EP4353972A1 - Screw compressor - Google Patents
Screw compressor Download PDFInfo
- Publication number
- EP4353972A1 EP4353972A1 EP22820048.1A EP22820048A EP4353972A1 EP 4353972 A1 EP4353972 A1 EP 4353972A1 EP 22820048 A EP22820048 A EP 22820048A EP 4353972 A1 EP4353972 A1 EP 4353972A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- coolant
- casing
- screw
- screw compressor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002826 coolant Substances 0.000 claims abstract description 98
- 238000007906 compression Methods 0.000 claims abstract description 36
- 230000006835 compression Effects 0.000 claims abstract description 33
- 238000004891 communication Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- 230000008859 change Effects 0.000 description 10
- 230000009467 reduction Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/48—Rotary-piston pumps with non-parallel axes of movement of co-operating members
- F04C18/50—Rotary-piston pumps with non-parallel axes of movement of co-operating members the axes being arranged at an angle of 90 degrees
- F04C18/52—Rotary-piston pumps with non-parallel axes of movement of co-operating members the axes being arranged at an angle of 90 degrees of intermeshing engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/10—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by changing the positions of the inlet or outlet openings with respect to the working chamber
- F04C28/12—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by changing the positions of the inlet or outlet openings with respect to the working chamber using sliding valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
Definitions
- the present disclosure relates to a screw compressor.
- a single screw compressor includes one screw rotor and two gate rotors.
- the screw rotor and the gate rotor of the single screw compressor are stored in a casing.
- the screw rotor has a plurality of helical grooves (screw grooves), and the grooves are meshed and engaged with a pair of the gate rotors located on radially outer sides of the screw rotor, whereby a compression chamber is formed.
- a low-pressure space and a high-pressure space are formed in the casing.
- the screw rotor is fixed to a screw shaft.
- One end side of the screw shaft is supported by a bearing housing via a bearing located on a discharge side of the screw rotor, and similarly, another end side (suction side) of the screw shaft is also supported by a bearing housing via a bearing.
- the suction side of the screw shaft is connected to a motor rotor.
- a fluid in the low-pressure space is sucked into the compression chamber and is compressed.
- the fluid compressed in the compression chamber passes through a discharge port and is discharged to the high-pressure space.
- One end of the screw rotor is a fluid suction side and another end is a fluid discharge side
- the screw rotor may be provided with, on an outer circumference thereof, a columnar slide valve which slides in the rotation-axis direction of the screw rotor.
- the slide valve includes a valve portion opposed to the screw rotor and forming the compression chamber and the discharge port, a guide portion having a guide surface opposed to the bearing housing, and a connection portion connecting the valve portion and the guide portion.
- the compression chamber is formed by the screw rotor, the gate rotor, the casing, and the slide valve, and there are minute gaps between these components.
- compressed coolant gas leaks through the gaps, and thus the gaps are a cause for reducing performance of the compressor.
- a force outward in the radial direction acts on the slide valve, so that the gap between the screw rotor and the slide valve is enlarged, leading to reduction in performance of the compressor.
- the gaps are also enlarged by thermal deformation of the components.
- Patent Document 1 proposes such a structure that a casing inner cylinder covering an outer circumference of a screw rotor is prevented from being greatly influenced by a temperature from a low-pressure chamber, high performance is kept without significantly enlarging a seal gap between the screw rotor and the casing inner cylinder, and galling between the screw rotor and the casing inner cylinder can be prevented, and shows, as the above structure, a screw compressor in which a discharge gas passage is routed to a position near an end-surface part on the axial-direction suction side of the screw rotor, thus performing warming by the discharge gas.
- Patent Document 1 Japanese Laid-Open Patent Publication No. 6-42474
- Patent Document 1 is significantly effective when the discharge temperature sharply changes, e.g., at a time just after starting or in an abnormal case.
- thermal deformation increases due to increase in the temperature of the entire casing, so that deformation of the casing inner cylinder increases, thus enlarging the gap between the screw rotor and the casing inner cylinder.
- leakage of coolant gas from the gap between the screw rotor and the casing inner cylinder increases, leading to reduction in efficiency of the screw compressor.
- the present disclosure has been made to solve the above problem, and an object of the present disclosure is to provide a screw compressor that can efficiently operate even in rated operation.
- a screw compressor includes: a casing including an outer cylinder, an intermediate cylinder, and an inner cylinder which have cylindrical shapes and which are connected in a radial direction and arranged in a nested structure in this order from an outer side; a screw shaft rotatably provided in an axial direction in the inner cylinder; a screw rotor having a plurality of helical screw grooves extending in the axial direction around an outer circumference thereof, the screw rotor being fixed to the screw shaft; a motor to which the screw shaft is connected; a pair of gate rotors which rotate with teeth thereof meshed with the screw grooves and which form a compression chamber for compressing a coolant, together with the screw rotor; two semi-cylindrical slide valve storage grooves protruding radially outward from an inner circumferential surface of the inner cylinder and extending in the axial direction; slide valves which are provided in the respective slide valve storage grooves and which adjust a compression ratio of the coolant or adjust a compression
- an intermediate-pressure chamber to which an intermediate-pressure coolant is supplied from outside of the casing is provided in a high-pressure space surrounded by the outer cylinder and the intermediate cylinder of the casing and communicating with the discharge port.
- the intermediate-pressure coolant has a temperature and a pressure that are lower than those of a coolant in the high-pressure space and higher than those of a coolant in a low-pressure space on the motor side relative to the discharge port in the casing.
- the intermediate-pressure chamber and the low-pressure space communicate with each other.
- the screw compressor according to the present disclosure can efficiently operate even in rated operation.
- an "axial direction”, a “circumferential direction”, a “radial direction”, an “inner circumferential side”, an “outer circumferential side”, an “inner circumferential surface”, and an “outer circumferential surface” respectively refer to an “axial direction”, a “circumferential direction”, a “radial direction”, an “inner circumferential side”, an “outer circumferential side”, an “inner circumferential surface”, and an “outer circumferential surface” of the screw compressor, unless otherwise specified.
- FIG. 1 is a schematic sectional view of a screw compressor 100.
- FIG. 2 is a perspective view of a casing 2 of the screw compressor 100.
- FIG. 3 is a sectional view (showing only casing 2) along line A-A in FIG. 1.
- FIG. 1 corresponds to a sectional part along line C-C in FIG. 3 (and also shows components other than the casing 2).
- a schematic configuration of the screw compressor 100 will be described with reference to FIG. 1 to FIG. 3 .
- the casing 2 of the screw compressor 100 includes an outer cylinder 2c, an intermediate cylinder 2b, and an inner cylinder 2a which have cylindrical shapes and are connected in the radial direction.
- the outer cylinder 2c, the intermediate cylinder 2b, and the inner cylinder 2a are connected in a nested structure in this order from the outer side.
- the outer cylinder 2c, the intermediate cylinder 2b, and the inner cylinder 2a are all formed integrally.
- the screw compressor 100 shown in FIG. 1 includes a screw rotor 3 stored in the inner cylinder 2a of the casing 2 and forming a plurality of helical grooves (screw grooves 3a), and a motor 4 for rotationally driving the screw rotor 3.
- the motor 4 includes a motor stator 4a fixed in contact with the inner side of the casing 2, and a motor rotor 4b rotatably provided on the inner side of the motor stator 4a. In a case of an inverter type, the rotational speed of the motor 4 can be freely controlled.
- the screw rotor 3 and the motor rotor 4b are arranged coaxially with each other, and are fixed to a screw shaft 5 extending in the axial direction.
- the screw grooves 3a are meshed and engaged with teeth 6a of a pair of gate rotors 6 located in the radial direction of the screw rotor 3, thus forming a compression chamber for compressing coolant gas.
- one end side (left side in FIG. 1 ) of the screw shaft 5 is rotatably supported by a bearing housing 13 via bearings 12 located on the discharge side (side opposite to the motor 4 side in the axial direction) of the screw rotor 3.
- the bearing housing 13 is stored on the inner side of the inner cylinder 2a.
- the casing 2 is separated into a discharge pressure side (left side in FIG. 1 ) and a suction pressure side (right side in FIG. 1 ).
- a discharge port 8 which opens to a discharge path 7 is formed.
- a semi-cylindrical slide valve storage groove 9 protruding radially outward and extending in the rotation-axis direction of the screw rotor 3 is formed, and a slide valve 10 is provided in the slide valve storage groove 9.
- the slide valve 10 is slidable in parallel to the rotation-axis direction of the screw rotor 3 by a slide valve driving mechanism 11.
- the compression ratio of the coolant gas compressed by the compression chamber 14 can be adjusted by the slide valve 10 sliding, or the compression capacity can be adjusted by the slide valve 10 sliding in the rotation-axis direction of the screw rotor 3.
- the slide valve 10 includes a valve portion 10c opposed to the screw rotor 3 and forming the compression chamber 14 and the discharge port 8, a guide portion 10a having a guide surface opposed to the bearing housing 13 and guiding movement of the valve portion 10c, and a connection portion 10b connecting the valve portion 10c and the guide portion 10a.
- FIG. 4 is a sectional view along line B-B in FIG. 3 .
- the casing 2 includes an intermediate-pressure chamber 15 at a position that is between the intermediate cylinder 2b and the outer cylinder 2c and is not adjacent to the slide valve 10.
- the intermediate-pressure chamber 15 (described in detail later) is formed approximately on the bearing 12 side in the axial direction relative to the discharge path 7 (and discharge port 8).
- the intermediate-pressure chamber 15 communicates with a low-pressure space 16 on the motor 4 side shown in FIG. 1 , in the casing 2.
- a place other than the intermediate-pressure chamber 15 is a high-pressure space 17 communicating with the discharge port 8.
- the intermediate-pressure chamber 15 is present in the high-pressure space 17 surrounded by the outer cylinder 2c and the intermediate cylinder 2b and communicating with the discharge port 8.
- the screw compressor 100 is fixed to a housing or the like via two fixation legs 1a provided to the outer circumferential surface of the outer cylinder 2c.
- FIG. 5A to FIG. 5C show a compression process in the screw compressor 100.
- FIG. 5A shows the state of the compression chamber 14 in the suction process.
- the screw rotor 3 rotates in an arrow direction by being driven by the motor 4.
- FIG. 5B the volume of the compression chamber 14 having communicated with the low-pressure space 16 is reduced, so that the coolant sucked from the low-pressure space 16 into the compression chamber 14 is compressed.
- the compression chamber 14 communicates with the discharge port 8 formed by the inner cylinder 2a and the valve portion 10c of the slide valve 10.
- high-pressure coolant gas compressed in the compression chamber 14 passes through the discharge path 7 in the high-pressure space 17 from the discharge port 8 shown in FIG. 1 , and then is discharged to the outside of the screw compressor 100.
- a low-pressure coolant is sucked from the back side of the screw rotor 3 again and is compressed in the same manner.
- the inside of the casing 2 is divided into the low-pressure space 16 and the high-pressure space 17.
- the above intermediate-pressure chamber 15 communicates with the low-pressure space 16.
- FIG. 6 shows an example of a schematic circuit diagram of a coolant circuit according to embodiment 1.
- the coolant compressed in the screw compressor 100 is discharged through the discharge port 8 to the outside of the screw compressor 100, passes through a high-pressure pipe PA and a condenser 18, flows to an intermediate-pressure pipe PB and an evaporator 19, and then is supplied from a low-pressure pipe PC to the screw compressor 100 again, thus circulating.
- a part of the coolant passes through a second intermediate-pressure pipe PD from the intermediate-pressure pipe PB between the condenser 18 and the evaporator 19, so as to be supplied to the intermediate-pressure chamber 15 provided in the casing 2, and then is supplied to the low-pressure space 16.
- the part of the coolant between the condenser 18 and the evaporator 19 (hereinafter, the coolant in the intermediate-pressure space is referred to as an intermediate-pressure coolant 15G) has a temperature and a pressure that are between the temperature and the pressure of the coolant in the high-pressure space 17 (hereinafter, the coolant in the high-pressure space 17 is referred to as a high-pressure coolant 17G) and the temperature and the pressure of the coolant in the low-pressure space 16 (hereinafter, the coolant in the low-pressure space 16 is referred to as a low-pressure coolant 16G).
- the temperature and pressure relationship among the low-pressure coolant 16G, the intermediate-pressure coolant 15G, and the high-pressure coolant 17G is low-pressure coolant 16G ⁇ intermediate-pressure coolant 15G ⁇ high-pressure coolant 17G.
- FIG. 7 shows another example of a schematic circuit diagram of a coolant circuit.
- an intermediate heat exchanger 20 may be provided between the condenser 18 and the evaporator 19.
- the coolant having a pressure reduced by an expansion valve EX provided before the intermediate heat exchanger 20 in the coolant circuit is passed through the intermediate heat exchanger 20 so as to undergo heat exchange (deprived of heat), and then is supplied as the intermediate-pressure coolant 15G to the intermediate-pressure chamber 15 of the screw compressor 100.
- any method may be used as long as the temperature and pressure relationship satisfies low-pressure coolant 16G ⁇ intermediate-pressure coolant 15G ⁇ high-pressure coolant 17G.
- a connection hole 15in to the second intermediate-pressure pipe PD is provided at an outer surface of the intermediate-pressure chamber 15 of the casing 2 of the screw compressor 100.
- FIG. 8A is a sectional view along line D-D in FIG. 2 and shows a part of a flow path communicating from the intermediate-pressure chamber 15 to the low-pressure space 16.
- FIG. 8B is a sectional view along line E-E in FIG. 8A and shows a part of a flow path communicating from the intermediate-pressure chamber 15 to the low-pressure space 16.
- FIG. 8A and FIG. 8B only the casing 2 and the bearing housing 13 are shown.
- connection hole 15in provided to the outer cylinder 2c communicates with the intermediate-pressure chamber 15.
- a first groove 13m recessed in the axial direction toward the motor 4 side is provided in an annular shape.
- the intermediate-pressure chamber 15 and the first groove 13m are connected via a communication path P1 so as to communicate with each other.
- a second groove 2am recessed radially outward is formed to extend in the axial direction, and the above first groove 13m and the second groove 2am communicate with each other in the radial direction. Then, the second groove 2am communicates with the low-pressure space 16 on the motor 4 side. Therefore, the intermediate-pressure coolant 15G having entered the intermediate-pressure chamber 15 from the outside passes through the communication path P1, the first groove 13m, and the second groove 2am, and then flows to the low-pressure space 16 as indicated by arrows in FIG. 8A and FIG. 8B .
- Deformation of the casing 2 is classified into deformation due to pressure and deformation due to temperature change. Since the inner cylinder 2a, the intermediate cylinder 2b, and the outer cylinder 2c are connected, deformation of the entire casing 2 needs to be reduced in order to reduce deformation of the inner cylinder 2a.
- deformation due to pressure and deformation due to temperature change described above need to be reduced, but if rigidity of the casing 2 is not less than a certain value, deformation due to pressure is extremely small and deformation due to temperature change is dominant.
- the method of cooling the casing by an external cooling system is not practical because of size increase of the device, significant cost increase, power consumption increase, and the like. Accordingly, in embodiment 1, the method of cooling the casing 2 by circulating the coolant in the coolant circuit to the casing 2 is adopted.
- the intermediate-pressure coolant 15G between the condenser 18 and the evaporator 19 is branched and supplied through the intermediate-pressure chamber 15 to the low-pressure space 16, thereby improving efficiency of the screw compressor 100.
- the intermediate-pressure chamber 15 for storing the intermediate-pressure coolant 15G in the casing 2 once is provided in the casing 2, whereby the casing 2 is cooled and thus deformation thereof can be reduced.
- the intermediate-pressure coolant 15G which has originally flowed in the coolant circuit is used, whereby, without size increase of the device and power consumption increase, it becomes possible to reduce deformation of the entire casing 2 in continuous operation at lower cost than in a case of using an external cooling system.
- the purpose can be achieved without great change in structure. It is noted that it is also possible to reduce temperature increase by introducing a coolant corresponding to the intermediate-pressure coolant 15G from an external cooling system to the intermediate-pressure chamber 15, instead of using the intermediate-pressure coolant 15G.
- the pressure relationship is intermediate-pressure coolant 15G > low-pressure coolant 16G, and therefore, if the intermediate-pressure chamber 15 and the low-pressure space 16 communicate with each other, the intermediate-pressure coolant 15G is naturally supplied to the low-pressure space 16 owing to the coolant pressure difference, that is, the coolant can be circulated without any special device.
- a cooling structure for the casing 2 can be achieved without adding any device and deformation of the casing 2 can be reduced.
- the temperature gradient becomes great at the time of starting or in continuous operation. Therefore, because of difference between deformations due to temperature, there is a possibility of causing "warp" in which a circumferential-direction width W of an opening 91 of the slide valve storage groove 9 where the wall of the inner cylinder 2a is discontinuous is increased.
- the wall of the inner cylinder 2a is discontinuous, and therefore this area has lower rigidity than the surrounding area and is more likely to warp.
- the intermediate-pressure chamber 15 is provided between the intermediate cylinder 2b and the outer cylinder 2c, whereby excessive cooling of the inner cylinder 2a is suppressed and the inner cylinder 2a can expand so as to follow expansion of the screw rotor 3 due to sharp temperature increase of the coolant.
- the intermediate-pressure chamber 15 is provided between the intermediate cylinder 2b and the outer cylinder 2c while avoiding the part where the slide valve 10 is present on the radially inner side, as described above. Further, since the fixation legs 1a are fixed to a housing or the like, deformation of a circumferential-direction part between the two fixation legs 1a is originally reduced owing to rigidity of the housing (not shown) and the fixation legs 1a. Therefore, providing the intermediate-pressure chamber 15 on the radially inner side of the above part brings only a small effect in deformation reduction.
- the intermediate-pressure chamber 15 is enlarged, there is such a problem that the necessary amount of the intermediate-pressure coolant 15G increases and thus the usage amount of the coolant increases, for example. Therefore, an advantage obtained by providing a large-sized intermediate-pressure chamber 15 at a small-effect place is small. Further, the high-pressure space 17 is present at a subsequent coolant path from the discharge path 7. Therefore, it suffices that the intermediate-pressure chamber 15 is formed approximately on the bearing 12 side on the side opposite to the motor 4 side in the axial direction, relative to the discharge path 7.
- FIG. 3 a flow path for the coolant discharged from the discharge port 8 is present, and for providing the intermediate-pressure chamber 15 there, significant design change is needed. Therefore, as shown in FIG. 3 , FIG. 8A, and FIG. 8B , providing the intermediate-pressure chamber 15 at a place that is between the intermediate cylinder 2b and the outer cylinder 2c and other than the radially inner side between the fixation legs 1a while avoiding the slide valve 10, is most appropriate for obtaining the maximum effect at minimum cost. That is, as shown in FIG. 3 , the intermediate-pressure chamber 15 is provided at a circumferential-direction position between two slide valves 10 and on the radially outer side relative to the slide valves 10.
- an area where the intermediate-pressure coolant is stored is often provided outside the outer cylinder.
- the purpose of this is to obtain a buffer for preventing vibration of pipes.
- the outside of the outer cylinder during usage is subjected to the outside temperature.
- the temperature of the intermediate-pressure coolant is higher than that of the outside air. Therefore, it is difficult to obtain an effect of reducing temperature increase of the casing, using the above buffer. Even if cooling is attempted by an intermediate-pressure coolant from the outside of the outer cylinder, the distance to the inner cylinder 2a storing the screw rotor 3 for which deformation reduction is most required is long, and thus a sufficient effect is not obtained.
- FIG. 9 is a front view of a casing 202 of the screw compressor 100.
- the intermediate-pressure chambers 15 described in embodiment 1 are provided at two locations, and are provided at symmetric positions with respect to the center axis of the casing 202.
- the roundness of the casing 2 can be maintained, so that the clearance between the screw rotor 3 and the inner cylinder 2a is more uniformed as compared to the structure in which only one side is cooled.
- efficiency of the screw compressor 100 is improved and interference between the screw rotor 3 and the inner cylinder 2a can be prevented.
Abstract
In a screw compressor (100), on a bearing (12) side relative to a discharge port (8) of a compression chamber (14) in a casing (2), an intermediate-pressure chamber (15) to which an intermediate-pressure coolant (15G) is supplied from outside of the casing (2) is provided in a high-pressure space (17) surrounded by an outer cylinder (2c) and an intermediate cylinder (2b) of the casing (2) and communicating with the discharge port (8), and the intermediate-pressure coolant (15G) has a temperature and a pressure that are lower than those of a coolant (17G) in the high-pressure space (17) and higher than a coolant (16G) in a low-pressure space (16) on a motor (4) side relative to the discharge port (8) in the casing (2). The intermediate-pressure chamber (15) and the low-pressure space (16) communicate with each other.
Description
- The present disclosure relates to a screw compressor.
- Among screw compressors, a single screw compressor includes one screw rotor and two gate rotors. The screw rotor and the gate rotor of the single screw compressor are stored in a casing.
- The screw rotor has a plurality of helical grooves (screw grooves), and the grooves are meshed and engaged with a pair of the gate rotors located on radially outer sides of the screw rotor, whereby a compression chamber is formed. In the casing, a low-pressure space and a high-pressure space are formed.
- The screw rotor is fixed to a screw shaft. One end side of the screw shaft is supported by a bearing housing via a bearing located on a discharge side of the screw rotor, and similarly, another end side (suction side) of the screw shaft is also supported by a bearing housing via a bearing.
- Here, the suction side of the screw shaft is connected to a motor rotor. When the screw rotor is rotationally driven by a motor, a fluid in the low-pressure space is sucked into the compression chamber and is compressed. The fluid compressed in the compression chamber passes through a discharge port and is discharged to the high-pressure space.
- One end of the screw rotor is a fluid suction side and another end is a fluid discharge side, and the screw rotor may be provided with, on an outer circumference thereof, a columnar slide valve which slides in the rotation-axis direction of the screw rotor. The slide valve includes a valve portion opposed to the screw rotor and forming the compression chamber and the discharge port, a guide portion having a guide surface opposed to the bearing housing, and a connection portion connecting the valve portion and the guide portion. Thus, it is possible to adjust the compression ratio by adjusting a discharge timing of a fluid compressed in the compression chamber, or it is possible to adjust the compression capacity by sliding the slide valve in the rotation-axis direction of the screw rotor.
- As described above, the compression chamber is formed by the screw rotor, the gate rotor, the casing, and the slide valve, and there are minute gaps between these components. During compression of the fluid, compressed coolant gas leaks through the gaps, and thus the gaps are a cause for reducing performance of the compressor. In normal operation, due to a difference between the pressure in the compression chamber and the pressure in the low-pressure space, a force outward in the radial direction acts on the slide valve, so that the gap between the screw rotor and the slide valve is enlarged, leading to reduction in performance of the compressor. The gaps are also enlarged by thermal deformation of the components.
- In such a single screw compressor, gaps between components, which can reduce efficiency of the compressor, are designed and worked to be as narrow as possible. Meanwhile, contact between components leads to failure of the compressor and therefore needs to be avoided.
- In operation of the screw compressor, a temperature difference necessarily occurs between the screw rotor and the casing, so that a thermal deformation difference occurs. If the thermal deformation difference is great, components might contact with each other. Accordingly, in order to reduce the thermal deformation difference between the screw rotor and a casing inner cylinder which is a part where the screw rotor is stored in the casing, such a structure that the casing inner cylinder is warmed by discharge gas is proposed. For example, Patent Document 1 proposes such a structure that a casing inner cylinder covering an outer circumference of a screw rotor is prevented from being greatly influenced by a temperature from a low-pressure chamber, high performance is kept without significantly enlarging a seal gap between the screw rotor and the casing inner cylinder, and galling between the screw rotor and the casing inner cylinder can be prevented, and shows, as the above structure, a screw compressor in which a discharge gas passage is routed to a position near an end-surface part on the axial-direction suction side of the screw rotor, thus performing warming by the discharge gas.
- Patent Document 1:
Japanese Laid-Open Patent Publication No. 6-42474 - The configuration in Patent Document 1 is significantly effective when the discharge temperature sharply changes, e.g., at a time just after starting or in an abnormal case. However, in continuous operation when the temperature of the entire casing has increased sufficiently, e.g., in rated operation, thermal deformation increases due to increase in the temperature of the entire casing, so that deformation of the casing inner cylinder increases, thus enlarging the gap between the screw rotor and the casing inner cylinder. As a result, leakage of coolant gas from the gap between the screw rotor and the casing inner cylinder increases, leading to reduction in efficiency of the screw compressor.
- The present disclosure has been made to solve the above problem, and an object of the present disclosure is to provide a screw compressor that can efficiently operate even in rated operation.
- A screw compressor according to the present disclosure includes: a casing including an outer cylinder, an intermediate cylinder, and an inner cylinder which have cylindrical shapes and which are connected in a radial direction and arranged in a nested structure in this order from an outer side; a screw shaft rotatably provided in an axial direction in the inner cylinder; a screw rotor having a plurality of helical screw grooves extending in the axial direction around an outer circumference thereof, the screw rotor being fixed to the screw shaft; a motor to which the screw shaft is connected; a pair of gate rotors which rotate with teeth thereof meshed with the screw grooves and which form a compression chamber for compressing a coolant, together with the screw rotor; two semi-cylindrical slide valve storage grooves protruding radially outward from an inner circumferential surface of the inner cylinder and extending in the axial direction; slide valves which are provided in the respective slide valve storage grooves and which adjust a compression ratio of the coolant or adjust a compression capacity for the coolant; and a bearing and a bearing housing which are provided inside the inner cylinder on a side opposite to the motor in the axial direction, the bearing rotatably supporting the screw shaft, and the bearing housing storing the bearing. On the bearing side relative to a discharge port of the compression chamber in the casing, an intermediate-pressure chamber to which an intermediate-pressure coolant is supplied from outside of the casing is provided in a high-pressure space surrounded by the outer cylinder and the intermediate cylinder of the casing and communicating with the discharge port. The intermediate-pressure coolant has a temperature and a pressure that are lower than those of a coolant in the high-pressure space and higher than those of a coolant in a low-pressure space on the motor side relative to the discharge port in the casing. The intermediate-pressure chamber and the low-pressure space communicate with each other.
- The screw compressor according to the present disclosure can efficiently operate even in rated operation.
-
- [
FIG. 1] FIG. 1 is a schematic sectional view of a screw compressor according to embodiment 1. - [
FIG. 2] FIG. 2 is a perspective view of a casing of the screw compressor according to embodiment 1. - [
FIG. 3] FIG. 3 is a sectional view (showing only casing 2) along line A-A inFIG. 1 . - [
FIG. 4] FIG. 4 is a sectional view along line B-B inFIG. 3 . - [
FIG. 5] FIG. 5A to FIG. 5C show a compression process in the screw compressor. - [
FIG. 6] FIG. 6 shows an example of a schematic circuit diagram of a coolant circuit according to embodiment 1. - [
FIG. 7] FIG. 7 shows another example of a schematic circuit diagram of a coolant circuit according to embodiment 1. - [
FIG. 8] FIG. 8A is a sectional view along line D-D inFIG. 2 and shows a flow path communicating from an intermediate-pressure chamber to a low-pressure space.FIG. 8B is a sectional view along line E-E inFIG. 8A and shows a flow path communicating from the intermediate-pressure chamber to the low-pressure space. - [
FIG. 9] FIG. 9 is a schematic sectional view of a casing of a screw compressor according toembodiment 2. - Hereinafter, a screw compressor according to embodiment 1 will be described with reference to the drawings.
- As used herein, an "axial direction", a "circumferential direction", a "radial direction", an "inner circumferential side", an "outer circumferential side", an "inner circumferential surface", and an "outer circumferential surface" respectively refer to an "axial direction", a "circumferential direction", a "radial direction", an "inner circumferential side", an "outer circumferential side", an "inner circumferential surface", and an "outer circumferential surface" of the screw compressor, unless otherwise specified.
-
FIG. 1 is a schematic sectional view of ascrew compressor 100. -
FIG. 2 is a perspective view of acasing 2 of thescrew compressor 100. -
FIG. 3 is a sectional view (showing only casing 2) along line A-A inFIG. 1. FIG. 1 corresponds to a sectional part along line C-C inFIG. 3 (and also shows components other than the casing 2). - A schematic configuration of the
screw compressor 100 will be described with reference toFIG. 1 to FIG. 3 . - As shown in
FIG. 3 , thecasing 2 of thescrew compressor 100 includes anouter cylinder 2c, anintermediate cylinder 2b, and aninner cylinder 2a which have cylindrical shapes and are connected in the radial direction. Theouter cylinder 2c, theintermediate cylinder 2b, and theinner cylinder 2a are connected in a nested structure in this order from the outer side. Theouter cylinder 2c, theintermediate cylinder 2b, and theinner cylinder 2a are all formed integrally. - The
screw compressor 100 shown inFIG. 1 includes ascrew rotor 3 stored in theinner cylinder 2a of thecasing 2 and forming a plurality of helical grooves (screwgrooves 3a), and a motor 4 for rotationally driving thescrew rotor 3. The motor 4 includes amotor stator 4a fixed in contact with the inner side of thecasing 2, and amotor rotor 4b rotatably provided on the inner side of themotor stator 4a. In a case of an inverter type, the rotational speed of the motor 4 can be freely controlled. - The
screw rotor 3 and themotor rotor 4b are arranged coaxially with each other, and are fixed to a screw shaft 5 extending in the axial direction. Thescrew grooves 3a are meshed and engaged withteeth 6a of a pair ofgate rotors 6 located in the radial direction of thescrew rotor 3, thus forming a compression chamber for compressing coolant gas. - Here, one end side (left side in
FIG. 1 ) of the screw shaft 5 is rotatably supported by a bearinghousing 13 viabearings 12 located on the discharge side (side opposite to the motor 4 side in the axial direction) of thescrew rotor 3. The bearinghousing 13 is stored on the inner side of theinner cylinder 2a. - The
casing 2 is separated into a discharge pressure side (left side inFIG. 1 ) and a suction pressure side (right side inFIG. 1 ). On the discharge pressure side, adischarge port 8 which opens to adischarge path 7 is formed. In thecasing 2, a semi-cylindrical slidevalve storage groove 9 protruding radially outward and extending in the rotation-axis direction of thescrew rotor 3 is formed, and aslide valve 10 is provided in the slidevalve storage groove 9. - The
slide valve 10 is slidable in parallel to the rotation-axis direction of thescrew rotor 3 by a slidevalve driving mechanism 11. The compression ratio of the coolant gas compressed by thecompression chamber 14 can be adjusted by theslide valve 10 sliding, or the compression capacity can be adjusted by theslide valve 10 sliding in the rotation-axis direction of thescrew rotor 3. - The
slide valve 10 includes avalve portion 10c opposed to thescrew rotor 3 and forming thecompression chamber 14 and thedischarge port 8, aguide portion 10a having a guide surface opposed to the bearinghousing 13 and guiding movement of thevalve portion 10c, and aconnection portion 10b connecting thevalve portion 10c and theguide portion 10a. -
FIG. 4 is a sectional view along line B-B inFIG. 3 . As shown inFIG. 3 andFIG. 4 , thecasing 2 includes an intermediate-pressure chamber 15 at a position that is between theintermediate cylinder 2b and theouter cylinder 2c and is not adjacent to theslide valve 10. The intermediate-pressure chamber 15 (described in detail later) is formed approximately on thebearing 12 side in the axial direction relative to the discharge path 7 (and discharge port 8). The intermediate-pressure chamber 15 communicates with a low-pressure space 16 on the motor 4 side shown inFIG. 1 , in thecasing 2. When thecasing 2 is seen from the front side, a place other than the intermediate-pressure chamber 15 is a high-pressure space 17 communicating with thedischarge port 8. That is, the intermediate-pressure chamber 15 is present in the high-pressure space 17 surrounded by theouter cylinder 2c and theintermediate cylinder 2b and communicating with thedischarge port 8. Thescrew compressor 100 is fixed to a housing or the like via twofixation legs 1a provided to the outer circumferential surface of theouter cylinder 2c. - Next, operation of the
screw compressor 100 in embodiment 1 will be described. -
FIG. 5A to FIG. 5C show a compression process in thescrew compressor 100. - As shown in
FIG. 5A to FIG. 5C , thescrew rotor 3 is rotated via the screw shaft 5 by the motor 4 (seeFIG. 1 ), whereby theteeth 6a of thegate rotor 6 move relatively in thecompression chamber 14. Thus, a cycle composed of a suction process, a compression process, and a discharge process is repeated in thecompression chamber 14. InFIG. 5A to FIG. 5C , each process will be described focusing on thecompression chamber 14 indicated by hatching with a plurality of dots. -
FIG. 5A shows the state of thecompression chamber 14 in the suction process. Thescrew rotor 3 rotates in an arrow direction by being driven by the motor 4. Thus, as shown inFIG. 5B , the volume of thecompression chamber 14 having communicated with the low-pressure space 16 is reduced, so that the coolant sucked from the low-pressure space 16 into thecompression chamber 14 is compressed. - As the
screw rotor 3 rotates subsequently, as shown inFIG. 5C , thecompression chamber 14 communicates with thedischarge port 8 formed by theinner cylinder 2a and thevalve portion 10c of theslide valve 10. Thus, high-pressure coolant gas compressed in thecompression chamber 14 passes through thedischarge path 7 in the high-pressure space 17 from thedischarge port 8 shown inFIG. 1 , and then is discharged to the outside of thescrew compressor 100. Then, a low-pressure coolant is sucked from the back side of thescrew rotor 3 again and is compressed in the same manner. Through the above operation, the inside of thecasing 2 is divided into the low-pressure space 16 and the high-pressure space 17. The above intermediate-pressure chamber 15 communicates with the low-pressure space 16. -
FIG. 6 shows an example of a schematic circuit diagram of a coolant circuit according to embodiment 1. The coolant compressed in thescrew compressor 100 is discharged through thedischarge port 8 to the outside of thescrew compressor 100, passes through a high-pressure pipe PA and acondenser 18, flows to an intermediate-pressure pipe PB and anevaporator 19, and then is supplied from a low-pressure pipe PC to thescrew compressor 100 again, thus circulating. - For the purpose of improving efficiency of the
screw compressor 100, a part of the coolant passes through a second intermediate-pressure pipe PD from the intermediate-pressure pipe PB between thecondenser 18 and theevaporator 19, so as to be supplied to the intermediate-pressure chamber 15 provided in thecasing 2, and then is supplied to the low-pressure space 16. - The part of the coolant between the
condenser 18 and the evaporator 19 (hereinafter, the coolant in the intermediate-pressure space is referred to as an intermediate-pressure coolant 15G) has a temperature and a pressure that are between the temperature and the pressure of the coolant in the high-pressure space 17 (hereinafter, the coolant in the high-pressure space 17 is referred to as a high-pressure coolant 17G) and the temperature and the pressure of the coolant in the low-pressure space 16 (hereinafter, the coolant in the low-pressure space 16 is referred to as a low-pressure coolant 16G). The temperature and pressure relationship among the low-pressure coolant 16G, the intermediate-pressure coolant 15G, and the high-pressure coolant 17G is low-pressure coolant 16G < intermediate-pressure coolant 15G < high-pressure coolant 17G. - There are several methods for supplying the intermediate-
pressure coolant 15G having passed through thecondenser 18 to thescrew compressor 100 in the coolant circuit. -
FIG. 7 shows another example of a schematic circuit diagram of a coolant circuit. - As shown in
FIG. 7 , for example, anintermediate heat exchanger 20 may be provided between thecondenser 18 and theevaporator 19. In this case, the coolant having a pressure reduced by an expansion valve EX provided before theintermediate heat exchanger 20 in the coolant circuit is passed through theintermediate heat exchanger 20 so as to undergo heat exchange (deprived of heat), and then is supplied as the intermediate-pressure coolant 15G to the intermediate-pressure chamber 15 of thescrew compressor 100. In order to obtain effects of the present disclosure, any method may be used as long as the temperature and pressure relationship satisfies low-pressure coolant 16G < intermediate-pressure coolant 15G < high-pressure coolant 17G. - Since the
condenser 18 and theevaporator 19 are separate from thescrew compressor 100, as shown inFIG. 2 , a connection hole 15in to the second intermediate-pressure pipe PD is provided at an outer surface of the intermediate-pressure chamber 15 of thecasing 2 of thescrew compressor 100. -
FIG. 8A is a sectional view along line D-D inFIG. 2 and shows a part of a flow path communicating from the intermediate-pressure chamber 15 to the low-pressure space 16. -
FIG. 8B is a sectional view along line E-E inFIG. 8A and shows a part of a flow path communicating from the intermediate-pressure chamber 15 to the low-pressure space 16. - In
FIG. 8A and FIG. 8B , only thecasing 2 and the bearinghousing 13 are shown. - As shown in
FIG. 8A and FIG. 8B , the connection hole 15in provided to theouter cylinder 2c communicates with the intermediate-pressure chamber 15. At the bearinghousing 13, afirst groove 13m recessed in the axial direction toward the motor 4 side is provided in an annular shape. The intermediate-pressure chamber 15 and thefirst groove 13m are connected via a communication path P1 so as to communicate with each other. - At the
inner cylinder 2a, a second groove 2am recessed radially outward is formed to extend in the axial direction, and the abovefirst groove 13m and the second groove 2am communicate with each other in the radial direction. Then, the second groove 2am communicates with the low-pressure space 16 on the motor 4 side. Therefore, the intermediate-pressure coolant 15G having entered the intermediate-pressure chamber 15 from the outside passes through the communication path P1, thefirst groove 13m, and the second groove 2am, and then flows to the low-pressure space 16 as indicated by arrows inFIG. 8A and FIG. 8B . - In general, in the compressor, a coolant leaks through gaps between components, so that efficiency is deteriorated. Therefore, how to reduce the gaps is a problem. Accordingly, improvements for reducing deformation due to working accuracy, assembly accuracy, operation pressure, and temperature change have always been attempted, and gap reduction has been thus far accumulated on a several-micrometer basis. Therefore, even slight deformation reduction is significant. Hereinafter, reduction of a gap (formed in area S in
FIG. 1 ) between theinner cylinder 2a of thecasing 2 and thescrew rotor 3 will be described. - Deformation of the
casing 2 is classified into deformation due to pressure and deformation due to temperature change. Since theinner cylinder 2a, theintermediate cylinder 2b, and theouter cylinder 2c are connected, deformation of theentire casing 2 needs to be reduced in order to reduce deformation of theinner cylinder 2a. For reducing deformation of thecasing 2, deformation due to pressure and deformation due to temperature change described above need to be reduced, but if rigidity of thecasing 2 is not less than a certain value, deformation due to pressure is extremely small and deformation due to temperature change is dominant. - Therefore, if rigidity of the
casing 2 can be ensured to be high enough that, of the above two deformations, deformation due to temperature change is dominant, it is difficult to further reduce deformation by further increasing rigidity of thecasing 2. Accordingly, deformation due to temperature change is to be reduced. - In order to reduce deformation due to the temperature of the
casing 2, it is necessary to reduce temperature change in thecasing 2. Deformation due to temperature change in thescrew compressor 100 occurs when thecasing 2 is warmed by the coolant in the high-pressure space 17, or the like. - As methods for reducing temperature increase in the casing, a method of cooling the casing by an external cooling system and a method of cooling the casing by circulating the coolant in the coolant circuit to the casing, are conceivable.
- However, the method of cooling the casing by an external cooling system is not practical because of size increase of the device, significant cost increase, power consumption increase, and the like. Accordingly, in embodiment 1, the method of cooling the
casing 2 by circulating the coolant in the coolant circuit to thecasing 2 is adopted. - In the coolant circuit as a cooling system, which has already been described with reference to
FIG. 6 , for the purpose of improving efficiency of thescrew compressor 100, the intermediate-pressure coolant 15G between thecondenser 18 and theevaporator 19 is branched and supplied through the intermediate-pressure chamber 15 to the low-pressure space 16, thereby improving efficiency of thescrew compressor 100. - That is, the intermediate-
pressure chamber 15 for storing the intermediate-pressure coolant 15G in thecasing 2 once is provided in thecasing 2, whereby thecasing 2 is cooled and thus deformation thereof can be reduced. In this method, the intermediate-pressure coolant 15G which has originally flowed in the coolant circuit is used, whereby, without size increase of the device and power consumption increase, it becomes possible to reduce deformation of theentire casing 2 in continuous operation at lower cost than in a case of using an external cooling system. - In a case of using a structure in which the intermediate-
pressure coolant 15G returns to the low-pressure space 16 for the purpose of improving efficiency of thescrew compressor 100, since pipes and the like are originally provided to thescrew compressor 100, the purpose can be achieved without great change in structure. It is noted that it is also possible to reduce temperature increase by introducing a coolant corresponding to the intermediate-pressure coolant 15G from an external cooling system to the intermediate-pressure chamber 15, instead of using the intermediate-pressure coolant 15G. - It is also conceivable that a place for storing the low-
pressure coolant 16G that has passed through theevaporator 19 is provided in thecasing 2. However, since the low-pressure coolant 16G is a lowest-pressure coolant in the coolant circuit, it is difficult to supply the coolant to the low-pressure space 16 and circulate the low-pressure coolant 16G, unless an additional device is used. Therefore, this method is not suitable. - On the other hand, regarding the intermediate-
pressure coolant 15G, the pressure relationship is intermediate-pressure coolant 15G > low-pressure coolant 16G, and therefore, if the intermediate-pressure chamber 15 and the low-pressure space 16 communicate with each other, the intermediate-pressure coolant 15G is naturally supplied to the low-pressure space 16 owing to the coolant pressure difference, that is, the coolant can be circulated without any special device. Thus, a cooling structure for thecasing 2 can be achieved without adding any device and deformation of thecasing 2 can be reduced. - Here, around the intermediate-
pressure chamber 15 of thecasing 2 as a cooling target, the temperature gradient becomes great at the time of starting or in continuous operation. Therefore, because of difference between deformations due to temperature, there is a possibility of causing "warp" in which a circumferential-direction width W of anopening 91 of the slidevalve storage groove 9 where the wall of theinner cylinder 2a is discontinuous is increased. In particular, around theslide valve 10, the wall of theinner cylinder 2a is discontinuous, and therefore this area has lower rigidity than the surrounding area and is more likely to warp. - If the temperature gradient becomes great in such a place, the warp increases. As a result, the clearance between the
screw rotor 3 and theinner cylinder 2a is locally narrowed so that they might interfere with each other, or conversely, the clearance increases so that efficiency of thescrew compressor 100 might be deteriorated. - In addition, in a case of cooling the
inner cylinder 2a, when the coolant discharge temperature sharply changes, e.g., at a time just after starting of thescrew compressor 100 or in an abnormal case, there is a possibility that the temperature of theinner cylinder 2a does not increase and thescrew rotor 3 and theinner cylinder 2a interfere with each other. - Accordingly, the intermediate-
pressure chamber 15 is provided between theintermediate cylinder 2b and theouter cylinder 2c, whereby excessive cooling of theinner cylinder 2a is suppressed and theinner cylinder 2a can expand so as to follow expansion of thescrew rotor 3 due to sharp temperature increase of the coolant. - Therefore, it is appropriate that the intermediate-
pressure chamber 15 is provided between theintermediate cylinder 2b and theouter cylinder 2c while avoiding the part where theslide valve 10 is present on the radially inner side, as described above. Further, since thefixation legs 1a are fixed to a housing or the like, deformation of a circumferential-direction part between the twofixation legs 1a is originally reduced owing to rigidity of the housing (not shown) and thefixation legs 1a. Therefore, providing the intermediate-pressure chamber 15 on the radially inner side of the above part brings only a small effect in deformation reduction. - If the intermediate-
pressure chamber 15 is enlarged, there is such a problem that the necessary amount of the intermediate-pressure coolant 15G increases and thus the usage amount of the coolant increases, for example. Therefore, an advantage obtained by providing a large-sized intermediate-pressure chamber 15 at a small-effect place is small. Further, the high-pressure space 17 is present at a subsequent coolant path from thedischarge path 7. Therefore, it suffices that the intermediate-pressure chamber 15 is formed approximately on thebearing 12 side on the side opposite to the motor 4 side in the axial direction, relative to thedischarge path 7. - At an upper part of the
casing 2, a flow path for the coolant discharged from thedischarge port 8 is present, and for providing the intermediate-pressure chamber 15 there, significant design change is needed. Therefore, as shown inFIG. 3 ,FIG. 8A, and FIG. 8B , providing the intermediate-pressure chamber 15 at a place that is between theintermediate cylinder 2b and theouter cylinder 2c and other than the radially inner side between thefixation legs 1a while avoiding theslide valve 10, is most appropriate for obtaining the maximum effect at minimum cost. That is, as shown inFIG. 3 , the intermediate-pressure chamber 15 is provided at a circumferential-direction position between twoslide valves 10 and on the radially outer side relative to theslide valves 10. - In a case of providing the intermediate-
pressure chamber 15 around theslide valve 10, a measure of increasing rigidity around theslide valve 10 is conceivable, but there is such a problem that the thermal capacity increases and thus theinner cylinder 2a of thecasing 2 is not warmed and deformed sufficiently, e.g., at the time of starting or in an abnormal case, or efficiency of thescrew compressor 100 is reduced due to increase in coolant pressure loss and the like. However, if such a problem is solved, it is possible to provide the intermediate-pressure chamber 15 around theslide valve 10, and therefore a configuration of providing the intermediate-pressure chamber 15 around theslide valve 10 is not completely excluded. - In general, in the screw compressor, an area where the intermediate-pressure coolant is stored is often provided outside the outer cylinder. The purpose of this is to obtain a buffer for preventing vibration of pipes. However, the outside of the outer cylinder during usage is subjected to the outside temperature. In the environment where the screw compressor is actually used, in many cases, the temperature of the intermediate-pressure coolant is higher than that of the outside air. Therefore, it is difficult to obtain an effect of reducing temperature increase of the casing, using the above buffer. Even if cooling is attempted by an intermediate-pressure coolant from the outside of the outer cylinder, the distance to the
inner cylinder 2a storing thescrew rotor 3 for which deformation reduction is most required is long, and thus a sufficient effect is not obtained. - With the screw compressor according to embodiment 1, interference between the
screw rotor 3 and theinner cylinder 2a can be prevented. In addition, expansion of the gap between theinner cylinder 2a of thecasing 2 and thescrew rotor 3 due to heat can be effectively reduced. Thus, it is possible to perform operation efficiently even in rated operation. - Hereinafter, a screw compressor according to
embodiment 2 will be described focusing on difference from embodiment 1. -
FIG. 9 is a front view of acasing 202 of thescrew compressor 100. - In
embodiment 2, the intermediate-pressure chambers 15 described in embodiment 1 are provided at two locations, and are provided at symmetric positions with respect to the center axis of thecasing 202. - By providing the intermediate-
pressure chambers 15 at two locations, it becomes possible to not only reduce deformation of thecasing 202 but also maintain the roundness of theinner cylinder 2a because thecasing 202 is cooled equally in the circumferential direction. - If the roundness is low, even though the average clearance of gaps between the
inner cylinder 2a of thecasing 202 and thescrew rotor 3 is small, leakage through some gaps that largely open increases, so that the property of the screw compressor might be deteriorated. In addition, the clearance between thescrew rotor 3 and theinner cylinder 2a is partially narrowed, resulting in interference therebetween. - In contrast, in the
screw compressor 100 according toembodiment 2, the roundness of thecasing 2 can be maintained, so that the clearance between thescrew rotor 3 and theinner cylinder 2a is more uniformed as compared to the structure in which only one side is cooled. Thus, efficiency of thescrew compressor 100 is improved and interference between thescrew rotor 3 and theinner cylinder 2a can be prevented. - Although the disclosure is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features, aspects, and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described, but instead can be applied, alone or in various combinations to one or more of the embodiments of the disclosure.
- It is therefore understood that numerous modifications which have not been exemplified can be devised without departing from the scope of the present disclosure. For example, at least one of the constituent components may be modified, added, or eliminated. At least one of the constituent components mentioned in at least one of the preferred embodiments may be selected and combined with the constituent components mentioned in another preferred embodiment.
-
- 100 screw compressor
- 10 slide valve
- 10a guide portion
- 10b connection portion
- 10c valve portion
- 11 slide valve driving mechanism
- 12 bearing
- 13 bearing housing
- 13m first groove
- 14 compression chamber
- 15 intermediate-pressure chamber
- 16 low-pressure space
- 17 high-pressure space
- 15G intermediate-pressure coolant
- 15in connection hole
- 16G low-pressure coolant
- 17G high-pressure coolant
- 18 condenser
- 19 evaporator
- 1a fixation leg
- 20 intermediate heat exchanger
- EX expansion valve
- 2, 202 casing
- 2a inner cylinder
- 2am second groove
- 2b intermediate cylinder
- 2c outer cylinder
- 3 screw rotor
- 3a screw groove
- 4 motor
- 4a motor stator
- 4b motor rotor
- 5 screw shaft
- 6 gate rotor
- 6a tooth
- 7 discharge path
- 8 discharge port
- 9 slide valve storage groove
- 91 opening
- P1 communication path
- PA high-pressure pipe
- PB intermediate-pressure pipe
- PC low-pressure pipe
- PD second intermediate-pressure pipe
- W width
Claims (7)
- A screw compressor comprising:a casing including an outer cylinder, an intermediate cylinder, and an inner cylinder which have cylindrical shapes and which are connected in a radial direction and arranged in a nested structure in this order from an outer side;a screw shaft rotatably provided in an axial direction in the inner cylinder;a screw rotor having a plurality of helical screw grooves extending in the axial direction around an outer circumference thereof, the screw rotor being fixed to the screw shaft;a motor to which the screw shaft is connected;a pair of gate rotors which rotate with teeth thereof meshed with the screw grooves and which form a compression chamber for compressing a coolant, together with the screw rotor;two semi-cylindrical slide valve storage grooves protruding radially outward from an inner circumferential surface of the inner cylinder and extending in the axial direction;slide valves which are provided in the respective slide valve storage grooves and which adjust a compression ratio of the coolant or adjust a compression capacity for the coolant; anda bearing and a bearing housing which are provided inside the inner cylinder on a side opposite to the motor in the axial direction, the bearing rotatably supporting the screw shaft, and the bearing housing storing the bearing, whereinon the bearing side relative to a discharge port of the compression chamber in the casing, an intermediate-pressure chamber to which an intermediate-pressure coolant is supplied from outside of the casing is provided in a high-pressure space surrounded by the outer cylinder and the intermediate cylinder of the casing and communicating with the discharge port,the intermediate-pressure coolant has a temperature and a pressure that are lower than those of a coolant in the high-pressure space and higher than those of a coolant in a low-pressure space on the motor side relative to the discharge port in the casing, andthe intermediate-pressure chamber and the low-pressure space communicate with each other.
- The screw compressor according to claim 1, wherein
the intermediate-pressure chamber is provided at a position that is not adjacent to the slide valves. - The screw compressor according to claim 1 or 2, wherein
the intermediate-pressure chamber is provided at a circumferential-direction position between the two slide valves and on a radially outer side relative to the slide valves. - The screw compressor according to any one of claims 1 to 3, wherein
in a coolant circuit circulating from the screw compressor through an external condenser and an external evaporator to the screw compressor, the intermediate-pressure coolant is branched from a coolant circuit part leading from the condenser to the evaporator, so as to be supplied to the intermediate-pressure chamber. - The screw compressor according to any one of claims 1 to 4, whereinthe bearing housing has an annular first groove recessed in the axial direction toward the motor side,the intermediate-pressure chamber and the first groove communicate with each other via a communication path,the inner cylinder has a second groove recessed radially outward and extending in the axial direction so as to communicate with the low-pressure space, andthe first groove and the second groove communicate with each other in the radial direction.
- The screw compressor according to any one of claims 1 to 5, whereintwo fixation legs for fixation are provided to an outer circumferential surface of the outer cylinder, andthe intermediate-pressure chamber is provided at a part other than a radially inner side between the two fixation legs.
- The screw compressor according to any one of claims 1 to 6, wherein
the intermediate-pressure chambers are respectively provided at symmetric positions with respect to a center axis of the casing.
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JP2021095606 | 2021-06-08 | ||
PCT/JP2022/021326 WO2022259866A1 (en) | 2021-06-08 | 2022-05-25 | Screw compressor |
Publications (1)
Publication Number | Publication Date |
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EP4353972A1 true EP4353972A1 (en) | 2024-04-17 |
Family
ID=84425874
Family Applications (1)
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EP22820048.1A Pending EP4353972A1 (en) | 2021-06-08 | 2022-05-25 | Screw compressor |
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US (1) | US20240141895A1 (en) |
EP (1) | EP4353972A1 (en) |
WO (1) | WO2022259866A1 (en) |
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JP3170882B2 (en) | 1992-07-24 | 2001-05-28 | ダイキン工業株式会社 | Single screw compressor |
JP3622587B2 (en) * | 1999-08-26 | 2005-02-23 | ダイキン工業株式会社 | Screw compressor |
WO2012056728A1 (en) * | 2010-10-29 | 2012-05-03 | ダイキン工業株式会社 | Screw compressor |
JP6121000B2 (en) * | 2014-01-29 | 2017-04-26 | 三菱電機株式会社 | Screw compressor |
JP6497951B2 (en) * | 2015-02-02 | 2019-04-10 | 三菱電機株式会社 | Screw compressor |
JP6705200B2 (en) * | 2016-02-17 | 2020-06-03 | ダイキン工業株式会社 | Screw compressor |
-
2022
- 2022-05-25 EP EP22820048.1A patent/EP4353972A1/en active Pending
- 2022-05-25 US US18/547,885 patent/US20240141895A1/en active Pending
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