that the height of the stepped portion 38 is 0.7 mm or less. Thereby, air resistance generated by the stepped portion 38 is reduced, and an improvement in noise performance as well as an improvement in fuel efficiency can be expected.
- the stepped portion 38 may be arranged at the boundary 39 between the serration portion 30 and other portions. Thereby, it is possible to further improve the appearance of the sidewall portion 3.
- the serration portion 30 may be arranged to overlap the stepped portion 38. Thereby, such serration portion 30 can make uneven shapes by such as the split lines and the bulge and dent, inconspicuous, and it is possible to further improve the appearance performance of the tire 1.
- FIG. 11 there is shown an enlarged view of the bead portion 4 of the tire 1 under the normal state when mounted on the regular rim R.
- At least one of the bead portions 4 in this embodiment is provided with a rim guard 40 as shown in FIG. 11 .
- each of the bead portions 4 is provided with the rim guard 40.
- the rim guard 40 is a rubber member having a triangular cross-section and protruding axially outward from the carcass 6. The rim guard 40 prevents the rim flange Rf from coming into contact with curbs and the like when the tire is running.
- the distance L9 in the tire radial direction from the radially outer end of the rim flange Rf of the regular rim R to the vertex 40a in the tire axial direction of the rim guard 40 is 1.0 to 10.0 mm.
- FIG. 12 is an enlarged cross-sectional view of the inner rubber 10 as a second example.
- the same reference numerals are given to the same elements as in the above-described first example of the inner rubber 10, and the description thereof is omitted.
- the first portion 11 of the inner rubber 10 of the second example comprises an inner liner layer 16 made of an air impermeable rubber material, and an additional layer 17 disposed between the inner liner layer 16 and the carcass 6.
- the additional layer 17 of the second example is composed of a rubber material different from that of the inner liner layer 16.
- the additional layer 17 is composed of, for example, a rubber material having excellent adhesion to the carcass 6.
- Such additional layer 17 prevents contact between the carcass 6 and the inner liner layer 16, thereby improving the durability performance of the tire 1.
- the additional layer 17 may be composed of, for example, an air-permeable rubber material. In such inner rubber 10, a wide variety of materials can be selected for the additional layer 17, which is suitable for achieving various performances at low cost.
- the additional layer 17 is included in the first portion 11, various performances can be improved.
- a rubber material having a loss tangent tan ⁇ at 70 degrees C which is larger than the first rubber material forming the inner liner layer 16, may be used as the second rubber material forming the additional layer 17.
- the tread portion 2 can further absorb vibrations from the road surface, and the vehicle interior noise can be further reduced.
- the additional layer 17 for example, a rubber material having a loss tangent tan ⁇ at 70 degrees C which is larger than that of the inner liner layer 16, can be used.
- the above-mentioned loss tangent tan ⁇ 1 of the first portion 11 is the weighted average which is obtained by weighting the loss tangent tan ⁇ of the inner liner layer 16 and the loss tangent tan ⁇ of the additional layer 17 by their cross-sectional areas.
- the above-mentioned loss tangent tan ⁇ 2 of the second portion 12 corresponds to the loss tangent tan ⁇ of the inner liner layer 16.
- Such additional layer 17 can more reliably reduce vibrations of the tread portion 2 and improve the noise performance of the pneumatic tire 1.
- the loss tangent tan ⁇ at 70 degrees C of the above-mentioned rubber material having air impermeability is 0.14 or more.
- the loss tangent tan ⁇ of the rubber material having air impermeability can be measured as described above. As the loss tangent tan ⁇ at 70 degrees C of the rubber material having air impermeability is 0.14 or more, it is possible to further suppress vibrations of the tread portion 2.
- FIG. 13 is an enlarged cross-sectional view of the inner rubber 10 as a third example.
- the additional layer 17 in this example is arranged on the inside in the tire radial direction of the inner liner layer 16.
- the additional layer 17 in this example forms part of the tire inner cavity surface 1i.
- a wide variety of materials can be selected for the additional layer 17, which is suitable for achieving various performances at low cost.
- the first thickness t1 is the thickness from the inner surface 6i of the carcass 6 in the tread portion 2 to the tire inner cavity surface 1i, excluding the topping rubber of the carcass ply 6A (shown in FIG. 1 ).
- FIG. 14 is an enlarged cross-sectional view of the inner rubber 10 as a fourth example.
- the second portion 12 of the inner rubber 10 of the fourth example comprises an inner liner layer 16 made of a rubber material having air impermeability, and an intermediate layer 18 disposed between the inner liner layer 16 and the carcass 6.
- the intermediate layer 18 of the fourth example is composed of a rubber material different from that of the inner liner layer 16.
- the intermediate layer 18 may be composed of the same rubber material as the additional layer 17 (shown in FIGS. 12 and 13 ), or may be composed of a different rubber material from the additional layer 17, for example.
- a wide variety of materials can be selected for the intermediate layer 18, which is suitable for achieving various performances at low cost.
- the intermediate layer 18 overlaps with the band layer 8 in the tire axial direction, for example.
- the intermediate layer 18 of the fourth example overlaps with the belt layer 7 in the tire axial direction.
- the intermediate layer 18 may be continuous with the first portion 11 of the inner rubber 10, for example. It is preferable that the intermediate layer 18 overlaps, in the tire radial direction, with the turnup portion 6b of the carcass 6. Such intermediate layer 18 helps to suppress vibrations of the sidewall portion 3 and can improve the noise performance of the pneumatic tire 1.
- the second thickness t2 is the thickness from the inner surface 6i of the carcass 6 in the sidewall portion 3 to the tire inner cavity surface 1i, excluding the topping rubber of the carcass ply 6A.
- pneumatic tires were experimentally manufactured as test tires based on the specifications shown in Table 1. The test tires were tested for the fuel efficiency performance and noise performance. Main common specifications and test methods are as follows.
- Each test tire was mounted on a rolling resistance tester, and the rolling resistance was measured when running at 50 km/h.
- Each test tire was mounted on a bench noise tester set in an anechoic chamber, and the sound pressure was measured when running at 50 km/h, and converted into an index in which the lower the sound pressure, the larger the numerical value.
- Example 11 first thickness/second thickness 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 loss tangent tan ⁇ 1 of first portion 0.14 0.14 0.14 0.15 0.20 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 loss tangent tan ⁇ A of cap rubber 0.30 0.30 0.25 0.20 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 loss tangent tan ⁇ B of base rubber 0.21 0.21 0.21 0.21 0.20 0.21 0.21 0.21 0.21 0.21 0.21 loss tangent tan ⁇ C of topping rubber of carcass ply 0.16 0.16 0.16 0.16 0.16 0.16 0.15 0.16 0.16 0.16 0.16 0.16 loss tangent tan ⁇ D of topping rubber of belt ply 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.15 0.16 0.16 0.16 0.16 0.16 loss tangent tan ⁇ F of topping rubber of band
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Abstract
Description
- The present invention relates to a pneumatic tire.
- Conventionally, there have been proposed various pneumatic tires having an improved profile in a meridian cross section of the tire including the tire rotational axis.
-
Patent document 1 below discloses a pneumatic tire which achieves both steering stability and suppression of uneven wear by being provided with three arcs in the tread surface. - Patent Document 1:
Japanese Patent Application Publication No. 2013-060129 - In recent years, on the other hand, especially for passenger car tires, there has been an increasing demand for appearance performance which is considered as a sense of unity between the vehicle and the tire, and an increasing demand for noise performance with the spread of electric vehicles, etc.
- in view of the situation as described above, the present invention was made, and a main objective thereof is to provide a pneumatic tire capable of achieving both the above-said appearance performance and noise performance.
- According to the present invention, a pneumatic tire comprises a tread portion having a first tread edge and a second tread edge, a pair of sidewall portions, a pair of bead portions, a carcass extending between the paired bead portions, and an inner rubber which extends between the paired bead portions, on the inner side of side of the carcass,
wherein - the inner rubber comprises a first portion extending through the tread portion with a first thickness, and a second portion extending through the paired sidewall portions with a second thickness,
- the first thickness is larger than the second thickness,
- the tread portion has a ground contacting surface between the first tread edge and the second tread edge,
- the paired sidewall portions respectively have outer surfaces extending inward in the tire radial direction from the first tread edge and the second tread edge, respectively,
- the ground contacting surface has a tire equator at a central position in the tire axial direction between the first tread edge and the second tread edge,
- the outer surfaces have tire maximum width positions which are outermost positions in the tire axial direction, and
- in a meridian cross section of the tire under a normal state when mounted on a regular rim, inflated to a normal internal pressure and loaded with no tire load,
- a first reference point which is an intersection of a straight line extending parallel to the tire radial direction through the tire equator with a bead base line;
- a second reference point which is an intersection of a straight line extending parallel to the tire axial direction through the tire equator with a straight line extending parallel to the tire radial direction through the tire maximum width position;
- a reference line segment connecting the first reference point and the second reference point;
- a shoulder reference point which is an intersection of the reference line segment with the ground contacting surface or the outer surface; and
- a shoulder line segment connecting the first reference point and the shoulder reference point,
- are defined,
- then the length of the shoulder line segment is 85.9% to 89.3% of the length of the reference line segment.
- The pneumatic tire of the present invention can achieve both the appearance performance and noise performance by being provided with the above-described configuration.
-
-
FIG. 1 is a cross-sectional view of a pneumatic tire as an embodiment of the present invention. -
Fig. 2 is an explanatory diagram showing cross-sectional shapes of the ground contacting surface and the outer surface on one side of the tire equator C. -
Fig. 3 is a schematic diagram showing the shape of the ground contacting surface of the tire. -
Fig. 4 is an enlarged cross-sectional view of the tread portion ofFIG. 1 . -
Fig. 5 is a developed partial view of the ground contacting surface of the tread portion ofFig. 1 . -
Fig. 6 is an enlarged cross-sectional view of the first end portion of the first portion ofFIG. 1 . -
FIG. 7 is an enlarged perspective partial view of the sidewall portion ofFIG. 1 . -
FIG. 8 is an enlarged perspective view of area A inFIG. 7 . -
FIG. 9 is an enlarged cross-sectional view taken along the length direction of one of the grooves inFIG. 8 . -
FIG. 10 is an enlarged cross-sectional view taken orthogonally to the longitudinal directions of the grooves and ridges inFIG. 8 . -
Fig. 11 is an enlarged cross-sectional view of one of the bead portions when the tire is mounted on a regular rim. -
FIG. 12 is an enlarged cross-sectional partial view of a second modified example of the inner rubber. -
FIG. 13 is an enlarged cross-sectional partial view of a third modified example of the inner rubber. -
FIG. 14 is an enlarged cross-sectional partial view of a fourth modified example of the inner rubber. - Hereinafter, an embodiment of the present invention will be described in detail in conjunction with accompanying drawings.
-
FIG. 1 is a cross-sectional view of apneumatic tire 1 of the present embodiment (hereinafter sometimes simply referred to as the "tire 1"), including the rotational axis, under its normal state. - Here, the "normal state" is a state of the
pneumatic tire 1 which is mounted on a regular rim, and inflated to a normal internal pressure, and loaded with no tire load.
Hereinafter, dimensions, positions and the like of each portion or component of thepneumatic tire 1 refer to those under the normal state unless otherwise noted.
when components of thetire 1 cannot be directly measured under the normal state (for example, internal components) dimensions and the like thereof refer to values measured with thetire 1 in a state that approximates the normal state as much as possible. -- [0010] - If there is a standard system including standards on which the
pneumatic tire 1 is based, the "regular rim" is a wheel rim specified for the tire by the standard system, for example, the "Standard Rim" in JATMA, "Design Rim" in TRA, and "Measuring Rim" in ETRTO.
If there is no standard system including standards on which thepneumatic tire 1 is to be based, the "regular rim" means a wheel rim which has the smallest rim diameter among the wheel rims on which the tire can be mounted without causing air leakage, and which has the smallest rim width among them. - If there is a standard system including standards on which the
pneumatic tire 1 is based, the "normal internal pressure" means air pressure specified for the tire by the standard system, for example, the "maximum air pressure" in JATMA, the maximum value described in the table "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES" in TRA, and the "INFLATION PRESSURE" in ETRTO. If there is no standard system including standards on which thetire 1 is to be based, the "normal internal pressure" is air pressure specified for the tire by the tire manufacturer or the like. - As shown in
FIG. 1 , thetire 1 of the present embodiment comprises atread portion 2, a pair ofsidewall portions 3, and a pair ofbead portions 4.
Thebead portions 4 are each provided with, for example, anannular bead core 5 embedded therein.
Thebead core 5 is made of a wound steel wire, for example.
Thetire 1 of the present embodiment is designed to be suitably used as a passenger car tire.
But, the present invention is not limited to tires for passenger cars, and can be applied to various tires such as tires for heavy duty vehicles, tires for two-wheeled vehicles, tires for industrial vehicles and the like. - The
tire 1 of the present embodiment comprises acarcass 6 extending between the pairedbead portions 4, and aninner rubber 10 extending between the pairedbead portions 4, on the inner side of thecarcass 6.
Theinner rubber 10 in this embodiment forms the tireinner cavity surface 1i. - The
carcass 6 is composed of at least one, in this embodiment, only onecarcass ply 6A.
Thecarcass ply 6A comprises, for example, amain portion 6a and turnupportions 6b.
Themain portion 6a extends, for example, between the twobead portions 4.
Theturnup portion 6b is, for example, connected to themain portion 6a and folded back around thebead core 5 from the inside to the outside in the tire axial direction. - The
inner rubber 10 in the present embodiment comprises - a
first portion 11 extending through thetread portion 2 with a first thickness t1, and - a
second portion 12 extending through the pairedsidewall portions 3 with a second thickness t2. - The first thickness t1 in this embodiment is more than the second thickness t2.
It is preferable that the first thickness t1 is more than the second thickness t2 over the entire circumference of the tire. Suchinner rubber 10 can exhibit the same vibration reduction effect as that of increasing the thickness of thetread rubber 2G which will be described later, with a small increase in weight.
As the increase in weight on the inner side of thecarcass 6 has little effect on the rolling resistance, thetire 1 of the present embodiment can improve noise performance, while maintaining good fuel efficiency performance. - Here, that the first thickness t1 is larger than the second thickness t2 means that the average value of the first thickness t1 is larger than the average value of the second thickness t2.
The average value of the first thickness t1 corresponds to a value obtained by dividing the cross-sectional area of thefirst portion 11 by the length of thefirst portion 11 along the tireinner cavity surface 1i in the meridian cross section of the tire.
The same applies to the average value of the second thickness t2. - The
tread portion 2 in this embodiment has aground contacting surface 2s between the first tread edge T1 and the second tread edge T2.
Here, the first tread edge T1 and the second tread edge T2 are the outermost edges in the tire axial direction when thetire 1 under its normal state is set on a flat horizontal surface at a camber angle of 0 degrees and loaded with 70% of the normal load. - If there is a standard system including standards on which the
tire 1 is based, the "normal load" is a load specified for the tire by the standard system, for example, the "maximum load capacity" in JATMA, the maximum value described in the table "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES" in TRA, and the "LOAD CAPACITY" in ETRTO.
If there is no standard system including standards on which thetire 1 is to be based, the "normal load" is a maximum load applicable to the tire in use, specified for the tire by the tire manufacturer or the like. - The
ground contacting surface 2s has a tire equator C at the central position in the tire axial direction between the first tread edge T1 and the second tread edge T2. - The
tread portion 2 preferably comprises atread rubber 2G which forms theground contacting surface 2s.
Thetread portion 2 may comprise, for example, acap rubber 2A which forms theground contacting surface 2s, and abase rubber 2B disposed inside thecap rubber 2A in the tire radial direction. Hereinafter, when thetread portion 2 is made of a plurality of rubber materials, thetread rubber 2G means thecap rubber 2A which is the rubber material forming theground contacting surface 2s, unless otherwise noted.
Thetread portion 2 is however, not limited to such example, and may be composed of, for example, only one rubber layer, or may be composed of three or more rubber layers. - The paired
sidewall portions 3 in this embodiment haveouter surfaces 3s extending inward in the tire radial direction from the first tread edge T1 and the second tread edge T2, respectively.
On theouter surface 3s, there is a maximum tire width position Pm, which is the outermost position in the tire axial direction.
The tire maximum width positions Pm are positions where the distance in the tire axial direction therebetween becomes the maximum width wm on theouter surfaces 3s excluding locally projecting portions. -
FIG. 2 is a diagram for explaining shapes of theground contacting surface 2s and theouter surface 3s in the meridian cross section of the tire under its normal state.
As shown inFIG. 2 , in the meridian cross section of thetire 1 of the present embodiment, the tire has a profile on which a first reference point Pb1, a second reference point Pb2, a reference line segment Lb, a shoulder reference point Ps, and a shoulder line segment Ls are defined. - The first reference point Pb1 is an intersection of a bead base line BL with a straight line extending parallel to the tire radial direction through the tire equator C.
- The bead base line BL is a straight line extending parallel to the tire axial direction through a position in the tire radial direction corresponding to the rim diameter position of the regular rim, in the
tire 1 under its normal state. - The second reference point Pb2 is an intersection of a straight line extending parallel to the tire axial direction through the tire equator C with a straight line extending parallel to the tire radial direction through the tire maximum width position Pm.
- The reference line segment Lb is a line segment extending straight between the first reference point Pb1 and the second reference point Pb2.
- The shoulder reference point Ps is an intersection of the reference line segment Lb with the
ground contacting surface 2s or theouter surface 3s. - when the reference line segment Lb passes through a position between the first tread edge T1 and the second tread edge T2 as shown in
FIG. 1 , the shoulder reference point Ps is the intersection of the reference line segment Lb with theground contacting surface 2s. - when the reference line segment Lb passes through the axially outer side of the first or second tread edge T1 or T2, the shoulder reference point Ps is the intersection of the reference line segment Lb with the
outer surface 3s. - The shoulder line segment Ls is a line segment extending straight between the first reference point Pb1 and the shoulder reference point Ps.
- The length L1 of the shoulder line segment Ls in this embodiment is set in a range from 85.9% to 89.3% of the length L2 of the reference segment Lb.
Such tire 1 can reduce the wheel house/tire house, namely, the space between the tire and the vehicle body when thetire 1 is mounted on a vehicle, therefore, the sense of unity between the tire and the vehicle can be enhanced. - Further,
such tire 1 can suppress an increase in vibration of thetread portion 2 due to the change in profile because thefirst portion 11 has the large first thickness t1 and is excellent in noise performance. Therefore, thetire 1 of the present embodiment can achieve both the appearance performance and noise performance. - Preferably, the
ground contacting surface 2s is composed of a plurality ofarcs 2a having mutually different radii of curvature. The plurality ofarcs 2a includes, for example, afirst arc 2b passing through the tire equator C, asecond arc 2c adjacent to thefirst arc 2b on the outer side in the tire axial direction, and athird arc 2d adjacent to thesecond arc 2c on the outer side in the tire axial direction.
Suchground contacting surface 2s is suitable for improving the appearance performance of thetire 1 while suppressing uneven wear. - The radius R1 of curvature of the
first arc 2b is preferably 1.85 to 2.00 times the radius R2 of curvature of thesecond arc 2c.
By setting the radius R1 of curvature of thefirst arc 2b being not less than 1.85 times the radius R2 of curvature of thesecond arc 2c, the wheel house when the tire is mounted on a vehicle can be reduced, namely the distance between thetire 1 and the vehicle body (fender) can be reduced, which helps to improve the appearance performance oftire 1.
From this point of view, it is more preferable that the radius R1 of curvature of thefirst arc 2b is not less than 1.90 times the radius R2 of curvature of thesecond arc 2c. - By setting the radius R1 of curvature of the
first arc 2b being not more than 2.00 times the radius R2 of curvature of thesecond arc 2c, uneven ground contacting surface pressure distribution is suppressed, which helps to improve the uneven wear resistance performance of thetire 1.
From this point of view, it is more preferable that the radius R1 of curvature of thefirst arc 2b is not more than 1.95 times the radius R2 of curvature of thesecond arc 2c. - The radius R2 of curvature of the
second arc 2c is preferably from 2.08 to 2.74 times the radius R3 of curvature of thethird arc 2d.
By setting the radius R2 of curvature of thesecond arc 2c being not less than 2.08 times the radius R3 of curvature of thethird arc 2d, the distance between thetire 1 and the vehicle body when mounted on the vehicle can be reduced, which helps to improve the appearance performance of thetire 1.
From this point of view, it is more preferable that the radius R2 of curvature of thesecond arc 2c is not less than 2.30 times the radius R3 of curvature of thethird arc 2d. - As the radius R2 of curvature of the
second arc 2c is not more than 2.74 times the radius R3 of curvature of thethird arc 2d, uneven ground contacting surface pressure distribution is suppressed, and uneven wear resistance of thetire 1 can be improved.
From this point of view, it is more preferable that the radius R2 of curvature of thesecond arc 2c is not more than 2.50 times the radius R3 of curvature of thethird arc 2d. - As shown in
FIG. 1 , a tread width TW, which is the distance in the tire axial direction between the first tread edge T1 and the second tread edge T2, is preferably from 74% to 84% of the maximum width wm, which is the distance in the tire axial direction between the maximum tire width positions Pm. - As the tread width TW is 74% or more of the maximum width wm, it is possible to reduce the ground contacting surface pressure, and suppress noise generation, and improve the noise performance of the
tire 1.
From this point of view, it is more preferable that the tread width TW is 79% or more of the maximum width wm. - By setting the tread width TW being not more than 84% of the maximum width wm, it is possible to suppress the occurrence of slippage in the shoulder region and improve the uneven wear resistance performance of the
tire 1.
From this point of view, it is more preferable that the tread width Tw is not more than 81% of the maximum width wm. - For the
tire 1, for example, the mounting direction to a vehicle is designated.
It is preferable that thetire 1 is mounted on a vehicle so that the first tread edge T1 is positioned outboard of the vehicle, and the second tread edge T2 is positioned inboard of the vehicle. Such mounting direction to the vehicle is, for example, indicated by letters and/or symbols on theouter surface 3s of thesidewall portion 3.
Thetire 1 is however, not limited to such example, and thetire 1 may be one for which the mounting direction to the vehicle is not specified, for example. - It is preferable that the
tread portion 2 comprises a plurality ofcircumferential grooves 20 continuously extending in the tire circumferential direction between the first tread edge T1 and the second tread edge T2.
The plurality ofcircumferential grooves 20 includes, for example, a firstshoulder circumferential groove 21, a second shouldercircumferential groove 22, a firstcrown circumferential groove 23, and a secondcrown circumferential groove 24.
However, thetread portion 2 is not limited to such example. For example, thetread portion 2 may comprise three or lesscircumferential grooves 20 or thetread portion 2 may comprise five or morecircumferential grooves 20. - The first
shoulder circumferential groove 21 is disposed between the first tread edge T1 and the tire equator C, in this embodiment, disposed closest to the first tread edge T1 among the plurality ofcircumferential grooves 20.
The second shouldercircumferential groove 22 is disposed between the second tread edge T2 and the tire equator C, in this embodiment, disposed closest to the second tread edge T2 among the plurality ofcircumferential grooves 20. - The first
crown circumferential groove 23 in this embodiment is disposed between the firstshoulder circumferential groove 21 and the tire equator C.
The secondcrown circumferential groove 24 in this embodiment is deposed between the second shouldercircumferential groove 22 and the tire equator C. - Each of the
circumferential grooves 20 extends linearly in parallel to the tire circumferential direction, for example. - The plurality of
circumferential grooves 20 are not limited to such aspect, may be extended in the tire circumferential direction in a wavy form, for example.
Further, some of thecircumferential grooves 20 may be extended linearly, and the rest may be extended in a wavy form. - It is preferable that the groove width of each of the
circumferential grooves 20 is 3 mm or more.
In this embodiment, the groove width of the firstcrown circumferential groove 23 is the smallest among the groove widths of thecircumferential grooves 20. Suchcircumferential grooves 20 can suppress the generation of the vehicle exterior noise when mounted on the vehicle, and can improve the noise performance while maintaining good wet performance of thetire 1. -
FIG. 3 is a diagram schematically showing theshape 25 of theground contacting surface 2s of thetire 1.
As shown inFIG. 3 , theshape 2S of theground contacting surface 2s in the present embodiment is the shape when thetire 1 under its normal state is set on a horizontal flat surface at a camber angle of 0 degrees and loaded with 70% of the normal load. - The shape of the
ground contacting surface 2s can be expressed by, for example, a ground contacting surface index F (L3/L4) which is the ratio of the length L3 in the tire circumferential direction measured at the tire equator C, and the length L4 in the tire circumferential direction measured in the shoulder region on the first tread edge T1 side. - Here, the length L4 in the tire circumferential direction is the length in the tire circumferential direction of the ground contacting
surface shape 25 measured at a position of 80% (0.8TW/2) of the distance (TW/2) from the tire equator C toward the first tread edge T1.
The length L4 in the tire circumferential direction may be, for example, the length in the shoulder region on the second tread edge T2 side. - The ground contacting surface index F in this embodiment is 1.05 to 1.35.
By setting the ground contacting surface index F being 1.05 or more, the occurrence of slippage in the shoulder region can be suppressed, and the uneven wear resistance performance of thetire 1 can be improved.
By setting the ground contacting surface index F being 1.35 or less, the ground contacting surface pressure is reduced, the generation of noise can be suppressed, and the noise performance of thetire 1 can be improved. -
FIG. 4 is a cross-sectional view of thetread portion 2. in this embodiment, a loss tangent tan δ1 at 70 degrees C of thefirst portion 11 is not less than a loss tangent tan δ2 at 70 degrees C of thesecond portion 12. Suchfirst portion 11 helps to suppress vibrations of thetread portion 2 and can improve the noise performance of thetire 1. - It is preferable that the loss tangent tan δ1 of the
first portion 11 at 70 degrees C is not more than a loss tangent tan δA of thetread rubber 2G at 30 degrees C. Since thetread rubber 2G forming theground contacting surface 2s contacts with the outside air and cooled thereby, 30 degrees C is adopted as the measuring temperature.
Suchfirst portion 11 can reduce the influence of thetread portion 2 on the rolling resistance, and helps to improve the fuel efficiency performance of thetire 1. Therefore, thetire 1 of the present embodiment can achieve both the low fuel consumption performance and noise performance. - In this specification, the loss tangent tan δ is measured according to JIS-K6394 under the following conditions using a dynamic viscoelasticity measuring device. The specimen used for measuring the loss tangent tan δ is taken out from the vulcanized
tire 1, for example, so that the longitudinal direction of the specimen coincides with the circumferential direction of thetire 1. - temperature: 30 degrees C or 70 degrees C
- initial strain: 5% when the measuring temperature is
- 30 degrees C, and
- 10% when the measuring temperature is
- 70 degrees C
- amplitude of dynamic strain: +/-1%
- frequency: 10 Hz
- deformation mode: tensile
- when the
first portion 11 is made up a single rubber material, the loss tangent tan δ1 of thefirst portion 11 is the loss tangent tan δ1 of the single rubber material.
when thefirst portion 11 is made up a plurality of rubber materials, the loss tangent tan δ1 of thefirst portion 11 is a weighted average which are obtained by weighting the loss tangent tan δ values of the rubber materials by the cross-sectional areas of the respective rubber materials.
The same applies to the loss tangents tan δ of another portion. - Preferably, the loss tangent tan δ1 of the
first portion 11 is set in a range from 1.0 to 2.0 times the loss tangent tan δ2 of thesecond portion 12.
As the loss tangent tan δ1 of thefirst portion 11 is not less than 1.0 times the loss tangent tan δ2 of thesecond portion 12, the effect suppressing the vibration of thetread portion 2 can be reliably exhibited.
From this point of view, it is more preferable that the loss tangent tan δ1 of thefirst portion 11 is not less than 1.1 times the loss tangent tan δ2 of thesecond portion 12.
As the loss tangent tan δ1 of thefirst portion 11 is not more than 2.0 times the loss tangent tan δ2 of thesecond portion 12, failure such as separation due to an excessive difference in physical properties can be suppressed, and the durability performance of thetire 1 can be improved.
From this point of view, it is more preferable that the loss tangent tan δ1 of thefirst portion 11 is not more than 1.5 times the loss tangent tan δ2 of thesecond portion 12. - Preferably, the loss tangent tan δ1 of the
first portion 11 is set in a range from 0.4 to 0.7 times the loss tangent tan δA of thetread rubber 2G.
As the loss tangent tan δ1 of thefirst portion 11 is not less than 0.4 times the loss tangent tan δA of thetread rubber 2G, it is possible to reduce vibrations of thetread portion 2, while maintaining the fuel efficiency of thetire 1.
As the loss tangent tan δ1 of thefirst portion 11 is not more than 0.7 times the loss tangent tan δA of thetread rubber 2G, it is possible to reduce vibrations of thetread portion 2, while maintaining the steering stability performance of thetire 1. - Preferably, the loss tangent tan δ1 of the
first portion 11 is 0.14 or more.
As the loss tangent tan δ1 of thefirst portion 11 is 0.14 or more, vibrations of thetread portion 2 can be reliably suppressed, and noise generation can be reduced.
From this point of view, it is more preferable that the loss tangent tan δ1 of thefirst portion 11 is 0.15 or more, still more preferably 0.20 or more. - It is preferable that the loss tangent tan δ of the
first portion 11 at 30 degrees C is 0.4 to 0.7 times a loss tangent tan δ of thebase rubber 2B at 30 degrees C.
As the loss tangent tan δ of thefirst portion 11 is not less than 0.4 times the loss tangent tan δ of thebase rubber 2B, it is possible to reduce vibrations of thetread portion 2.
As the loss tangent tan δ of thefirst portion 11 is not more than 0.7 times the loss tangent tan δ of thebase rubber 2B, it is possible to reduce the rolling resistance of thetire 1. - The loss tangent tan δA of the
tread rubber 2G is preferably 0.30 or less.
As the loss tangent tan δA of thetread rubber 2G is 0.30 or less, the rolling resistance is reduced, and it is possible to improve the fuel economy performance of thetire 1.
From this point of view, it is more preferable that the loss tangent tan δA of thetread rubber 2G is 0.25 or less, and still more preferably 0.20 or less. - when the
tread portion 2 is made up of thecap rubber 2A and thebase rubber 2B, the loss tangent tan δA of thetread rubber 2G at 30 degrees C is the loss tangent tan δA of thecap rubber 2A at 30 degrees C.
At this time, it is preferable that the loss tangent tan δB of thebase rubber 2B at 70 degrees C is smaller than the loss tangent tan δA of thecap rubber 2A at 30 degrees C.
Such tread portion 2 helps to improve the fuel efficiency performance, while maintaining good steering stability performance of thetire 1. - The loss tangent tan δB of the
base rubber 2B is preferably 0.21 or less.
As the loss tangent tan δB of thebase rubber 2B is 0.21 or less, heat generation in thetread portion 2 during running is suppressed, which helps to maintain the good fuel efficiency of thetire 1.
From this point of view, it is more preferable that the loss tangent tan δB of thebase rubber 2B is 0.20 or less. - It is preferable that a complex elastic modulus E*A of the
tread rubber 2G at 30 degrees C is 7.8 MPa or more.
As the complex elastic modulus E*A of thetread rubber 2G is 7.8 MPa or more, vibrations of thetread portion 2 are suppressed, which helps to improve the noise performance of thetire 1.
From this point of view, it is more preferable that the complex elastic modulus E*A of thetread rubber 2G is 8.0 MPa or more, still more preferably 9.0 MPa or more.
when thetread rubber 2G is made up of a plurality of rubber materials, the complex elastic modulus E*A is of the rubber material which forms theground contacting surface 2s. - in this specification, the complex elastic modulus E* is measured according to JIS-K6394 under the following conditions using a dynamic viscoelasticity measuring device. The specimen for measuring the complex elastic modulus E* is, for example, taken out from the vulcanized
tire 1 so that the longitudinal direction of the specimen coincides with the circumferential direction of thetire 1. - initial strain: 5%
- amplitude of dynamic strain: +/-1%
- frequency: 10 Hz
- deformation mode: tensile
- measuring temperature: 30 degrees C
- The complex elastic modulus E* can be adjusted by changing the glass transition point Tg of the rubber composition and the types and amounts of various compounding agents. Specifically, the complex elastic modulus E* can be increased by increasing the glass transition point Tg of the rubber composition decreasing the average particle size of a reinforcing agent such as carbon and silica, increasing the amount of the reinforcing agent, decreasing the total amount of plasticize, and/or increasing vulcanizing agents such as sulfur, accelerators, etc.
- As shown in
FIG. 1 , it is preferable that thetread portion 2 in the present embodiment is provided with abelt layer 7 disposed outside thecarcass 6 in the tire radial direction.
In thetread portion 2 in the present embodiment, aband layer 8 is further disposed outside thebelt layer 7 in the tire radial direction. - The carcass ply 6A comprises a plurality of
carcass cords 6B and topping rubber covering the carcass cords.
Thecarcass cords 6B are, for example, organic fiber cords such as aramid, rayon, etc.
Thecarcass cords 6B are preferably arranged at an angle of from 70 to 90 degrees with respect to the tire equator C. - The loss tangent tan δC at 70 degrees C of the topping rubber of the
carcass ply 6A is preferably 0.16 or less.
As the loss tangent tan δC of the topping rubber of thecarcass ply 6A is 0.16 or less, heat generation in thecarcass ply 6A is suppressed, and it becomes possible to achieve both the low fuel consumption performance and durability performance of thetire 1 during high-speed running.
From this point of view, it is more preferable that the loss tangent tan δC of the topping rubber of thecarcass ply 6A is 0.15 or less.
From the viewpoint of improving the noise performance of thetire 1, it is preferable to make the loss tangent tan δC of the topping rubber of thecarcass ply 6A smaller than the loss tangent tan δ1 of thefirst portion 11. -
- T is the number of twists per 100 mm, and
- D is the total fineness (dtex) of the
carcass cord 6B. - If a cord having a small twist coefficient K is used as the
carcass cord 6B, the fatigue resistance of the cord may be deteriorated, which may affect the durability of thetire 1.
In thetire 1 of the present embodiment, as the twist coefficient of thecarcass cords 6B is set to 2000 or more, the fatigue resistance of the cord is improved, and the durability performance of thetire 1 is improved. - If a cord having a large twist coefficient K is used as the
carcass cord 6B, good attenuation cannot be obtained from thesidewall portions 3 to thebead portions 4, which may affect the noise performance of thetire 1.
Further, the deformation of a case structure including thecarcass 6 from thesidewall portion 3 to thebead portion 4 is increased, and the rolling resistance is increased.
In thetire 1 of the present embodiment, as the twist coefficient K of thecarcass cord 6B is set to 2500 or less, good attenuation is obtained from thesidewall portions 3 to thebead portions 4, and the noise performance of thetire 1 is improved, and as a result, the vehicle interior noise is reduced.
Further, the deformation of the case structure is suppressed, and the rolling resistance can be reduced. - In the
tire 1 of the present embodiment, the above-describedfirst portion 11 functions as a mass damper to suppress vibrations of thetread portion 2.
Furthermore, the vibrational energy of thetread portion 2 is attenuated by the viscoelastic properties of the rubber itself disposed in thefirst portion 11.
Therefore, as compared with a conventional pneumatic tire in which thefirst portion 11 is not provided, in thetire 1 of the present embodiment, the cord with the large twist coefficient K can be used as thecarcass cord 6B.
On the other hand, the increase in rolling resistance, which is a concern due to the provision of thefirst portion 11, can be suppressed as setting the upper limit of the twist coefficient K of thecarcass cords 6B to 2,500. - in the
tire 1 of the present embodiment, as thecarcass cords 6B having the twist coefficient K is optimized in accordance with the first thickness t1 of thefirst portion 11, it becomes possible to reduce the vehicle interior noise, without increasing the rolling resistance. - In the
tire 1 of the present embodiment, due to the synergistic effect of thecarcass cords 6B having the twist coefficient K of 2000 to 2500 and the rubber of thefirst portion 11 having the above-described loss tangent tan δ, it becomes possible to reduced the vehicle interior noise, without increasing the rolling resistance. - The
tire 1 of the present embodiment has a so-called high turned-up structure in which the radially outer ends of theturnup portions 6b of thecarcass 6 are positioned radially outside the maximum width position Pm of thetire 1.
Such carcass 6 makes it difficult for vibrations of thesidewall portion 3 to be transmitted to thebead portion 4, thereby making it possible to reduce the vehicle interior noise.
Further, since the deformation of the case structure is suppressed from thesidewall portion 3 to thebead portion 4, the rolling resistance can be reduced.
Thetire 1 of the present embodiment may have a so-called ultrahigh turned-up structure in which the radially outer ends of theturnup portions 6b of thecarcass 6 are respectively located axially inside the axially outer ends of thebelt layer 7. - The
carcass cord 6B used in this embodiment is a polyethylene terephthalate (PET) fiber cord. It is preferable that the number of carcass plies 6A and the fineness of thecarcass cords 6B are determined as follows according to the load index of thetire 1. - when the
tire 1 has a load index of 90 or less, thecarcass 6 is made up of asingle carcass ply 6A, and the fineness of eachcarcass cord 6B is 1100 dtex/2. - when the
tire 1 has a load index more than 90 and not more than 100, thecarcass 6 is made up of asingle carcass ply 6A, and the fineness of eachcarcass cord 6B is 1440 dtex/2. - when the
tire 1 has a load index more than 90 and not more than 105, thecarcass 6 is made up of asingle carcass ply 6A, and the fineness of eachcarcass cord 6B is 1670 dtex/2. - when the
tire 1 has a load index of 110 or less, thecarcass 6 is made up of two carcass plies 6A, and the fineness of eachcarcass cord 6B is 1110 dtex/2. - when the
tire 1 has a load index of 115 or less, thecarcass 6 is made up of two carcass plies 6A, and the fineness of eachcarcass cord 6B is 1440 dtex/2. - when the
tire 1 has a load index of 115 or less, thecarcass 6 is made up of two carcass plies 6A, and the fineness of eachcarcass cords 6B may be 1670 dtex/2. - The
belt layer 7 includes, for example, afirst belt ply 7A adjacent to thecarcass 6, and asecond belt ply 7B disposed outside thefirst belt ply 7A in the tire radial direction.
In the present embodiment, thefirst belt ply 7A and the second belt ply 7B each comprise a plurality of belt cords arranged at an angle of 15 to 45 degrees with respect to the tire circumferential direction, and a topping rubber covering the belt cords. - It is preferable that, with respect to the tire circumferential direction, the belt cords of the
first belt ply 7A are inclined in opposite directions to the belt cords of thesecond belt ply 7B.Such belt layer 7 can effectively reinforce thetread portion 2. - in the present embodiment, as shown in
FIG. 4 , the axiallyouter edges 7b of the second belt ply 7B are respectively located axially inside the axiallyouter edges 7a of thefirst belt ply 7A. Accordingly, the axial length of thesecond belt ply 7B is smaller than the axial length of thefirst belt ply 7A.
insuch belt layer 7, thetread portion 2 can be reinforced, while suppressing the second belt ply 7B from becoming excessively large, which helps to achieve both the fuel efficiency performance and the noise performance of thepneumatic tire 1. - The loss tangent tan δD at 70 degrees C of the topping rubber of the
first belt ply 7A is preferably 0.16 or less.
As the loss tangent tan δD of the topping rubber of thefirst belt ply 7A is 0.16 or less, heat generation in thefirst belt ply 7A is suppressed, and it becomes possible to achieve both the low fuel consumption performance and durability performance of thetire 1 during high-speed running.
From this point of view, it is more preferable that the loss tangent tan δD of the topping rubber of thefirst belt ply 7A is 0.15 or less.
From the viewpoint of improving the noise performance of thetire 1, it is preferable to make the loss tangent tan δD of the topping rubber of thefirst belt ply 7A smaller than the loss tangent tan δ1 of thefirst portion 11. - The loss tangent tan δE at 70 degrees C of the topping rubber of the
second belt ply 7B is preferably 0.16 or less.
As the loss tangent tan δE of the topping rubber of thesecond belt ply 7B is 0.16 or less, heat generation in thesecond belt ply 7B is suppressed, and it is possible to achieve both low fuel consumption performance and durability performance of thetire 1 during high-speed running.
From this point of view, it is more preferable that the loss tangent tan δE of the topping rubber of thesecond belt ply 7B is 0.15 or less.
From the viewpoint of improving the noise performance of thetire 1, it is preferable to make the loss tangent tan δE of the topping rubber of the second belt ply 7B smaller than the loss tangent tan δ1 of thefirst portion 11. - In this embodiment, the loss tangent tan δE of the
second belt ply 7B is equal to the loss tangent tan δD of thefirst belt ply 7A.
Such belt layer 7 can make it possible to uniformly manage the materials forming thefirst belt ply 7A and the second belt ply 7B, which may reduce the manufacturing cost of thetire 1. - The
band layer 8 is composed of at least oneband ply 8A, in this embodiment, only oneband ply 8A.
The band ply 8A comprises, for example, at least one band cord arranged at an angle of 5 degrees or less with respect to the tire circumferential direction, and a topping rubber covering the band cord or cords.
Theband layer 8 in this embodiment is arranged so as to cover theentire belt layer 7. - The loss tangent tan δF at 70 degrees C of the topping rubber of the
band ply 8A is preferably 0.16 or less.
As the loss tangent tan δF of the topping rubber of theband ply 8A is 0.16 or less, heat generation in theband ply 8A can be suppressed, and it is possible to achieve both the low fuel consumption performance and durability performance of thetire 1 during high-speed running.
From this point of view, it is more preferable that the loss tangent tan δF of the topping rubber of theband ply 8A is 0.15 or less.
From the viewpoint of improving the noise performance of thetire 1, it is preferable to make the loss tangent tan δF of the topping rubber of theband ply 8A smaller than the loss tangent tan δ1 of thefirst portion 11. -
FIG. 5 shows a developed partial view of theground contacting surface 2s of thetread portion 2 ofFIG. 1 .
Theground contacting surface 2s of thetread portion 2 corresponds to a surface between the first tread edge T1 and the second tread edge T2, of the outer surface of thetread portion 2. - in this embodiment, as shown in
FIG. 5 , the land ratio of thetread portion 2 is 65% or more.
In the present specification, the "land ratio" means a ratio Sb/Sa of the actual total ground contacting area Sb to the total area Sa of a virtual ground contacting surface in which all the grooves and sipes existing in theground contacting surface 2s of thetread portion 2 are filled. - In this embodiment, by adopting the above configuration, it is possible to reduce both the vehicle exterior noise and the vehicle interior noise. The reason is as follows.
- It has been known that, in general, when the land ratio of the tread portion becomes smaller, the pattern noise increases and the vehicle exterior noise increases.
Also, it has been known that, in general, when the land ratio is increased, although the pattern noise is reduced, the vibration from the road surface is more likely to be transmitted to the vehicle through the tire, and as a result, the vehicle interior noise is increased.
For this reason, conventional tires are often designed so as to have relatively small land ratios (less than 65%). - In the present embodiment, by setting the land ratio to 65% or more, the
tire 1 is reduced in pattern noise, and thereby, the vehicle exterior noise can be reduced.
Further, as described above, in thetire 1 of the present embodiment, the first thickness t1 (shown inFIG. 1 ) of thefirst portion 11 is large, therefore, thetread portion 2 can effectively absorb vibrations from the road surface. As a result, even when the land ratio of thetread portion 2 is large, the vehicle interior noise can be reliably reduced.
For this reason, in thetire 1 of the present embodiment, both the vehicle exterior noise and the vehicle interior noise can be reduced. - The distance in the tire axial direction L1 from the tire equator C to the groove center line of the first
shoulder circumferential groove 21, and the distance in the tire axial direction L1 from the tire equator C to the groove center line of the second shouldercircumferential groove 22, are preferably 25% to 35% of the tread width TW, for example. - The distance in the tire axial direction L2 from the tire equator C to the groove center line of the first
crown circumferential groove 23, and the distance in the tire axial direction L2 from the tire equator C to the groove center line of the secondcrown circumferential groove 24, are preferably 5% to 15% of the tread width TW, for example. - Incidentally, the tread width TW is the distance in the tire axial direction from the first tread edge T1 to the second tread edge T2 of the tire under its normal state.
- It is preferable that the groove width of each
circumferential groove 20 is, for example, 4.0% to 8.5% of the tread width TW.
The total groove width of the plurality ofcircumferential grooves 20 is, for example, 20% to 30%, preferably 20% to 25%, of the tread width TW.
Thereby, it is possible to enhance the steering stability on a dry road surface, while reducing the vehicle exterior noise. - The groove width w3 of the first
crown circumferential groove 23 is preferably larger than the groove width W1 of the firstshoulder circumferential groove 21, for example. Specifically, the groove width w3 is 150% to 200% of the groove width w1.
The groove width w4 of the secondcrown circumferential groove 24 is preferably larger than the groove width w2 of the second shouldercircumferential groove 22, for example. Specifically, the groove width w4 is 140% or less of the groove width w2, preferably 105% to 120%.
Thereby, the noise generated by thecircumferential grooves 20 becomes difficult to diffuse outward of the vehicle, while ensuring wet performance, and the vehicle exterior noise can be reduced. - It is preferable that the depth of each
circumferential groove 20 is 5 to 10 mm, for example, in the case of pneumatic tires for passenger cars. - The
tread portion 2 comprises a plurality ofland portions 25 including acrown land portion 37, a firstmiddle land portion 28, a secondmiddle land portion 29, a firstshoulder land portion 26, and a secondshoulder land portion 27.
Thecrown land portion 37 is defined between the firstcrown circumferential groove 23 and the secondcrown circumferential groove 24.
The firstmiddle land portion 28 is defined between the firstshoulder circumferential groove 21 and the firstcrown circumferential groove 23. Thereby, the firstmiddle land portion 28 is adjacent to thecrown land portion 37 via the firstcrown circumferential groove 23.
The secondmiddle land portion 29 is defined between the second shouldercircumferential groove 22 and the secondcrown circumferential groove 24. Thereby, the secondmiddle land portion 29 is adjacent to thecrown land portion 37 via the secondcrown circumferential groove 24.
The firstshoulder land portion 26 is defined axially outward of the firstshoulder circumferential groove 21, and includes the first tread edge T1. Thereby, the firstshoulder land portion 26 is adjacent to the firstmiddle land portion 28 via the firstshoulder circumferential groove 21.
The secondshoulder land portion 27 is defined axially outward of the second shouldercircumferential groove 22, and includes the second tread edge τ2. Thereby, the secondshoulder land portion 27 is adjacent to the secondmiddle land portion 29 via the second shouldercircumferential groove 22. - Each of the
land portions 25 is provided with a plurality oflateral grooves 41.
The arrangement of thelateral grooves 41 shown inFIG. 5 is merely an example, and the present invention is not limited thereto. - The first
middle land portion 28 is preferably not divided in the tire circumferential direction by grooves having a groove width of 2 mm or more.
Thecrown land portion 37 is preferably not divided in the tire circumferential direction by grooves having a groove width of 2 mm or more.
The secondmiddle land portion 29 is preferably not divided in the tire circumferential direction by grooves having a groove width of 2 mm or more.
Thereby, the pattern noise generated by theland portions - It is preferable that the land ratio Lac of the
crown land portion 37 is larger than the land ratio Lam1 of the firstmiddle land portion 28. Specifically, the land ratio Lac is more than 105%, preferably not less than 106%, but less than 120% of the land ratio Lam1.
Thereby, the pattern noise generated by thecrown land portion 37 can be reduced, and the steering stability and wear resistance performance on dry road surfaces can be enhanced. - It is preferable that the land ratio Lam1 of the first
middle land portion 28 is larger than the land ratio Las1 of the firstshoulder land portion 26. Specifically, the land ratio Lam1 is more than 105%, preferably not less than 106%, but less than 120% of the land ratio Las1. Thereby, the steering stability and wear resistance on dry road surfaces can be further enhanced. - From the same point of view, it is preferable that the land ratio Lam2 of the second
middle land portion 29 is larger than the land ratio Las2 of the secondshoulder land portion 27. Specifically, the land ratio Lam2 is more than 105%, preferably not less than 106%, but less than 120% of the land ratio Las2. - As shown in
FIG. 4 , theinner rubber 10 is preferably made of an air impermeable rubber material.
Examples of such rubber material include butyl-based rubber materials and halogenated butyl-based rubber materials.
In theinner rubber 10 in this embodiment, thefirst portion 11 and thesecond portion 12 are made of the same rubber material. Theinner rubber 10 is not limited to such example, and may be made of a plurality of rubber materials, for example. - The
first portion 11 of theinner rubber 10 in the present embodiment comprises - a
first end portion 13 on the axially outer side which is on the first tread edge T1 side, and - a
second end portion 14 on the axially outer side which is on the second tread edge T2 side. - It is preferable that the
first end portion 13 has the first thickness t1 continuously decreasing toward the axiallyouter end 11a of thefirst portion 11.
Similarly, thesecond end portion 14 has the first thickness t1 continuously decreasing toward the axiallyouter end 11b of thefirst portion 11.
In the present embodiment, therefore, the positions at which the first thickness t1 has finished decreasing, correspond to the axially outer ends 11a and 11b of thefirst portions 11.
Suchfirst portions 11 suppresses stress concentration at the axially outer ends 11a and 11b, and help to improve the durability performance of thetire 1. - From the viewpoint of reliably reducing the vehicle interior noise, the axially
outer end 11a on the first tread edge T1 side of thefirst portion 11 in the present embodiment is positioned, for example, on the first tread edge T1 side of the firstcrown circumferential groove 23, more preferably, positioned on the first tread edge T1 side of the firstshoulder circumferential groove 21. - It is preferable that the axially
outer end 11a of thefirst portion 11 is positioned so as to overlap, in the tire axial direction, with thethird arc 2d (shown inFIG. 2 ) of theground contacting surface 2s. - In
FIG. 6 , there is shown an enlarged cross-sectional view of thefirst end portion 13 of thefirst portion 11.
As shown inFIG. 6 , it is preferable that the axiallyouter end 11a on the first tread edge T1 side, of thefirst portion 11 is located at the same position in the tire axial direction as the axiallyouter edge 7b of the second belt ply 7B, or on the inner side in the tire axial direction of the axiallyouter edge 7b of thesecond belt ply 7B.
It is preferable that the distance L10 in the tire axial direction between the axiallyouter end 11a of thefirst portion 11 and the axiallyouter edge 7b of thesecond belt ply 7B is 10 mm or less. Thereby, in thefirst portion 11 in the present embodiment, the entirefirst end portion 13 is located on the first tread edge T1 side of the firstshoulder circumferential groove 21.
As a result, while securing a sufficient length in the tire axial direction of thefirst portion 11, deformation around the axiallyouter end 11a of thefirst portion 11 can be suppressed by thebelt layer 7. Thereby, separation of theinner rubber 10 occurring around the axiallyouter end 11a can be suppressed. - The
first end portion 13 is continuous with a portion extending with a constant first thickness t1 on the tire equator C side as shown inFIG. 1 .
The axial length L11 (shown inFIG. 6 ) of thefirst end portion 13 is 2.0% to 4.0% of the tread width TW.
Thereby, the thickness of theinner rubber 10 can be prevented from changing abruptly, and failure such as separation of theinner rubber 10 can be suppressed. - As shown in
FIG. 4 , thefirst portion 11 on the second tread edge T2 side has the same configuration as that on the first tread edge T1 side.
That is, the axiallyouter end 11b on the second tread edge T2 side of thefirst portion 11 is located, for example, on the second tread edge τ2 side of the secondcrown circumferential groove 24, more preferably located on the second tread edge T2 side of the second shouldercircumferential groove 22.
Further, in the present embodiment, the entiresecond end portion 14 is located on the second tread edge T2 side of the second shouldercircumferential groove 22.
Further, it is preferable that the axiallyouter end 11b on the second tread edge T2 side of thefirst portion 11 is positioned so as to overlap, in the tire axial direction, with the third arc of theground contacting surface 2s which is an arc obtained by inverting thethird arc 2d on the first tread edge T1 side shown inFIG. 2 to the second tread edge T2 side.
Further, it is preferable that the axiallyouter end 11b of thefirst portion 11 on the second tread edge τ2 side is located at the same position in the tire axial direction as the axiallyouter edge 7b of the second belt ply 7B, or axially inside the axiallyouter edge 7b of thesecond belt ply 7B.
Further, the distance in the tire axial direction between the axiallyouter end 11b of thefirst portion 11 and the axiallyouter edge 7b of thesecond belt ply 7B is 10 mm or less.
Further, thesecond end portion 14 has the same configuration as thefirst end portion 13. - It is preferable that, by arranging the axially outer ends 11a and 11b of the
first portions 11 as described above, the axial length L5 of thefirst portion 11 in this embodiment is set in a range from 90% to 110% of the tread width TW.
Thereby, it is possible to reliably reduce the vehicle interior noise, while suppressing an increase in tire weight. - In the
first portions 11 in this embodiment, the first length L6 from the tire equator C to the axiallyouter end 11a on the first tread edge T1 side, and the second length L2 from the tire equator C to the axiallyouter end 11b on the second tread edge τ2 side, are substantially the same.
More specifically, the difference between the first length L6 and the second length L7 is 5% or less of the first length L6. Thereby, the uniformity of the tire can be improved.
However, it may be possible that the second length L7 is more than the first length L6, for example. Specifically, the second length L7 may be in a range from 105% to 110% of the first length L6.
in such arrangement, the length of thefirst portion 11 is sufficiently secured on the second tread edge T2 side which is inboard of the vehicle when the tire is attached to the vehicle, therefore, it is possible to further reduce the vehicle interior noise. - The
first portion 11 extends between thefirst end portion 13 and thesecond end portion 14 with a constant first thickness t1.
Thereby, the first thickness t1 is substantially the same at the position of the tire equator C, and at a position on the first tread edge T1 side of the firstshoulder circumferential groove 21. Preferably, the first thickness t1 is substantially the same from the tire equator C to a position beyond the firstshoulder circumferential groove 21.
Here, the expression "substantially the same" means that the thickness may include inevitable errors in rubber products or tires, and the difference between the maximum thickness and minimum thickness is 5% or less of the maximum thickness. - The
first portion 11 may have a region extending to the first tread edge T1 with a constant first thickness t1.
In other words, the first thickness t1 may be substantially the same from the position of the tire equator C to a position of the first tread edge T1 (to an imaginary line extending parallel to the tire radial direction through the first tread edge T1).
In this case, the axiallyouter end 11a of thefirst portion 11 is located outside the first tread edge T1 in the tire axial direction. Suchfirst portion 11 can further reduce the vehicle interior noise. - It is preferable that the
first portion 11 between the tire equator C and the second tread edge T2 has the same configuration as described above. That is, the first thickness t1 is substantially the same at the position of the tire equator C and at a position on the second tread edge T2 side of the second shouldercircumferential groove 22. Preferably, the first thickness t1 is substantially the same from the tire equator C to a position beyond the second shouldercircumferential groove 22. However, thefirst portion 11 may have a region extending to the second tread edge T2 with a constant first thickness t1. - The length L8 in the tire axial direction of the portion of the
first portion 11 having the constant first thickness t1 (shown inFIG. 1 , and the same applies hereinafter) is preferably in a range from 82% to 106% of the tread width TW.
By setting the length L8 of the portion having the constant first thickness t1 to not less than 82% of the tread width TW, vibrations of thetread portion 2 can be effectively suppressed. From this point of view, it is more preferable that the length L8 of the portion having the constant first thickness t1 is not less than 85%, still more preferably not less than 88% of the tread width Tw. - By setting the length L8 of the portion having the constant first thickness t1 to not more than 106% of the tread width TW, an excessive weight increase can be reliably suppressed. From this point of view, it is more preferable that the length L8 of the portion having the constant first thickness t1 is not more than 103%, still more preferably not more than 100% of the tread width TW.
The length L8 of the portion having the constant first thickness t1 corresponds to the distance in the tire axial direction between thefirst end portion 13 and thesecond end portion 14. - As shown in
FIG. 4 , the average value of the first thickness t1 is preferably in a range from 1.5 to 3.5 times the average value of the second thickness t2.
As the average value of the first thickness t1 is not less than 1.5 times the average value of the second thickness t2, vibrations of thetread portion 2 can be effectively suppressed, and the noise performance of thetire 1 can be improved.
From this point of view, it is more preferable that the average value of the first thickness t1 is not less than 1.75 times, still more preferably not less than 1.9 times the average value of the second thickness t2. - As the average value of the first thickness t1 is not more than 3.5 times the average value of the second thickness t2, an excessive weight increase can be suppressed, and the good fuel efficiency performance of the
tire 1 can be maintained.
From this point of view, it is more preferable that the average value of the first thickness t1 is not more than 2.7 times, still more preferably not more than 2.2 times the average value of the second thickness t2. - The average value of the first thickness t1 is preferably 2.0 to 4.5 mm.
As the average value of the first thickness t1 is 2.0 mm or more, vibrations of thetread portion 2 can be effectively suppressed, and the noise performance of thetire 1 can be improved.
From this point of view, it is more preferable that the average value of the first thickness t1 is 2.5 mm or more.
As the average value of the first thickness t1 is 4.5 mm or less, an excessive weight increase can be suppressed, and the good fuel efficiency performance of thetire 1 can be maintained.
From this point of view, it is more preferable that the average value of the first thickness t1 is 4.0 mm or less, even more preferably 3.5 mm or less. - The average value of the second thickness t2 is preferably 0.5 to 2.0 mm.
As the average value of the second thickness t2 is 0.5 mm or more, good air impermeability can be maintained, which helps to improve the durability performance of thetire 1.
From this point of view, it is more preferable that the average value of the second thickness t2 is 1.0 mm or more.
As the average value of the second thickness t2 is 2.0 mm or less, an excessive weight increase can be suppressed, and the good fuel efficiency performance of thetire 1 can be maintained.
From this point of view, it is more preferable that the average value of the second thickness t2 is 1.5 mm or less. - It has been confirmed by the inventors of the present invention that, by setting the twist coefficient K of the
carcass cord 6B to 2000 to 2500, and the first thickness t1 of thefirst portion 11 to 2.0 mm to 4.5 mm as described above, the vehicle interior noise in a medium frequency range from 160 Hz to 350 Hz and in a high frequency range of 350 Hz or higher is reduced. - Further, it has been confirmed by the inventors that, by setting the twist coefficient K of the
carcass cords 6B to 2000 to 2500, and the first thickness t1 of thefirst portion 11 to 2.0 mm to 3.5 mm, the rolling resistance is not deteriorated. -
FIG. 7 is an enlarged perspective view of thesidewall portion 3.
As shown inFIG. 7 , theouter surface 3s of thesidewall portion 3 in the present embodiment has aserration portion 30 positioned outside the tire maximum width position Pm in the tire radial direction.
In this embodiment, the outer surface of each of thesidewall portions 3 includes theserration portions 30.
InFIG. 3 , the area where theserration portion 30 is arranged is dotted.
Theserration portion 30 occupies at least part of the outer surface of thesidewall portion 3.
Theserration portion 30 may be arranged intermittently in the tire circumferential direction, or may be arranged continuously over the entire circumference of the tire. -
FIG. 8 shows an enlarged perspective view of area A inFIG. 7 .
inFIG. 8 , arrow A1 corresponds to the tire radial direction, and arrow A2 corresponds to the tire circumferential direction.
As shown inFIG. 8 , theserration portion 30 comprises a plurality ofgrooves 31 extending in the tire radial direction and arranged in the tire circumferential direction, and a plurality ofridges 32 divided by the plurality ofgrooves 31.
Eachridge 32 is formed between twoadjacent grooves 31 and extends like a rib.
Thegroove 31 extending in the tire radial direction means that the maximum angle of the center line of thegroove 31 with respect to the tire radial direction is less than 45 degrees. -
Such serration portion 30 helps to make the bulge and dent of thesidewall portion 3 which are inevitable in tire manufacturing, inconspicuous.
Hereinafter, such effect may be expressed as "the appearance performance is improved".
On the other hand, theserration portion 30 tends to generate noise (wind noise) when the vehicle is running. -
FIG. 9 shows a cross-sectional view of thegroove 31 of theserration portion 30 taken along the length direction of the groove.
Eachgroove 31 includes anouter end portion 33 and aninner end portion 34 in the tire radial direction as shown inFIG. 9 .
Theouter end portion 33 is an end portion of thegroove 31 on thetread portion 2 side (shown inFIG. 1 ), and theinner end portion 34 is an end portion of thegroove 31 on thebead portion 4 side (shown inFIG. 1 ).
In this embodiment, theouter end portion 33 and theinner end portion 34 each have aninner walls 31a extending in the depth direction of thegroove 31.
in this embodiment, each of the plurality ofgrooves 31 has a depth d1 of 0.2 mm or less at theouter end portion 33. - In this embodiment, the noise performance can be improved owing to that the first thickness t1 (shown in
FIG. 1 ) of thefirst portion 11 of theinner rubber 10 is large, and that the depths of the plurality ofgrooves 31 at theouter end portions 33 are defined. The reason is as follows. - In general, when a serration portion is provided on the sidewall portion, noise (wind noise) tends to occur due to friction between the air and the serration portion during the tire is rotation.
In the radially outer end portions of the grooves which constitute the serration portion, as compared to the other portions of the grooves, a higher velocity of the air hits the tire when the tire is rotating, and is likely to generate the noise.
However, in this embodiment, by setting the depth of theouter end portions 33 of thegrooves 31 constituting theserration portion 30 to 0.2 mm or less, the noise can be reduced, and both the vehicle exterior noise and the vehicle interior noise can be reduced. - Furthermore, in the
tire 1 of the present embodiment, as the first thickness t1 (shown inFIG. 1 ) of thefirst portion 11 is large as described above, thetread portion 2 can effectively absorb vibrations from the road surface, and it is possible to further reduce the vehicle interior noise.
For these reasons, thetire 1 of the present embodiment can exhibit excellent noise performance. - As shown in
FIG. 8 , thegrooves 31 and theridges 32 of theserration portion 30 extend linearly, for example.
Thegrooves 31 and theridges 32 of theserration portion 30 preferably extend at an angle of 15 degrees or less, more preferably 5 degrees or less with respect to the tire radial direction. However, the present embodiment is not limited to such an aspect. - It is preferable that the depth of the
groove 31 decreases from theinner end portion 34 to theouter end portion 33 as shown inFIG. 9 .
Preferably, the depth of thegroove 31 is continuously decreased. Therefore, the depth d2 at theinner end portion 34 constitutes the maximum depth of thegroove 31.
Theserration portion 30 havingsuch grooves 31 can improve the appearance performance and noise performance in a well-balanced manner.
Moreover, theserration portion 30 configured withsuch grooves 31 is also useful for reducing the air resistance of the tire. - The depth d2 of the
inner end portion 34 is, for example, 0.3 mm or more.
The depth d2 of theinner end portion 34 is preferably 1.0 mm or less, more preferably 0.8 mm or less, still more preferably 0.5 mm or less.
The depth d2 of theinner end portion 34 is preferably not less than 1.5 times, more preferably not less than 3.0 times, still more preferably not less than 5.0 times, but preferably not more than 10.0 times, more preferably not more than 9.0 times, still more preferably not more than 8.0 times the depth d1 of theouter end portion 33.
Thegroove 31 having suchouter end portion 33 andinner end portion 34 can improve the appearance performance and noise performance in a well-balanced manner. - More preferably, the depth d2 of the
inner end portion 34 is smaller than the difference between the average value of the first thickness t1 (shown inFIG. 1 ) of thefirst portion 11 of theinner rubber 10, and the average value of the second thickness t2 (shown inFIG. 1 ) of thesecond portion 12.
Thereby, the vibration absorption capacity of thetread portion 2 is sufficiently increased compared to the noise generated by theserration portion 30, therefore, the noise performance can be further improved. - In
FIG. 10 , there is shown a cross-sectional view perpendicular to the longitudinal directions of the plurality ofgrooves 31 andridges 32.
As shown inFIG. 10 , the groove width W1 of thegroove 31 is, for example, 0.6 to 1.8 mm.
Thereby, the appearance performance and noise performance are improved in a well-balanced manner. - The cross-sectional shape of the
ridge 32 is, for example, triangular.
The apex angle θ1 of theridge 32 is, for example, 60 to 90 degrees.
The maximum height of theridge 32 is, for example, 0.1 to 1.0 mm. The cross-sectional shape of theridge 32 is not limited to such triangular shape, and various shapes such as a trapezoidal shape and a semi-circular shape can be employed. - As shown in
FIG. 7 , the outer surface of thesidewall portion 3 comprises at least onemark portion 35 including at least one letter, figure or symbol.
InFIG. 7 , as an example of themark portion 35, themark portion 35 consisting of the characters "ABC" is shown, for example.
Themark portion 35 in this embodiment is arranged within theserration portion 30.
It is preferable that themark portion 35 is formed byfine grooves 36 having a depth smaller than that of the inner end portions 34 (shown inFIG. 9 ) of thegrooves 31.
Specifically, the depths of thefine grooves 36 are, for example, 0.2 to 0.8 mm.
Thereby, a contrast is generated between themark portion 35 and theserration portion 30, and it is possible to improve the visibility of themark portion 35. - In some cases, the outer surface of the
sidewall portion 3 is provided with a steppedportion 38 extending in the tire circumferential direction and having a minute height in the normal direction to the tire outer surface.
The steppedportion 38 corresponds to a split portion or line of a split mold for vulcanization molding, which is formed, for example, between the tread segment and the sidewall plate.
inFIG. 7 , the steppedportion 38 is indicated by thin line, omitting the height appearing in the cross section.
It is desirable that the height of the steppedportion 38 is 0.7 mm or less.
Thereby, air resistance generated by the steppedportion 38 is reduced, and an improvement in noise performance as well as an improvement in fuel efficiency can be expected. - Further, the stepped
portion 38 may be arranged at theboundary 39 between theserration portion 30 and other portions. Thereby, it is possible to further improve the appearance of thesidewall portion 3. - Furthermore, the
serration portion 30 may be arranged to overlap the steppedportion 38.
Thereby,such serration portion 30 can make uneven shapes by such as the split lines and the bulge and dent, inconspicuous, and it is possible to further improve the appearance performance of thetire 1. - In
FIG. 11 , there is shown an enlarged view of thebead portion 4 of thetire 1 under the normal state when mounted on the regular rim R.
At least one of thebead portions 4 in this embodiment is provided with arim guard 40 as shown inFIG. 11 . Preferably, each of thebead portions 4 is provided with therim guard 40.
Therim guard 40 is a rubber member having a triangular cross-section and protruding axially outward from thecarcass 6.
Therim guard 40 prevents the rim flange Rf from coming into contact with curbs and the like when the tire is running. - In this embodiment, the distance L9 in the tire radial direction from the radially outer end of the rim flange Rf of the regular rim R to the
vertex 40a in the tire axial direction of therim guard 40 is 1.0 to 10.0 mm.
Thereby, while protecting the rim flange Rf, air turbulence is less likely to occur between therim guard 40 and the rim flange Rf, and the noise performance can be improved. -
FIG. 12 is an enlarged cross-sectional view of theinner rubber 10 as a second example.
The same reference numerals are given to the same elements as in the above-described first example of theinner rubber 10, and the description thereof is omitted.
As shown inFIG. 12 , thefirst portion 11 of theinner rubber 10 of the second example comprises aninner liner layer 16 made of an air impermeable rubber material, and anadditional layer 17 disposed between theinner liner layer 16 and thecarcass 6. - The
additional layer 17 of the second example is composed of a rubber material different from that of theinner liner layer 16.
Theadditional layer 17 is composed of, for example, a rubber material having excellent adhesion to thecarcass 6.
Suchadditional layer 17 prevents contact between thecarcass 6 and theinner liner layer 16, thereby improving the durability performance of thetire 1.
Theadditional layer 17 may be composed of, for example, an air-permeable rubber material.
In suchinner rubber 10, a wide variety of materials can be selected for theadditional layer 17, which is suitable for achieving various performances at low cost. - In this example, as the
additional layer 17 is included in thefirst portion 11, various performances can be improved.
For example, a rubber material having a loss tangent tan δ at 70 degrees C which is larger than the first rubber material forming theinner liner layer 16, may be used as the second rubber material forming theadditional layer 17. In such example, thetread portion 2 can further absorb vibrations from the road surface, and the vehicle interior noise can be further reduced. - For the
additional layer 17, for example, a rubber material having a loss tangent tan δ at 70 degrees C which is larger than that of theinner liner layer 16, can be used.
In this case, the above-mentioned loss tangent tan δ1 of thefirst portion 11 is the weighted average which is obtained by weighting the loss tangent tan δ of theinner liner layer 16 and the loss tangent tan δ of theadditional layer 17 by their cross-sectional areas.
The above-mentioned loss tangent tan δ2 of thesecond portion 12 corresponds to the loss tangent tan δ of theinner liner layer 16. Suchadditional layer 17 can more reliably reduce vibrations of thetread portion 2 and improve the noise performance of thepneumatic tire 1. - It is preferable that the loss tangent tan δ at 70 degrees C of the above-mentioned rubber material having air impermeability is 0.14 or more.
The loss tangent tan δ of the rubber material having air impermeability can be measured as described above.
As the loss tangent tan δ at 70 degrees C of the rubber material having air impermeability is 0.14 or more, it is possible to further suppress vibrations of thetread portion 2. -
FIG. 13 is an enlarged cross-sectional view of theinner rubber 10 as a third example. The same reference numerals are given to the same elements as in the above-described examples, and the description thereof is omitted.
As shown inFIG. 13 , theadditional layer 17 in this example is arranged on the inside in the tire radial direction of theinner liner layer 16.
Theadditional layer 17 in this example forms part of the tireinner cavity surface 1i.
In theinner rubber 10 of the third example, similarly to theinner rubber 10 of the second example, a wide variety of materials can be selected for theadditional layer 17, which is suitable for achieving various performances at low cost. - Even when the
first portion 11 of theinner rubber 10 comprises theadditional layer 17 as shown inFIGS. 12 and13 , the first thickness t1 is the thickness from theinner surface 6i of thecarcass 6 in thetread portion 2 to the tireinner cavity surface 1i, excluding the topping rubber of the carcass ply 6A (shown inFIG. 1 ). -
FIG. 14 is an enlarged cross-sectional view of theinner rubber 10 as a fourth example. The same reference numerals are given to the same elements as in the above-described examples, and the description thereof is omitted.
As shown inFIG. 14 , thesecond portion 12 of theinner rubber 10 of the fourth example comprises aninner liner layer 16 made of a rubber material having air impermeability, and anintermediate layer 18 disposed between theinner liner layer 16 and thecarcass 6. - The
intermediate layer 18 of the fourth example is composed of a rubber material different from that of theinner liner layer 16.
Theintermediate layer 18 may be composed of the same rubber material as the additional layer 17 (shown inFIGS. 12 and13 ), or may be composed of a different rubber material from theadditional layer 17, for example.
In suchinner rubber 10, a wide variety of materials can be selected for theintermediate layer 18, which is suitable for achieving various performances at low cost. - The
intermediate layer 18 overlaps with theband layer 8 in the tire axial direction, for example.
Theintermediate layer 18 of the fourth example overlaps with thebelt layer 7 in the tire axial direction.
Theintermediate layer 18 may be continuous with thefirst portion 11 of theinner rubber 10, for example.
It is preferable that theintermediate layer 18 overlaps, in the tire radial direction, with theturnup portion 6b of thecarcass 6. Suchintermediate layer 18 helps to suppress vibrations of thesidewall portion 3 and can improve the noise performance of thepneumatic tire 1. - Even when the
second portion 12 of theinner rubber 10 comprises theintermediate layer 18, the second thickness t2 is the thickness from theinner surface 6i of thecarcass 6 in thesidewall portion 3 to the tireinner cavity surface 1i, excluding the topping rubber of thecarcass ply 6A.
while detailed description has been made of preferable embodiments of the present invention, the present invention can be embodied in various forms without being limited to the above-described embodiments. - Based on the structure shown in
Fig. 1 , pneumatic tires were experimentally manufactured as test tires based on the specifications shown in Table 1.
The test tires were tested for the fuel efficiency performance and noise performance.
Main common specifications and test methods are as follows. -
- Tire size: 205/55R16
- Air pressure: 230 kPa
- Applied load: 4.2 kN
- Loss tangent tan δ2 of the second part: 0.14
- Each test tire was mounted on a rolling resistance tester, and the rolling resistance was measured when running at 50 km/h.
- The results are indicated by an index based on Reference example being 100, wherein the larger the number, the smaller the rolling resistance and the better the fuel economy performance.
- Each test tire was mounted on a bench noise tester set in an anechoic chamber, and the sound pressure was measured when running at 50 km/h, and converted into an index in which the lower the sound pressure, the larger the numerical value.
- The results are indicated by an index based on Reference example being 100, wherein the larger the numerical value, the smaller the sound pressure and the better the noise performance.
- The test results are shown in Table 1.
- -- [0156]
Table 1 Reference example Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Example 10 Example 11 first thickness/second thickness 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 loss tangent tan δ1 of first portion 0.14 0.14 0.14 0.14 0.15 0.20 0.14 0.14 0.14 0.14 0.14 0.14 loss tangent tanδA of cap rubber 0.30 0.30 0.25 0.20 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 loss tangent tanδB of base rubber 0.21 0.21 0.21 0.21 0.21 0.21 0.20 0.21 0.21 0.21 0.21 0.21 loss tangent tanδC of topping rubber of carcass ply 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.15 0.16 0.16 0.16 0.16 loss tangent tanδD of topping rubber of belt ply 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.15 0.16 0.16 0.16 loss tangent tanδF of topping rubber of band ply 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.15 0.16 0.16 complex elastic modulus E*A of tread rubber 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 8.0 9.0 low fuel consumption performance (index) 100 100 110 120 100 100 110 100 110 110 100 100 noise performance (index) 100 120 115 110 120 130 120 125 120 120 125 125 overall performance (index) 200 220 225 230 220 230 230 225 230 230 225 225 - -- [0157] From the test results, in the pneumatic tires of Examples according to the present invention, the noise performance was improved while exhibiting the same or better fuel efficiency performance as compared to Reference example, and it was confirmed that, since the overall performance represented by the sum of these was also excellent, both the low fuel consumption performance and the noise performance were achieved.
-
- 1
- pneumatic tire
- 2
- tread portion
- 2s
- ground contacting surface
- 3
- sidewall portion
- 3s
- outer surface
- 4
- bead portion
- 6
- carcass
- 10
- inner rubber
- 11
- first portion
- 12
- second portion
Specifically, the loss tangent tan δ can be increased by increasing the glass transition point Tg of the rubber composition, reducing the average particle size of reinforcing agents such as carbon and silica, increasing the amount of the reinforcing agent, and/or reducing the amount of the vulcanizing agent such as sulfur, accelerators, etc.
unless otherwise noted, the loss tangent described below is measured when the specimen is at a temperature of 70 degrees C.
Claims (15)
- A pneumatic tire comprising:a tread portion;a pair of sidewall portions;a pair of bead portions;a carcass extending between the bead portions; andan inner rubber extending between the bead portions, on the inside of the carcass,
whereinthe inner rubber comprises a first portion extending through the tread portion with a first thickness, and a second portion extending through the sidewall portions with a second thickness;the first thickness is more than the second thickness;the tread portion has a ground contacting surface between a first tread edge and a second tread edge;the sidewall portions respectively have outer surfaces extending radially inward from the first tread edge and the second tread edge, respectively;the ground contacting surface has a tire equator at the central position in the tire axial direction between the first tread edge and the second tread edge; andthe outer surfaces have tire maximum width positions which are the outermost positions in the tire axial direction, whereinin a meridian cross section of the tire under a normal state in which the tire is mounted on a regular rim, inflated to a normal internal pressure, and loaded with no load,
whena first reference point is defined as an intersection of a bead base line with a straight line extending parallel to the tire radial direction through the tire equator;a second reference point is defined as an intersection of a straight line extending parallel to the tire axial direction through the tire equator with a straight line extending parallel to the tire radial direction through the tire maximum width position;a reference line segment is defined as a strain line extending between the first reference point and the second reference point;a shoulder reference point is defined as an intersection of the reference line segment with the ground contacting surface or the outer surface; anda shoulder line segment is defined as a straight line connecting between the first reference point and the shoulder reference point,
thenthe length of the shoulder line segment is in a range from 85.9% to 89.3% of the length of the reference line segment. - The pneumatic tire according to claim 1, wherein
an average value of the first thickness is in a range from 1.5 to 3.5 times an average value of the second thickness. - The pneumatic tire according to claim 1, wherein
an average value of the first thickness is 2.0 to 4.5 mm. - The pneumatic tire according to claim 1, 2 or 3, wherein
in the meridian cross section of the tire,the ground contacting surface is made up of a plurality of arcs having different radii of curvature, andthe plurality of arcs includes a first arc passing through the tire equator, a second arc adjacent to the first arc on the outer side in the tire axial direction, and a third arc adjacent to the second arc on the outer side in the tire axial direction. - The pneumatic tire according to claim 4, wherein
a radius R1 of curvature of the first arc is in a range from 1.85 to 2.00 times a radius R2 of curvature of the second arc. - The pneumatic tire according to claim 4, wherein
the radius R2 of curvature of the second arc is in a range from 2.08 to 2.74 times a radius R3 of curvature of the third arc. - The pneumatic tire according to claim 1, 2 or 3, wherein
a tread width which is the distance in the tire axial direction between the first tread edge and the second tread edge, is in a range from 74% to 84% of a maximum width which is the distance in the tire axial direction at a maximum tire width position. - The pneumatic tire according to claim 1, 2 or 3, wherein
with respect to a shape of a ground contacting surface of the pneumatic tire when the pneumatic tire under the normal state is put on a flat surface at a camber angle of 0 degrees, and is loaded with 70% of a normal load,a tread shape index F defined as a ratio (L3/L4) ofa length L3 in the tire circumferential direction measured at the tire equator toa length L4 in the tire circumferential direction measured at a position spaced apart from the tire equator by 80% of the distance from the tire equator to the first tread edge, is in a range from 1.05 to 1.35. - The pneumatic tire according to any one of claims 1 to 8, whereinthe outer surface of at least one of the sidewall portions comprises a serration portion,the serration portion comprisesa plurality of grooves each extending in a tire radial direction and arranged in the tire circumferential direction, anda plurality of ridges divided by the plurality of grooves, andeach of the plurality of grooves comprises a radially outer end portion having a depth of 0.2 mm or less.
- The pneumatic tire according to claim 9, wherein
each of the plurality of grooves comprises a radially inner end portion, and has a depth decreasing from the radially inner end portion to the radially outer end portion. - The pneumatic tire according to any one of claims 1 to 10, whereinthe tread portion comprises a tread rubber forming a ground contacting surface, anda loss tangent tan δ1 of the first portion at 70 degrees C is not less than a loss tangent tan δ2 of the second portion at 70 degrees C, and not more than a loss tangent tan δA of the tread rubber at 30 degrees C.
- The pneumatic tire according to claim 11, wherein
the loss tangent tan δ1 of the first portion is in a range from 1.0 to 2.0 times the loss tangent tan δ2 of the second portion. - The pneumatic tire according to claim 11, wherein
the loss tangent tan δ1 of the first portion is in a range from 0.4 to 0.7 times the loss tangent tan δA of the tread rubber. - The pneumatic tire according to any one of claims 1 to 13, wherein
the carcass comprises carcass cords having a twist coefficient of 2000 to 2500. - The pneumatic tire according to any one of claims 1 to 14, whereinthe carcass has a main portion extending between the bead portions, and a turnup portion connected to the main portion and turned up around a bead core of the bead portion from the inside to the outside in the tire axial direction, andthe turnup portion has a radially outer end positioned radially outside a maximum width position of the main portion.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2022168896A JP2024061150A (en) | 2022-10-21 | 2022-10-21 | Pneumatic tires |
JP2022168898A JP2024061152A (en) | 2022-10-21 | 2022-10-21 | Pneumatic tires |
JP2022168900A JP2024061154A (en) | 2022-10-21 | 2022-10-21 | Pneumatic tires |
JP2022168895A JP2024061149A (en) | 2022-10-21 | 2022-10-21 | Pneumatic tires |
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EP4357160A1 true EP4357160A1 (en) | 2024-04-24 |
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ID=88093671
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EP23198977.3A Pending EP4357160A1 (en) | 2022-10-21 | 2023-09-22 | Pneumatic tire |
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EP (1) | EP4357160A1 (en) |
Citations (9)
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JPH09239861A (en) * | 1996-03-11 | 1997-09-16 | Yokohama Rubber Co Ltd:The | Manufacture of pneumatic tire |
JP2001039109A (en) * | 1999-07-28 | 2001-02-13 | Sumitomo Rubber Ind Ltd | Radial tire for heavy load |
JP2009137457A (en) * | 2007-12-06 | 2009-06-25 | Yokohama Rubber Co Ltd:The | Pneumatic tire and its manufacturing method |
JP2009220608A (en) * | 2008-03-13 | 2009-10-01 | Bridgestone Corp | Pneumatic tire for heavy load |
JP2013060129A (en) | 2011-09-14 | 2013-04-04 | Sumitomo Rubber Ind Ltd | Pneumatic tire |
DE102013103077A1 (en) * | 2013-03-26 | 2014-10-02 | Continental Reifen Deutschland Gmbh | Vehicle tires |
US20160303913A1 (en) * | 2013-12-03 | 2016-10-20 | Compagnie Generale Des Etablissements Michelin | Tire Comprising Carcass Reinforcing Cords Of Low Permeability And Variable Thicknesses Of Rubber Compound |
US20210316572A1 (en) * | 2018-09-25 | 2021-10-14 | Sumitomo Rubber Industries, Ltd. | Pneumatic tire |
US20220332145A1 (en) * | 2019-11-15 | 2022-10-20 | Bridgestone Corporation | Run-flat tire |
-
2023
- 2023-09-22 EP EP23198977.3A patent/EP4357160A1/en active Pending
- 2023-09-26 US US18/474,884 patent/US20240227446A9/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09239861A (en) * | 1996-03-11 | 1997-09-16 | Yokohama Rubber Co Ltd:The | Manufacture of pneumatic tire |
JP2001039109A (en) * | 1999-07-28 | 2001-02-13 | Sumitomo Rubber Ind Ltd | Radial tire for heavy load |
JP2009137457A (en) * | 2007-12-06 | 2009-06-25 | Yokohama Rubber Co Ltd:The | Pneumatic tire and its manufacturing method |
JP2009220608A (en) * | 2008-03-13 | 2009-10-01 | Bridgestone Corp | Pneumatic tire for heavy load |
JP2013060129A (en) | 2011-09-14 | 2013-04-04 | Sumitomo Rubber Ind Ltd | Pneumatic tire |
DE102013103077A1 (en) * | 2013-03-26 | 2014-10-02 | Continental Reifen Deutschland Gmbh | Vehicle tires |
US20160303913A1 (en) * | 2013-12-03 | 2016-10-20 | Compagnie Generale Des Etablissements Michelin | Tire Comprising Carcass Reinforcing Cords Of Low Permeability And Variable Thicknesses Of Rubber Compound |
US20210316572A1 (en) * | 2018-09-25 | 2021-10-14 | Sumitomo Rubber Industries, Ltd. | Pneumatic tire |
US20220332145A1 (en) * | 2019-11-15 | 2022-10-20 | Bridgestone Corporation | Run-flat tire |
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US20240131866A1 (en) | 2024-04-25 |
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