EP4286296A1 - Packaging body - Google Patents
Packaging body Download PDFInfo
- Publication number
- EP4286296A1 EP4286296A1 EP22824575.9A EP22824575A EP4286296A1 EP 4286296 A1 EP4286296 A1 EP 4286296A1 EP 22824575 A EP22824575 A EP 22824575A EP 4286296 A1 EP4286296 A1 EP 4286296A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dispenser
- port
- cut
- width direction
- forming region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 238000009459 flexible packaging Methods 0.000 claims description 5
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- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D83/00—Containers or packages with special means for dispensing contents
- B65D83/08—Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession
- B65D83/0805—Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession through an aperture in a wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/52—Details
- B65D75/58—Opening or contents-removing devices added or incorporated during package manufacture
- B65D75/5827—Tear-lines provided in a wall portion
- B65D75/5833—Tear-lines provided in a wall portion for tearing out a portion of the wall
- B65D75/5844—Tear-lines provided in a wall portion for tearing out a portion of the wall the portion of the wall being a narrow strip, e.g. between lines of weakness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D83/00—Containers or packages with special means for dispensing contents
- B65D83/08—Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession
- B65D83/0894—Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession the articles being positioned relative to one another or to the container in a special way, e.g. for facilitating dispensing, without additional support
Definitions
- the present invention relates to a packaged product in which sheets of sanitary tissue paper, such as paper towels, are folded and stacked into a bundle and packaged with a flexible packaging film.
- sanitary tissue paper such as paper towels and facial tissues
- interfold and stack sheets each having a single or a plurality of plies into a so-called pop-up-type bundle so that picking up and withdrawal of the topmost sheet leads to withdrawal of part of the subsequent sheet, and to wrap the bundle with a flexible packaging film made of resin.
- such a packaged product of sanitary tissue paper typically has a perforated line in the form of a simple straight line for forming a dispenser port, so that a slit-like dispenser port is formed in the top face of the product.
- a slit-like dispenser port has problems in that a longer slit may cause fall back of the sheets inside the package when the number of sheets remaining in the package becomes small, whereas a shorter slit may cause difficulties in dispensing the first sheet after opening the package, or may cause too high a removal resistance of a sheet in the beginning or the end of use, so that the package is lifted up with the sheet and cannot allow the subsequent sheets to pop up.
- the perforated line for forming a dispenser port is arranged in a longitudinally-elongated circular form by means of a die-cutting technique to broaden the dimension of the opening of the dispenser port in the depth direction, to be like an ellipse (see Patent Publications 1 and 2 below).
- the dispenser port is formed in an approximate gourd shape with its ends in the width direction enlarged for further improving withdrawability.
- dispenser ports in the approximate elliptical shape or the approximate gourd shape are mainly designed for sanitary tissue paper like facial tissues, which are mainly in facial use, such as for blowing your nose or wiping your mouth at meals, and of which softness and pliancy are valued.
- the dispenser ports of such shapes are not always suitable for sanitary tissue paper, such as tissues having utility in wiping your skin other than face skin or cleaning up goods, with "qualities of strength, thickness, and resistance to tear", or paper towels which have a higher stiffness compared to that of facial tissues, and mainly used for wiping your hands after washing.
- sanitary tissue paper sheets For improving withdrawability of such sanitary tissue paper sheets, it is conceivable to broaden the dimension in the depth direction of the dispenser port.
- a dispenser port for the stiff sanitary tissue paper is difficult to be designed in the same way as facial tissues, which are excellent in softness and pliancy, due to difference in paper quality.
- Simply broadening the dimension in the depth direction of the dispenser port very likely leads to pop-up failure, wherein, in the pop-up action, the subsequent sheet of sanitary tissue paper is not pulled up but falls back, or stand-up failure, wherein the sanitary tissue paper sheets cannot stand up from the top face of the package but falls back.
- a dispenser-port-forming region 105 formed by disposing a perforated line 150 in a loop by means of a die-cutting technique has an advantage in that a dispenser port may be formed easily by tearing and peeling the region 105Z of the packaging film bounded by the looped easy-tear line from one end 105A toward the other end 105B in the longitudinal direction X as shown in Fig. 9(b) .
- dispenser-port-forming regions 105 are broadened in the depth direction Y, which broadens the range of the perforations oriented closer to the perpendicular to the direction of the tearing and peeling. Accordingly, dispenser-port-forming regions, such as those in an approximate gourd shape having enlarged ends, are prone to ripping 105P.
- the packaging film is a unitary oriented film stretched in the direction Y perpendicular to the longitudinal direction X of the dispenser-port-forming region 105, such ripping 105P is more prone to occur.
- the longitudinal direction (machine direction: MD) of the packaging film is usually aligned to the longitudinal direction of the dispenser-port-forming region, so that such ripping is prone to occur.
- the first aspect is a packaged product including a flexible packaging film made of resin, and a bundle of sanitary tissue paper packaged therewith,
- the second aspect is the packaged product according to the first aspect
- the third aspect is the packaged product according to the second aspect, wherein 80% or more of the portion of the easy-tear line defining the boundary of a curved convex section is formed of the perforated line having the modified cut areas and the uncut areas arranged alternately.
- the fourth aspect is the packaged product according to the second aspect, wherein a dimension in a depth direction of the curved convex sections is 25 to 45 mm, and a dimension in the width direction of bulging of the curved convex sections is 2.5 to 12.5 mm.
- the fifth aspect is the packaged product according to any one of the second to the fourth aspects, wherein a dimension in the width direction of the dispenser-port-forming region is 70% or more a dimension in the width direction of the top face of the bundle, a maximum dimension in a depth direction of the dispenser-port-forming region is 10 to 40% a dimension in the depth direction of the top face of the bundle, a dimension in a width direction of the narrowed section is 50 to 70% a dimension in the width direction of the top face of the bundle, and a dimension in a depth direction of the narrowed section is 0.5 to 10% the dimension in the depth direction of the top face of the bundle.
- a film-packaged product which is hard to be ripped on an end in the width direction of the dispenser port upon opening the dispenser port and thus has excellent openability, and which has excellent withdrawability of sheets of sanitary tissue paper, in particular, stiff sanitary tissue paper, such as paper towel.
- Figs. 1 to 8 directions, such as the top-bottom direction and the right-left direction, vary depending on the orientation of the packaged product, and do not mean absolute spatial directions. Stiffness may also be termed flexural rigidity of paper.
- the packaged product 1 is obtained by packaging a bundle 3 of generally a cuboid shape, which is formed by interfolding and stacking sheets of sanitary tissue paper 2, such as paper towels, with a flexible packaging film 4, and has a dispenser-port-forming region 5 formed in its top face 4C.
- This packaged product 1 is generally in the form of a hexahedron having a top face 4C, a bottom face 4D opposite from the top face 4C, and longitudinal side faces 4B and transverse side faces 4A located between the top face 4C and the bottom face 4D, to approximate the shape of the bundle 3.
- Figs. 1 to 4 show an embodiment in gusset wrapping.
- the gusset wrapping according to this embodiment is a pillow wrapping with gussets, and is performed by cylindrically wrapping the bundle 3, which is an object of packaging, with the packaging film 4 so that an opening is formed on each longitudinal end; adhering, by heat-sealing or bonding with an adhesive, a portion 4X overlapped in the wrapping direction on the bottom face or the like of the bundle 3; gusseting each portion extending beyond the shorter side face 3A of the bundle 3; and adhering the end edge in the top-bottom direction by heat-sealing or bonding with an adhesive to form the transverse side face 4A as a sealed face.
- the sealed faces which are the transverse side faces 4A of this gusset wrapping, face the shorter side faces 3A of the bundle 3, while the longitudinal side faces 4B, which are the gussets, face the longer side faces 3B having the folds, of the bundle 3.
- the packaged product 1 may have been packaged in any suitable packaging configuration, such as simple pillow wrapping without the gussets, or overlap wrapping such as shown in Fig. 7 formed by sealing flaps placed one on top of the other in each transverse side face 4A, which is also referred to as caramel wrapping.
- the bundle 3 of the sanitary tissue paper 2 contained in the packaged product 1 according to the present invention is of a so-called pop-up type. As shown particularly in Fig. 2 , this bundle 3 is formed by folding a rectangular tissue paper sheet 2 in half, and placing, inside 2A the folded tissue paper sheet, folded halves 2B of the other tissue paper sheets 2 arranged above and below, so that a plurality of tissue paper sheets 2 is interfolded and stacked to form an approximate cuboid shape having a pair of longer side faces 3B, in each of which the folded edges 2C of the tissue paper sheets 2 are arranged, a pair of shorter side faces 3A, in each of which the folded edges 2C are not arranged, and a pair of planes (top and bottom faces) 3C contiguous to the shorter side faces 3A and the longer side faces 3B.
- the number of sheets of the sanitary tissue paper 2 constituting the bundle 3 is not particularly limited, but may be 30 to 240 sheets, with one ply or a plurality of plies being counted as one sheet.
- the bundle 3 may be in any size without limitation, and may have a height of 30 to 100 mm by a longitudinal dimension (width) of 150 to 250 mm by a transverse dimension (depth) of 100 to 130 mm, when 200 sheets of sanitary tissue paper are bundled. Remedying effect on the pop-up failure according to the present invention is higher when the dimension in the height direction of the bundle is smaller than the dimension in the depth direction of the top face of the bundle.
- the filling rate of the packaged product 1 with the bundle 3 is not limited as long as the effects of the present invention are not disturbed, but the gap between the bundle and the packaging film is preferably in the range of 0 to 30 mm.
- the bundle 3 may be packaged slightly compressed in the top-bottom direction with the packaging film.
- Each sheet of sanitary tissue paper 2 making up the bundle 3 is of a single-ply structure or of a layered structure of a plurality of plies.
- the number of plies is not limited, but one ply or two plies are preferred.
- the basis weight per ply is not limited, but preferably 10 to 40 g/m 2 .
- One sheet of the sanitary tissue paper preferably has a mass of 1.0 to 2.5 g.
- the sanitary tissue paper sheets of one or two plies each having the basis weight mentioned above are particularly suitable for paper towels suitably used for wiping hands after washing. Further, the paper thickness per sheet of the sanitary tissue paper is preferably 100 to 500 ⁇ m.
- the sanitary tissue paper with the number of plies and the basis weight, as well as the paper thickness in the above-mentioned ranges provides excellent effects in resolving pop-up failure, wherein, in the pop-up action, the subsequent sanitary tissue paper sheet is not pulled up but falls back, or stand-up failure, wherein the subsequent sanitary tissue paper sheet cannot stand up from the top face of the package but collapse, in combination with the characteristic shape of the dispenser-port-forming region having a narrowed section, flaring sections, and curved convex sections, which are the features of the present invention.
- basis weight is determined in accordance with JIS P 8124 (1998).
- the paper thickness is a value determined by subjecting a specimen to sufficient moisture conditioning under the conditions prescribed in JIS P 8111 (1998), and then measuring the thickness of a plurality of plies under the same conditions, using a dial thickness gauge (thickness measuring device), PEACOCK Model G (OZAKI MFG. CO., LTD.) or an equivalent thereof.
- the sanitary tissue paper 2 according to the present invention is of a dry type, not a so-called wet type impregnated with liquid chemical.
- the above-mentioned bundle 3 made up of the sanitary tissue paper sheets 2 entrains a large amount of air.
- some are of liquid-chemical-applied type, which has liquid chemical, such as a moisturizer including polyols or the like, typically glycerin, applied thereto to increase moisture content by moisture absorption of the polyols or the like, and the sanitary tissue paper may be of this type.
- the raw material pulp of the sanitary tissue paper 2 is not limited, but may be a blend of pulp derived from softwood, such as NBKP, and pulp derived from hardwood, such as LBKP.
- the raw material pulp may contain or consist solely of de-inked pulp.
- the present invention produces particularly excellent effect with sanitary tissue paper having a high flexural rigidity and high stiffness, such as paper towels, so that it is particularly preferred that the raw material pulp contains more than 50% pulp derived from softwood.
- the dry tensile strength of the sanitary tissue paper 2 is not limited, but sanitary tissue paper having a dry tensile strength of 1000 to 3000 cN/25 mm in the longitudinal direction and 250 to 1500 cN/25 mm in the horizontal direction is particularly suitable for the present invention.
- the dry tensile strength is determined in accordance with JIS P 8113 (1998). Apparatus for the measurement may be Universal Tensile and Compressing Testing Machine TG-200N manufactured by MINEBEA CO., LTD., or equivalents thereof.
- the dispenser-port-forming region 5 is formed by disposing an easy-tear line 50 in a loop in the packaging film 4 in the top face 4C, which faces the topmost sanitary tissue paper sheet 2 of the bundle 3.
- the meaning of the term "loop” is not limited to a circular or elliptical shape, but includes a shape forming a closed region.
- a dispenser port 6, which is an opening for dispensing the sanitary tissue paper 2 is formed in the top face 4C of the packaged product 1, by tearing along the easy-tear line 50 and separating and removing the region bounded by the easy-tear line 50.
- the bundle 3 is of a pop-up type and thus, withdrawal of the topmost single sheet of the sanitary tissue paper 2 from the bundle 3 through the dispenser port thus formed, leads to exposure of part of the subsequent sanitary tissue paper sheet located immediately below the topmost, out of the dispenser port.
- the dispenser-port-forming region 5 is formed by arranging the easy-tear line 50 in a loop
- the dispenser port 6 formed by removing the region bounded by the easy-tear line 50 is not in the form of a mere slit composed only of a straight line, but has a certain dimension in the depth direction.
- Such a dispenser-port-forming region 5 allows the packaging film therein to be separated and removed by tearing and continuously peeling the region of the packaging film bounded by the easy-tear line 50 from one end 5A toward the other end 5B, and thus provides good handleability in package opening.
- the end located on the left in each figure is referred to as one end 5A, whereas the end located on the right is referred to as the other end 5B, which are defined merely for the sake of explanation, and the two may be used interchangeably.
- the packaged product 1 of the embodiment shown in Figs. 1 to 5 has a dispenser-port-forming region 5 of a particularly preferred, approximate gourd shape.
- This dispenser-port-forming region 5 has a narrowed section 51 extending in the width direction in the middle of the depth direction of the top face 4C, flaring sections 52 each continued from a corresponding end of the narrowed section 51 and gradually flaring with increasing distance from the narrowed section 51 outward in the width direction of the bundle 3, and curved convex sections 53 each continued from a corresponding flaring section 52 and bulging convexly outward in the width direction of the bundle 3.
- the angle of the easy-tear line 50 with respect to the width direction in each flaring section 52 gradually increases outward in the width direction of the bundle 3. Further, the portion of the easy-tear line 50 defining the boundary of each flaring section 52 preferably forms a taper angle ⁇ of 25 to 60 degrees with respect to the width direction.
- the easy-tear line 50 is formed as a curved line and smoothly continues from the flaring section 52 to the curved convex section 53. With such a layout, the packaged product may be tear-opened along the easy-tear line 50 smoothly from the flaring section 52 toward the curved convex section 53.
- the dispenser port 6 formed from the dispenser-port-forming region 5 the subsequent sanitary tissue paper sheet partly exposed out of the dispenser port 6 following the sanitary tissue paper sheet withdrawn from the bundle 3 is easily deformable in its root portion 2R to be rolled along the edges 6E of the curved convex sections 53 into a shape with an enhanced stand-up property.
- deep indentations 6H are formed from the respective flaring sections 52 to the respective curved convex sections 53 of the dispenser-port-forming region 5, and the stand-up property is further enhanced by the root portion 2R of the subsequent sanitary tissue paper sheet partly exposed out of the dispenser port 6, fitting in the deep indentations 6H.
- the dispenser-port-forming region 5 may be devoid of the flaring sections 52 as shown in Fig. 7 . Further, the dispenser-port-forming region 5 may be provided with one or more straight easy-tear lines connected to the easy-tear line disposed in loop, as long as the effects of the present invention are not disturbed.
- the dimension L1 in the width direction of the overall dispenser-port-forming region 5 is 70% or more the dimension L2 in the width direction of the top face of the bundle 3
- the maximum dimension L3 in the depth direction of the overall dispenser-port-forming region 5 is 10 to 40% the dimension L4 in the depth direction of the top face of the bundle 3
- the dimension L5 in the width direction of the narrowed section is 50 to 70% the dimension L2 in the width direction of the top face of the bundle 3
- the dimension L6 in the depth direction of the narrowed section is 0.5 to 10% the dimension L4 in the depth direction of the top face of the bundle 3.
- Such a contour of the dispenser-port-forming region 5 provides curved convex sections 53 particularly broader in the depth direction.
- the contour also provides still broader and larger free edge flaps 51A to be formed in the vicinity of the boundaries of the narrowed section 51, which allows the narrowed section 51 to open widely upon withdrawal of the sheets, resulting in smooth dispensing of the sanitary tissue paper sheets 2 from the bundle 3.
- packaging like gusset wrapping or pillow wrapping, which hardly forms a clear folding line along the boundary between the transverse side faces 4A and the top face 4C, and thus may cause likely deformation of the packaging film in the top face of the packaged body 1, or with packaging in which the contained sanitary tissue paper is stiff sanitary tissue paper 2, such as paper towel, having the basis weight and the paper thickness discussed above, and the top face of the packaged product 1 is likely to be deformed upon withdrawal of the paper 2, the overall top face is hard to be distorted and likely to be maintained flat upon withdrawal of the sanitary tissue paper sheets 2, and the packaging product is particularly stable upon dispensing the sanitary tissue paper 2 sheet by sheet.
- each curved convex section 53 gently rolls the sanitary tissue paper sheet 2 along its edge, which enhances the stand-up property of the hard-to-warp stiff sanitary tissue paper 2.
- the dimension L3 in the depth direction of the curved convex sections 53 is specifically 25 to 45 mm, and that the dimension L7 in the width direction of the bulging is 2.5 to 12.5 mm.
- the packaging film 4 that is flexible, made of resin, and forms the exterior of the packaged product 1 may specifically be, for example, a single-layer film of polyethylene, polypropylene, polyester, polyethylene terephthalate, nylon, polyvinylidene chloride, or an ethylene-vinyl alcohol copolymer; a laminate film in which films including any of these are suitably layered; or a gas barrier film obtained by subjecting any of these films to surface treatment, such as aluminum deposition.
- biomass films may also be used, which derive from plant materials, such as sugar cane, potato (starch), or corn. Use of such biomass films is preferred in light of environmental protection.
- polypropylene film or polyethylene film is particularly preferred.
- the packaging film 4 may be a matte film having excellent designability and hand feel properties.
- the melting point of the film is preferably 150 °C or lower. Note that a lower melting point of the packaging film allows heat sealing treatment at lower temperatures, but the practical lower limit is 80 °C.
- Polypropylene film may be cast polypropylene (CPP) film, whereas polyethylene film may be linear low-density polyethylene (LLDPE) film, low-density polyethylene (LDPE) film, or medium-density polyethylene (MDPE) film.
- CPP polypropylene
- LLDPE linear low-density polyethylene
- LDPE low-density polyethylene
- MDPE medium-density polyethylene
- Multi-layered resin films having a polyethylene resin film or a polypropylene resin film laminated on one or both of the surfaces of an ethylene-vinyl alcohol copolymer resin film or a polyethylene terephthalate resin film to improve heat sealability, may also be used.
- the dispenser-port-forming region 5 has, in the portion defining the boundary of at least one of its ends in the width direction (the other end 5B in the illustrated embodiment) as particularly shown in Figs . 5 and 6 , an easy-tear line 50 having a perforated line wherein modified cut areas 50D each having a major cut part 50m and a dogleg peripheral cut part 50e contiguous to an end of the major cut part 50m at an angle of 90° or larger, are arranged in a line with uncut areas 50U interposed therebetween.
- Each modified cut area 50D may be, as shown in Fig.
- a modified cut area 50D 1 having only one end provided with the dogleg peripheral cut part 50e, or a modified cut area 50D 2 having both ends provided with the dogleg peripheral cut parts 50e, and the modified cut areas 50D may be a mixture of these two.
- the portion may be composed only of the modified cut areas 50D 1 having only one end provided with the dogleg peripheral cut part 50e.
- a cut area 50C without a peripheral cut part 50e may be arranged in a perforated line wherein the modified cut areas 50D are arranged in a line with the uncut areas 50U interposed therebetween.
- 80% or more of the portion of the easy-tear line 50 defining the boundary of a curved convex section 53 is a portion 50P where the modified cut areas 50D and the uncut areas 50U are arranged alternately.
- preferably 90% or more, particularly preferably 95% or more of the portion may be the portion 50P where the modified cut areas 50D and the uncut areas 50U are arranged alternately. All of the portion may be formed with the modified cut areas 50D and the uncut areas 50U arranged alternately. Note that, though Figs.
- FIG. 5 and 6 illustrate the embodiments wherein the portion defining the boundary of a curved convex section 53 has the modified cut areas 50D and the uncut areas 50U arranged alternately
- the present invention is not limited thereto, but a portion defining the boundary of an end of a dispenser-port-forming region 5 having a simple approximate elliptical shape as shown in Fig. 7 may be formed of the modified cut areas 50D and the uncut areas 50U arranged alternately.
- the peripheral cut part 50e of the modified cut area 50D has, as shown particularly in Fig. 5 , a first cut subpart 50e 1 contiguous to the major cut part 50m and a second cut subpart 50e 2 contiguous to the first cut subpart 50e 1 , which contiguously form a dogleg at an angle ⁇ of 90° or larger therebetween.
- the layout of the modified cut areas 50D in the portion wherein the modified cut areas 50D and the uncut areas 50U are arranged alternately is such that the peripheral cut parts 50e of modified cut areas 50D partly overlap in the width direction of the dispenser-port-forming region with the ends 50t without a peripheral cut part of respective adjacent modified cut areas 50D on at least one of the outside and the side closer to the center in the width direction of the dispenser-port-forming region 5, and the peripheral cut parts 50e overlap in the width direction of the dispenser-port-forming region 5 with the respective ends 50t without a peripheral cut part such that a modified cut area 50D located on the outer side in the width direction of the dispenser-port-forming region 5 is positioned on the outer side in the width direction of the dispenser-port-forming region 5.
- peripheral cut parts 50e overlap in the width direction with the ends 50t only on the outside in the width direction of the dispenser-port-forming region 5, but the peripheral cut parts 50e are not necessarily located on the outside in the width direction of the dispenser-port-forming region 5, and may be arranged to overlap in the width direction with the ends 50t only on the side closer to the center in the width direction of the dispenser-port-forming region 5 as in the embodiment of Fig.
- peripheral cut parts 50e overlap in the width direction with the ends 50t on the outside in the width direction of the dispenser-port-forming region 5 while the some other peripheral cut parts 50e overlap in the width direction with the ends 50t on the side closer to the center in the width direction of the dispenser-port-forming region 5 as shown in Fig. 6(a) .
- the peripheral cut parts 50e overlap in the width direction with the respective ends 50t such that, not the peripheral cut parts 50e per se, but the modified cut areas 50D having the peripheral cut parts 50e and located on an outer side in the width direction of the dispenser-port-forming region 5 than the respective adjacent modified cut areas 50D are positioned on the outer side.
- the same may preferably be applied to embodiments wherein the peripheral cut parts 50e overlap in the width direction with a cut area 50C without a peripheral cut part 50e and, when a cut area 50C without a peripheral cut part 50e is located outer side in the width direction of the dispenser-port-forming region 5 than the adjacent modified cut area 50D as shown in Fig. 6(b) , the two may preferably overlap in the width direction with each other such that an end of the cut area 50C without a peripheral cut part 50e is positioned outer side in the width direction of the dispenser-port-forming region 5 than the peripheral cut part 50e of the adjacent modified cut area 50D.
- the second cut subpart 50e 2 of a peripheral cut part 50e is preferably arranged substantially in parallel to the major cut part 50m.
- substantially in parallel does not necessarily mean “completely in parallel”, and may allow a margin of generally ⁇ 10°.
- the portion 50P where the modified cut areas 50D and the uncut areas 50U are arranged alternately is provided on an end in the width direction (the other end 5B in the illustrated embodiment) of the dispenser-port-forming region 5 according to the present invention, which is the last to be tear-opened and the most prone to ripping in the usual opening operation by continuously peeling the region bounded by the easy-tear line 50 from one end 5A toward the other end 5B.
- the peripheral cut part 50e of one modified cut area 50D overlaps in the width direction of the dispenser-port-forming region with an end 50t without a peripheral cut part of the adjacent modified cut area 50D at the boundary on the other end 5B, particularly such that one of the peripheral cut part 50e and the end 50t without a peripheral cut part of the modified cut area 50D located on the outer side in the width direction is positioned on the outer side in the width direction than the other of the peripheral cut part 50e and the end 50t of the adjacent modified cut area 50D.
- the peripheral cut part 50e that has already been cut out is present at a location further in the direction of peeling in the outer side in the width direction compared to the uncut area 50U. Accordingly, even if small ripping is generated in the packaging film while the uncut area 50U between the modified cut areas 50D is tear-opened during the opening operation, the small ripping is likely to connect immediately to the peripheral cut part 50e of the adjacent modified cut area 50D that has already been cut out, so that no further ripping is likely to proceed.
- the ends of the adjacent modified cut areas 50D are offset both in the width direction and in the depth direction, so that in the usual opening operation of the packaged product by continuously peeling the region bounded by the easy-tear line 50 from one end 5a toward the other end 5B, the uncut area 50U between the adjacent modified cut areas 50D is twisted immediately before being torn, and thus ripping or elongation of the film may hardly occur.
- the modified cut areas 50D and the uncut areas 50U are arranged alternately, the packaged product is easily openable, and the risk of ripping during the opening may be reduced.
- the cuts are opened smoothly from the peripheral cut part 50e to the major cut part 50m. Further, the cuts are opened still more smoothly with the first cut subpart 50e 1 and the second cut subpart 50e 2 arranged at an angle of 90° or larger.
- the dispenser-port-forming region 5 providing particularly excellent withdrawability of stiff paper towels or the like, which is in the form of an approximate gourd shape having the narrowed section 51, flaring sections 52, and the curved convex sections 53 as shown in Figs. 1 to 5 and has the dimensions in the preferred numerical ranges discussed above, the portion of the easy-tear line defining the boundary of a curved convex section 53 is broad and arranged along the depth direction, which may result in a large angle formed between the peeling direction for opening and the direction of tear-opening along the easy-tear line, and thus likely ripping of the packaging film 4 in the opening operation.
- the risk of the ripping is significantly reduced.
- This is particularly effective with the packaging configuration, such as pillow wrapping or gusset wrapping, which is prone to ripping as the longitudinal direction (MD) of the packaging film 4 is parallel to the longitudinal direction of the dispenser-port-forming region 5.
- the peripheral cut parts 50e cause slight displacement of the ends of the modified cut areas 50U inward or outward in the width direction from the direction along which the major cut parts 50m extend, so that formation of the dispenser port 6 results in slight projections originated from the portions which have been the uncut areas 50U to form serrated edges.
- the lateral edges of the subsequent sheet of sanitary tissue paper 2 partially exposed out of the dispenser port following the dispensed sheet is supported in its root portion 2R by the serrated edges, which enhances the anti-fall-back property.
- a modified cut area 50D is located on the virtual line extending in the width direction and passing the center C of the dimension in the depth direction of the narrowed section 51, and is a modified cut area 50D 2 having each end provided with the peripheral cut part 50e which overlaps in the width direction of the dispenser-port-forming region 5 with the adjacent end of the adjacent modified cut area 50D on the outside in the width direction of the dispenser-port-forming region 5.
- the modified cut area 50D located outward in the depth direction of the modified cut area 50D 2 on each side thereof is a modified cut area 50D 1 having only one end provided with the peripheral cut part 50e which overlaps in the width direction of the dispenser-port-forming region 5 with the adjacent end of the adjacent modified cut area 50D on the outside in the width direction of the region 5, the only one end being located outward in the depth direction of the center C of the dimension in the depth direction of the narrowed section 51.
- the peripheral cut part 50e of the adjacent modified cut area 50D 1 , 50D 2 is present at a position further in the direction of peeling outer side in the width direction, so that even if small ripping is generated in the packaging film while the uncut area 50U between the adjacent modified cut areas is tear-opened during the opening operation, the small ripping is likely to connect immediately to the peripheral cut part 50e, which has already been cut out, so that no further ripping is likely to proceed.
- the ratio in length between the modified cut areas 50D and the uncut areas 50U on an end of the dispenser-port-forming region 5 is not particularly limited, but the length L8 of each modified cut area 50D may be, though not limited to, 5 mm to 20 mm, preferably 7 mm to 13 mm.
- the length L9 of the first cut subpart 50e 1 and the length of L9 of the second cut subpart 50e 2 of each peripheral cut part 50e may not necessarily be the same, and may respectively be 0.2 m to 3.0 mm, preferably 0.5 mm to 2.5 mm.
- the length L11 of each uncut area 50U between modified cut areas 50D may be 0.2 mm to 3.0 mm, preferably 0.3 mm to 2.0 mm.
- the dimension L12 of overlap between the peripheral cut part 50e of one modified cut area 50D and the end without a peripheral cut part of the adjacent modified cut area 50D is not particularly limited, but may be 0.2 mm to 3.0 mm, preferably 0.3 m to 2.0 mm. Within this range, the uncut areas 50U are cut while ripping hardly occurs between the modified cut areas 50D, promoting smooth and continuous tear-opening.
- the angle ⁇ between the major cut part 50m and the first cut subpart 50e 1 of the peripheral cut part 50e and the angle ⁇ between the first cut subpart 50e 1 and the second cut subpart 50e 2 may not necessarily be the same, and may respectively fall within a range of 90° or larger, preferably 100° or larger, more preferably 120° or larger.
- the transition from the major cut part 50m to the first cut subpart 50e 1 and the transition from the first cut subpart 50e 1 and the second cut subpart 50e 2 are preferably rounded, though not necessarily identically, and the curvature of the rounding is not limited, but may be preferably R 0.1 to R 2.0, more preferably R 0.2 to R 1.2, particularly preferably R 0.4 to R 1.1. At such a curvature, the tear-opening along the modified cut areas smoothly proceeds from the major cut part 50m to the peripheral cut part 50e or from the peripheral cut part 50e to the major cut part 50m.
- the portion 50P where the modified cut areas 50D and the uncut areas 50U are arranged alternately may be provided on both ends or on only either end of the dispenser-port-forming region 5.
- the other end may be such that, for example, the part L10 of the easy-tear line extending from the middle of the flaring section 52A beyond the laterally outer end 53t of the curved convex section 53A on one side of the depth direction is formed as a continuous cut area, as shown in Fig. 8(a).
- a tab 5T is formed in the part of the dispenser-port-forming region 5 on one end 5A from one side of the depth direction up to the laterally outer end. This tab 5T may easily be picked and peeled to further facilitate the opening operation.
- the thickness of the packaging film 4 may suitably be selected, and preferably 20 to 75 ⁇ m as measured in accordance with JIS P 8118 (1998). With the thickness of 20 to 75 ⁇ m, the packaging film may particularly effectively produce the effects of the present invention. The thickness is measured using a dial thickness gauge (thickness measuring device), PEACOCK Model G-1A (OZAKI MFG CO., LTD.) or an equivalent thereof, after the specimen is subjected to sufficient moisture conditioning under the conditions prescribed in JIS P 8111 (1998).
- a dial thickness gauge thickness measuring device
- PEACOCK Model G-1A OZAKI MFG CO., LTD.
- a portion of the easy-tear line 50 defining the dispenser-port-forming region 5 according to the present invention other than where the cut areas 50C and the uncut areas 50U are arranged alternately, may be a perforated line, a slit cut line having uncut areas, or the like, but is not limited thereto.
- the perforated line may be a standard perforated line wherein the cut areas 50C are straight lines; a microperforated line wherein the cut areas are pores; or a cutline for zipper tear strip wherein each cut area is Y-shaped, approximate L-shaped, or dogleg, with the standard perforated line being preferred.
- a slit cut line refers to slit-like areas cut in a film, and by leaving uncut areas, the cut areas and the uncut areas are alternately arranged.
- a slit cut line having uncut areas may be referred to simply as a slit cut line.
- Perforated lines and slit cut lines having uncut areas may not sometimes be distinguished from each other, but as used herein, a slit cut line refers to a line with less than two pitches of standard straight cut areas, i.e., a line in which two consecutive standard cut areas of the same length are not continuous.
- a slit cut line has cut areas of a larger length compared to those of a perforated line.
- a cut/tie ratio of a perforated line or a slit cut line having uncut areas in the portion of the easy-tear line 50 other than where the cut areas 50C and the uncut areas 50U are arranged alternately may be decided with suitable intervals, depending on easiness of fracture of the film used, and the length of each cut area may suitably be designed to fall within a range of 0.8 mm to 20.0 mm, and the length of each uncut area (or tied area) within a range of 0.3 mm to 5.0 mm.
- Part or all of the uncut areas 50U of the easy-tear line 50 according to the present invention may be half-cut areas, in each of which the packaging film 4 is not completely cut through in its thickness direction from the top surface, which does not face the bundle 3, down to the bottom surface, which faces the bundle, but is cut for a certain extent in the thickness direction.
- the uncut areas 50U between the modified cut areas 50D on an end of the dispenser-port-forming region 5, particularly the curved convex section 53 may be half-cut areas.
- the extent of the cut at the half-cut areas is not limited, but may preferably be 20% to 80% the thickness of the packaging film.
- the boundaries of the narrowed section 51 extend in the same direction as the peeling direction from the one end 5A toward the other end 5B in the opening operation, and are thus preferably composed of perforated lines having uncut areas not substituted with the half-cut areas. This preferably keeps the boundaries of the narrowed section 51 from unintended tear-opening.
- the easy-tear line 50 which may be a perforated line or a slit cut line having uncut areas, may be formed at one time by, for example, die cutting, even including a portion where the cut areas 50C and the half-cut areas are arranged alternately.
- packaged products were prepared in Examples 1 to 4 according to the present invention and in Comparative Examples 1 and 2, and tested for fall back of the sanitary tissue paper sheets inside the products and for ripping of the dispenser port.
- the dispenser-port-forming regions of the packaged products in Examples 1 to 4 and Comparative Example 1 are in an approximate gourd shape having the narrowed section, the flaring sections, and the curved convex sections as shown in Figs. 1 to 5 .
- the dispenser-port-forming region of the packaged product in Comparative Example 2 is in the form of a mere straight perforated line.
- the bundle in the packaged product in each Example is a pop-up-type bundle of 100 sheets of interfolded and stacked one-ply paper towel (tradename "Rakura Cook Kitchen Paper", 20 g/m 2 in basis weight, 220 ⁇ m in paper thickness) .
- the packaging configuration in each Example is gusset wrapping, with the stretching direction of the packaging film aligned to the direction perpendicular to the width direction of the dispenser-port-forming region.
- the packaged product was tear-opened along the easy-tear line defining the dispenser-port-forming region to form the dispenser port therein, the sheets of paper towels constituting the bundle were pulled out one by one through the dispenser port until the last sheet, and the number of actual fall backs occurred was counted.
- Table 1 shows that, in Examples 1 to 4, wherein the portion of the easy-tear line defining the boundary on an end (curved convex section) of the dispenser-port-forming region has the modified cut areas and the uncut areas arranged alternately, irrespective of the fact that the maximum dimension in the depth direction of the dispenser port, i.e., the dimension in the depth direction of the curved convex sections, which are on the ends of the dispenser-port-forming region, is as long as 35 mm, which occupies as much as 30% the dimension in the depth direction of the top face of the bundle, and is thus easy to rip, no ripping on the ends of the dispenser port was observed in the opening operation in any of the samples.
- ripping on an end of the dispenser port in the opening operation may further be prevented by forming the portion of the easy-tear line which defines the boundary on an end with the modified cut areas and the uncut areas arranged alternately.
- the packaged product according to the present invention is a film-packaged product which is hard to be ripped on an end in the width direction of the dispenser port upon opening and thus provides excellent openability, and also provides excellent withdrawability of sheets of sanitary tissue paper, in particular even stiff sanitary tissue paper, such as paper towels.
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Abstract
A film-packaged sanitary tissue paper product with excellent openability includes a bundle of the paper packaged with a flexible resin film, and has a dispenser-port-forming region defined by an easy-tear line in a loop in its top face. The easy-tear line which defines the boundary of an end of the region having a perforated line wherein modified cut areas each having major cut part and a dogleg peripheral cut part contiguous thereto at 90° or larger, are arranged with uncut areas interposed. A peripheral cut part of one modified cut area overlaps an end without a peripheral cut part of the adjacent modified cut area, on the outside and/or the side closer to the center of the region, such that the peripheral cut part or the end of the modified cut area located on the outer side of the region is positioned on the outer side of the region.
Description
- The present invention relates to a packaged product in which sheets of sanitary tissue paper, such as paper towels, are folded and stacked into a bundle and packaged with a flexible packaging film.
- As a packaging configuration of sanitary tissue paper, such as paper towels and facial tissues, there is known to interfold and stack sheets each having a single or a plurality of plies, into a so-called pop-up-type bundle so that picking up and withdrawal of the topmost sheet leads to withdrawal of part of the subsequent sheet, and to wrap the bundle with a flexible packaging film made of resin.
- Hitherto, such a packaged product of sanitary tissue paper typically has a perforated line in the form of a simple straight line for forming a dispenser port, so that a slit-like dispenser port is formed in the top face of the product. However, a slit-like dispenser port has problems in that a longer slit may cause fall back of the sheets inside the package when the number of sheets remaining in the package becomes small, whereas a shorter slit may cause difficulties in dispensing the first sheet after opening the package, or may cause too high a removal resistance of a sheet in the beginning or the end of use, so that the package is lifted up with the sheet and cannot allow the subsequent sheets to pop up.
- For the purpose of solving the problems of such a slit-like dispenser port, the perforated line for forming a dispenser port is arranged in a longitudinally-elongated circular form by means of a die-cutting technique to broaden the dimension of the opening of the dispenser port in the depth direction, to be like an ellipse (see
Patent Publications - However, conventional dispenser ports in the approximate elliptical shape or the approximate gourd shape are mainly designed for sanitary tissue paper like facial tissues, which are mainly in facial use, such as for blowing your nose or wiping your mouth at meals, and of which softness and pliancy are valued. Thus, the dispenser ports of such shapes are not always suitable for sanitary tissue paper, such as tissues having utility in wiping your skin other than face skin or cleaning up goods, with "qualities of strength, thickness, and resistance to tear", or paper towels which have a higher stiffness compared to that of facial tissues, and mainly used for wiping your hands after washing.
- For improving withdrawability of such sanitary tissue paper sheets, it is conceivable to broaden the dimension in the depth direction of the dispenser port. However, a dispenser port for the stiff sanitary tissue paper is difficult to be designed in the same way as facial tissues, which are excellent in softness and pliancy, due to difference in paper quality. Simply broadening the dimension in the depth direction of the dispenser port very likely leads to pop-up failure, wherein, in the pop-up action, the subsequent sheet of sanitary tissue paper is not pulled up but falls back, or stand-up failure, wherein the sanitary tissue paper sheets cannot stand up from the top face of the package but falls back.
- On the other hand, like the approximate elliptical dispenser-port-forming region as shown
Fig. 9(a) , for example, a dispenser-port-formingregion 105 formed by disposing aperforated line 150 in a loop by means of a die-cutting technique, has an advantage in that a dispenser port may be formed easily by tearing and peeling theregion 105Z of the packaging film bounded by the looped easy-tear line from oneend 105A toward theother end 105B in the longitudinal direction X as shown inFig. 9(b) . However, in the opening operation in this way, as the tearing is approaching theperforation 150e, which is the last to be tear-opened on theother end 105B, the direction of tearing along theperforated line 150 becomes closer to the perpendicular to the direction in which theregion 105Z of the packaging film bounded by the looped perforated line is peeled. Consequently, it is conceivable that the tearing along theperforated line 150 does not proceed smoothly and continuously on this end, in particular, in the vicinity of theperforation 150e on theother end 105B as shown inFig. 9(c) , which may lead to unintended ripping 105P on an end of thedispenser port 106 as shown inFig. 9(d) . This ripping is prone to occur as the ends in the width direction of the dispenser-port-formingregion 105 are broadened in the depth direction Y, which broadens the range of the perforations oriented closer to the perpendicular to the direction of the tearing and peeling. Accordingly, dispenser-port-forming regions, such as those in an approximate gourd shape having enlarged ends, are prone to ripping 105P. - In particular, when the packaging film is a unitary oriented film stretched in the direction Y perpendicular to the longitudinal direction X of the dispenser-port-forming
region 105, such ripping 105P is more prone to occur. Further, in packaged products in pillow wrapping or gusset wrapping, the longitudinal direction (machine direction: MD) of the packaging film is usually aligned to the longitudinal direction of the dispenser-port-forming region, so that such ripping is prone to occur. -
- Patent Publication 1:
JP 2018-052559 A - Patent Publication 2:
JP 2018-058654 A - It is therefore a primary obj ect of the present invention, in view of the problems discussed above, to provide a film-packaged product which is hard to be ripped on an end in the width direction of the dispenser port upon opening the dispenser port and thus has excellent openability, and which has excellent withdrawability of sheets of sanitary tissue paper, in particular, stiff sanitary tissue paper, such as paper towels.
- Solutions to the above problems are as follows.
- The first aspect is a packaged product including a flexible packaging film made of resin, and a bundle of sanitary tissue paper packaged therewith,
- the packaged product having a dispenser-port-forming region defined by an easy-tear line disposed in a loop in a top face of the product,
- wherein a portion of the easy-tear line which defines a boundary of at least one of ends in a width direction of the dispenser-port-forming region including:
- a perforated line wherein modified cut areas each having a major cut part and a dogleg peripheral cut part contiguous to one or each end of the major cut part at an angle of 90° or larger, are arranged in a line with uncut areas interposed therebetween,
- wherein the peripheral cut parts of modified cut areas overlap in the width direction of the dispenser-port-forming region with ends without a peripheral cut part of respective adjacent modified cut areas on at least one of an outside and a side closer to a center in the width direction of the dispenser-port-forming region, and
- wherein the peripheral cut parts overlap in the width direction of the dispenser-port-forming region with the respective ends without a peripheral cut part such that a modified cut area located on an outer side in the width direction of the dispenser-port-forming region is positioned on an outer side in the width direction of the dispenser-port-forming region.
- The second aspect is the packaged product according to the first aspect,
- wherein the dispenser-port-forming region has a narrowed section extending in the width direction in a middle of a depth direction of the top face, flaring sections each continued from a corresponding end of the narrowed section and gradually flaring with increasing distance from the narrowed section outward in the width direction, and curved convex sections each continued from a corresponding flaring section and bulging convexly outward in the width direction, and
- wherein a portion of the easy-tear line defining a boundary of at least one of the curved convex sections includes a perforated line having the modified cut areas and the uncut areas arranged alternately.
- The third aspect is the packaged product according to the second aspect,
wherein 80% or more of the portion of the easy-tear line defining the boundary of a curved convex section is formed of the perforated line having the modified cut areas and the uncut areas arranged alternately. - The fourth aspect is the packaged product according to the second aspect,
wherein a dimension in a depth direction of the curved convex sections is 25 to 45 mm, and a dimension in the width direction of bulging of the curved convex sections is 2.5 to 12.5 mm. - The fifth aspect is the packaged product according to any one of the second to the fourth aspects,
wherein a dimension in the width direction of the dispenser-port-forming region is 70% or more a dimension in the width direction of the top face of the bundle, a maximum dimension in a depth direction of the dispenser-port-forming region is 10 to 40% a dimension in the depth direction of the top face of the bundle, a dimension in a width direction of the narrowed section is 50 to 70% a dimension in the width direction of the top face of the bundle, and a dimension in a depth direction of the narrowed section is 0.5 to 10% the dimension in the depth direction of the top face of the bundle. - According to the present invention, there is provided a film-packaged product which is hard to be ripped on an end in the width direction of the dispenser port upon opening the dispenser port and thus has excellent openability, and which has excellent withdrawability of sheets of sanitary tissue paper, in particular, stiff sanitary tissue paper, such as paper towel.
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Fig. 1 is a perspective view for explaining a packaged product according to the present invention. -
Fig. 2 is a perspective view for explaining a bundle of sanitary tissue paper. -
Fig. 3 is a top view for explaining a dispenser-port-forming region. -
Fig. 4 is a perspective view for explaining state of use of the packaged product according to the present invention. -
Fig. 5 shows partially enlarged views for explaining a dispenser-port-forming region. -
Fig. 6 shows partially enlarged views for explaining other embodiments of the dispenser-port-forming region. -
Fig. 7 illustrates another embodiment of the shape of the dispenser-port-forming region. -
Fig. 8 illustrates another embodiment of the dispenser-port-forming region. -
Fig. 9 shows views for explaining a conventional dispenser-port-forming region. - Embodiments of the present invention will now be explained with reference to
Figs. 1 to 8 . As used herein, directions, such as the top-bottom direction and the right-left direction, vary depending on the orientation of the packaged product, and do not mean absolute spatial directions. Stiffness may also be termed flexural rigidity of paper. - The packaged
product 1 according to the present invention is obtained by packaging abundle 3 of generally a cuboid shape, which is formed by interfolding and stacking sheets ofsanitary tissue paper 2, such as paper towels, with aflexible packaging film 4, and has a dispenser-port-formingregion 5 formed in itstop face 4C. This packagedproduct 1 is generally in the form of a hexahedron having atop face 4C, abottom face 4D opposite from thetop face 4C, andlongitudinal side faces 4B andtransverse side faces 4A located between thetop face 4C and thebottom face 4D, to approximate the shape of thebundle 3. -
Figs. 1 to 4 show an embodiment in gusset wrapping. The gusset wrapping according to this embodiment is a pillow wrapping with gussets, and is performed by cylindrically wrapping thebundle 3, which is an object of packaging, with thepackaging film 4 so that an opening is formed on each longitudinal end; adhering, by heat-sealing or bonding with an adhesive, aportion 4X overlapped in the wrapping direction on the bottom face or the like of thebundle 3; gusseting each portion extending beyond theshorter side face 3A of thebundle 3; and adhering the end edge in the top-bottom direction by heat-sealing or bonding with an adhesive to form thetransverse side face 4A as a sealed face. The sealed faces, which are the transverse side faces 4A of this gusset wrapping, face the shorter side faces 3A of thebundle 3, while the longitudinal side faces 4B, which are the gussets, face thelonger side faces 3B having the folds, of thebundle 3. Note that, according to the present invention, how the packagedproduct 1 has been packaged is not limited. The packagedproduct 1 may have been packaged in any suitable packaging configuration, such as simple pillow wrapping without the gussets, or overlap wrapping such as shown inFig. 7 formed by sealing flaps placed one on top of the other in eachtransverse side face 4A, which is also referred to as caramel wrapping. - The
bundle 3 of thesanitary tissue paper 2 contained in the packagedproduct 1 according to the present invention is of a so-called pop-up type. As shown particularly inFig. 2 , thisbundle 3 is formed by folding a rectangulartissue paper sheet 2 in half, and placing, inside 2A the folded tissue paper sheet, foldedhalves 2B of the othertissue paper sheets 2 arranged above and below, so that a plurality oftissue paper sheets 2 is interfolded and stacked to form an approximate cuboid shape having a pair of longer side faces 3B, in each of which the foldededges 2C of thetissue paper sheets 2 are arranged, a pair of shorter side faces 3A, in each of which the foldededges 2C are not arranged, and a pair of planes (top and bottom faces) 3C contiguous to the shorter side faces 3A and the longer side faces 3B. - The number of sheets of the
sanitary tissue paper 2 constituting thebundle 3 is not particularly limited, but may be 30 to 240 sheets, with one ply or a plurality of plies being counted as one sheet. Also, thebundle 3 may be in any size without limitation, and may have a height of 30 to 100 mm by a longitudinal dimension (width) of 150 to 250 mm by a transverse dimension (depth) of 100 to 130 mm, when 200 sheets of sanitary tissue paper are bundled. Remedying effect on the pop-up failure according to the present invention is higher when the dimension in the height direction of the bundle is smaller than the dimension in the depth direction of the top face of the bundle. - The filling rate of the packaged
product 1 with thebundle 3 is not limited as long as the effects of the present invention are not disturbed, but the gap between the bundle and the packaging film is preferably in the range of 0 to 30 mm. Thebundle 3 may be packaged slightly compressed in the top-bottom direction with the packaging film. - Each sheet of
sanitary tissue paper 2 making up thebundle 3 is of a single-ply structure or of a layered structure of a plurality of plies. The number of plies is not limited, but one ply or two plies are preferred. The basis weight per ply is not limited, but preferably 10 to 40 g/m2. One sheet of the sanitary tissue paper preferably has a mass of 1.0 to 2.5 g. The sanitary tissue paper sheets of one or two plies each having the basis weight mentioned above are particularly suitable for paper towels suitably used for wiping hands after washing. Further, the paper thickness per sheet of the sanitary tissue paper is preferably 100 to 500 µm. The sanitary tissue paper with the number of plies and the basis weight, as well as the paper thickness in the above-mentioned ranges, provides excellent effects in resolving pop-up failure, wherein, in the pop-up action, the subsequent sanitary tissue paper sheet is not pulled up but falls back, or stand-up failure, wherein the subsequent sanitary tissue paper sheet cannot stand up from the top face of the package but collapse, in combination with the characteristic shape of the dispenser-port-forming region having a narrowed section, flaring sections, and curved convex sections, which are the features of the present invention. - Note that the basis weight is determined in accordance with JIS P 8124 (1998). The basis weight per ply is calculated by the following formula: basis weight = weight per sheet / (area of sheet × number of plies). The paper thickness is a value determined by subjecting a specimen to sufficient moisture conditioning under the conditions prescribed in JIS P 8111 (1998), and then measuring the thickness of a plurality of plies under the same conditions, using a dial thickness gauge (thickness measuring device), PEACOCK Model G (OZAKI MFG. CO., LTD.) or an equivalent thereof.
- The
sanitary tissue paper 2 according to the present invention is of a dry type, not a so-called wet type impregnated with liquid chemical. Thus, the above-mentionedbundle 3 made up of the sanitarytissue paper sheets 2 entrains a large amount of air. Among such dry typesanitary tissue paper 2, some are of liquid-chemical-applied type, which has liquid chemical, such as a moisturizer including polyols or the like, typically glycerin, applied thereto to increase moisture content by moisture absorption of the polyols or the like, and the sanitary tissue paper may be of this type. - The raw material pulp of the
sanitary tissue paper 2 is not limited, but may be a blend of pulp derived from softwood, such as NBKP, and pulp derived from hardwood, such as LBKP. The raw material pulp may contain or consist solely of de-inked pulp. The present invention produces particularly excellent effect with sanitary tissue paper having a high flexural rigidity and high stiffness, such as paper towels, so that it is particularly preferred that the raw material pulp contains more than 50% pulp derived from softwood. - The dry tensile strength of the
sanitary tissue paper 2 is not limited, but sanitary tissue paper having a dry tensile strength of 1000 to 3000 cN/25 mm in the longitudinal direction and 250 to 1500 cN/25 mm in the horizontal direction is particularly suitable for the present invention. The dry tensile strength is determined in accordance with JIS P 8113 (1998). Apparatus for the measurement may be Universal Tensile and Compressing Testing Machine TG-200N manufactured by MINEBEA CO., LTD., or equivalents thereof. - The dispenser-port-forming
region 5 is formed by disposing an easy-tear line 50 in a loop in thepackaging film 4 in thetop face 4C, which faces the topmost sanitarytissue paper sheet 2 of thebundle 3. As used herein, the meaning of the term "loop" is not limited to a circular or elliptical shape, but includes a shape forming a closed region. From such a dispenser-port-formingregion 5, adispenser port 6, which is an opening for dispensing thesanitary tissue paper 2, is formed in thetop face 4C of the packagedproduct 1, by tearing along the easy-tear line 50 and separating and removing the region bounded by the easy-tear line 50. In the packagedproduct 1 according to the present invention, thebundle 3 is of a pop-up type and thus, withdrawal of the topmost single sheet of thesanitary tissue paper 2 from thebundle 3 through the dispenser port thus formed, leads to exposure of part of the subsequent sanitary tissue paper sheet located immediately below the topmost, out of the dispenser port. Since the dispenser-port-formingregion 5 is formed by arranging the easy-tear line 50 in a loop, thedispenser port 6 formed by removing the region bounded by the easy-tear line 50 is not in the form of a mere slit composed only of a straight line, but has a certain dimension in the depth direction. Such a dispenser-port-formingregion 5 allows the packaging film therein to be separated and removed by tearing and continuously peeling the region of the packaging film bounded by the easy-tear line 50 from oneend 5A toward theother end 5B, and thus provides good handleability in package opening. As used herein, the end located on the left in each figure is referred to as oneend 5A, whereas the end located on the right is referred to as theother end 5B, which are defined merely for the sake of explanation, and the two may be used interchangeably. - The packaged
product 1 of the embodiment shown inFigs. 1 to 5 has a dispenser-port-formingregion 5 of a particularly preferred, approximate gourd shape. This dispenser-port-formingregion 5 has a narrowedsection 51 extending in the width direction in the middle of the depth direction of thetop face 4C, flaringsections 52 each continued from a corresponding end of the narrowedsection 51 and gradually flaring with increasing distance from the narrowedsection 51 outward in the width direction of thebundle 3, and curvedconvex sections 53 each continued from acorresponding flaring section 52 and bulging convexly outward in the width direction of thebundle 3. - It is particularly preferred that the angle of the easy-
tear line 50 with respect to the width direction in eachflaring section 52 gradually increases outward in the width direction of thebundle 3. Further, the portion of the easy-tear line 50 defining the boundary of eachflaring section 52 preferably forms a taper angle ∠α of 25 to 60 degrees with respect to the width direction. - Further, it is preferred that the easy-
tear line 50 is formed as a curved line and smoothly continues from theflaring section 52 to the curvedconvex section 53. With such a layout, the packaged product may be tear-opened along the easy-tear line 50 smoothly from theflaring section 52 toward the curvedconvex section 53. - In the embodiment illustrated in
Figs. 1 to 5 , formation of thedispenser port 6 from the dispenser-port-formingregion 5 results in a pair of approximate trapezoidal free edge flaps 51A movable in the top-bottom direction, in the vicinity of the opposed boundaries of the narrowedsection 51 over to theflaring sections 52. Withdrawal of a single sheet ofsanitary tissue paper 2 from thebundle 3 causes the edge flaps 51A to deform in the direction of the withdrawal with a slight turn up and to lean against and support the subsequently exposed sheet ofsanitary tissue paper 2. Further, with thedispenser port 6 formed from the dispenser-port-formingregion 5, the subsequent sanitary tissue paper sheet partly exposed out of thedispenser port 6 following the sanitary tissue paper sheet withdrawn from thebundle 3 is easily deformable in itsroot portion 2R to be rolled along theedges 6E of the curvedconvex sections 53 into a shape with an enhanced stand-up property. Moreover, when thedispenser port 6 is formed,deep indentations 6H are formed from therespective flaring sections 52 to the respective curvedconvex sections 53 of the dispenser-port-formingregion 5, and the stand-up property is further enhanced by theroot portion 2R of the subsequent sanitary tissue paper sheet partly exposed out of thedispenser port 6, fitting in thedeep indentations 6H. In this way, with this dispenser-port-formingregion 5, the pop-up failure due to the fall back of the sanitary tissue paper sheets inside the packaging film, which is said to be likely to occur with sanitary tissue paper with a higher stiffness, is hard to occur because of the behaviors discussed above. Note that such effects are efficiently achieved particularly by the combination of the sanitary tissue paper sheets having preferred basis weight and paper thickness discussed above and a preferred packaging film to be discussed later. Note that the dispenser-port-formingregion 5 according to thepresent invention 5 may be devoid of the flaringsections 52 as shown inFig. 7 . Further, the dispenser-port-formingregion 5 may be provided with one or more straight easy-tear lines connected to the easy-tear line disposed in loop, as long as the effects of the present invention are not disturbed. - With the contour of the dispenser-port-forming
region 5 having the narrowedsection 51, the flaringsections 52, and the curvedconvex sections 53 as shown inFigs. 1 to 5 , it is particularly preferred that the dimension L1 in the width direction of the overall dispenser-port-formingregion 5 is 70% or more the dimension L2 in the width direction of the top face of thebundle 3, the maximum dimension L3 in the depth direction of the overall dispenser-port-formingregion 5 is 10 to 40% the dimension L4 in the depth direction of the top face of thebundle 3, the dimension L5 in the width direction of the narrowed section is 50 to 70% the dimension L2 in the width direction of the top face of thebundle 3, and the dimension L6 in the depth direction of the narrowed section is 0.5 to 10% the dimension L4 in the depth direction of the top face of thebundle 3. Such a contour of the dispenser-port-formingregion 5 provides curvedconvex sections 53 particularly broader in the depth direction. The contour also provides still broader and larger free edge flaps 51A to be formed in the vicinity of the boundaries of the narrowedsection 51, which allows the narrowedsection 51 to open widely upon withdrawal of the sheets, resulting in smooth dispensing of the sanitarytissue paper sheets 2 from thebundle 3. In particular, even with packaging, like gusset wrapping or pillow wrapping, which hardly forms a clear folding line along the boundary between the transverse side faces 4A and thetop face 4C, and thus may cause likely deformation of the packaging film in the top face of the packagedbody 1, or with packaging in which the contained sanitary tissue paper is stiffsanitary tissue paper 2, such as paper towel, having the basis weight and the paper thickness discussed above, and the top face of the packagedproduct 1 is likely to be deformed upon withdrawal of thepaper 2, the overall top face is hard to be distorted and likely to be maintained flat upon withdrawal of the sanitarytissue paper sheets 2, and the packaging product is particularly stable upon dispensing thesanitary tissue paper 2 sheet by sheet. Further, the free edge flaps 51A of the approximate trapezoidal shape to be formed in the vicinity of the boundaries of the narrowedsection 51 are rendered still broader and larger whiledeeper indentations 6H are to be formed, so that the edge flaps lean firmly against even the stiff sanitarytissue paper sheet 2 to support theroot portion 2R of the sanitarytissue paper sheet 2, which effectively prevents fall back of the sheet. In addition, having a longer boundary, each curvedconvex section 53 gently rolls the sanitarytissue paper sheet 2 along its edge, which enhances the stand-up property of the hard-to-warp stiffsanitary tissue paper 2. - It is preferred that the dimension L3 in the depth direction of the curved
convex sections 53 is specifically 25 to 45 mm, and that the dimension L7 in the width direction of the bulging is 2.5 to 12.5 mm. - The
packaging film 4 that is flexible, made of resin, and forms the exterior of the packagedproduct 1 may specifically be, for example, a single-layer film of polyethylene, polypropylene, polyester, polyethylene terephthalate, nylon, polyvinylidene chloride, or an ethylene-vinyl alcohol copolymer; a laminate film in which films including any of these are suitably layered; or a gas barrier film obtained by subjecting any of these films to surface treatment, such as aluminum deposition. Further, biomass films may also be used, which derive from plant materials, such as sugar cane, potato (starch), or corn. Use of such biomass films is preferred in light of environmental protection. - Among these, polypropylene film or polyethylene film is particularly preferred. Further, the
packaging film 4 may be a matte film having excellent designability and hand feel properties. The melting point of the film is preferably 150 °C or lower. Note that a lower melting point of the packaging film allows heat sealing treatment at lower temperatures, but the practical lower limit is 80 °C. Polypropylene film may be cast polypropylene (CPP) film, whereas polyethylene film may be linear low-density polyethylene (LLDPE) film, low-density polyethylene (LDPE) film, or medium-density polyethylene (MDPE) film. - For packaging odorous products, such as scented tissues, ethylene-vinyl alcohol copolymer resin film or polyethylene terephthalate resin film, both having excellent aroma retention, is preferred. Multi-layered resin films having a polyethylene resin film or a polypropylene resin film laminated on one or both of the surfaces of an ethylene-vinyl alcohol copolymer resin film or a polyethylene terephthalate resin film to improve heat sealability, may also be used.
- The dispenser-port-forming
region 5 according to the present invention has, in the portion defining the boundary of at least one of its ends in the width direction (theother end 5B in the illustrated embodiment) as particularly shown inFigs . 5 and6 , an easy-tear line 50 having a perforated line wherein modifiedcut areas 50D each having amajor cut part 50m and a dogleg peripheral cutpart 50e contiguous to an end of themajor cut part 50m at an angle of 90° or larger, are arranged in a line withuncut areas 50U interposed therebetween. Each modifiedcut area 50D may be, as shown inFig. 5 , a modifiedcut area 50D1 having only one end provided with the dogleg peripheral cutpart 50e, or a modifiedcut area 50D2 having both ends provided with the doglegperipheral cut parts 50e, and the modifiedcut areas 50D may be a mixture of these two. As shown inFigs. 6 (a) and 6 (b) , the portion may be composed only of the modifiedcut areas 50D1 having only one end provided with the dogleg peripheral cutpart 50e. Further, as particularly shown inFig. 6(b) , acut area 50C without aperipheral cut part 50e may be arranged in a perforated line wherein the modifiedcut areas 50D are arranged in a line with theuncut areas 50U interposed therebetween. - In the contours of the dispenser-port-forming
regions 5 as shown inFigs. 1 to 6 , in particular, 80% or more of the portion of the easy-tear line 50 defining the boundary of a curvedconvex section 53 is aportion 50P where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately. In this curvedconvex section 53, preferably 90% or more, particularly preferably 95% or more of the portion may be theportion 50P where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately. All of the portion may be formed with the modifiedcut areas 50D and theuncut areas 50U arranged alternately. Note that, thoughFigs. 5 and6 illustrate the embodiments wherein the portion defining the boundary of a curvedconvex section 53 has the modifiedcut areas 50D and theuncut areas 50U arranged alternately, the present invention is not limited thereto, but a portion defining the boundary of an end of a dispenser-port-formingregion 5 having a simple approximate elliptical shape as shown inFig. 7 may be formed of the modifiedcut areas 50D and theuncut areas 50U arranged alternately. - More specifically, the
peripheral cut part 50e of the modifiedcut area 50D has, as shown particularly inFig. 5 , afirst cut subpart 50e1 contiguous to themajor cut part 50m and asecond cut subpart 50e2 contiguous to thefirst cut subpart 50e1, which contiguously form a dogleg at an angle ∠β of 90° or larger therebetween. - The layout of the modified
cut areas 50D in the portion wherein the modifiedcut areas 50D and theuncut areas 50U are arranged alternately is such that theperipheral cut parts 50e of modifiedcut areas 50D partly overlap in the width direction of the dispenser-port-forming region with theends 50t without a peripheral cut part of respective adjacent modifiedcut areas 50D on at least one of the outside and the side closer to the center in the width direction of the dispenser-port-formingregion 5, and theperipheral cut parts 50e overlap in the width direction of the dispenser-port-formingregion 5 with the respective ends 50t without a peripheral cut part such that a modifiedcut area 50D located on the outer side in the width direction of the dispenser-port-formingregion 5 is positioned on the outer side in the width direction of the dispenser-port-formingregion 5.Fig. 5 illustrates the embodiment where theperipheral cut parts 50e overlap in the width direction with theends 50t only on the outside in the width direction of the dispenser-port-formingregion 5, but theperipheral cut parts 50e are not necessarily located on the outside in the width direction of the dispenser-port-formingregion 5, and may be arranged to overlap in the width direction with theends 50t only on the side closer to the center in the width direction of the dispenser-port-formingregion 5 as in the embodiment ofFig. 6(b) , or someperipheral cut parts 50e overlap in the width direction with theends 50t on the outside in the width direction of the dispenser-port-formingregion 5 while the some otherperipheral cut parts 50e overlap in the width direction with theends 50t on the side closer to the center in the width direction of the dispenser-port-formingregion 5 as shown inFig. 6(a) . According to the present invention, it suffices that theperipheral cut parts 50e overlap in the width direction with the respective ends 50t such that, not theperipheral cut parts 50e per se, but the modifiedcut areas 50D having theperipheral cut parts 50e and located on an outer side in the width direction of the dispenser-port-formingregion 5 than the respective adjacent modifiedcut areas 50D are positioned on the outer side. The same may preferably be applied to embodiments wherein theperipheral cut parts 50e overlap in the width direction with acut area 50C without aperipheral cut part 50e and, when acut area 50C without aperipheral cut part 50e is located outer side in the width direction of the dispenser-port-formingregion 5 than the adjacent modifiedcut area 50D as shown inFig. 6(b) , the two may preferably overlap in the width direction with each other such that an end of thecut area 50C without aperipheral cut part 50e is positioned outer side in the width direction of the dispenser-port-formingregion 5 than theperipheral cut part 50e of the adjacent modifiedcut area 50D. - The
second cut subpart 50e2 of aperipheral cut part 50e is preferably arranged substantially in parallel to themajor cut part 50m. Here, "substantially in parallel" does not necessarily mean "completely in parallel", and may allow a margin of generally ± 10°. - The
portion 50P where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately is provided on an end in the width direction (theother end 5B in the illustrated embodiment) of the dispenser-port-formingregion 5 according to the present invention, which is the last to be tear-opened and the most prone to ripping in the usual opening operation by continuously peeling the region bounded by the easy-tear line 50 from oneend 5A toward theother end 5B. In such aportion 50P where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately, theperipheral cut part 50e of one modifiedcut area 50D overlaps in the width direction of the dispenser-port-forming region with anend 50t without a peripheral cut part of the adjacent modifiedcut area 50D at the boundary on theother end 5B, particularly such that one of theperipheral cut part 50e and theend 50t without a peripheral cut part of the modifiedcut area 50D located on the outer side in the width direction is positioned on the outer side in the width direction than the other of theperipheral cut part 50e and theend 50t of the adjacent modifiedcut area 50D. For that reason, in the usual opening operation by continuously peeling the region bounded by the easy-tear line 50 from oneend 5A toward theother end 5B, theperipheral cut part 50e that has already been cut out is present at a location further in the direction of peeling in the outer side in the width direction compared to theuncut area 50U. Accordingly, even if small ripping is generated in the packaging film while theuncut area 50U between the modifiedcut areas 50D is tear-opened during the opening operation, the small ripping is likely to connect immediately to theperipheral cut part 50e of the adjacent modifiedcut area 50D that has already been cut out, so that no further ripping is likely to proceed. Moreover, the ends of the adjacent modifiedcut areas 50D are offset both in the width direction and in the depth direction, so that in the usual opening operation of the packaged product by continuously peeling the region bounded by the easy-tear line 50 from one end 5a toward theother end 5B, theuncut area 50U between the adjacent modifiedcut areas 50D is twisted immediately before being torn, and thus ripping or elongation of the film may hardly occur. In this way, by providing an end in the width direction (theother end 5B in the illustrated embodiment) of the dispenser-port-formingregion 5 with theportion 50P according to the present invention where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately, the packaged product is easily openable, and the risk of ripping during the opening may be reduced. In addition, as theperipheral cut part 50 is contiguous to themajor cut part 50m at an angle of 90° or larger, the cuts are opened smoothly from theperipheral cut part 50e to themajor cut part 50m. Further, the cuts are opened still more smoothly with thefirst cut subpart 50e1 and thesecond cut subpart 50e2 arranged at an angle of 90° or larger. - Further, with the dispenser-port-forming
region 5 providing particularly excellent withdrawability of stiff paper towels or the like, which is in the form of an approximate gourd shape having the narrowedsection 51, flaringsections 52, and the curvedconvex sections 53 as shown inFigs. 1 to 5 and has the dimensions in the preferred numerical ranges discussed above, the portion of the easy-tear line defining the boundary of a curvedconvex section 53 is broad and arranged along the depth direction, which may result in a large angle formed between the peeling direction for opening and the direction of tear-opening along the easy-tear line, and thus likely ripping of thepackaging film 4 in the opening operation. However, by providing an end of the dispenser-port-formingregion 5 with theportion 50P having the modifiedcut areas 50D and theuncut areas 50U arranged alternately according to the present invention, the risk of the ripping is significantly reduced. This is particularly effective with the packaging configuration, such as pillow wrapping or gusset wrapping, which is prone to ripping as the longitudinal direction (MD) of thepackaging film 4 is parallel to the longitudinal direction of the dispenser-port-formingregion 5. - Further, with the dispenser-port-forming
region 5 according to the present invention, in theportion 50P where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately, theperipheral cut parts 50e cause slight displacement of the ends of the modifiedcut areas 50U inward or outward in the width direction from the direction along which themajor cut parts 50m extend, so that formation of thedispenser port 6 results in slight projections originated from the portions which have been theuncut areas 50U to form serrated edges. In this way, when a sheet ofsanitary tissue paper 2 is dispensed from thebundle 3, the lateral edges of the subsequent sheet ofsanitary tissue paper 2 partially exposed out of the dispenser port following the dispensed sheet is supported in itsroot portion 2R by the serrated edges, which enhances the anti-fall-back property. - Here, particularly preferred is that, as shown in
Fig. 5 , a modifiedcut area 50D is located on the virtual line extending in the width direction and passing the center C of the dimension in the depth direction of the narrowedsection 51, and is a modifiedcut area 50D2 having each end provided with theperipheral cut part 50e which overlaps in the width direction of the dispenser-port-formingregion 5 with the adjacent end of the adjacent modifiedcut area 50D on the outside in the width direction of the dispenser-port-formingregion 5. At the same time, the modifiedcut area 50D located outward in the depth direction of the modifiedcut area 50D2 on each side thereof is a modifiedcut area 50D1 having only one end provided with theperipheral cut part 50e which overlaps in the width direction of the dispenser-port-formingregion 5 with the adjacent end of the adjacent modifiedcut area 50D on the outside in the width direction of theregion 5, the only one end being located outward in the depth direction of the center C of the dimension in the depth direction of the narrowedsection 51. In the dispenser-port-formingregion 5 shown inFig. 5 , during the usual opening operation by continuously peeling the region bounded by the easy-tear line 50 from oneend 5A toward theother end 5B, compared to the end without a peripheral cut part of one modifiedcut area 50D1, theperipheral cut part 50e of the adjacent modifiedcut area uncut area 50U between the adjacent modified cut areas is tear-opened during the opening operation, the small ripping is likely to connect immediately to theperipheral cut part 50e, which has already been cut out, so that no further ripping is likely to proceed. - The ratio in length between the modified
cut areas 50D and theuncut areas 50U on an end of the dispenser-port-formingregion 5 is not particularly limited, but the length L8 of each modifiedcut area 50D may be, though not limited to, 5 mm to 20 mm, preferably 7 mm to 13 mm. The length L9 of thefirst cut subpart 50e1 and the length of L9 of thesecond cut subpart 50e2 of eachperipheral cut part 50e may not necessarily be the same, and may respectively be 0.2 m to 3.0 mm, preferably 0.5 mm to 2.5 mm. The length L11 of eachuncut area 50U between modifiedcut areas 50D may be 0.2 mm to 3.0 mm, preferably 0.3 mm to 2.0 mm. - Further, the dimension L12 of overlap between the
peripheral cut part 50e of one modifiedcut area 50D and the end without a peripheral cut part of the adjacent modifiedcut area 50D is not particularly limited, but may be 0.2 mm to 3.0 mm, preferably 0.3 m to 2.0 mm. Within this range, theuncut areas 50U are cut while ripping hardly occurs between the modifiedcut areas 50D, promoting smooth and continuous tear-opening. - It suffices that the angle ∠β between the
major cut part 50m and thefirst cut subpart 50e1 of theperipheral cut part 50e and the angle ∠γ between thefirst cut subpart 50e1 and thesecond cut subpart 50e2 may not necessarily be the same, and may respectively fall within a range of 90° or larger, preferably 100° or larger, more preferably 120° or larger. The transition from themajor cut part 50m to thefirst cut subpart 50e1 and the transition from thefirst cut subpart 50e1 and thesecond cut subpart 50e2 are preferably rounded, though not necessarily identically, and the curvature of the rounding is not limited, but may be preferably R 0.1 to R 2.0, more preferably R 0.2 to R 1.2, particularly preferably R 0.4 to R 1.1. At such a curvature, the tear-opening along the modified cut areas smoothly proceeds from themajor cut part 50m to theperipheral cut part 50e or from theperipheral cut part 50e to themajor cut part 50m. - Alternatively, in an easy-
tear line 50 defining the boundary of the dispenser-port-forming region according to the present invention, theportion 50P where the modifiedcut areas 50D and theuncut areas 50U are arranged alternately, may be provided on both ends or on only either end of the dispenser-port-formingregion 5. When theportion 50P is provided on only either end of the dispenser-port-formingregion 5, the other end may be such that, for example, the part L10 of the easy-tear line extending from the middle of theflaring section 52A beyond the laterallyouter end 53t of the curvedconvex section 53A on one side of the depth direction is formed as a continuous cut area, as shown in Fig. 8(a). In this way, as shown in Fig. 8 (b), atab 5T is formed in the part of the dispenser-port-formingregion 5 on oneend 5A from one side of the depth direction up to the laterally outer end. Thistab 5T may easily be picked and peeled to further facilitate the opening operation. - The thickness of the
packaging film 4 may suitably be selected, and preferably 20 to 75 µm as measured in accordance with JIS P 8118 (1998). With the thickness of 20 to 75 µm, the packaging film may particularly effectively produce the effects of the present invention. The thickness is measured using a dial thickness gauge (thickness measuring device), PEACOCK Model G-1A (OZAKI MFG CO., LTD.) or an equivalent thereof, after the specimen is subjected to sufficient moisture conditioning under the conditions prescribed in JIS P 8111 (1998). - A portion of the easy-
tear line 50 defining the dispenser-port-formingregion 5 according to the present invention other than where thecut areas 50C and theuncut areas 50U are arranged alternately, may be a perforated line, a slit cut line having uncut areas, or the like, but is not limited thereto. - When the portion of the easy-
tear line 50 other than where thecut areas 50C and theuncut areas 50U are arranged alternately, is a perforated line, the type thereof is not limited. The perforated line may be a standard perforated line wherein thecut areas 50C are straight lines; a microperforated line wherein the cut areas are pores; or a cutline for zipper tear strip wherein each cut area is Y-shaped, approximate L-shaped, or dogleg, with the standard perforated line being preferred. A slit cut line refers to slit-like areas cut in a film, and by leaving uncut areas, the cut areas and the uncut areas are alternately arranged. Incidentally, a slit cut line having uncut areas may be referred to simply as a slit cut line. Perforated lines and slit cut lines having uncut areas may not sometimes be distinguished from each other, but as used herein, a slit cut line refers to a line with less than two pitches of standard straight cut areas, i.e., a line in which two consecutive standard cut areas of the same length are not continuous. In general, a slit cut line has cut areas of a larger length compared to those of a perforated line. - A cut/tie ratio of a perforated line or a slit cut line having uncut areas in the portion of the easy-
tear line 50 other than where thecut areas 50C and theuncut areas 50U are arranged alternately, may be decided with suitable intervals, depending on easiness of fracture of the film used, and the length of each cut area may suitably be designed to fall within a range of 0.8 mm to 20.0 mm, and the length of each uncut area (or tied area) within a range of 0.3 mm to 5.0 mm. - Part or all of the
uncut areas 50U of the easy-tear line 50 according to the present invention may be half-cut areas, in each of which thepackaging film 4 is not completely cut through in its thickness direction from the top surface, which does not face thebundle 3, down to the bottom surface, which faces the bundle, but is cut for a certain extent in the thickness direction. By replacing theuncut areas 50U with the half-cut areas having cutting, the force required for tearing thepackaging film 4 is smaller, which promotes continuous and smooth tear-opening along the easy-tear line 50. Theuncut areas 50U between the modifiedcut areas 50D on an end of the dispenser-port-formingregion 5, particularly the curvedconvex section 53, may be half-cut areas. The extent of the cut at the half-cut areas is not limited, but may preferably be 20% to 80% the thickness of the packaging film. - Further, with the contour having the narrowed
section 51, flaringsections 52, and the curvedconvex sections 53 as shown inFigs. 1 to 5 , the boundaries of the narrowedsection 51 extend in the same direction as the peeling direction from the oneend 5A toward theother end 5B in the opening operation, and are thus preferably composed of perforated lines having uncut areas not substituted with the half-cut areas. This preferably keeps the boundaries of the narrowedsection 51 from unintended tear-opening. - Note that the easy-
tear line 50, which may be a perforated line or a slit cut line having uncut areas, may be formed at one time by, for example, die cutting, even including a portion where thecut areas 50C and the half-cut areas are arranged alternately. - Next, packaged products were prepared in Examples 1 to 4 according to the present invention and in Comparative Examples 1 and 2, and tested for fall back of the sanitary tissue paper sheets inside the products and for ripping of the dispenser port. The dispenser-port-forming regions of the packaged products in Examples 1 to 4 and Comparative Example 1 are in an approximate gourd shape having the narrowed section, the flaring sections, and the curved convex sections as shown in
Figs. 1 to 5 . The dispenser-port-forming region of the packaged product in Comparative Example 2 is in the form of a mere straight perforated line. - The bundle in the packaged product in each Example is a pop-up-type bundle of 100 sheets of interfolded and stacked one-ply paper towel (tradename "Rakura Cook Kitchen Paper", 20 g/m2 in basis weight, 220 µm in paper thickness) . The packaging configuration in each Example is gusset wrapping, with the stretching direction of the packaging film aligned to the direction perpendicular to the width direction of the dispenser-port-forming region.
- In the test for determining the "number of fall backs", the packaged product was tear-opened along the easy-tear line defining the dispenser-port-forming region to form the dispenser port therein, the sheets of paper towels constituting the bundle were pulled out one by one through the dispenser port until the last sheet, and the number of actual fall backs occurred was counted.
- "Openability" was evaluated by having panels tear-open a sample of each Example by picking and peeling one end of the dispenser-port-forming region toward the other end, and observing whether any ripping is formed on the other end of the resulting dispenser port. With N = 10, samples in which ripping was observed were indicated as "YES", whereas samples in which no ripping was observed were indicated as "NO".
- The dimensions of the dispenser-port-forming region, the ratios thereof to the dimension in the depth direction or the dimension in the width direction of the top face of the bundle, and the results of the tests are shown in Table 1.
Table 1 Example 1 Example 2 Example 3 Example 4 Comparative Example 1 Comparative Example 2 Shape of dispenser-port-forming region Width of bundle top face mm 210 186 210 210 210 210 Depth of bundle top face mm 115 115 115 115 115 115 Dimension in width direction of dispenser port mm 170 145 170 170 170 150 Maximum dimension in depth direction of dispenser port mm 35 35 35 35 35 - Dimension in depth direction in the middle of dispenser port mm 5 5 5 5 5 - Dimension in width direction of narrowed section mm 105 80 105 105 105 - Dimension in depth direction of narrowed section mm 5 5 5 5 5 - Width of dispenser port / Width of bundle top face % 81 78 81 81 81 71 Maximum dimension in depth direction of dispenser port / depth of bundle top face % 30 30 30 30 30 - Dimension in width direction of narrowed section / Depth of bundle top face % 50 43 50 50 50 - Dimension in depth direction of narrowed section / Depth of bundle top face % 4 4 4 4 4 - Taper angle of flaring section ° 35 35 35 35 35 - Packaging configuration - Pillow wrapping Pillow wrapping Pillow wrapping Pillow wrapping Pillow wrapping Pillow wrapping Easy-tear line Curved convex section Length of uncut areas mm 1 0.5 1 2 1 - Length of modified cut areas * mm 10 10 10 10 10 - Length of peripheral cut part mm 1.8 0.5 1.5 2.5 - - Flaring section Length of uncut areas mm 1 1 1 1 1 - Length of cut areas mm 10 10 10 10 10 - Narrowed section Length of uncut areas mm 1 1 1 1 1 1 Length of cut areas mm 4 4 4 4 4 4 Packaging film Material PE PE PE PE PE PE Thickness 40 30 40 40 40 40 Sheet strength Dry tensile strength (longitudinal) cN 1801 1801 1801 1300 1801 1801 Dry tensile strength (horizontal) cN 599 599 599 300 599 599 Evaluation Number of fall backs 0 0 0 0 0 12 Openability NO NO NO NO YES NO * Length of cut areas in Comparative Example 1 - Table 1 shows that, in Examples 1 to 4, wherein the portion of the easy-tear line defining the boundary on an end (curved convex section) of the dispenser-port-forming region has the modified cut areas and the uncut areas arranged alternately, irrespective of the fact that the maximum dimension in the depth direction of the dispenser port, i.e., the dimension in the depth direction of the curved convex sections, which are on the ends of the dispenser-port-forming region, is as long as 35 mm, which occupies as much as 30% the dimension in the depth direction of the top face of the bundle, and is thus easy to rip, no ripping on the ends of the dispenser port was observed in the opening operation in any of the samples.
- In Comparative Example 1, wherein the cut areas in the curved convex sections in Example 1 were replaced with conventional cut areas without a peripheral cut part, rather than with the modified cut areas, ripping was observed on an end of the dispenser port in the opening operation. It was demonstrated that, even with the easy-tear lines defining very long boundaries of the curved convex sections as in the Examples, ripping on an end of the dispenser port in the opening operation was prevented by alternately arranging the modified cut areas and the uncut areas in those portions.
- Thus, with dispenser ports having other narrow shapes without the flaring sections as shown, for example, in
Fig. 7 , ripping on an end of the dispenser port in the opening operation may further be prevented by forming the portion of the easy-tear line which defines the boundary on an end with the modified cut areas and the uncut areas arranged alternately. - With regard to the fall back, in Comparative Example 2, wherein the dispenser-port-forming region is formed of a single perforated line and the resulting dispenser port is in the form of a slit, twelve fall backs were observed. On the other hand, in Examples 1 to 4 and Comparative Example 1, the number of fall backs was zero and no fall back was observed. That is, it was demonstrated that dispenser ports resulting from the dispenser-port-forming regions having the narrowed section, flaring sections, and curved convex sections had excellent anti-fall-back properties.
- As discussed above, the packaged product according to the present invention is a film-packaged product which is hard to be ripped on an end in the width direction of the dispenser port upon opening and thus provides excellent openability, and also provides excellent withdrawability of sheets of sanitary tissue paper, in particular even stiff sanitary tissue paper, such as paper towels.
-
- 1: packaged product
- 2: sanitary tissue paper
- 2A: inside of fold
- 2B: folded half
- 2C: folded edge
- 2R: root portion of sanitary tissue paper sheet exposed out of dispenser port
- 3: bundle of sanitary tissue paper
- 3A: shorter side face
- 3B: longer side face
- 3C: top/bottom face of bundle
- 4: packaging film
- 4A: transverse side face
- 4B: longitudinal side face
- 4C: top face
- 4D: bottom face
- 4X: overlapped portion of packaging film
- 5: dispenser-port-forming region
- 5A, 5B: longitudinal end
- 5T: tab
- 6: dispenser port
- 6E: edge of dispenser port
- 6H: indentation of dispenser port
- 50: easy-tear line
- 50D, 50D1, 50D2: modified cut area
- 50m: major cut part
- 50e: peripheral cut part
- 50e1: first cut subpart
- 50e2: second cut subpart
- 50t: end without peripheral cut part of modified cut area
- ∠β: angle between major cut part and first cut subpart
- ∠γ: angle between first cut subpart and second cut subpart
- 50C: cut area
- 50U: uncut area (tied area)
- 50P: portion where modified cut areas and uncut areas are arranged alternately
- 51: narrowed section
- 51A: generally trapezoidal edge flap
- 52: flaring section
- 53: curved convex section
- ∠α: taper angle of flaring section
- Q: overlap zone
- L1: dimension in width direction (longitudinal direction) of dispenser-port-forming region
- L2: dimension in width direction (longitudinal direction) of bundle top face
- L3: maximum dimension in depth direction (transverse direction) of dispenser-port-forming region
- L4: dimension in depth direction (transverse direction) of bundle top face
- L5: dimension in width direction (longitudinal direction) of narrowed section
- L6: dimension in depth direction (transverse direction) of narrowed section
- L7: dimension in width direction of bulging of curved concave section
- L8: length of modified cut area
- L9: length of first and second cut subparts
- L10: part extending from middle of flaring section beyond laterally outer end of curved convex section on one side of depth direction
- L11: length of uncut area between modified cut areas
- L12: dimension of overlap between peripheral cut part of one modified cut area and end without peripheral cut part of adjacent modified cut area
- 105: dispenser-port-forming region
- 105A: one end of dispenser-port-forming region
- 105B: the other end of dispenser-port-forming region
- 105P: ripping in film
- 150: perforated line
- 150e: perforation on end in width direction
- X: longitudinal direction (width direction)
- Y: direction perpendicular to longitudinal (depth direction)
- Z: thickness direction of packaging film
- C: centerline passing the center of depth direction of narrowed section
Claims (5)
- A packaged product comprising:a flexible packaging film made of resin; anda bundle of sanitary tissue paper packaged therewith,the packaged product having a dispenser-port-forming region defined by an easy-tear line disposed in a loop in a top face of the product,wherein a portion of the easy-tear line which defines a boundary of at least one of ends in a width direction of the dispenser-port-forming region comprising:a perforated line wherein modified cut areas each having a major cut part and a dogleg peripheral cut part contiguous to one or each end of the major cut part at an angle of 90° or larger, are arranged in a line with uncut areas interposed therebetween,wherein the peripheral cut parts of modified cut areas overlap in the width direction of the dispenser-port-forming region with ends without a peripheral cut part of respective adjacent modified cut areas on at least one of an outside and a side closer to a center in the width direction of the dispenser-port-forming region, andwherein the peripheral cut parts overlap in the width direction of the dispenser-port-forming region with the respective ends without a peripheral cut part such that a modified cut area located on an outer side in the width direction of the dispenser-port-forming region is positioned on an outer side in the width direction of the dispenser-port-forming region.
- The packaged product according to claim 1,wherein the dispenser-port-forming region has a narrowed section extending in the width direction in a middle of a depth direction of the top face, flaring sections each continued from a corresponding end of the narrowed section and gradually flaring with increasing distance from the narrowed section outward in the width direction, and curved convex sections each continued from a corresponding flaring section and bulging convexly outward in the width direction, andwherein a portion of the easy-tear line defining a boundary of at least one of the curved convex sections comprises a perforated line having the modified cut areas and the uncut areas arranged alternately.
- The packaged product according to claim 2,
wherein 80% or more of the portion of the easy-tear line defining the boundary of a curved convex section is formed of the perforated line having the modified cut areas and the uncut areas arranged alternately. - The packaged product according to claim 2,
wherein a dimension in a depth direction of the curved convex sections is 25 to 45 mm, and a dimension in the width direction of bulging of the curved convex sections is 2.5 to 12.5 mm. - The packaged product according to any one of claims 2 to 4,
wherein a dimension in the width direction of the dispenser-port-forming region is 70% or more a dimension in a width direction of the top face of the bundle, a maximum dimension in a depth direction of the dispenser-port-forming region is 10 to 40% a dimension in a depth direction of the top face of the bundle, a dimension in a width direction of the narrowed section is 50 to 70% a length of the top face of the bundle, and a dimension in a depth direction of the narrowed section is 0.5 to 10% the dimension in the depth direction of the top face of the bundle.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021099233A JP2022190792A (en) | 2021-06-15 | 2021-06-15 | package |
PCT/JP2022/012005 WO2022264578A1 (en) | 2021-06-15 | 2022-03-16 | Packaging body |
Publications (1)
Publication Number | Publication Date |
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EP4286296A1 true EP4286296A1 (en) | 2023-12-06 |
Family
ID=84527022
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP22824575.9A Pending EP4286296A1 (en) | 2021-06-15 | 2022-03-16 | Packaging body |
Country Status (6)
Country | Link |
---|---|
US (1) | US20240199310A1 (en) |
EP (1) | EP4286296A1 (en) |
JP (1) | JP2022190792A (en) |
CN (1) | CN116744828A (en) |
TW (1) | TW202300415A (en) |
WO (1) | WO2022264578A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6117028U (en) * | 1984-07-05 | 1986-01-31 | 凸版印刷株式会社 | paper box zipper |
JP3069849U (en) * | 1999-12-21 | 2000-07-04 | 丸金印刷株式会社 | Packaging boxes for pharmaceuticals, etc. |
JP6532445B2 (en) | 2016-09-29 | 2019-06-19 | 大王製紙株式会社 | Tissue paper packaging products |
JP6767298B2 (en) * | 2017-03-31 | 2020-10-14 | 大王製紙株式会社 | Film packaging tissue |
JP6709772B2 (en) | 2017-11-06 | 2020-06-17 | 大王製紙株式会社 | Film packaging tissue paper and film packaging tissue package |
AU2019266309B2 (en) * | 2018-05-11 | 2024-03-28 | Sonoco Development, Inc. | Child resistant laminate packages and methods for making a child resistant package |
JP7224121B2 (en) * | 2018-06-29 | 2023-02-17 | 大王製紙株式会社 | Sanitary thin paper package |
BR112021010183A2 (en) * | 2018-11-29 | 2021-08-17 | Daio Paper Corporation | packaging for sheets |
-
2021
- 2021-06-15 JP JP2021099233A patent/JP2022190792A/en active Pending
-
2022
- 2022-03-16 WO PCT/JP2022/012005 patent/WO2022264578A1/en active Application Filing
- 2022-03-16 US US18/555,749 patent/US20240199310A1/en active Pending
- 2022-03-16 EP EP22824575.9A patent/EP4286296A1/en active Pending
- 2022-03-16 CN CN202280009136.1A patent/CN116744828A/en active Pending
- 2022-03-29 TW TW111111866A patent/TW202300415A/en unknown
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WO2022264578A1 (en) | 2022-12-22 |
US20240199310A1 (en) | 2024-06-20 |
TW202300415A (en) | 2023-01-01 |
JP2022190792A (en) | 2022-12-27 |
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