Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
  • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
  • B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
  • B23P19/001—Article feeders for assembling machines
  • B23P19/007—Picking-up and placing mechanisms
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
  • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
  • B23P19/08—Machines for placing washers, circlips, or the like on bolts or other members
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
  • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
  • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
  • B65G47/90—Devices for picking-up and depositing articles or materials
  • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/04—Construction or manufacture in general
  • H01M10/0404—Machines for assembling batteries

Definitions

• the invention relates to a process arrangement for carrying out a fully automated setting process according to the preamble of claim 1 and a method for carrying out such a setting process according to claim 10.
• the battery housing of a high-voltage battery system of a motor vehicle has at least one vent valve, via which a Excess pressure in the battery case can be relieved.
• the vent valve can be implemented as a plastic clip with an integrated sealing membrane. When assembled, the plastic clip is in a locking connection with a pilot hole in the battery housing.
• the high-voltage battery system is assembled in an automated process chain, with the exception of the vent valve assembly.
• the vent valve on the other hand, is set manually.
• the automated process chain must therefore be interrupted, which increases the process time for completing the high-voltage battery system.
• a pressing force of over 100 N is required to release the plastic clip during the setting process.
• the setting process can only be carried out by the worker with another auxiliary device in order to be able to meet the ergonomic requirements for a permanent workplace.
• a plug setting tool is known from DE 202014 102558 U1. From US 2019/0337103 A1 is an installation tool for a clip element famous.
• KR 20200007131 A discloses a device for automatically setting a clip element.
• Another device for the automated setting of a clip element is known from JP 2017047516 A.
• the object of the invention is to provide a process arrangement and a method by means of which a clip element, in particular a vent valve, can be placed in a component pilot hole in a simple and process-reliable manner in a fully automated setting process.
• the invention relates to a process arrangement for carrying out a fully automated setting process.
• a setting tool drives a clip element into a pre-hole in the component.
• the process arrangement according to the invention has a transfer unit, in particular a robot, to which the setting tool is attached.
• the transfer unit can be adjusted between a pick-up position and a setting position.
• the setting device grips the clip element.
• the setting tool drives the clip element into the pre-hole for the component.
• the invention thus relates to a method for setting these plastic clips, which can be fully integrated into automated production.
• a robot-guided setting device is to be used for this purpose, which picks up the plastic clips from a supply unit and places them in the correct position in the component.
• the difficulty lies in the fact that position tolerances can arise that are critical for the process reliability of an automated process. This applies above all if no sensors are to be used for position detection.
• the invention protects a method with which, in particular, round plastic clips can be inserted in a process-reliable and robot-guided manner.
• a supply unit can be used in which a clip element is separated from bulk material in such a way that it can be picked up by the robot in the subsequent process.
• An optional design can be such that several plastic clips can be transferred to the setting tool in one collection process.
• a device can be provided as a setting unit, which is mounted on the robot and can grip the separated part without damage and hold it in the exact position. Furthermore, the device can be used to apply a force in order to place the plastic clip in a component with a pilot hole and to be able to push it onto the head until the clip's holding mechanism allows the clip to latch independently.
• the force should be so high that the plastic clip is also equipped with a deformable seal and can be deformed with the setting force to such an extent that the retaining mechanism (e.g. deformable residual lugs) of the clip is still reliably triggered.
• Optional version with a magazine so that several clips can be carried by the setting tool.
• the following functions can be integrated in the setting unit: precisely positioned centering of the plastic clip, a slide with a predefined setting stroke (e.g. 35mm), position monitoring and force monitoring (force increase for end position).
• the setting drive can work pneumatically or with an electric motor.
• the plastic clip has an insertion bevel, with which a position deviation during the setting process in a transverse plane (oriented transversely with respect to the setting direction) of at least 2mm between the plastic clip and the mounting hole can be bridged without a block position between the pre-punched component and plastic clips, so it can be inserted with little force during the setting process.
• the plastic clip is designed so robustly that it does not get any permanent deformation when subjected to loads of 200N in the axial direction.
• the robot-guided setting unit contains a mechanism with which the plastic clip can first be removed from the center and held in place but switches to a floating position during a section to reduce the stresses on the clip during the setting process.
• the robot-guided setting tool has a process monitor that can be used to monitor whether the setting process has actually been carried out and whether a distance has been covered that is plausible in relation to the geometry of the plastic clips for triggering the holding mechanism.
• a device (hereinafter referred to as a positioning aid or teaching aid) can be provided to facilitate robot positioning. This can be designed in such a way that it can be fixed in the setting tool. With the positioning aid fixed in the setting device, both the pick-up position and the setting position (in the pilot hole) can be approached.
• an exact programming position of the robot in the spatial directions x, y and z as well as in the rotations around these axes can be specified both for picking up the clip and for the basic position for the setting process.
• the invention relates in particular to a method for reliably setting round plastic clips in components with pilot holes. It has a delivery unit for bulk goods with a separation unit, from which at least one part can be picked up with a mobile device, for example a robot.
• the invention has a setting device with which a plastic clip can be picked up in a positionally accurate and captive manner, a feed movement with an adjustable force of up to 500N, but in particular up to 200N, can be applied and on which signaling devices are attached which the course of the process can be monitored.
• a process control can be provided, with which the procedure can be parameterized and the setting process can be monitored and controlled.
• An auxiliary device can also be provided with which the positioning of the setting tool for receiving and setting the plastic clip in a mobile device, such as a robot, can be significantly facilitated and the accuracy can be increased.
• the process arrangement can have a supply station in which clip elements are stored as bulk material.
• a clip element is separated, in which at least one clip element is provided in the pick-up position, so that an automatic clip element transfer to the setting device can be carried out.
• a clip element magazine can be assigned to the setting device.
• the setting tool can carry a number of clip elements arranged in the clip element magazine.
• the setting device can have a setting piston that can be adjusted linearly via a setting stroke. This can be adjusted between a retracted setting piston end position and an extended setting piston end position. In the extended setting piston end position, the clip element is driven into the pre-hole in the component.
• the setting piston grips the clip element by means of a vacuum.
• the setting piston can have at least one suction opening which can be connected to a vacuum source and with the aid of which the clip element can be brought into suction contact with a setting piston contact surface.
• the sequence of movements of the transfer unit and the setting piston during a pick-up process is described below: First, the transfer unit is moved to the pick-up position. The transfer unit remains stationary in the pickup position. The setting piston is then moved from its retracted end position to the extended end position via the setting stroke. In the extended end position, the setting piston grips the clip element, in particular by means of a vacuum. At the end of the pick-up process, the The setting piston with the clip element held on it is returned to the retracted end position. After the pick-up process, the transfer process starts, in which the transfer unit adjusts the setting tool over a transfer path to the transfer unit setting position. The transfer unit remains stationary in its set position with unchanged spatial coordinates.
• the setting piston with the clip element held on it is moved from its retracted end position to the extended end position via the setting stroke.
• the clip element is driven into the pilot hole in the component by the setting piston.
• the negative pressure that grips the clip element can optionally be deactivated.
• the setting piston is then returned to its retracted end position.
• the setting piston can have a centering element, by means of which a transverse movement of the clip element on the setting piston contact surface is prevented, in particular during the transfer process.
• the centering element can be brought out of centering engagement with the clip element in the course of the setting stroke. In this way, a slight transverse movement of the clip element at the setting piston contact surface is released in order to realize a floating clip element bearing.
• the clip element can have a particularly cone-like insertion bevel at its element tip.
• a process control can be assigned to the process arrangement according to the invention, by means of which the movement sequences of the setting tool and the transfer unit are controlled.
• the process control can also be in signal connection with end position sensors and/or force measurement sensors or displacement sensors. With their help, the course of the force and/or displacement of the setting piston during the setting stroke can be recorded and compared with the corresponding setpoint values. If the actual values deviate significantly from the target values, the process control recognizes an error.
• the transfer unit can be a program-controlled industrial robot.
• the setting device can be mounted on a distal end of a robot arm of the industrial robot.
• a teach-in process can take place, in which the industrial robot moves to the pick-up position and the setting position without program control, for example by means of a programmer.
• the spatial coordinates occupied by the industrial robot in the pick-up position and in the set position are stored in the program control.
• the industrial robot can move to the pick-up and set-down positions autonomously with the help of the program control.
• the centering element can be a centering sleeve, for example. This can be elastically supported on the setting piston in the setting direction. During the transfer process and at the start of the setting process, the centering sleeve can protrude beyond the setting piston with the clip element held thereon with an axial overhang. In the course of the setting stroke, therefore, an end face of the centering sleeve first comes into contact with the opening edge region of the component pre-punched block. The setting piston is further stroke adjusted using the axial overhang until the extended setting piston end position is reached.
• the clip element can be placed in the pick-up position on a floor surface of the delivery station. In this position, the clip element can be secured against lateral slipping by a suitable device or gripping means.
• a positioning aid (ie teaching aid) can be provided for carrying out the teach-in process.
• the positioning aid can have a positioning aid head and a positioning aid shaft.
• the positioning aid can be realized in the form of a bolt and can extend over a component length along the bolt axis.
• the component length can preferably correspond to the sum of the setting stroke path and the clip element component length.
• the pick-up coordinates of the industrial robot can be determined as follows:
• the positioning aid is held with its positioning aid head on the setting piston (in particular by means of suction contact).
• the industrial robot places the positioning aid without program control, but with the help of a programmer, for example, with its shaft tip on the floor surface of the delivery station.
• the spatial coordinates taken by the industrial robot are stored in the program control as pick-up position coordinates.
• the clip element can have an element head, which is extended with an element shank. When assembled, the element shaft can protrude into the component pilot hole, while the element head is supported on the opening edge area of the component pilot hole.
• the positioning aid shank can be dimensioned in such a way that it can be inserted into the pre-hole in the component with little clearance (similar to the clip element shank).
• an annular collar can be formed on the positioning aid shaft. This can be spaced apart from the element head in the axial direction by an axial offset. The axial offset can essentially correspond to the setting stroke path.
• the setting position coordinates of the industrial robot are determined as follows: With the help of a programmer (i.e. without program control), the industrial robot inserts the positioning aid with its shank tip into the component pre-hole until the annular collar (similar to the element head of the Clip elements) circumferentially comes into contact with the opening edge area of the component pilot hole. The space coordinates taken by the industrial robot are stored as set position coordinates in the program control.
• the positioning aid held by the setting piston protrudes axially beyond the centering sleeve with an oversize.
• a free annular gap remains between the centering sleeve and the component.
• the free annular gap serves as a viewing window through which the positioning aid can be positioned using a visual check.
• FIG. 1 shows a vent valve mounted in a battery housing wall in a partial sectional view
• FIGS. 2 to 5 each show views which are used to illustrate an automated setting process
• FIGS. 6 to 8 are views showing a teach-in process
• FIG. 1 partially shows a lower housing part of a battery housing of a flop-volt battery system for a vehicle.
• the lower housing part has a housing base 1 with the housing side wall 3 pulled up from it.
• a vent valve 7 is used in a pilot hole 5 of the housing side wall 3.
• the ventilation valve 7 in FIG. 1 is a plastic clip or clip element 7 with an integrated sealing membrane (not shown).
• the clip element 7 has an expanded element head 9 which is supported on an opening edge area 10 of the pre-hole 5 .
• the clip element 7 has an element shank 11 which protrudes through the pre-hole 5 .
• Snap-in projections 13 are formed on the outer circumference of the element shaft 11 and engage under the opening edge area 10 of the preliminary hole 5 .
• the clip element 1 is equipped with a deformable sealing ring 12, which is indicated only roughly schematically. This is at the transition between the element shaft 11 and the element head 9 positioned.
• the process arrangement has an industrial robot 15 with an indicated robot arm as a transfer unit the distal end of which is a setting device 17 installed on it.
• the robot 15 is shown in FIG. 2 by means of a program control 19 between a collection position A and one described later Setting position S moves autonomously.
• the actuating device 17 has a console 21 which is mounted on the robot arm of the industrial robot 15 .
• the bracket 21 carries a pneumatic unit, shown schematically, by means of which a setting piston 23 of the setting device 17 can be driven.
• the pneumatic unit has a pneumatic cylinder 25 with a pneumatic piston 27 in FIG.
• the pneumatic piston 27 is connected to the setting piston 23 in a force-transmitting manner via a piston rod 29 .
• the pneumatic cylinder 25 On the opposite side of the piston rod 29 , the pneumatic cylinder 25 has a pressurizable working chamber 31 which is connected to an overpressure source 33 .
• the setting piston 23 has suction channels 35 . These open into intake openings 37 which are formed in a setting piston contact surface 40 .
• the suction channels 35 are in active connection with a negative pressure source 35. Both the negative pressure source 35 and the positive pressure source 33 can be controlled by a control unit 37 of the setting device 17.
• the setting piston 23 can be adjusted linearly over a setting stroke h between a retracted setting piston end position (FIGS. 2 and 4) and an extended setting piston end position (FIGS. 3 and 5).
• the industrial robot 15 can be adjusted autonomously via a transfer path between the pick-up position A shown in FIGS. 2 and 3 and the set position S (FIGS. 4 and 5) by means of the program control 19 .
• a provision station 39 (FIGS. 2 or 3) is assigned to the process arrangement.
• a clip element 7 is provided in the pick-up position A in FIG.
• the clip element 7 is placed on a floor surface 41 of the delivery station 39 in FIG. In this position, the clip element 7 can be secured against lateral slipping by a suitable device or gripping means.
• the setting piston 23 is moved from its retracted setting piston end position (FIG. 2) to its extended setting piston end position (FIG. 3) by a setting stroke h.
• the setting piston contact surface 40 is in contact with the upper side of the element head 9 of the clip element 7.
• the vacuum source 35 By activating the vacuum source 35, a suction contact between the clip element 7 and the setting piston 23 is established.
• the clip element 7 is transferred with the industrial robot 15 via a transfer path to the setting position S of the industrial robot 15 (FIGS. 4, 5).
• the setting piston 23 has a centering sleeve 43 .
• the centering sleeve 43 is elastically supported in the setting direction via a spring element 45 on the setting piston 23 .
• a small-diameter centering contour 47 is formed according to FIG.
• the small-diameter centering contour 47 moves the element head 9 of the clip element 7 (FIG. 3) with a slight hole play. In this way, a transverse movement of the clip element 7 on the setting piston contact surface 39 is prevented during the transfer process.
• the setting piston 23 is returned to its retracted setting piston end position (FIG. 4).
• the transfer process then starts, in which the industrial robot 15 transfers the clip element 7 to the setting position S (FIG. 4).
• the centering sleeve 43 protrudes beyond the setting piston 23 with an axial overhang Aa (FIG. 4).
• the setting piston 23 with the clip element 7 held thereon is moved from the retracted setting piston end position via the setting stroke h into the extended setting piston end position.
• the clip element 7 is driven into the pilot hole 5 of the side wall 3 of the housing by the setting piston 23 .
• the vacuum source 35 can be deactivated and the suction contact with the clip element 7 can be eliminated.
• the setting piston 23 is then returned to its retracted setting piston end position.
• the industrial robot 15 is transferred back to its pick-up position A by means of the program control 19 in order to start a subsequent pick-up process.
• a teach-in process described with reference to FIGS. 6 to 8 is carried out.
• a positioning aid 51 according to FIG. 7 is provided for carrying out the teach-in process.
• the bolt-shaped positioning aid 51 has a positioning aid head 53 and a positioning aid shaft 55 .
• the bolt-shaped positioning aid 51 extends along the bolt axis over a component length I. This corresponds to the sum of the setting stroke h and the clip element component length Ic.
• an annular collar 56 is formed on the positioning aid shaft 55 . This is spaced apart from the positioning aid head 53 in the axial direction by an axial offset.
• the axial offset Ab corresponds to the setting stroke h.
• the shank tip 57 of the positioning aid shank 55 has an outer diameter which can be inserted into the pilot hole 5 with little hole play.
• the spatial coordinates of the industrial robot 15 in the pick-up position A are determined as follows:
• the positioning aid 51 is held with its positioning aid head 53 on the setting piston 23 by means of negative pressure.
• the industrial robot 15 guides the positioning aid 51 with its shaft tip 57 up to contact with the bottom surface 41 of the delivery station 39. This takes place without program control by means of a programmer.
• the spatial coordinates taken by the industrial robot 15 are stored in the program control 19 as pick-up position coordinates.
• the spatial coordinates of the industrial robot 15 in the setting position S are determined as follows:
• the positioning aid 51 is also held on the setting piston 23 with its positioning aid head 53 .
• the industrial robot 15 introduces the positioning aid 51 with its shank tip 57 into the component pre-hole 5 until the annular collar 56 is in circumferential contact with the opening edge area of the pre-hole 5 .
• the ones from the industrial robot 15 The spatial coordinates occupied are stored in the program controller 19 as setting position coordinates.
• the centering sleeve 43 is dimensioned in such a way that the positioning aid 51 held by the setting piston protrudes axially beyond the centering sleeve 43 with an oversize (FIG. 6 or 8).
• a free annular gap 59 ( Figure 8) remains between the centering sleeve 43 and the housing side wall 3.
• the free annular gap 59 serves as a viewing window through which the position of the positioning aid 51, in particular a large-area contact of the Annular collar 56 at the edge of the opening of the pilot hole can be seen from the outside, so that a visual inspection is possible.
• FIG. 9 shows a more specific embodiment variant, in which the clip element 7 is inserted into the preliminary hole 5 in the housing side wall 3 of the battery housing.
• the clip element 7 shown in FIG. 9 has essentially the same construction as the clip element 7 indicated in FIGS.
• the deformable sealing ring 12 is positioned between the underside of the element head and the opening edge region 10 of the preliminary hole 5.
• the setting force is dimensioned such that on the one hand the holding mechanism (that is, the latching projections 13) of the clip element 7 is reliably triggered and on the other hand the sealing ring 12 is elastically deformed, creating a sealing effect.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Manufacturing & Machinery (AREA)
• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Electrochemistry (AREA)
• General Chemical & Material Sciences (AREA)
• Automatic Assembly (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=82019351

Family Applications (1)

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Family Cites Families (11)

• 2021
  • 2021-06-15 DE DE102021115389.1A patent/DE102021115389A1/de active Pending
• 2022
  • 2022-05-11 WO PCT/EP2022/062715 patent/WO2022263062A1/de active Application Filing
  • 2022-05-11 EP EP22729451.9A patent/EP4355524A1/de active Pending
  • 2022-05-11 CN CN202280032920.4A patent/CN117295581A/zh active Pending
  • 2022-05-11 US US18/551,625 patent/US20240173806A1/en active Pending

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