EP4317538A1 - Copper removing device for conductive band - Google Patents
Copper removing device for conductive band Download PDFInfo
- Publication number
- EP4317538A1 EP4317538A1 EP23773978.4A EP23773978A EP4317538A1 EP 4317538 A1 EP4317538 A1 EP 4317538A1 EP 23773978 A EP23773978 A EP 23773978A EP 4317538 A1 EP4317538 A1 EP 4317538A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductive tape
- copper removal
- bath
- water washing
- slot hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 236
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 236
- 239000010949 copper Substances 0.000 title claims abstract description 236
- 230000007723 transport mechanism Effects 0.000 claims abstract description 22
- 238000005406 washing Methods 0.000 claims description 117
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 92
- 239000007921 spray Substances 0.000 claims description 38
- 239000002253 acid Substances 0.000 claims description 36
- 230000007704 transition Effects 0.000 claims description 23
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 abstract description 13
- 229910001431 copper ion Inorganic materials 0.000 abstract description 13
- 230000009471 action Effects 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 20
- 238000009713 electroplating Methods 0.000 description 17
- 239000000758 substrate Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F5/00—Electrolytic stripping of metallic layers or coatings
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F7/00—Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
Definitions
- the present disclosure relates to the technical field of electroplating, and in particular to a copper removal device for a conductive tape.
- water electroplating devices are commonly used in industrial production to electroplate flexible film substrates.
- the current is usually conducted to the substrate through a conductive roller, thereby achieving the function of electroplating the substrate.
- Due to deficiencies in conductive roller design the surface of the conductive roller is prone to forming a copper layer during the production process. The copper layer can puncture or scratch the film, greatly reducing the yield of the conductive film product and seriously affecting the overall production efficiency of the enterprise.
- the conductive tape is used in the industry to achieve cathode conductivity and eliminate the structural design of a conductive roller, thereby avoiding copper from being deposited during copper plating and puncturing or scratching the film.
- Chinese Patent Application CN113249770A provides a water electroplating device for electroplating a surface of a flexible film substrate, which uses a conductive tape instead of a conductive roller to provide a cathode current.
- the conductive tape is immersed in the electroplating solution for a long time, leading to the conductive tape being coated with a copper layer to compress the film, which results in a poor electroplating effect on the flexible film substrate.
- an objective an embodiment of the present disclosure is to provide a copper removal device for a conductive tape, to solve the problem of the prior art, that is, since the conductive tape is immersed in the electroplating solution for a long time, it will be coated with a copper layer to compress the film.
- an embodiment of the present disclosure provides a copper removal device for a conductive tape.
- the copper removal device for a conductive tape includes a copper removal bath and a conductive tape transport mechanism, where the copper removal bath is configured to hold a copper removal solution; the copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through; the conductive tape transport mechanism is configured to transport the conductive tape, such that the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole and is immersed in the copper removal solution; and the conductive tape is provided with an anode current; and a cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape.
- the copper removal device further includes an anode conductive roller provided outside the copper removal bath and connected to a positive electrode of the power supply; and the anode conductive roller is in contact with the conductive tape, and is configured to conduct the anode current to the conductive tape.
- the conductive tape transport mechanism includes: a first inner limit roller and a second inner limit roller, where the first inner limit roller and the second inner limit roller are respectively located at a first end and a second end of the copper removal bath, and are configured to press down the conductive tape, such that the conductive tape is immersed in the copper removal solution.
- the conductive tape transport mechanism further includes:
- a first baffle plate and a second baffle plate are respectively arranged at positions of a side wall of the copper removal bath where the first slot hole and the second slot hole are provided.
- a first water washing bath is provided at the front end of the copper removal bath; a side wall of the first water washing bath is provided with a third slot hole for the conductive tape to pass through; first upper and lower water washing spray pipes are provided in the first water washing bath; and the first upper and lower water washing spray pipes are configured to wash off dirt on two sides of the conductive tape.
- a first transition bath is provided between the copper removal bath and the first water washing bath; and a side wall of the first transition bath is provided with a fourth slot hole for the conductive tape to pass through.
- a second water washing bath is provided at the rear end of the copper removal bath; a side wall of the second water washing bath is provided with a fifth slot hole for the conductive tape to pass through; second upper and lower water washing spray pipes are provided in the second water washing bath; and the second upper and lower water washing spray pipes are configured to wash off the copper removal solution on the two sides of the conductive tape.
- a second transition bath is provided between the rear end of the copper removal bath and the second water washing bath; and a side wall of the second transition bath is provided with a sixth slot hole for the conductive tape to pass through.
- the rear end of the second water washing bath is provided with an acid washing bath; the acid washing bath is provided with a seventh slot hole for the conductive tape to pass through; upper and lower acid washing spray pipes are provided in the acid washing bath; and the upper and lower acid washing spray pipes are configured to spray an acid solution, and the acid solution reacts with the copper removal solution on the two sides of the conductive tape.
- the copper removal device for a conductive tape includes a copper removal bath and a conductive tape transport mechanism, where the copper removal bath is configured to hold a copper removal solution; the copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through; the conductive tape transport mechanism is configured to transport the conductive tape, such that the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole and is immersed in the copper removal solution; the conductive tape is provided with an anode current; a cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape.
- the conductive tape when the conductive tape enters the copper removal bath, under the action of the cathode plate immersed in the copper removal solution, the copper layer on the surface of the conductive tape is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of the conductive tape is removed.
- FIG. 1 is a first overall structural diagram of a copper removal device for a conductive tape according to an embodiment of the present disclosure.
- the embodiment of the present disclosure provides a copper removal device for a conductive tape.
- the copper removal device includes copper removal bath 1 and a conductive tape transport mechanism.
- the copper removal bath 1 is configured to hold a copper removal solution.
- the copper removal bath 1 is provided with first slot hole 12 and second slot hole 13 for the conductive tape 3 to transversely pass through. That is, a transverse wall of the copper removal bath 1 is provided with the first slot hole 12 and the second slot hole 13.
- the conductive tape transport mechanism is configured to transport the conductive tape 3, such that the conductive tape 3 transversely passes through the first slot hole 12 of the copper removal bath 1 to enter the copper removal solution and leave the copper removal bath 1 from the second slot hole 13.
- An anode conductive roller 21 is provided outside the copper removal bath 1.
- the anode conductive roller 21 is connected to a positive electrode of a power supply and in contact with the conductive tape 3.
- the anode conductive roller is configured to conduct an anode current to the conductive tape 3.
- Cathode plate 11 connected to a negative electrode of the power supply is provided in the copper removal bath 1, and the cathode plate 11 is located above and/or below the conductive tape 3 and is provided on a side wall of the copper removal bath 1.
- the copper removal device for a conductive tape further includes a frame.
- the copper removal bath 1 is provided inside the frame.
- the conductive tape transport mechanism is provided on the frame.
- the anode conductive roller 21 is rotationally provided on the frame.
- a copper layer on a surface of the conductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution.
- the copper layer on the surface of the conductive tape 3 fades into the copper removal solution.
- the copper removal solution includes copper ions.
- the current flows through the conductive tape 3, the copper removal solution, and the cathode plate 11 in sequence.
- the copper removal solution serves as electrolyte.
- the copper ions in the electrolyte move towards the cathode plate 11, and the copper ions react with electrons close to the cathode plate 11 to generate copper.
- the conductive tape 3 when the conductive tape 3 enters the copper removal bath 1, under the action of the cathode plate 11 immersed in the copper removal solution, the copper layer on the surface of the conductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of the conductive tape 3 is ionized into the copper removal solution, thereby removing the copper layer on any surface of the conductive tape 3.
- FIG. 2 is a second overall structural diagram of the copper removal device for a conductive tape according to an embodiment of the present disclosure.
- copper layers on a first side and a second side of the conductive tape 3 can be removed simultaneously.
- two anode conductive rollers 21 are provided.
- the two anode conductive rollers are arranged up and down, rotationally provided on the frame, and respectively in contact with the first side and the second side of the conductive tape 3.
- Two cathode plates 11 are respectively arranged above and below the conductive tape 3.
- the copper layer on the first side of the conductive tape 3 is removed through the anode conductive roller 21 and the cathode plate 11 above the conductive tape 3, and the copper layer on the second side of the conductive tape 3 is removed through the anode conductive roller 21 and the cathode plate 11 below the conductive tape 3.
- the number of the anode conductive rollers 21 and the number of the cathode plates 11 can be flexibly set based on the number of the surfaces of the conductive tape 3 that need to remove the copper layer, thereby reducing production costs.
- FIG. 3 is a first schematic diagram of the conductive tape transport mechanism according to the embodiment of the present disclosure.
- the conductive tape transport mechanism may further include first inner limit roller 22 and second inner limit roller 23.
- the first inner limit roller and the second inner limit roller are respectively located at a first end and a second end of the copper removal bath 1, and are rotationally provided on the side wall of the copper removal bath 1.
- the first inner limit roller 22 and the second inner limit roller 23 are partially or completely immersed in the copper removal solution, and are configured to press down the conductive tape 3, such that the conductive tape 3 is immersed in the copper removal solution.
- the first slot hole 12 and the second slot hole 13 are arranged above the copper removal solution.
- the conductive tape 3 transversely passes through the copper removal bath 1, the conductive tape 3 is not immersed in the electroplating solution.
- the first inner limit roller 22 and the second inner limit roller 23 are respectively arranged at the first end and the second end of the copper removal bath 1. The conductive tape 3 is pressed down through the first inner limit roller 22 and the second inner limit roller 23, such that the conductive tape 3 is immersed in the copper removal solution.
- FIG. 4 is a second schematic diagram of the conductive tape transport mechanism according to the embodiment of the present disclosure.
- the conductive tape transport mechanism may further include a plurality of first outer limit rollers 24 and a plurality of second outer limit rollers 25.
- the plurality of first outer limit rollers 24 are located at a front end of the copper removal bath 1.
- the plurality of first outer limit rollers 24 guide a transport path of the conductive tape 3, allowing the conductive tape 3 to enter the copper removal bath 1 through the first slot hole 12.
- the plurality of second outer limit rollers 25 are located at a rear end of the copper removal bath 1, and the plurality of second outer limit rollers 25 guide the conductive tape 3 out of the copper removal bath 1 through the second slot hole 13.
- FIG. 5 is a schematic diagram of the copper removal bath with a baffle plate according to an embodiment of the present disclosure.
- first baffle plate 14 and second baffle plate 15 are respectively arranged at positions of the first slot hole 12 and the second slot hole 13 in the side wall of the copper removal bath 1.
- the first baffle plate 14 and the second baffle plate 15 may be in the shape of a long strip, and have lengths matching the first slot hole 12 and the second slot hole 13, respectively.
- the first baffle plate and the second baffle plate are arranged on the side wall of the copper removal bath 1 by pasting.
- the first baffle plate 14 and the second baffle plate 15 are fixed to the side wall of the copper removal bath 1 through screw, etc.
- the first baffle plate 14 and the second baffle plate 15 respectively shield the first slot hole 12 and the second slot hole 13 to prevent the copper removal solution from flowing out of the copper removal bath 1.
- FIG. 6 is a structural diagram of a first water washing bath according to an embodiment of the present disclosure.
- the first water washing bath 4 is provided between the front end of the copper removal bath 1 and the plurality of first outer limit rollers 24.
- a side wall of the first water washing bath 4 is provided with third slot hole 41 for the conductive tape 3 to pass through.
- the conductive tape 3 transversely enters the first water washing bath 4 from the third slot hole 41.
- First upper and lower water washing spray pipes 42 are provided in the first water washing bath 4.
- the conductive tape 3 passes between the first upper and lower water washing spray pipes 42.
- the first upper and lower water washing spray pipes 42 spray a water washing solution to clean dirt on two sides of the conductive tape 3, thereby improving the copper removal quality of the conductive tape 3.
- FIG. 7 is a structural diagram of a first transition bath according to an embodiment of the present disclosure.
- the first transition bath 5 is provided between the copper removal bath 1 and the first water washing bath 4.
- a side wall of the first transition bath 5 is provided with fourth slot hole 51 for the conductive tape 3 to pass through.
- the conductive tape 3 After exiting from the first water washing bath, the conductive tape 3 does not directly enter the copper removal bath 1, but enters the first transition bath 5 through the fourth slot hole 51, so as to prevent the conductive tape 3 from carrying the water washing solution from the first water washing bath 4 into the copper removal bath 1.
- the first transition bath 5 isolates the copper removal bath 1 and the first water washing bath 4, so as to prevent the copper removal solution from mixing with the water washing solution to affect the concentration of the copper removal solution and reduce the copper removal efficiency.
- FIG. 8 is a structural diagram of a second water washing bath according to an embodiment of the present disclosure.
- the second water washing bath 6 is provided between the rear end of the copper removal bath 1 and the plurality of second outer limit rollers 25.
- a side wall of the second water washing bath 6 is provided with fifth slot holes 61 for the conductive tape 3 to pass through.
- Second upper and lower water washing spray pipes 62 are arranged inside the second water washing bath 6. In the embodiment of the present disclosure, the second upper and lower water washing spray pipes 62 spray the water washing solution to clean the copper removal solution on the two sides of the conductive tape 3.
- FIG. 9 is a structural diagram of a second transition bath according to the embodiment of the present disclosure.
- the second transition bath 7 is provided between the rear end of the copper removal bath 1 and the second water washing bath 6.
- a side wall of the second transition bath 7 is provided with sixth slot hole 71 for the conductive tape 3 to pass through.
- the second transition bath 7 prevents the copper removal solution in the copper removal bath 1 from entering the second water washing bath 6, so as to prevent the copper removal solution from mixing with the water washing solution to affect the water washing effect.
- FIG. 10 is a structural diagram of an acid washing bath according to an embodiment of the present disclosure.
- a rear end of the second water washing bath 6 is provided with the acid washing bath 8.
- the acid washing bath 8 is provided with seventh slot hole 81 for the conductive tape 3 to pass through.
- Upper and lower acid washing spray pipes 82 are provided in the acid washing bath 8.
- the upper and lower acid washing spray pipes 82 are configured to spray out an acid solution, allowing the acid solution to react with the partially reacted copper removal solution on the two sides of the conductive tape 3, thereby preventing the copper removal solution from entering the subsequent electroplating solution.
- third baffle plate 43 is provided at a position of the third slot hole 41 in an inner side wall of the first water washing bath 4.
- the third baffle plate 43 may be in the shape of a long strip, and has a length matching the third slot hole 41.
- the third baffle plate is provided on the inner side wall of the first water washing bath 4 by pasting.
- the third baffle plate 43 is fixed to the inner side wall of the first water washing bath 4 through a screw, etc.
- the third baffle plate 43 shields the third slot hole 41, thereby preventing the water washing solution in the first water washing bath 4 from mixing with the copper removal solution in the copper removal bath 1.
- fourth baffle plate 63 and fifth baffle plate 64 are provided at positions of the fifth slot holes 61 in an inner side wall of the second water washing bath 6.
- the fourth baffle plate 63 and the fifth baffle plate 64 may be in the shape of a long strip, and have lengths matching the second slot hole 13 and the third slot hole 41, respectively.
- a position of the fourth baffle plate 63 corresponds to a position of the second slot hole 13
- a position of the fifth baffle plate 64 corresponds to a position of the fifth slot hole 61.
- the fourth baffle plate 63 and the fifth baffle plate 64 may be provided on the inner side wall of the second water washing bath 6 by pasting.
- the fourth baffle plate 63 and the fifth baffle plate 64 are fixed to the inner side wall of the second water washing bath 6 through screws, etc.
- the fourth baffle plate 63 shields the second slot hole 13
- the fifth baffle plate 64 shields the fifth slot hole 61, thereby preventing the copper removal solution in the copper removal bath 1 from entering the second water washing bath 6, and preventing the conductive tape 3 from carrying the water washing solution through the fifth slot hole 61 to the outside of the second water washing bath 6.
- sixth baffle plate 83 is provided at a position of the seventh slot hole 81 in an inner side wall of the acid washing bath 8.
- the sixth baffle plate 83 may be in the shape of a long strip, and has a same length as the fifth slot hole 61.
- the sixth baffle plate is configured to prevent the conductive tape 3 from carrying the water washing solution through the fifth slot hole 61.
- the sixth baffle plate 83 is provided on the inner side wall of the acid washing bath 8 by pasting.
- the sixth baffle plate 83 is fixed to the inner side wall of the acid washing bath 8 through a screw, etc.
- the sixth baffle plate 83 prevents the conductive tape 3 from carrying the water washing solution through the fifth slot hole 61, thereby preventing the water washing solution in the second water washing bath 6 from mixing with a sulfuric acid solution in the acid washing bath 8.
- a working principle of the copper removal device for a conductive tape provided by the embodiment of the present disclosure is as follows.
- the anode conductive roller 21 is connected to the positive electrode of the power supply, and the cathode plate 11 is connected to the negative electrode of the power supply.
- the conductive tape 3 conducts the anode current to the first side and/or the second side of the conductive tape 3 through the anode conductive roller 21.
- the conductive tape 3 enters the copper removal bath 1 through the first slot hole 12 of the copper removal bath 1.
- the first inner limit roller 22 and the second inner limit roller 23 press the conductive tape 3 down into the copper removal solution.
- the copper layer on the surface of conductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution.
- the copper layer on the surface of conductive tape 3 fades into the copper removal solution.
- the copper removal solution includes copper ions.
- the current flows through the conductive tape 3, the copper removal solution, and the cathode plate 11 in sequence.
- the copper removal solution serves as electrolyte. The copper ions in the electrolyte move towards cathode plate 11, and the copper ions react with electrons close to cathode plate 11 to generate copper.
- the conductive tape 3 may first enter the first water washing bath 4.
- the first upper and lower washing spray pipes 42 spray the water washing solution to wash off dirt and the electroplating solution.
- the third baffle plate 43 is provided to avoid water from entering the copper removal bath 1.
- the conductive tape 3 may first pass through the first transition bath 5 and then enter the copper removal bath 1.
- the copper layer of the conductive tape 3 is electrolyzed in the copper removal bath 1, and the second upper and lower washing spray pipes 62 in the second water washing bath 6 spray the water washing solution to wash off the copper removal solution on the conductive tape 3.
- the conductive tape 3 in order to avoid the copper removal solution in the copper removal bath 1 from mixing with the water washing solution in the second water washing bath 6, the conductive tape 3 enters the second transition bath 7 before entering the second water washing bath 6.
- the conductive tape 3 washed by the second water washing bath 6 enters the acid washing bath 8.
- the acid solution sprayed by the upper and lower acid washing spray pipes 82 in the acid washing bath 8 reacts with the partially reacted copper removal solution on the two sides of the conductive tape 3, thereby preventing the copper removal solution from entering the subsequent electroplating solution.
- the embodiments of the present disclosure have the following beneficial effects:
- the copper layer on the surface of the conductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution.
- the copper layer on the surface of the conductive tape 3 is ionized into the copper removal solution, thereby removing the copper layer on any surface of the conductive tape 3.
- copper layers on a first side and a second side of the conductive tape 3 can be removed simultaneously.
- two anode conductive rollers 21 are provided.
- the two anode conductive rollers are arranged up and down, rotationally provided on the frame, and respectively in contact with the first side and the second side of the conductive tape 3.
- Two cathode plates 11 are respectively arranged above and below the conductive tape 3.
- the copper layer on the first side of the conductive tape 3 is removed through the anode conductive roller 21 and the cathode plate 11 above the conductive tape 3, and the copper layer on the second side of the conductive tape 3 is removed through the anode conductive roller 21 and the cathode plate 11 below the conductive tape 3.
- the number of the anode conductive rollers 21 and the number of the cathode plates 11 can be flexibly set based on the number of the surfaces of the conductive tape 3 that need to remove the copper layer, thereby reducing production costs.
- the first inner limit roller 22 and the second inner limit roller 23 cause the conductive tape 3 to completely immerse in the copper removal solution.
- the first baffle plate 14 and the second baffle plate 15 respectively shield the first slot hole 12 and the second slot hole 13 to prevent the copper removal solution from flowing out of the copper removal bath 1.
- the first upper and lower water washing spray pipes 42 spray a water washing solution to clean dirt on two sides of the conductive tape 3, thereby improving the copper removal quality of the conductive tape 3.
- the second upper and lower water washing spray pipes 62 spray the water washing solution to clean the copper removal solution on the two sides of the conductive tape 3.
- the upper and lower acid washing spray pipes 82 are configured to spray out an acid solution, allowing the acid solution to react with the partially reacted copper removal solution on the two sides of the conductive tape 3, thereby preventing the copper removal solution from entering the subsequent electroplating solution.
- the baffle plate is provided to prevent the conductive tape 3 from carrying the solution when the conductive tape is transported.
- connection may be a fixed connection, a removable connection, or an integral connection; may be a mechanical connection or an electrical connection; may be a direct connection or an indirect connection by an intermediate medium; or may be intercommunication between two components.
- connection may be a fixed connection, a removable connection, or an integral connection; may be a mechanical connection or an electrical connection; may be a direct connection or an indirect connection by an intermediate medium; or may be intercommunication between two components.
- the copper removal device for a conductive tape includes a copper removal bath for holding a copper removal solution and a conductive tape transport mechanism for transporting a conductive tape, where the copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through; the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole to be immersed in the copper removal solution; the conductive tape is provided with an anode current; a cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape.
- the copper removal device for a conductive tape solves the technical problem that the electroplating effect on a flexible film substrate is poor due to the conductive tape that is coated with a copper layer after long-term immersion in the electroplating solution. Therefore, the copper removal device for a conductive tape of the present disclosure has practicality.
Abstract
The present disclosure provides a copper removal device for a conductive tape. The copper removal device includes a copper removal bath and a conductive tape transport mechanism. The copper removal bath is configured to hold a copper removal solution. The copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through. The conductive tape transport mechanism is configured to transport the conductive tape, such that the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole and is immersed in the copper removal solution. The conductive tape is provided with an anode current. A cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape. In the present disclosure, when the conductive tape enters the copper removal bath, under the action of the cathode plate immersed in the copper removal solution, a copper layer on a surface of the conductive tape is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of the conductive tape is removed.
Description
- The present disclosure relates to the technical field of electroplating, and in particular to a copper removal device for a conductive tape.
- With the development of technology, water electroplating devices are commonly used in industrial production to electroplate flexible film substrates. In the process of water electroplating, the current is usually conducted to the substrate through a conductive roller, thereby achieving the function of electroplating the substrate. Due to deficiencies in conductive roller design, the surface of the conductive roller is prone to forming a copper layer during the production process. The copper layer can puncture or scratch the film, greatly reducing the yield of the conductive film product and seriously affecting the overall production efficiency of the enterprise. At present, the conductive tape is used in the industry to achieve cathode conductivity and eliminate the structural design of a conductive roller, thereby avoiding copper from being deposited during copper plating and puncturing or scratching the film. For example, Chinese Patent Application
CN113249770A provides a water electroplating device for electroplating a surface of a flexible film substrate, which uses a conductive tape instead of a conductive roller to provide a cathode current. However, in this method, the conductive tape is immersed in the electroplating solution for a long time, leading to the conductive tape being coated with a copper layer to compress the film, which results in a poor electroplating effect on the flexible film substrate. - In view of this, an objective an embodiment of the present disclosure is to provide a copper removal device for a conductive tape, to solve the problem of the prior art, that is, since the conductive tape is immersed in the electroplating solution for a long time, it will be coated with a copper layer to compress the film.
- In order to achieve the above objective, an embodiment of the present disclosure provides a copper removal device for a conductive tape. The copper removal device for a conductive tape includes a copper removal bath and a conductive tape transport mechanism, where the copper removal bath is configured to hold a copper removal solution; the copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through; the conductive tape transport mechanism is configured to transport the conductive tape, such that the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole and is immersed in the copper removal solution; and the conductive tape is provided with an anode current; and
a cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape. - In some possible implementations, the copper removal device further includes an anode conductive roller provided outside the copper removal bath and connected to a positive electrode of the power supply; and the anode conductive roller is in contact with the conductive tape, and is configured to conduct the anode current to the conductive tape.
- In some possible implementations, the conductive tape transport mechanism includes:
a first inner limit roller and a second inner limit roller, where the first inner limit roller and the second inner limit roller are respectively located at a first end and a second end of the copper removal bath, and are configured to press down the conductive tape, such that the conductive tape is immersed in the copper removal solution. - In some possible implementations, the conductive tape transport mechanism further includes:
- a plurality of first outer limit rollers and a plurality of second outer limit rollers, where the plurality of first outer limit rollers are located at a front end of the copper removal bath, and the plurality of second outer limit rollers are located at a rear end of the copper removal bath; and
- the plurality of first outer limit rollers are configured to guide the conductive tape into the copper removal bath, and the plurality of second outer limit rollers are configured to guide the conductive tape out of the copper removal bath.
- In some possible implementations, a first baffle plate and a second baffle plate are respectively arranged at positions of a side wall of the copper removal bath where the first slot hole and the second slot hole are provided.
- In some possible implementations, a first water washing bath is provided at the front end of the copper removal bath; a side wall of the first water washing bath is provided with a third slot hole for the conductive tape to pass through; first upper and lower water washing spray pipes are provided in the first water washing bath; and the first upper and lower water washing spray pipes are configured to wash off dirt on two sides of the conductive tape.
- In some possible implementations, a first transition bath is provided between the copper removal bath and the first water washing bath; and a side wall of the first transition bath is provided with a fourth slot hole for the conductive tape to pass through.
- In some possible implementations, a second water washing bath is provided at the rear end of the copper removal bath; a side wall of the second water washing bath is provided with a fifth slot hole for the conductive tape to pass through; second upper and lower water washing spray pipes are provided in the second water washing bath; and the second upper and lower water washing spray pipes are configured to wash off the copper removal solution on the two sides of the conductive tape.
- In some possible implementations, a second transition bath is provided between the rear end of the copper removal bath and the second water washing bath; and a side wall of the second transition bath is provided with a sixth slot hole for the conductive tape to pass through.
- In some possible implementations, the rear end of the second water washing bath is provided with an acid washing bath; the acid washing bath is provided with a seventh slot hole for the conductive tape to pass through; upper and lower acid washing spray pipes are provided in the acid washing bath; and the upper and lower acid washing spray pipes are configured to spray an acid solution, and the acid solution reacts with the copper removal solution on the two sides of the conductive tape.
- The above technical solution has the following beneficial technical effects.
- An embodiment of the present disclosure provides a copper removal device for a conductive tape. The copper removal device for a conductive tape includes a copper removal bath and a conductive tape transport mechanism, where the copper removal bath is configured to hold a copper removal solution; the copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through; the conductive tape transport mechanism is configured to transport the conductive tape, such that the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole and is immersed in the copper removal solution; the conductive tape is provided with an anode current; a cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape. In the embodiment of the present disclosure, when the conductive tape enters the copper removal bath, under the action of the cathode plate immersed in the copper removal solution, the copper layer on the surface of the conductive tape is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of the conductive tape is removed.
- To describe the technical solutions in the embodiments of the present disclosure more clearly, the drawings required for the embodiments are briefly described below. Apparently, the drawings in the following description show merely some embodiments of the present disclosure, and a person of ordinary skill in the art may still derive other drawings from these drawings without creative efforts.
-
FIG. 1 is a first overall structural diagram of a copper removal device for a conductive tape according to an embodiment of the present disclosure; -
FIG. 2 is a second overall structural diagram of the copper removal device for a conductive tape according to an embodiment of the present disclosure; -
FIG. 3 is a first schematic diagram of a conductive tape transport mechanism according to an embodiment of the present disclosure; -
FIG. 4 is a second schematic diagram of the conductive tape transport mechanism according to an embodiment of the present disclosure; -
FIG. 5 is a schematic diagram of a copper removal bath with a baffle plate according to an embodiment of the present disclosure; -
FIG. 6 is a structural diagram of a first water washing bath according to an embodiment of the present disclosure; -
FIG. 7 is a structural diagram of a first transition bath according to an embodiment of the present disclosure; -
FIG. 8 is a structural diagram of a second water washing bath according to an embodiment of the present disclosure; -
FIG. 9 is a structural diagram of a second transition bath according to the embodiment of the present disclosure; and -
FIG. 10 is a structural diagram of an acid washing bath according to an embodiment of the present disclosure. - Reference Numerals:
- 1. copper removal bath; 11. cathode plate; 12. first slot hole; 13. second slot hole; 14. first baffle plate; and 15. second baffle plate;
- 21. anode conductive roller; 22. first inner limit roller; 23. second inner limit roller; 24. first outer limit roller; and 25. second outer limit roller;
- 3. conductive tape;
- 4. first water washing bath; 41. third slot hole; 42. first upper and lower water washing spray pipes; and 43. third baffle plate;
- 5. first transition bath; and 51. fourth slot hole;
- 6. second water washing bath; 61. fifth slot hole; 62. second upper and lower water washing spray pipes; 63. fourth baffle plate; and 64. fifth baffle plate;
- 7. second transition bath; and 71. sixth slot hole; and
- 8. acid washing bath; 81. seventh slot hole; 82. upper and lower acid washing spray pipes; and 83. sixth baffle plate.
- Various features and exemplary embodiments of the present disclosure are described in detail below. Many specific details are demonstrated in the detailed description below to facilitate the comprehensive understanding of the present disclosure. However, those skilled in the art can implement the present disclosure without some of these specific details. The following description of the embodiments is intended only to provide a better understanding of the present disclosure by illustrating examples of the present disclosure. The drawings and the following description do not show at least some well-known structures and techniques to avoid unnecessary ambiguity to the present disclosure. Moreover, for clarity, the dimensions of some structures may be exaggerated. The features, structures, or characteristics described below may be incorporated into one or more embodiments in any suitable manner.
-
FIG. 1 is a first overall structural diagram of a copper removal device for a conductive tape according to an embodiment of the present disclosure. As shown inFIG. 1 , the embodiment of the present disclosure provides a copper removal device for a conductive tape. The copper removal device includes copper removal bath 1 and a conductive tape transport mechanism. The copper removal bath 1 is configured to hold a copper removal solution. The copper removal bath 1 is provided withfirst slot hole 12 andsecond slot hole 13 for theconductive tape 3 to transversely pass through. That is, a transverse wall of the copper removal bath 1 is provided with thefirst slot hole 12 and thesecond slot hole 13. The conductive tape transport mechanism is configured to transport theconductive tape 3, such that theconductive tape 3 transversely passes through thefirst slot hole 12 of the copper removal bath 1 to enter the copper removal solution and leave the copper removal bath 1 from thesecond slot hole 13. An anode conductive roller 21 is provided outside the copper removal bath 1. The anode conductive roller 21 is connected to a positive electrode of a power supply and in contact with theconductive tape 3. The anode conductive roller is configured to conduct an anode current to theconductive tape 3.Cathode plate 11 connected to a negative electrode of the power supply is provided in the copper removal bath 1, and thecathode plate 11 is located above and/or below theconductive tape 3 and is provided on a side wall of the copper removal bath 1. In addition, in the embodiment of the present disclosure, the copper removal device for a conductive tape further includes a frame. The copper removal bath 1 is provided inside the frame. The conductive tape transport mechanism is provided on the frame. For example, the anode conductive roller 21 is rotationally provided on the frame. In the copper removal bath 1, under the action of the copper removal solution and the anode conductive roller 21, a copper layer on a surface of theconductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of theconductive tape 3 fades into the copper removal solution. At this point, the copper removal solution includes copper ions. The current flows through theconductive tape 3, the copper removal solution, and thecathode plate 11 in sequence. The copper removal solution serves as electrolyte. The copper ions in the electrolyte move towards thecathode plate 11, and the copper ions react with electrons close to thecathode plate 11 to generate copper. - In the embodiment of the present disclosure, when the
conductive tape 3 enters the copper removal bath 1, under the action of thecathode plate 11 immersed in the copper removal solution, the copper layer on the surface of theconductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of theconductive tape 3 is ionized into the copper removal solution, thereby removing the copper layer on any surface of theconductive tape 3. -
FIG. 2 is a second overall structural diagram of the copper removal device for a conductive tape according to an embodiment of the present disclosure. As shown inFIG. 2 , in the embodiment of the present disclosure, copper layers on a first side and a second side of theconductive tape 3 can be removed simultaneously. At this point, two anode conductive rollers 21 are provided. The two anode conductive rollers are arranged up and down, rotationally provided on the frame, and respectively in contact with the first side and the second side of theconductive tape 3. Twocathode plates 11 are respectively arranged above and below theconductive tape 3. The copper layer on the first side of theconductive tape 3 is removed through the anode conductive roller 21 and thecathode plate 11 above theconductive tape 3, and the copper layer on the second side of theconductive tape 3 is removed through the anode conductive roller 21 and thecathode plate 11 below theconductive tape 3. In the embodiment of the present disclosure, the number of the anode conductive rollers 21 and the number of thecathode plates 11 can be flexibly set based on the number of the surfaces of theconductive tape 3 that need to remove the copper layer, thereby reducing production costs. -
FIG. 3 is a first schematic diagram of the conductive tape transport mechanism according to the embodiment of the present disclosure. As shown inFIG. 3 , in some embodiments, the conductive tape transport mechanism may further include first inner limit roller 22 and second inner limit roller 23. The first inner limit roller and the second inner limit roller are respectively located at a first end and a second end of the copper removal bath 1, and are rotationally provided on the side wall of the copper removal bath 1. The first inner limit roller 22 and the second inner limit roller 23 are partially or completely immersed in the copper removal solution, and are configured to press down theconductive tape 3, such that theconductive tape 3 is immersed in the copper removal solution. For example, in order to prevent the copper removal solution in the copper removal bath 1 from leaking out from thefirst slot hole 12 and thesecond slot hole 13, thefirst slot hole 12 and thesecond slot hole 13 are arranged above the copper removal solution. At this point, when theconductive tape 3 transversely passes through the copper removal bath 1, theconductive tape 3 is not immersed in the electroplating solution. The first inner limit roller 22 and the second inner limit roller 23 are respectively arranged at the first end and the second end of the copper removal bath 1. Theconductive tape 3 is pressed down through the first inner limit roller 22 and the second inner limit roller 23, such that theconductive tape 3 is immersed in the copper removal solution. -
FIG. 4 is a second schematic diagram of the conductive tape transport mechanism according to the embodiment of the present disclosure. As shown inFIG. 4 , in some embodiments, the conductive tape transport mechanism may further include a plurality of first outer limit rollers 24 and a plurality of second outer limit rollers 25. The plurality of first outer limit rollers 24 are located at a front end of the copper removal bath 1. The plurality of first outer limit rollers 24 guide a transport path of theconductive tape 3, allowing theconductive tape 3 to enter the copper removal bath 1 through thefirst slot hole 12. The plurality of second outer limit rollers 25 are located at a rear end of the copper removal bath 1, and the plurality of second outer limit rollers 25 guide theconductive tape 3 out of the copper removal bath 1 through thesecond slot hole 13. -
FIG. 5 is a schematic diagram of the copper removal bath with a baffle plate according to an embodiment of the present disclosure. As shown inFIG. 5 ,first baffle plate 14 and second baffle plate 15 are respectively arranged at positions of thefirst slot hole 12 and thesecond slot hole 13 in the side wall of the copper removal bath 1. Optionally, thefirst baffle plate 14 and the second baffle plate 15 may be in the shape of a long strip, and have lengths matching thefirst slot hole 12 and thesecond slot hole 13, respectively. The first baffle plate and the second baffle plate are arranged on the side wall of the copper removal bath 1 by pasting. Alternatively, thefirst baffle plate 14 and the second baffle plate 15 are fixed to the side wall of the copper removal bath 1 through screw, etc. In the embodiment of the present disclosure, thefirst baffle plate 14 and the second baffle plate 15 respectively shield thefirst slot hole 12 and thesecond slot hole 13 to prevent the copper removal solution from flowing out of the copper removal bath 1. -
FIG. 6 is a structural diagram of a first water washing bath according to an embodiment of the present disclosure. As shown inFIG. 6 , the firstwater washing bath 4 is provided between the front end of the copper removal bath 1 and the plurality of first outer limit rollers 24. A side wall of the firstwater washing bath 4 is provided with third slot hole 41 for theconductive tape 3 to pass through. Theconductive tape 3 transversely enters the firstwater washing bath 4 from the third slot hole 41. First upper and lower water washing spray pipes 42 are provided in the firstwater washing bath 4. Theconductive tape 3 passes between the first upper and lower water washing spray pipes 42. In the embodiment of the present disclosure, the first upper and lower water washing spray pipes 42 spray a water washing solution to clean dirt on two sides of theconductive tape 3, thereby improving the copper removal quality of theconductive tape 3. -
FIG. 7 is a structural diagram of a first transition bath according to an embodiment of the present disclosure. As shown inFIG. 7 , in some embodiments, the first transition bath 5 is provided between the copper removal bath 1 and the firstwater washing bath 4. A side wall of the first transition bath 5 is provided with fourth slot hole 51 for theconductive tape 3 to pass through. After exiting from the first water washing bath, theconductive tape 3 does not directly enter the copper removal bath 1, but enters the first transition bath 5 through the fourth slot hole 51, so as to prevent theconductive tape 3 from carrying the water washing solution from the firstwater washing bath 4 into the copper removal bath 1. In the embodiment of the present disclosure, the first transition bath 5 isolates the copper removal bath 1 and the firstwater washing bath 4, so as to prevent the copper removal solution from mixing with the water washing solution to affect the concentration of the copper removal solution and reduce the copper removal efficiency. -
FIG. 8 is a structural diagram of a second water washing bath according to an embodiment of the present disclosure. As shown inFIG. 8 , in some embodiments, the secondwater washing bath 6 is provided between the rear end of the copper removal bath 1 and the plurality of second outer limit rollers 25. A side wall of the secondwater washing bath 6 is provided with fifth slot holes 61 for theconductive tape 3 to pass through. Second upper and lower water washing spray pipes 62 are arranged inside the secondwater washing bath 6. In the embodiment of the present disclosure, the second upper and lower water washing spray pipes 62 spray the water washing solution to clean the copper removal solution on the two sides of theconductive tape 3. -
FIG. 9 is a structural diagram of a second transition bath according to the embodiment of the present disclosure. As shown inFIG. 9 , in some embodiments, the second transition bath 7 is provided between the rear end of the copper removal bath 1 and the secondwater washing bath 6. A side wall of the second transition bath 7 is provided with sixth slot hole 71 for theconductive tape 3 to pass through. The second transition bath 7 prevents the copper removal solution in the copper removal bath 1 from entering the secondwater washing bath 6, so as to prevent the copper removal solution from mixing with the water washing solution to affect the water washing effect. -
FIG. 10 is a structural diagram of an acid washing bath according to an embodiment of the present disclosure. As shown inFIG. 10 , in some embodiments, a rear end of the secondwater washing bath 6 is provided with the acid washing bath 8. The acid washing bath 8 is provided with seventh slot hole 81 for theconductive tape 3 to pass through. Upper and lower acid washing spray pipes 82 are provided in the acid washing bath 8. In the embodiment of the present disclosure, the upper and lower acid washing spray pipes 82 are configured to spray out an acid solution, allowing the acid solution to react with the partially reacted copper removal solution on the two sides of theconductive tape 3, thereby preventing the copper removal solution from entering the subsequent electroplating solution. - As shown in
FIGS. 7 to 10 , in some embodiments, third baffle plate 43 is provided at a position of the third slot hole 41 in an inner side wall of the firstwater washing bath 4. Optionally, the third baffle plate 43 may be in the shape of a long strip, and has a length matching the third slot hole 41. The third baffle plate is provided on the inner side wall of the firstwater washing bath 4 by pasting. Alternatively, the third baffle plate 43 is fixed to the inner side wall of the firstwater washing bath 4 through a screw, etc. In the embodiment of the present disclosure, the third baffle plate 43 shields the third slot hole 41, thereby preventing the water washing solution in the firstwater washing bath 4 from mixing with the copper removal solution in the copper removal bath 1. - In some embodiments, fourth baffle plate 63 and fifth baffle plate 64 are provided at positions of the fifth slot holes 61 in an inner side wall of the second
water washing bath 6. Optionally, the fourth baffle plate 63 and the fifth baffle plate 64 may be in the shape of a long strip, and have lengths matching thesecond slot hole 13 and the third slot hole 41, respectively. A position of the fourth baffle plate 63 corresponds to a position of thesecond slot hole 13, and a position of the fifth baffle plate 64 corresponds to a position of the fifth slot hole 61. Optionally, the fourth baffle plate 63 and the fifth baffle plate 64 may be provided on the inner side wall of the secondwater washing bath 6 by pasting. Alternatively, the fourth baffle plate 63 and the fifth baffle plate 64 are fixed to the inner side wall of the secondwater washing bath 6 through screws, etc. In the embodiment of the present disclosure, the fourth baffle plate 63 shields thesecond slot hole 13, and the fifth baffle plate 64 shields the fifth slot hole 61, thereby preventing the copper removal solution in the copper removal bath 1 from entering the secondwater washing bath 6, and preventing theconductive tape 3 from carrying the water washing solution through the fifth slot hole 61 to the outside of the secondwater washing bath 6. - In some embodiments, sixth baffle plate 83 is provided at a position of the seventh slot hole 81 in an inner side wall of the acid washing bath 8. The sixth baffle plate 83 may be in the shape of a long strip, and has a same length as the fifth slot hole 61. The sixth baffle plate is configured to prevent the
conductive tape 3 from carrying the water washing solution through the fifth slot hole 61. Optionally, the sixth baffle plate 83 is provided on the inner side wall of the acid washing bath 8 by pasting. Alternatively, the sixth baffle plate 83 is fixed to the inner side wall of the acid washing bath 8 through a screw, etc. In the embodiment of the present disclosure, the sixth baffle plate 83 prevents theconductive tape 3 from carrying the water washing solution through the fifth slot hole 61, thereby preventing the water washing solution in the secondwater washing bath 6 from mixing with a sulfuric acid solution in the acid washing bath 8. - A working principle of the copper removal device for a conductive tape provided by the embodiment of the present disclosure is as follows.
- During operation, the anode conductive roller 21 is connected to the positive electrode of the power supply, and the
cathode plate 11 is connected to the negative electrode of the power supply. Theconductive tape 3 conducts the anode current to the first side and/or the second side of theconductive tape 3 through the anode conductive roller 21. Under limit of the first outer limit roller 24, theconductive tape 3 enters the copper removal bath 1 through thefirst slot hole 12 of the copper removal bath 1. The first inner limit roller 22 and the second inner limit roller 23 press theconductive tape 3 down into the copper removal solution. In the copper removal bath 1, under the action of the copper removal solution and the anode conductive roller 21, the copper layer on the surface ofconductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution. Thus, the copper layer on the surface ofconductive tape 3 fades into the copper removal solution. At this point, the copper removal solution includes copper ions. The current flows through theconductive tape 3, the copper removal solution, and thecathode plate 11 in sequence. The copper removal solution serves as electrolyte. The copper ions in the electrolyte move towardscathode plate 11, and the copper ions react with electrons close tocathode plate 11 to generate copper. - In some embodiments, the
conductive tape 3 may first enter the firstwater washing bath 4. The first upper and lower washing spray pipes 42 spray the water washing solution to wash off dirt and the electroplating solution. The third baffle plate 43 is provided to avoid water from entering the copper removal bath 1. - In some embodiments, in order to better prevent the water washing solution in the first
water washing bath 4 from mixing with the copper removal solution in the copper removal bath 1, theconductive tape 3 may first pass through the first transition bath 5 and then enter the copper removal bath 1. - In some embodiments, the copper layer of the
conductive tape 3 is electrolyzed in the copper removal bath 1, and the second upper and lower washing spray pipes 62 in the secondwater washing bath 6 spray the water washing solution to wash off the copper removal solution on theconductive tape 3. - In some embodiments, in order to avoid the copper removal solution in the copper removal bath 1 from mixing with the water washing solution in the second
water washing bath 6, theconductive tape 3 enters the second transition bath 7 before entering the secondwater washing bath 6. - In some embodiments, in order to prevent the copper removal solution from entering the subsequent electroplating solution, the
conductive tape 3 washed by the secondwater washing bath 6 enters the acid washing bath 8. The acid solution sprayed by the upper and lower acid washing spray pipes 82 in the acid washing bath 8 reacts with the partially reacted copper removal solution on the two sides of theconductive tape 3, thereby preventing the copper removal solution from entering the subsequent electroplating solution. - The embodiments of the present disclosure have the following beneficial effects:
In the embodiment of the present disclosure, when theconductive tape 3 enters the copper removal bath 1, under the action of thecathode plate 11 immersed in the copper removal solution, the copper layer on the surface of theconductive tape 3 is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of theconductive tape 3 is ionized into the copper removal solution, thereby removing the copper layer on any surface of theconductive tape 3. - In the embodiment of the present disclosure, copper layers on a first side and a second side of the
conductive tape 3 can be removed simultaneously. At this point, two anode conductive rollers 21 are provided. The two anode conductive rollers are arranged up and down, rotationally provided on the frame, and respectively in contact with the first side and the second side of theconductive tape 3. Twocathode plates 11 are respectively arranged above and below theconductive tape 3. The copper layer on the first side of theconductive tape 3 is removed through the anode conductive roller 21 and thecathode plate 11 above theconductive tape 3, and the copper layer on the second side of theconductive tape 3 is removed through the anode conductive roller 21 and thecathode plate 11 below theconductive tape 3. In the embodiment of the present disclosure, the number of the anode conductive rollers 21 and the number of thecathode plates 11 can be flexibly set based on the number of the surfaces of theconductive tape 3 that need to remove the copper layer, thereby reducing production costs. - In the embodiment of the present disclosure, the first inner limit roller 22 and the second inner limit roller 23 cause the
conductive tape 3 to completely immerse in the copper removal solution. - In the embodiment of the present disclosure, the
first baffle plate 14 and the second baffle plate 15 respectively shield thefirst slot hole 12 and thesecond slot hole 13 to prevent the copper removal solution from flowing out of the copper removal bath 1. - In the embodiment of the present disclosure, the first upper and lower water washing spray pipes 42 spray a water washing solution to clean dirt on two sides of the
conductive tape 3, thereby improving the copper removal quality of theconductive tape 3. - In the embodiment of the present disclosure, the second upper and lower water washing spray pipes 62 spray the water washing solution to clean the copper removal solution on the two sides of the
conductive tape 3. - In the embodiment of the present disclosure, the upper and lower acid washing spray pipes 82 are configured to spray out an acid solution, allowing the acid solution to react with the partially reacted copper removal solution on the two sides of the
conductive tape 3, thereby preventing the copper removal solution from entering the subsequent electroplating solution. - In addition, in the embodiment of the present disclosure, the baffle plate is provided to prevent the
conductive tape 3 from carrying the solution when the conductive tape is transported. - The above are merely preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present disclosure shall be all included in the protection scope of the present disclosure. An orientation or position relationship indicated by a term such as "upper", "lower", "inner" or "outer" is based on the orientation or positional relationship shown in the drawings, which is only for convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the apparatus or element referred to must have a particular orientation and be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present disclosure. Moreover, the terms such as "first", "second", and "third" are used only for the purpose of description, rather than to indicate or imply relative importance.
- In addition, in the embodiments of the present disclosure, unless otherwise clearly specified, meanings of terms such as "mount", "connected to", and "connected with" should be understood in a broad sense. For example, the connection may be a fixed connection, a removable connection, or an integral connection; may be a mechanical connection or an electrical connection; may be a direct connection or an indirect connection by an intermediate medium; or may be intercommunication between two components. Those of ordinary skill in the art may understand specific meanings of the foregoing terms in the present disclosure based on a specific situation.
- Although the present disclosure has been described with reference to the preferred embodiments, various improvements can be made and components therein can be replaced with equivalents without departing from the scope of the present disclosure. In particular, as long as there is no structural conflict, the technical features in the embodiments may be combined in any way. The present disclosure is not limited to the specific embodiments disclosed herein, but should include all technical solutions falling within the scope of the claims.
- In the present disclosure, the copper removal device for a conductive tape includes a copper removal bath for holding a copper removal solution and a conductive tape transport mechanism for transporting a conductive tape, where the copper removal bath is provided with a first slot hole and a second slot hole for a conductive tape to transversely pass through; the conductive tape transversely passes through the copper removal bath via the first slot hole and the second slot hole to be immersed in the copper removal solution; the conductive tape is provided with an anode current; a cathode plate connected to a negative electrode of a power supply is provided in the copper removal bath, and the cathode plate is located above and/or below the conductive tape. When the conductive tape enters the copper removal bath, under the action of the cathode plate immersed in the copper removal solution, the copper layer on the surface of the conductive tape is ionized to generate copper ions that can move freely in the copper removal solution. In this way, the copper layer on the surface of the conductive tape is ionized into the copper removal solution, thereby removing the copper layer on the surface of the conductive tape. In the present disclosure, the copper removal device for a conductive tape solves the technical problem that the electroplating effect on a flexible film substrate is poor due to the conductive tape that is coated with a copper layer after long-term immersion in the electroplating solution. Therefore, the copper removal device for a conductive tape of the present disclosure has practicality.
Claims (10)
- A copper removal device for a conductive tape, characterized by comprising a copper removal bath (1) and a conductive tape transport mechanism, wherein the copper removal bath (1) is configured to hold a copper removal solution; the copper removal bath (1) is provided with a first slot hole (12) and a second slot hole (13) for a conductive tape (3) to transversely pass through; the conductive tape transport mechanism is configured to transport the conductive tape (3), such that the conductive tape (3) transversely passes through the copper removal bath (1) via the first slot hole (13) and the second slot hole (14) and is immersed in the copper removal solution; and the conductive tape is provided with an anode current; and
a cathode plate (11) connected to a negative electrode of a power supply is provided in the copper removal bath (1), and the cathode plate (11) is located above and/or below the conductive tape (3). - The copper removal device for the conductive tape according to claim 1, characterized by further comprising an anode conductive roller (21) provided outside the copper removal bath (1) and connected to a positive electrode of the power supply, wherein the anode conductive roller (21) is in contact with the conductive tape (3), and is configured to conduct the anode current to the conductive tape (3).
- The copper removal device for the conductive tape according to claim 1, characterized in that the conductive tape transport mechanism comprises:
a first inner limit roller (22) and a second inner limit roller (23), wherein the first inner limit roller and the second inner limit roller are respectively located at a first end and a second end of the copper removal bath (1), and are configured to press down the conductive tape (3), such that the conductive tape (3) is immersed in the copper removal solution. - The copper removal device for the conductive tape according to claim 3, characterized in that the conductive tape transport mechanism further comprises:a plurality of first outer limit rollers (24) and a plurality of second outer limit rollers (25), wherein the plurality of first outer limit rollers are located at a front end of the copper removal bath (1), and the plurality of second outer limit rollers are located at a rear end of the copper removal bath (1); andthe plurality of first outer limit rollers (24) are configured to guide the conductive tape (3) into the copper removal bath (1), and the plurality of second outer limit rollers (25) are configured to guide the conductive tape (3) out of the copper removal bath (1).
- The copper removal device for the conductive tape according to claim 1, characterized in that a first baffle plate (14) and a second baffle plate (15) are respectively arranged at positions of a side wall of the copper removal bath (1) where the first slot hole (12) and the second slot hole (13) are provided.
- The copper removal device for the conductive tape according to any one of claims 1 to 5, characterized in that a first water washing bath (4) is provided at the front end of the copper removal bath (1); a side wall of the first water washing bath (4) is provided with a third slot hole (41) for the conductive tape (3) to pass through; first upper and lower water washing spray pipes (42) are provided in the first water washing bath (4); and the first upper and lower water washing spray pipes (42) are configured to wash off dirt on two sides of the conductive tape (3).
- The copper removal device for the conductive tape according to claim 6, characterized in that a first transition bath (5) is provided between the copper removal bath (1) and the first water washing bath (4); and a side wall of the first transition bath (5) is provided with a fourth slot hole (51) for the conductive tape (3) to pass through.
- The copper removal device for the conductive tape according to any one of claims 1 to 5, characterized in that a second water washing bath (6) is provided at the rear end of the copper removal bath (1); a side wall of the second water washing bath (6) is provided with a fifth slot hole (61) for the conductive tape (3) to pass through; second upper and lower water washing spray pipes (62) are provided in the second water washing bath (6); and the second upper and lower water washing spray pipes (62) are configured to wash off the copper removal solution on two sides of the conductive tape (3).
- The copper removal device for the conductive tape according to claim 8, characterized in that a second transition bath (7) is provided between the rear end of the copper removal bath (1) and the second water washing bath (6); and a side wall of the second transition bath (7) is provided with a sixth slot hole (71) for the conductive tape (3) to pass through.
- The copper removal device for the conductive tape according to claim 8, characterized in that the rear end of the second water washing bath (6) is provided with an acid washing bath (8); the acid washing bath (8) is provided with a seventh slot hole (81) for the conductive tape (3) to pass through; upper and lower acid washing spray pipes (82) are provided in the acid washing bath (8); and the upper and lower acid washing spray pipes (82) are configured to spray an acid solution, and the acid solution reacts with the copper removal solution on the two sides of the conductive tape (3).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202210300997.7A CN114703538B (en) | 2022-03-24 | Copper removing device for conductive belt | |
PCT/CN2023/083482 WO2023179733A1 (en) | 2022-03-24 | 2023-03-23 | Copper removing device for conductive band |
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EP4317538A1 true EP4317538A1 (en) | 2024-02-07 |
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EP23773978.4A Pending EP4317538A1 (en) | 2022-03-24 | 2023-03-23 | Copper removing device for conductive band |
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2023
- 2023-03-23 EP EP23773978.4A patent/EP4317538A1/en active Pending
- 2023-03-23 WO PCT/CN2023/083482 patent/WO2023179733A1/en active Application Filing
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CN114703538A (en) | 2022-07-05 |
WO2023179733A1 (en) | 2023-09-28 |
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