EP4282657B1 - Folding apparatus of an offset web-fed printing press and offset web-fed printing press - Google Patents

Folding apparatus of an offset web-fed printing press and offset web-fed printing press Download PDF

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Publication number
EP4282657B1
EP4282657B1 EP23171155.7A EP23171155A EP4282657B1 EP 4282657 B1 EP4282657 B1 EP 4282657B1 EP 23171155 A EP23171155 A EP 23171155A EP 4282657 B1 EP4282657 B1 EP 4282657B1
Authority
EP
European Patent Office
Prior art keywords
transport device
web
signatures
format
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP23171155.7A
Other languages
German (de)
French (fr)
Other versions
EP4282657A1 (en
Inventor
Theodor Keilhau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Goss Web Systems GmbH
Original Assignee
Manroland Goss Web Systems GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Manroland Goss Web Systems GmbH filed Critical Manroland Goss Web Systems GmbH
Publication of EP4282657A1 publication Critical patent/EP4282657A1/en
Application granted granted Critical
Publication of EP4282657B1 publication Critical patent/EP4282657B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/0008Driving devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F1/00Platen presses, i.e. presses in which printing is effected by at least one essentially-flat pressure-applying member co-operating with a flat type-bed
    • B41F1/16Platen presses, i.e. presses in which printing is effected by at least one essentially-flat pressure-applying member co-operating with a flat type-bed for offset printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F1/00Platen presses, i.e. presses in which printing is effected by at least one essentially-flat pressure-applying member co-operating with a flat type-bed
    • B41F1/26Details
    • B41F1/28Sheet-conveying, -aligning or -clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/02Conveying or guiding webs through presses or machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/54Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/56Folding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/54Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/64Collecting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/02Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing books or manifolding sets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/008Apparatus or machines for carrying out printing operations combined with other operations with means for stamping or cutting out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F25/00Devices for pressing sheets or webs against cylinders, e.g. for smoothing purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/50Piling apparatus of which the discharge point moves in accordance with the height to the pile
    • B65H29/51Piling apparatus of which the discharge point moves in accordance with the height to the pile piling by collecting on the periphery of cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/18Oscillating or reciprocating blade folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/28Folding in combination with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/24Post -processing devices
    • B65H2801/31Devices located downstream of industrial printers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/12Delivering or advancing articles from machines; Advancing articles to or into piles by means of the nip between two, or between two sets of, moving tapes or bands or rollers
    • B65H29/14Delivering or advancing articles from machines; Advancing articles to or into piles by means of the nip between two, or between two sets of, moving tapes or bands or rollers and introducing into a pile

Definitions

  • the invention relates to a folding apparatus of an offset web printing press. Furthermore, the invention relates to an offset web printing press.
  • Offset printing units of an offset web printing machine are used to print a web-shaped printing material with a fixed printing format.
  • the cylinders of an offset printing unit of an offset web printing machine are designed for a fixed printing format. If a printing material with a different printing format is to be printed on an offset web printing machine, different offset printing units with different printing formats must be available.
  • When executing a print job with a defined printing format only offset printing units with the same printing format are used for printing. After completing a print job with a defined printing format, the offset printing units used for printing can then be changed to execute a new print job with a new printing format.
  • An offset web printing press has a folding device to produce printed products.
  • the basic structure of a folding device on an offset web printing press is known from practice.
  • a folding device on an offset web printing press has at least one cutting device to separate individual signatures from a printed, web-shaped printing material. Before the signatures are separated, a longitudinal fold can be formed on the still web-shaped printing material in the area of a folding former. Alternatively and additionally, a cross fold can be made on separated signatures in the area of a cross folding device and/or a longitudinal fold can be made in the area of a longitudinal folding device.
  • the folding device of an offset web printing press is adapted to the format of the offset printing units. If an offset web printing press has offset printing units with different printing formats, the offset web printing press also has several folding devices in order to further process the printing formats printed with the different offset printing units into printed products in the area of each folding device.
  • Digital web printing presses are different from offset web printing presses. Digital web printing presses do not print with fixed printing forms and therefore fixed printing formats, but rather without printing forms and with variable printing formats. Folding devices for digital web printing presses are known from the state of the art and provide a certain degree of format variability on a digital web printing press.
  • EN 10 2012 103 729 A1 discloses a folding device of a digital web printing machine with a cutting device, via which signatures can be separated from a printed substrate.
  • a longitudinal folding device is arranged upstream of the cutting device.
  • Signatures separated from the web-shaped substrate in the area of the cutting device are accelerated to the peripheral speed of a collecting cylinder using an acceleration device.
  • Cross folds can be made on the separated signatures in the area of a folding jaw cylinder and longitudinal folds can be made in the area of another longitudinal folding device.
  • signatures can be separated from the printed substrate in a variable format, i.e. with different section lengths.
  • EP 1 209 000 B1 discloses a method for producing newspapers on a digital printing machine with two folding stations and two collecting stations. JP2019210140 also reveals a folding device.
  • the present invention is based on the object of creating a format-variable folding device for an offset web printing machine. Furthermore, the invention is based on the object of creating an offset web printing machine with such a folding device.
  • the object is achieved by a folding apparatus of an offset web printing machine according to claim 1.
  • the folding apparatus of an offset web printing machine has a first transport device designed as a belt guide system for a web-shaped printing material.
  • the first transport device is set up in such a way that belts thereof can be driven at a speed that corresponds to the speed of the web-shaped printing material.
  • the folding apparatus of an offset web printing machine further comprises a first cutting device arranged in the region of the first transport device.
  • the first cutting device is designed in such a way that it cuts the web-shaped printing material in a format-variable manner in those sections that are not covered by the belts of the first transport device.
  • the folding apparatus of an offset web-fed printing machine further comprises a second transport device arranged downstream of the first transport device and designed as a belt guide system, the belts of which are offset transversely to the transport direction of the printing material relative to the belts of the first transport device, wherein the second transport device is designed such that belts thereof can be driven at a speed which is greater than the speed of the belts of the first transport device.
  • the folding apparatus of an offset web-fed printing machine further comprises a second cutting device arranged in the region of the second transport device, wherein the second cutting device is designed such that, in order to separate signatures, it cuts the web-shaped printing material in a format-variable manner in those sections which are covered by the belts of the first transport device.
  • the folding apparatus of an offset web-fed printing machine further comprises a signature accelerator in order to accelerate the signatures separated from the web-shaped printing material from the speed of the belts of the first transport device to the speed of the belts of the second transport device.
  • the folding apparatus of an offset web-fed printing machine has the first transport device and the second transport device, which are each designed as belt guide systems.
  • the belts of the second belt guide system are offset from the belts of the first belt guide system, viewed transversely to the transport direction of the web-shaped printing material.
  • the first cutting device is arranged in the area of the first transport device and the second cutting device is arranged in the area of the second transport device.
  • the two cutting devices together cut the printing material across the entire width of the material across the transport direction in a format-variable manner, namely the first cutting device in those areas that are not covered by the belts of the first transport device and the second cutting device in those areas that are not covered by the belts of the second transport device, but are covered by the belts of the first transport device.
  • the belts of the second transport device have a higher speed than the belts of the first transport device.
  • the speed of the belts corresponds to the speed of the web-shaped printing material.
  • the signature accelerator accelerates signatures separated from the web-shaped printing material to the speed of the belts of the second transport device.
  • the speed of the web-shaped printing material upstream of the second cutting device is lower than the speed of the belts of the second transport device.
  • the folding apparatus of an offset web-fed printing machine allows a reliable, format-variable separation of signatures from the web-shaped printing material in the area of the first and second cutting device, a reliable guidance of the printing material and the signatures in the area of the first and second transport device and an acceleration of the signatures from the speed of the first transport device to the speed of the second transport device.
  • the folding apparatus according to the invention is used on an offset web printing machine that has at least two offset printing units that differ in terms of their printing format.
  • the folding apparatus according to the invention makes several folding apparatuses that are designed for different printing formats on offset printing units superfluous.
  • the first transport device is configured such that, for the same number of signatures to be processed per unit of time, the speed of the belts of the first transport device is lower the smaller or shorter the length of the signatures is.
  • the signature accelerator is designed such that it accelerates the signatures from the speed of the belts of the first transport device to the speed of the belts of the second transport device the shorter the length of the signatures.
  • a relative position of the signature accelerator to the second cutting device can be set in a format-variable manner such that the distance between the signature accelerator and the second cutting device in the transport direction of the signatures is smaller the shorter the length of the signatures.
  • the format variability can be provided in a particularly advantageous manner by the above features.
  • the speed of the belts of the first transport device as well as the acceleration of the signatures by the signature accelerator and the distance of the signature accelerator from the second cutting device can be adjusted to suit the format.
  • the first cutting device and the second cutting device are designed as cutting cylinders and can be driven in such a way that when the respective format-variable cut is carried out, a peripheral speed of the respective cutting cylinder corresponds to the speed of the web-shaped printing material, regardless of the length of the signatures. This also makes it particularly advantageous to ensure format variability.
  • the invention relates to a folding apparatus of an offset web printing machine.
  • Fig.1 shows an embodiment of a folding apparatus 10 of an offset web printing machine designed as a book folding apparatus.
  • signatures are separated from a printed printing material web, collected into signature stacks and longitudinal folds are formed on the signature stacks.
  • the invention can be used particularly advantageously in a folding apparatus designed as a book folding apparatus, the invention is not limited to this application.
  • the folding device 10 of the Fig.1 has a first transport device 11, which is designed as a first belt guidance system.
  • the first transport device 11 designed as a first belt guide system, serves to convey a web-shaped, printed printing material 12 in the area of the folding apparatus 10, wherein the first transport device 11 is set up such that belts 13 of the first transport device 11 can be driven at a speed that corresponds to the speed of the web-shaped printing material.
  • the first transport device 11 has a drive motor 14 which drives the belts 13 of the first transport device 11 in such a way that the speed of the belts corresponds to the speed of the web-shaped printing material 12.
  • the folding apparatus 10 has a first cutting device 15, which is arranged in the area of the first transport device 11 designed as the first belt guide system.
  • the first cutting device 15 is set up in such a way that it cuts the web-shaped printing material 12 in a format-variable manner in those areas that are not covered by the belts 13 of the first transport device 11.
  • the first cutting device 15 has a cutting cylinder 16 with cutting blades, which interacts with a counter cylinder 17.
  • the cutting blades of the cutting cylinder 16 are interrupted at the positions at which the belts 13 of the first transport device 11 cover the web-shaped printing material.
  • the folding apparatus 10 has a second transport device 18 designed as a second belt guide system downstream of the first transport device 11.
  • Belts 19 of the second transport device 18 are offset from the belts 13 of the first transport device 11, seen transversely to the transport direction of the transport devices 11, 18, so that the belts 19 of the second transport device 18 release those sections of the printing material 12 that are covered by the belts 13 of the first transport device 11 in the area of the first transport device 11.
  • the belts 19 of the second transport device 18 can be driven by a drive motor 20 in such a way that they are driven at a speed that is greater than the speed of the belts 13 of the first transport device 11.
  • a second cutting device 21 is arranged in the area of the second transport device 18.
  • the second cutting device 21 is designed so that, in order to separate signatures from the web-shaped printing material 12, it cuts the latter in a format-variable manner in those areas that are covered by the belts 13 of the first transport device 11 in the area of the first transport device 11 and thus of the first cutting device 15.
  • the second cutting device 21 cuts through the web-shaped printing material 12 in those areas where the web-shaped printing material 12 is not cut through in the area of the first cutting device 15.
  • the format-variable partial cut of the first cutting device 15 is therefore completed in order to separate signatures from the web-shaped printing material in a format-variable manner.
  • the first cutting device 15 and the second cutting device 21 are synchronized in such a way that their format-variable cuts are aligned transversely to the transport direction of the printing material 12, thus resulting in a continuous cut across the width of the printing material.
  • the second cutting device 21 is also formed by a cutting cylinder 22 and a counter cylinder 23 that interacts with the cutting cylinder 22.
  • the cutting cylinder 22 of the second cutting device 21 carries cutting blades that are interrupted in the area of the belts 19 of the second transport device 18.
  • Fig.3 shows drive motors 24, 25 for the two cutting cylinders 16, 22 of the two cutting devices 15, 21 in order to drive the cutting cylinders 16, 22.
  • the counter cylinders 17, 23 of the cutting devices 15, 21 are also assigned such drive motors in order to drive them.
  • the drive motors serve to dynamically drive the cylinders 15, 22, 17, 23 in order to produce the format-variable section lengths.
  • the speed of the belts 13 of the first transport device 11 corresponds to the speed of the web-shaped printing material.
  • the speed of the belts 19 of the second transport device 18 is greater than the speed of the belts 13 of the first transport device 11, whereby in the embodiment shown the speed of the belts 19 of the second transport device 18 corresponds to the peripheral speed of a signature collecting cylinder 26 arranged in the area of the second transport device 18.
  • signatures separated from the web-shaped printing material 12 can be collected in a variable format to form signature stacks. These signature stacks are transferred to a signature cylinder 27 downstream of the signature collection cylinder 26 and, starting from this signature cylinder 27, are conveyed via a transport device 28 in the direction of a longitudinal folding device 29 in order to form longitudinal folds on the signature stacks.
  • the folding device 10 also comprises a signature accelerator 30.
  • the signature accelerator 30 is installed in the area of the second transport device 18, directly adjacent to the second cutting device 21, in the area of which the signatures are separated from the web-shaped printing material 12. Upstream of the second cutting device 21, the signatures are not yet completely separated from the web-shaped printing material 12.
  • the second cutting device 21, which is synchronized with the first cutting device 15 and serves to complete the separation of the signatures from the web-shaped printing material 12, is arranged immediately adjacent to a transfer area 31 between the first transport device 11 and the second transport device 18 in the area of the second transport device 18.
  • the signature accelerator 30 accelerates the signatures, which are completely separated from the web-shaped printing material 12 in the area of the second cutting device 21, to the speed of the belts 19 of the second transport device 18.
  • the signature accelerator 30 is formed from a pair of acceleration rollers 32, of which Fig.3 only one is visible.
  • Fig.3 shows a drive motor 33 for the acceleration rollers 32.
  • the first transport device 11 is set up such that, with the same number of signatures to be processed per unit of time, the speed of the belts 13 of the first transport device 11 is lower the shorter or smaller the length of the signatures to be separated from the web-shaped printing material 12 in the area of the cutting devices 15, 21.
  • the signature accelerator 30 is designed such that the shorter the length of the signatures, the more it accelerates the signatures from the speed of the belts 13 of the first transport device 11 to the speed of the belts 19 of the second transport device 18.
  • the relative position of the signature accelerator 30 to the second cutting device 21 can be adapted to suit the format.
  • the relative distance between the signature accelerator 30 and the second cutting device 21 can be adjusted via a linear drive 34.
  • the linear drive 34 can move the signature accelerator 30, namely the accelerator rollers 32 thereof, in the direction of the transport direction of the signatures in order to adapt the distance between the signature accelerator 30 and the second cutting device 21 in a format-variable manner in this direction.
  • signatures separated from the web-shaped printing material 12 in the area of the second cutting device 21, which are accelerated to the peripheral speed of the signature collecting cylinder 26 by means of the signature accelerator 30, can be collected in the area of the signature collecting cylinder 26 to form signature stacks, wherein in the embodiment of the Fig.1 the signature collection cylinder 26 is designed as a puncture needle collection cylinder.
  • the signature collection cylinder 26 has several puncture needles 35 distributed over its circumference, whereby in the area of each of these puncture needles 35 several signatures can be collected to form a signature stack.
  • the distance between the puncture needles 35 in the circumferential direction is set to the largest format of the signatures , i.e. for the longest signatures.
  • the distance between the puncture needles 35 in the circumferential direction corresponds at least to the section length of the longest signatures.
  • the circumferential speed of the signature collecting cylinder 26 relative to the speed of the printing material web 12 is greater the shorter the length of the format-variable separated signatures is.
  • the signature collecting cylinder 26, which is designed as a puncture needle collecting cylinder, acts in Fig.1 , 2 a cylinder 37 which presses the signatures onto the puncture needles 35 for threading.
  • the cylinder 37 therefore provides a threading aid for the signatures on the puncture needles 35 of the signature collection cylinder 26.
  • This cylinder 37 preferably has rails made of plastic which tension the signatures when the signatures are collected on the signature collection cylinder 26 so that the puncture needles 35 can securely needle them.
  • the signature collecting cylinder 26 it is also possible for the signature collecting cylinder 26 to be designed as a gripper collecting cylinder.
  • the cylinder 37 serving as a threading aid can be dispensed with.
  • a sensor 36 is also shown, with the aid of which the leading edge of a signature separated from the web-shaped printing material 12 can be detected.
  • This sensor 36 in conjunction with the signature accelerator 30, can ensure that a leading edge of each signature enters the signature collecting cylinder 26 in the correct relative position to its collecting devices, in Fig.1 to its puncture needles 35, so that clean signature stacks can be formed in variable formats.
  • the folding device 10 is designed as a book folding device, in which only a longitudinal fold is formed on the separated signatures in the area of the longitudinal folding device 29. It is possible for a further longitudinal folding device to be arranged upstream of the first transport device 11 and the first cutting device 15 in order to form a longitudinal fold on the printing material that has not yet been severed. It is also possible for the signature collecting cylinder 26 to not only serve to collect signatures, but also to form cross folds on them.
  • the cutting cylinders 16, 22 of the cutting devices 15, 21 and the counter cylinders 17, 23 can be driven by drives 24, 25. This is done with the help of the drive motors 24, 25 in such a way that when the respective cut is carried out, a peripheral speed of the respective cutting cylinder 16, 22 or a peripheral speed of the cutting blades of the respective cutting cylinder 16, 22 corresponds to the speed of the web-shaped printing material in the area of the respective cutting device 15, 21. In this way, the respective cuts can be carried out particularly advantageously.
  • the two cutting devices 15, 21 are synchronized in such a way that the cuts made by them in variable format are aligned transversely to the transport direction of the printing material 12, i.e. they complement each other, so that the cuts in the area of the two cutting devices 15, 21 completely separate signatures from the web-shaped printing material 12.
  • the drive motors 24, 25 of the cutting cylinders 16, 22 and the counter cylinder are highly dynamic motors in order to accelerate and decelerate the cylinders of the cutting devices 15, 21 in accordance with the desired format of the signatures.
  • the drive motors of the cutting cylinders and the counter cylinders of the cutting devices 15, 21 are preferably controlled via an electronic cam control which is stored in a control unit (not shown).
  • the adjustment of the folding device 10 to a new format takes place between two different print jobs with different formats.
  • the format is fixed or unchanged or constant.
  • Fig.4 shows a schematic side view of an offset web printing machine 40 according to the invention, which has the folding apparatus 10 according to the invention of Fig.1
  • the printing material web 12, from which signatures are separated in the area of the folding device 10, is held ready on a roll changer 41 and printed in at least one offset printing unit 42, 43, 44, 45.
  • the offset web printing machine 40 of the embodiment of the Fig.4 has four offset printing units 42, 43, 44 and 45, whereby these printing units 42 to 45 each differ in their printing format.
  • the offset web printing machine 40 has cylinders in the area of each of the printing units 42 to 45, namely forme cylinders 46 carrying printing plates and transfer cylinders 47 carrying transfer forms, which differ in terms of their diameter and thus in terms of their offset printing format.
  • the offset printing unit 44 is active and in its print-on position, while the printing units 42, 43 and 45, which differ in terms of their print format from the print format of the printing unit 44, are inactive and therefore in a print-off position.
  • At least one offset printing unit with a print format corresponding to the print format of the print job is always in its print-on position, while other offset printing units with a different print format are in their print-off position. If, after completing a print job with a defined print format, a new print job with a different print format is to be processed, at least one other offset printing unit of the Offset printing machine 40 is used for printing and is moved to its print-on position, whereas the other offset printing units with a different print format assume their print-off position.
  • the folding apparatus 10 of the offset web printing machine 40 can be adapted to the print format to be printed between two print jobs, in particular by adjusting the signature accelerator 30 in its relative position to the second cutting device 21.
  • the other format-variable features of the folding apparatus 10 have already been discussed in detail above.
  • the folding device 10 is designed for the largest print format in the field of offset printing units.
  • the conversion to smaller formats takes place, as described above, by the format-variable cutting of the printing material web 12 in the area of the cutting devices 15, 21 and by the format-variable transport of the separated signatures, in particular via the signature accelerator 30.
  • an offset web printing press 40 has offset printing units 42, 43, 44, 45 of different printing formats
  • the printing formats that can be printed using the offset printing units 42, 43, 44, 45 can be further processed with one and the same folding device 10, without the need for multiple folding devices.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Rotary Presses (AREA)

Description

Die Erfindung betrifft einen Falzapparat einer Offset-Rollendruckmaschine. Des Weiteren betrifft die Erfindung eine Offset-Rollendruckmaschine.The invention relates to a folding apparatus of an offset web printing press. Furthermore, the invention relates to an offset web printing press.

Offset-Druckwerke einer Offset-Rollendruckmaschine dienen dem Bedrucken eines bahnförmigen Bedruckstoffs mit einem festen Druckformat. So sind die Zylinder eines Offset-Druckwerks einer Offset-Rollendruckmaschine auf ein festes Druckformat ausgelegt. Soll an einer Offset-Rollendruckmaschine ein Bedruckstoff mit einem anderen Druckformat bedruckt werden, so müssen hierzu unterschiedliche Offset-Druckwerke mit unterschiedlichen Druckformaten bereitgehalten werden. Beim Ausführen eines Druckauftrags mit einem definierten Druckformat werden immer nur solche Offset-Druckwerke zum Drucken genutzt, die das gleiche Druckformat aufweisen. Nach Beendigung eines Druckauftrags mit einem definierten Druckformat können dann zur Ausführung eines neuen Druckauftrags mit einem neuen Druckformat die zum Drucken genutzten Offset-Druckwerke gewechselt werden.Offset printing units of an offset web printing machine are used to print a web-shaped printing material with a fixed printing format. The cylinders of an offset printing unit of an offset web printing machine are designed for a fixed printing format. If a printing material with a different printing format is to be printed on an offset web printing machine, different offset printing units with different printing formats must be available. When executing a print job with a defined printing format, only offset printing units with the same printing format are used for printing. After completing a print job with a defined printing format, the offset printing units used for printing can then be changed to execute a new print job with a new printing format.

Zur Ausbildung von Druckprodukten verfügt eine Offset-Rollendruckmaschine über einen Falzapparat. Der grundsätzliche Aufbau eines Falzapparats einer Offset-Rollendruckmaschine ist aus der Praxis bekannt. So verfügt ein Falzapparat einer Offset-Rollendruckmaschine über mindestens eine Schneideinrichtung, um von einem bedruckten, bahnförmigen Bedruckstoff einzelne Signaturen abzutrennen. Vor dem Abtrennen der Signaturen kann an dem noch bahnförmigen Bedruckstoff im Bereich eines Falztrichters ein Längsfalz ausgebildet werden. Alternativ und zusätzlich kann an abgetrennten Signaturen im Bereich einer Querfalzeinrichtung ein Querfalz und/oder im Bereich einer Längsfalzeinrichtung ein Längsfalz ausgeführt werden.An offset web printing press has a folding device to produce printed products. The basic structure of a folding device on an offset web printing press is known from practice. A folding device on an offset web printing press has at least one cutting device to separate individual signatures from a printed, web-shaped printing material. Before the signatures are separated, a longitudinal fold can be formed on the still web-shaped printing material in the area of a folding former. Alternatively and additionally, a cross fold can be made on separated signatures in the area of a cross folding device and/or a longitudinal fold can be made in the area of a longitudinal folding device.

Nach der Praxis ist der Falzapparat einer Offset-Rollendruckmaschine an das Format der Offset-Druckwerke angepasst. Verfügt eine Offset-Rollendruckmaschine über Offset-Druckwerke mit unterschiedlichen Druckformaten, so verfügt die Offset-Rollendruckmaschine dann auch über mehrere Falzapparate, um die mit den unterschiedlichen Offset-Druckwerken gedruckten Druckformate im Bereich eines jeweiligen Falzapparats zu Druckprodukten weiterzuverarbeiten.In practice, the folding device of an offset web printing press is adapted to the format of the offset printing units. If an offset web printing press has offset printing units with different printing formats, the offset web printing press also has several folding devices in order to further process the printing formats printed with the different offset printing units into printed products in the area of each folding device.

Von Offset-Rollendruckmaschinen sind Digital-Rollendruckmaschinen zu unterscheiden. In Digital-Rollendruckmaschinen wird nicht mit festen Druckformen und demnach festen Druckformaten gedruckt, sondern vielmehr druckformlos mit variablen Druckformaten. Aus dem Stand der Technik sind Falzapparate von Digital-Rollendruckmaschinen bekannt, die in gewissem Umfang eine Formatvariabilität an einer Digital-Rollendruckmaschine bereitstellen.Digital web printing presses are different from offset web printing presses. Digital web printing presses do not print with fixed printing forms and therefore fixed printing formats, but rather without printing forms and with variable printing formats. Folding devices for digital web printing presses are known from the state of the art and provide a certain degree of format variability on a digital web printing press.

DE 10 2012 103 729 A1 offenbart einen Falzapparat einer Digital-Rollendruckmaschine mit einer Schneideinrichtung, über die von einem bedruckten Bedruckstoff Signaturen abgetrennt werden können. Stromaufwärts der Schneideinrichtung ist eine Längsfalzeinrichtung angeordnet. Im Bereich der Schneideinrichtung vom bahnförmigen Bedruckstoff abgetrennte Signaturen werden mithilfe einer Beschleunigungsrichtung auf die Umfangsgeschwindigkeit eines Sammelzylinders beschleunigt. Im Bereich eines Falzklappenzylinders können Querfalze und im Bereich einer weiteren Längsfalzeinrichtung Längsfalze an den abgetrennten Signaturen ausgeführt werden. Im Bereich der Schneideinrichtung können formatvariabel, das heißt mit unterschiedlichen Abschnittslängen, vom bedruckten Bedruckstoff Signaturen abgetrennt werden. EN 10 2012 103 729 A1 discloses a folding device of a digital web printing machine with a cutting device, via which signatures can be separated from a printed substrate. A longitudinal folding device is arranged upstream of the cutting device. Signatures separated from the web-shaped substrate in the area of the cutting device are accelerated to the peripheral speed of a collecting cylinder using an acceleration device. Cross folds can be made on the separated signatures in the area of a folding jaw cylinder and longitudinal folds can be made in the area of another longitudinal folding device. In the area of the cutting device, signatures can be separated from the printed substrate in a variable format, i.e. with different section lengths.

EP 1 209 000 B1 offenbart ein Verfahren zum Herstellen von Zeitungen auf einer Digital-Druckmaschine mit zwei Falzstationen und zwei Sammelstationen. JP2019210140 offenbart auch ein Falzapparat. EP 1 209 000 B1 discloses a method for producing newspapers on a digital printing machine with two folding stations and two collecting stations. JP2019210140 also reveals a folding device.

Es besteht Bedarf an einem formatvariablen Falzapparat einer Offset-Rollendruckmaschine.There is a need for a format-variable folding device for an offset web printing press.

Hiervon ausgehend liegt der vorliegenden Erfindung die Aufgabe zugrunde, einen formatvariablen Falzapparat einer Offset-Rollendruckmaschine zu schaffen. Ferner liegt der Erfindung die Aufgabe zugrunde, eine Offset-Rollendruckmaschine mit einem solchen Falzapparat zu schaffen.Based on this, the present invention is based on the object of creating a format-variable folding device for an offset web printing machine. Furthermore, the invention is based on the object of creating an offset web printing machine with such a folding device.

Die Aufgabe wird durch einen Falzapparat einer Offset-Rollendruckmaschine nach Anspruch 1 gelöst.The object is achieved by a folding apparatus of an offset web printing machine according to claim 1.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine weist eine erste, als Bandleitsystem ausgebildete Transporteinrichtung für einen bahnförmigen Bedruckstoff auf. Die erste Transporteinrichtung ist derart eingerichtet, dass Bänder derselben mit einer Geschwindigkeit antreibbar sind, die der Geschwindigkeit des bahnförmigen Bedruckstoffs entspricht.The folding apparatus of an offset web printing machine according to the invention has a first transport device designed as a belt guide system for a web-shaped printing material. The first transport device is set up in such a way that belts thereof can be driven at a speed that corresponds to the speed of the web-shaped printing material.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine weist ferner eine im Bereich der ersten Transporteinrichtung angeordnete erste Schneideinrichtung auf. Die erste Schneideinrichtung ist derart eingerichtet, dass dieselbe den bahnförmigen Bedruckstoff in solchen Abschnitten formatvariabel durchtrennt, die nicht von den Bändern der ersten Transporteinrichtung überdeckt sind.The folding apparatus of an offset web printing machine according to the invention further comprises a first cutting device arranged in the region of the first transport device. The first cutting device is designed in such a way that it cuts the web-shaped printing material in a format-variable manner in those sections that are not covered by the belts of the first transport device.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine weist ferner eine stromabwärts der ersten Transporteinrichtung angeordnete zweite, als Bandleitsystem ausgebildete Transporteinrichtung auf, deren Bänder quer zur Transportrichtung des Bedruckstoffs zu den Bändern der ersten Transporteinrichtung versetzt sind, wobei die zweite Transporteinrichtung derart eingerichtet ist, dass Bänder derselben mit einer Geschwindigkeit antreibbar sind, die größer ist als die Geschwindigkeit der Bänder der ersten Transporteinrichtung.The folding apparatus of an offset web-fed printing machine according to the invention further comprises a second transport device arranged downstream of the first transport device and designed as a belt guide system, the belts of which are offset transversely to the transport direction of the printing material relative to the belts of the first transport device, wherein the second transport device is designed such that belts thereof can be driven at a speed which is greater than the speed of the belts of the first transport device.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine weist ferner eine im Bereich der zweiten Transporteinrichtung angeordnete zweite Schneideinrichtung auf, wobei die zweite Schneideinrichtung derart eingerichtet ist, dass dieselbe zum Abtrennen von Signaturen den bahnförmigen Bedruckstoff in solchen Abschnitten formatvariabel durchtrennt, die von den Bändern der ersten Transporteinrichtung überdeckt sind.The folding apparatus of an offset web-fed printing machine according to the invention further comprises a second cutting device arranged in the region of the second transport device, wherein the second cutting device is designed such that, in order to separate signatures, it cuts the web-shaped printing material in a format-variable manner in those sections which are covered by the belts of the first transport device.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine weist ferner einen Signaturbeschleuniger auf, um die vom bahnförmigen Bedruckstoff abgetrennten Signaturen ausgehend von der Geschwindigkeit der Bänder der ersten Transporteinrichtung auf die Geschwindigkeit der Bänder der zweiten Transporteinrichtung zu beschleunigen.The folding apparatus of an offset web-fed printing machine according to the invention further comprises a signature accelerator in order to accelerate the signatures separated from the web-shaped printing material from the speed of the belts of the first transport device to the speed of the belts of the second transport device.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine weist die erste Transporteinrichtung und die zweite Transporteinrichtung auf, die jeweils als Bandleitsysteme ausgebildet sind. Die Bänder des zweiten Bandleitsystems sind quer zur Transportrichtung des bahnförmigen Bedruckstoffs gesehen zu den Bändern des ersten Bandleitsystems versetzt.The folding apparatus of an offset web-fed printing machine according to the invention has the first transport device and the second transport device, which are each designed as belt guide systems. The belts of the second belt guide system are offset from the belts of the first belt guide system, viewed transversely to the transport direction of the web-shaped printing material.

Im Bereich der ersten Transporteinrichtung ist die erste Schneideinrichtung und im Bereich der zweiten Transporteinrichtung ist die zweite Schneideinrichtung angeordnet. Die beiden Schneideinrichtungen durchtrennen gemeinsam den Bedruckstoff quer zur Transportrichtung über dessen gesamte Breite formatvariabel, nämlich die erste Schneideinrichtung in solchen Bereichen, die von den Bändern der ersten Transporteinrichtung nicht überdeckt sind, und die zweite Schneideinrichtung in solchen Bereichen, die von den Bändern der zweiten Transporteinrichtung nicht überdeckt sind, jedoch von den Bändern der ersten Transporteinrichtung.The first cutting device is arranged in the area of the first transport device and the second cutting device is arranged in the area of the second transport device. The two cutting devices together cut the printing material across the entire width of the material across the transport direction in a format-variable manner, namely the first cutting device in those areas that are not covered by the belts of the first transport device and the second cutting device in those areas that are not covered by the belts of the second transport device, but are covered by the belts of the first transport device.

Die Bänder der zweiten Transporteinrichtung weisen eine höhere Geschwindigkeit als die Bänder der ersten Transporteinrichtung auf. Im Bereich der ersten Transporteinrichtung entspricht die Geschwindigkeit der Bänder der Geschwindigkeit des bahnförmigen Bedruckstoffs. Im Bereich der zweiten Transporteinrichtung beschleunigt der Signaturbeschleuniger vom bahnförmigen Bedruckstoff abgetrennte Signaturen auf die Geschwindigkeit der Bänder der zweiten Transporteinrichtung. Die Geschwindigkeit des bahnförmigen Bedruckstoffs stromaufwärts der zweiten Schneideinrichtung ist geringer als die Geschwindigkeit der Bänder der zweiten Transporteinrichtung.The belts of the second transport device have a higher speed than the belts of the first transport device. In the area of the first transport device, the speed of the belts corresponds to the speed of the web-shaped printing material. In the area of the second transport device, the signature accelerator accelerates signatures separated from the web-shaped printing material to the speed of the belts of the second transport device. The speed of the web-shaped printing material upstream of the second cutting device is lower than the speed of the belts of the second transport device.

Der erfindungsgemäße Falzapparat einer Offset-Rollendruckmaschine erlaubt ein zuverlässiges, formatvariables Abtrennen von Signaturen vom bahnförmigen Bedruckstoff im Bereich der ersten und zweiten Schneideinrichtung, eine zuverlässige Führung des Bedruckstoffs und der Signaturen im Bereich der ersten und zweiten Transporteinrichtung sowie eine Beschleunigung der Signaturen von der Geschwindigkeit der ersten Transporteinrichtung auf die Geschwindigkeit der zweiten Transporteinrichtung.The folding apparatus of an offset web-fed printing machine according to the invention allows a reliable, format-variable separation of signatures from the web-shaped printing material in the area of the first and second cutting device, a reliable guidance of the printing material and the signatures in the area of the first and second transport device and an acceleration of the signatures from the speed of the first transport device to the speed of the second transport device.

Der erfindungsgemäße Falzapparat kommt an einer Offset-Rollendruckmaschine zum Einsatz, die mindestens zwei Offset-Druckwerke aufweist, die sich hinsichtlich ihres Druckformats unterscheiden. Der erfindungsgemäße Falzapparat macht mehrere Falzapparate, die auf unterschiedliche Druckformate an Offset-Druckwerken ausgelegt sind, überflüssig.The folding apparatus according to the invention is used on an offset web printing machine that has at least two offset printing units that differ in terms of their printing format. The folding apparatus according to the invention makes several folding apparatuses that are designed for different printing formats on offset printing units superfluous.

Vorzugsweise ist zur Bereitstellung der Formatvariabilität die erste Transporteinrichtung derart eingerichtet, dass bei gleicher Anzahl an zu verarbeitenden Signaturen je Zeiteinheit die Geschwindigkeit der Bänder der ersten Transporteinrichtung umso geringer ist, je kleiner oder kürzer die Länge der Signaturen ist.Preferably, in order to provide format variability, the first transport device is configured such that, for the same number of signatures to be processed per unit of time, the speed of the belts of the first transport device is lower the smaller or shorter the length of the signatures is.

Vorzugsweise ist zur Bereitstellung der Formatvariabilität der Signaturbeschleuniger derart eingerichtet, dass derselbe die Signaturen umso stärker von der Geschwindigkeit der Bänder der ersten Transporteinrichtung auf die Geschwindigkeit der Bänder der zweiten Transporteinrichtung beschleunigt, je kürzer die Länge der Signaturen ist. Ferner ist zur Bereitstellung der Formatvariabilität eine Relativposition des Signaturbeschleunigers zur zweiten Schneideinrichtung derart formatvariabel einstellbar, dass ein Abstand des Signaturbeschleunigers zur zweiten Schneideinrichtung in Transportrichtung der Signaturen umso kleiner ist, je kürzer die Länge der Signaturen ist.Preferably, in order to provide format variability, the signature accelerator is designed such that it accelerates the signatures from the speed of the belts of the first transport device to the speed of the belts of the second transport device the shorter the length of the signatures. Furthermore, in order to provide format variability, a relative position of the signature accelerator to the second cutting device can be set in a format-variable manner such that the distance between the signature accelerator and the second cutting device in the transport direction of the signatures is smaller the shorter the length of the signatures.

Die Formatvariabilität kann durch die obigen Merkmale besonders vorteilhaft bereitgestellt werden. Die Geschwindigkeit der Bänder der ersten Transporteinrichtung sowie die Beschleunigung der Signaturen durch den Signaturbeschleuniger und der Abstand des Signaturbeschleunigers von der zweiten Schneideinrichtung sind formatvariabel anpassbar.The format variability can be provided in a particularly advantageous manner by the above features. The speed of the belts of the first transport device as well as the acceleration of the signatures by the signature accelerator and the distance of the signature accelerator from the second cutting device can be adjusted to suit the format.

Vorzugsweise sind die erste Schneideinrichtung und die zweite Schneideinrichtung als Schneidzylinder ausgebildet und derart antreibbar, dass bei Ausführung des jeweiligen formatvariablen Schnitts eine Umfangsgeschwindigkeit des jeweiligen Schneidzylinders der Geschwindigkeit des bahnförmigen Bedruckstoffs entspricht, und zwar unabhängig von der Länge der Signaturen. Auch hiermit kann die Formatvariabilität besonders vorteilhaft gewährleistet werden.Preferably, the first cutting device and the second cutting device are designed as cutting cylinders and can be driven in such a way that when the respective format-variable cut is carried out, a peripheral speed of the respective cutting cylinder corresponds to the speed of the web-shaped printing material, regardless of the length of the signatures. This also makes it particularly advantageous to ensure format variability.

Ferner wird diese Aufgabe durch eine Offset-Rollendruckmaschine nach Anspruch 14 gelöst.Furthermore, this object is achieved by an offset web printing machine according to claim 14.

Bevorzugte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung. Ausführungsbeispiele der Erfindung werden, ohne hierauf beschränkt zu sein, an Hand der Zeichnung näher erläutert. Dabei zeigt:

Fig. 1:
eine Seitenansicht eines Ausführungsbeispiels eines Falzapparats einer Offset-Rollendruckmaschine;
Fig. 2:
einen Ausschnitt aus dem Falzapparat der Fig. 1,
Fig. 3:
einen Ausschnitt aus dem Falzapparat der Fig. 1 in Blickrichtung III der Fig. 1, und
Fig. 4:
eine Seitenansicht eines Ausführungsbeispiels einer Offset-Rollendruckmaschine.
Preferred developments of the invention emerge from the dependent claims and the following description. Exemplary embodiments of the invention are explained in more detail with reference to the drawing, without being limited thereto. In this drawing:
Fig.1:
a side view of an embodiment of a folding apparatus of an offset web printing press;
Fig. 2:
a section of the folding machine of the Fig.1 ,
Fig. 3:
a section of the folding machine of the Fig.1 in viewing direction III of the Fig.1 , and
Fig.4:
a side view of an embodiment of an offset web printing machine.

Die Erfindung betrifft einen Falzapparat einer Offset-Rollendruckmaschine.The invention relates to a folding apparatus of an offset web printing machine.

Fig. 1 zeigt ein Ausführungsbeispiel eines als Buchfalzapparat ausgebildeten Falzapparats 10 einer Offset-Rollendruckmaschine. Wie weiter unten beschrieben wird, werden im Bereich eines Buchfalzapparats von einer bedruckten Bedruckstoffbahn Signaturen abgetrennt, zu Signaturstapeln gesammelt und an den Signaturstapeln Längsfalze ausgebildet. Obwohl die Erfindung bei einem als Buchfalzapparat ausgebildeten Falzapparat besonders vorteilhaft zum Einsatz kommen kann, ist die Erfindung nicht auf diesen Anwendungsfall beschränkt. Fig.1 shows an embodiment of a folding apparatus 10 of an offset web printing machine designed as a book folding apparatus. As will be described below, in the area of a book folding apparatus, signatures are separated from a printed printing material web, collected into signature stacks and longitudinal folds are formed on the signature stacks. Although the invention can be used particularly advantageously in a folding apparatus designed as a book folding apparatus, the invention is not limited to this application.

Der als Buchfalzapparat ausgebildete Falzapparat 10 der Fig. 1 verfügt über eine erste Transporteinrichtung 11, die als erstes Bandleitsystem ausgebildet ist.The folding device 10 of the Fig.1 has a first transport device 11, which is designed as a first belt guidance system.

Die als erstes Bandleitsystem ausgebildete erste Transporteinrichtung 11 dient der Förderung eines bahnförmigen, bedruckten Bedruckstoffs 12 im Bereich des Falzapparats 10, wobei die erste Transporteinrichtung 11 derart eingerichtet ist, dass Bänder 13 der ersten Transporteinrichtung 11 mit einer Geschwindigkeit antreibbar sind, die der Geschwindigkeit des bahnförmigen Bedruckstoffs entspricht.The first transport device 11, designed as a first belt guide system, serves to convey a web-shaped, printed printing material 12 in the area of the folding apparatus 10, wherein the first transport device 11 is set up such that belts 13 of the first transport device 11 can be driven at a speed that corresponds to the speed of the web-shaped printing material.

Hierzu verfügt die erste Transporteinrichtung 11 über einen Antriebsmotor 14, welcher die Bänder 13 der ersten Transporteinrichtung 11 derart antreibt, dass die Geschwindigkeit derselben der Geschwindigkeit des bahnförmigen Bedruckstoffs 12 entspricht.For this purpose, the first transport device 11 has a drive motor 14 which drives the belts 13 of the first transport device 11 in such a way that the speed of the belts corresponds to the speed of the web-shaped printing material 12.

Der Falzapparat 10 verfügt über eine erste Schneideinrichtung 15, die im Bereich der als erstes Bandleitsystem ausgebildeten ersten Transporteinrichtung 11 angeordnet ist. Die erste Schneideinrichtung 15 ist derart eingerichtet, dass dieselbe den bahnförmigen Bedruckstoff 12 in solchen Bereichen formatvariabel durchtrennt, die nicht von den Bändern 13 der ersten Transporteinrichtung 11 überdeckt sind.The folding apparatus 10 has a first cutting device 15, which is arranged in the area of the first transport device 11 designed as the first belt guide system. The first cutting device 15 is set up in such a way that it cuts the web-shaped printing material 12 in a format-variable manner in those areas that are not covered by the belts 13 of the first transport device 11.

Im gezeigten Ausführungsbeispiel weist die erste Schneideinrichtung 15 einen Schneidzylinder 16 mit Schneidmessern auf, der mit einem Gegenzylinder 17 zusammenwirkt. Die Schneidmesser des Schneidzylinders 16 sind an den Positionen unterbrochen, an welchen die Bänder 13 der ersten Transporteinrichtung 11 den bahnförmigen Bedruckstoff überdecken.In the embodiment shown, the first cutting device 15 has a cutting cylinder 16 with cutting blades, which interacts with a counter cylinder 17. The cutting blades of the cutting cylinder 16 are interrupted at the positions at which the belts 13 of the first transport device 11 cover the web-shaped printing material.

Der Falzapparat 10 weist stromabwärts der ersten Transporteinrichtung 11 eine als zweites Bandleitsystem ausgebildete zweite Transporteinrichtung 18 auf. Bänder 19 der zweiten Transporteinrichtung 18 sind quer zur Transportrichtung der Transporteinrichtungen 11, 18 gesehen zu den Bändern 13 der ersten Transporteinrichtung 11 versetzt, sodass die Bänder 19 der zweiten Transporteinrichtung 18 solche Abschnitte des Bedruckstoffs 12 freigeben, die im Bereich der ersten Transporteinrichtung 11 von den Bändern 13 der ersten Transporteinrichtung 11 überdeckt sind. Die Bänder 19 der zweiten Transporteinrichtung 18 sind von einem Antriebsmotor 20 derart antreibbar, dass dieselben mit einer Geschwindigkeit angetrieben sind, die größer ist als die Geschwindigkeit der Bänder 13 der ersten Transporteinrichtung 11.The folding apparatus 10 has a second transport device 18 designed as a second belt guide system downstream of the first transport device 11. Belts 19 of the second transport device 18 are offset from the belts 13 of the first transport device 11, seen transversely to the transport direction of the transport devices 11, 18, so that the belts 19 of the second transport device 18 release those sections of the printing material 12 that are covered by the belts 13 of the first transport device 11 in the area of the first transport device 11. The belts 19 of the second transport device 18 can be driven by a drive motor 20 in such a way that they are driven at a speed that is greater than the speed of the belts 13 of the first transport device 11.

Im Bereich der zweiten Transporteinrichtung 18 ist eine zweite Schneideinrichtung 21 angeordnet. Die zweite Schneideinrichtung 21 ist eingerichtet, dass dieselbe zum Abtrennen von Signaturen vom bahnförmigen Bedruckstoff 12 denselben in solchen Bereichen formatvariabel durchtrennt, die im Bereich der ersten Transporteinrichtung 11 und damit der ersten Schneideinrichtung 15 von den Bändern 13 der ersten Transporteinrichtung 11 überdeckt sind.A second cutting device 21 is arranged in the area of the second transport device 18. The second cutting device 21 is designed so that, in order to separate signatures from the web-shaped printing material 12, it cuts the latter in a format-variable manner in those areas that are covered by the belts 13 of the first transport device 11 in the area of the first transport device 11 and thus of the first cutting device 15.

Die zweite Schneideinrichtung 21 durchtrennt den bahnförmigen Bedruckstoff 12 in solchen Bereichen, an denen also im Bereich der ersten Schneideinrichtung 15 kein Durchtrennen des bahnförmigen Bedruckstoffs 12 erfolgt.The second cutting device 21 cuts through the web-shaped printing material 12 in those areas where the web-shaped printing material 12 is not cut through in the area of the first cutting device 15.

Im Bereich der zweiten Schneideinrichtung 21 wird demnach der formatvariable Teilschnitt der ersten Schneideinrichtung 15 vervollständigt, um Signaturen vom bahnförmigen Bedruckstoff formatvariabel abzutrennen.In the area of the second cutting device 21, the format-variable partial cut of the first cutting device 15 is therefore completed in order to separate signatures from the web-shaped printing material in a format-variable manner.

Die erste Schneideinrichtung 15 und die zweite Schneideinrichtung 21 sind derart synchronisiert, dass deren formatvariabel ausgeführte Schnitte quer zur Transportrichtung des Bedruckstoffs 12 gesehen fluchten, also über die Breite des Bedruckstoffs einen durchgehenden Schnitt ergeben.The first cutting device 15 and the second cutting device 21 are synchronized in such a way that their format-variable cuts are aligned transversely to the transport direction of the printing material 12, thus resulting in a continuous cut across the width of the printing material.

Auch die zweite Schneideinrichtung 21 ist im gezeigten Ausführungsbeispiel von einem Schneidzylinder 22 und einem mit dem Schneidzylinder 22 zusammenwirkenden Gegenzylinder 23 gebildet. Der Schneidzylinder 22 der zweiten Schneideinrichtung 21 trägt Schneidmesser, die im Bereich der Bänder 19 der zweiten Transporteinrichtung 18 unterbrochen sind.In the embodiment shown, the second cutting device 21 is also formed by a cutting cylinder 22 and a counter cylinder 23 that interacts with the cutting cylinder 22. The cutting cylinder 22 of the second cutting device 21 carries cutting blades that are interrupted in the area of the belts 19 of the second transport device 18.

In Fig. 3 sind die Gegenzylinder 17, 23 hinter den Schneidzylindern 16, 22 angeordnet, also von denselben verdeckt.In Fig.3 the counter cylinders 17, 23 are arranged behind the cutting cylinders 16, 22, i.e. are covered by them.

Fig. 3 zeigt für die beiden Schneidzylinder 16, 22 der beiden Schneideinrichtungen 15, 21 Antriebsmotoren 24, 25, um die Schneidzylinder 16, 22 anzutreiben. Auch den Gegenzylindern 17, 23 der Schneideinrichtungen 15, 21 sind derartige Antriebsmotoren zugeordnet, um dieselben anzutreiben. Die Antriebsmotoren dienen dem dynamischen Antreiben der Zylinder 15, 22, 17, 23, um die formatvariablen Abschnittslängen zu erzeugen. Fig.3 shows drive motors 24, 25 for the two cutting cylinders 16, 22 of the two cutting devices 15, 21 in order to drive the cutting cylinders 16, 22. The counter cylinders 17, 23 of the cutting devices 15, 21 are also assigned such drive motors in order to drive them. The drive motors serve to dynamically drive the cylinders 15, 22, 17, 23 in order to produce the format-variable section lengths.

Wie bereits ausgeführt, entspricht die Geschwindigkeit der Bänder 13 der ersten Transporteinrichtung 11 der Geschwindigkeit des bahnförmigen Bedruckstoffs. Die Geschwindigkeit der Bänder 19 der zweiten Transporteinrichtung 18 ist größer als die Geschwindigkeit der Bänder 13 der ersten Transporteinrichtung 11, wobei im gezeigten Ausführungsbeispiel die Geschwindigkeit der Bänder 19 der zweiten Transporteinrichtung 18 der Umfangsgeschwindigkeit eines im Bereich der zweiten Transporteinrichtung 18 angeordneten Signatursammelzylinders 26 entspricht.As already explained, the speed of the belts 13 of the first transport device 11 corresponds to the speed of the web-shaped printing material. The speed of the belts 19 of the second transport device 18 is greater than the speed of the belts 13 of the first transport device 11, whereby in the embodiment shown the speed of the belts 19 of the second transport device 18 corresponds to the peripheral speed of a signature collecting cylinder 26 arranged in the area of the second transport device 18.

Im Bereich des Signatursammelzylinders 26 können vom bahnförmigen Bedruckstoff 12 abgetrennte Signaturen unter Ausbildung von Signaturstapeln formatvariabel gesammelt werden. Diese Signaturstapel werden an einem dem Signatursammelzylinder 26 nachgelagerten Signaturzylinder 27 übergeben und ausgehend von diesem Signaturzylinder 27 über eine Transporteinrichtung 28 in Richtung auf eine Längsfalzeinrichtung 29 gefördert, um an den Signaturstapeln Längsfalze auszubilden.In the area of the signature collection cylinder 26, signatures separated from the web-shaped printing material 12 can be collected in a variable format to form signature stacks. These signature stacks are transferred to a signature cylinder 27 downstream of the signature collection cylinder 26 and, starting from this signature cylinder 27, are conveyed via a transport device 28 in the direction of a longitudinal folding device 29 in order to form longitudinal folds on the signature stacks.

Um vom bahnförmigen Bedruckstoff 12 abgetrennte Signaturen auf die Geschwindigkeit der Bänder 19 der zweiten Transporteinrichtung 18 zu beschleunigen, umfasst der Falzapparat 10 weiterhin einen Signaturbeschleuniger 30. Der Signaturbeschleuniger 30 ist im Bereich der zweiten Transporteinrichtung 18 verbaut, und zwar unmittelbar benachbart zur zweiten Schneideinrichtung 21, im Bereich derer die Signaturen vom bahnförmigen Bedruckstoff 12 abgetrennt werden. Stromaufwärts der zweiten Schneideinrichtung 21 sind vom bahnförmigen Bedruckstoff 12 die Signaturen noch nicht vollständig abgetrennt.In order to accelerate signatures separated from the web-shaped printing material 12 to the speed of the belts 19 of the second transport device 18, the folding device 10 also comprises a signature accelerator 30. The signature accelerator 30 is installed in the area of the second transport device 18, directly adjacent to the second cutting device 21, in the area of which the signatures are separated from the web-shaped printing material 12. Upstream of the second cutting device 21, the signatures are not yet completely separated from the web-shaped printing material 12.

Die zweite Schneideinrichtung 21, die zur ersten Schneideinrichtung 15 synchronisiert ist und dem Fertigstellen des Abtrennens der Signaturen vom bahnförmigen Bedruckstoff 12 dient, ist unmittelbar benachbart zu einem Übergabebereich 31 zwischen der ersten Transporteinrichtung 11 und der zweiten Transporteinrichtung 18 im Bereich der zweiten Transporteinrichtung 18 angeordnet.The second cutting device 21, which is synchronized with the first cutting device 15 and serves to complete the separation of the signatures from the web-shaped printing material 12, is arranged immediately adjacent to a transfer area 31 between the first transport device 11 and the second transport device 18 in the area of the second transport device 18.

In diesem Übergabebereich 31 zwischen der ersten Transporteinrichtung 11 und der zweiten Transporteinrichtung 18 besteht eine Differenzgeschwindigkeit zwischen der Geschwindigkeit der Bedruckstoffbahn 12 und der Geschwindigkeit der Bänder 19 der zweiten Transporteinrichtung 12.In this transfer area 31 between the first transport device 11 and the second transport device 18, there is a difference in speed between the speed of the printing material web 12 and the speed of the belts 19 of the second transport device 12.

Der Signaturbeschleuniger 30 beschleunigt die Signaturen, die im Bereich der zweiten Schneideinrichtung 21 vom bahnförmigen Bedruckstoff 12 vollständig abgetrennt werden, auf die Geschwindigkeit der Bänder 19 der zweiten Transporteinrichtung 18.The signature accelerator 30 accelerates the signatures, which are completely separated from the web-shaped printing material 12 in the area of the second cutting device 21, to the speed of the belts 19 of the second transport device 18.

Der Signaturbeschleuniger 30 wird dabei aus einem Paar aus Beschleunigungswalzen 32 gebildet, von welchen in Fig. 3 lediglich eine sichtbar ist. Fig. 3 zeigt einen Antriebsmotor 33 für die Beschleunigungswalzen 32.The signature accelerator 30 is formed from a pair of acceleration rollers 32, of which Fig.3 only one is visible. Fig.3 shows a drive motor 33 for the acceleration rollers 32.

Zur vorteilhaften Bereitstellung der Formatvariabilität, ist die erste Transporteinrichtung 11 derart eingerichtet, dass bei gleicher Anzahl an zu verarbeitenden Signaturen je Zeiteinheit die Geschwindigkeit der Bänder 13 der ersten Transporteinrichtung 11 umso geringer ist, je kürzer oder kleiner die Länge der vom bahnförmigen Bedruckstoff 12 im Bereich der Schneideinrichtungen 15, 21 abzutrennenden Signaturen ist.In order to advantageously provide format variability, the first transport device 11 is set up such that, with the same number of signatures to be processed per unit of time, the speed of the belts 13 of the first transport device 11 is lower the shorter or smaller the length of the signatures to be separated from the web-shaped printing material 12 in the area of the cutting devices 15, 21.

Der Signaturbeschleuniger 30 ist zur vorteilhaften Bereitstellung der Formatvariabilität derart eingerichtet, dass derselbe Signaturen umso stärker von der Geschwindigkeit der Bänder 13 der ersten Transporteinrichtung 11 auf die Geschwindigkeit der Bänder 19 der zweiten Transporteinrichtung 18 beschleunigt, je kürzer die Länge der Signaturen ist.In order to advantageously provide format variability, the signature accelerator 30 is designed such that the shorter the length of the signatures, the more it accelerates the signatures from the speed of the belts 13 of the first transport device 11 to the speed of the belts 19 of the second transport device 18.

Ferner ist zur vorteilhaften Bereitstellung der Formatvariabilität die Relativposition des Signaturbeschleunigers 30 zur zweiten Schneideinrichtung 21 formatvariabel anpassbar.Furthermore, in order to advantageously provide format variability, the relative position of the signature accelerator 30 to the second cutting device 21 can be adapted to suit the format.

So ist der Abstand des Signaturbeschleunigers 30 zur zweiten Schneideinrichtung 21 umso kleiner, je kürzer die Länge der abgetrennten Signaturen ist. Der Relativabstand des Signaturbeschleunigers 30 von der zweiten Schneideinrichtung 21 ist über einen Linearantrieb 34 einstellbar. Der Linearantrieb 34 kann den Signaturbeschleuniger 30, nämlich die Beschleunigerwalzen 32 desselben, in Richtung der Transportrichtung der Signaturen verlagern, um in dieser Richtung den Abstand des Signaturbeschleunigers 30 zur zweiten Schneideinrichtung 21 formatvariabel anzupassen.Thus, the distance between the signature accelerator 30 and the second cutting device 21 is smaller, the shorter the length of the separated signatures. The relative distance between the signature accelerator 30 and the second cutting device 21 can be adjusted via a linear drive 34. The linear drive 34 can move the signature accelerator 30, namely the accelerator rollers 32 thereof, in the direction of the transport direction of the signatures in order to adapt the distance between the signature accelerator 30 and the second cutting device 21 in a format-variable manner in this direction.

Wie bereits ausgeführt, können im Bereich der zweiten Schneideinrichtung 21 vom bahnförmigen Bedruckstoff 12 abgetrennte Signaturen, die mithilfe des Signaturbeschleunigers 30 auf die Umfangsgeschwindigkeit des Signatursammelzylinders 26 beschleunigt werden, im Bereich des Signatursammelzylinders 26 zu Signaturstapeln gesammelt werden, wobei im Ausführungsbeispiel der Fig. 1 der Signatursammelzylinder 26 als Punkturnadel-Sammelzylinder ausgebildet ist.As already stated, signatures separated from the web-shaped printing material 12 in the area of the second cutting device 21, which are accelerated to the peripheral speed of the signature collecting cylinder 26 by means of the signature accelerator 30, can be collected in the area of the signature collecting cylinder 26 to form signature stacks, wherein in the embodiment of the Fig.1 the signature collection cylinder 26 is designed as a puncture needle collection cylinder.

So weist in Fig. 1 der Signatursammelzylinder 26 über seinen Umfang verteilt mehrere Punkturnadeln 35 auf, wobei im Bereich jeder dieser Punkturnadeln 35 mehrere Signaturen zu einem Signaturstapel gesammelt werden können. Der Abstand der Punkturnadeln 35 in Umfangsrichtung ist auf das größte Format der Signaturen ausgelegt, also auf die längsten Signaturen. Der Abstand der Punkturnadeln 35 in Umfangsrichtung entspricht mindestens der Abschnittslänge der längsten Signaturen.For example, Fig.1 the signature collection cylinder 26 has several puncture needles 35 distributed over its circumference, whereby in the area of each of these puncture needles 35 several signatures can be collected to form a signature stack. The distance between the puncture needles 35 in the circumferential direction is set to the largest format of the signatures , i.e. for the longest signatures. The distance between the puncture needles 35 in the circumferential direction corresponds at least to the section length of the longest signatures.

Die Umfangsgeschwindigkeit des Signatursammelzylinders 26 relativ zur Geschwindigkeit der Bedruckstoffbahn 12 ist umso größer, je kürzer die Länge der formatvariabel abgetrennten Signaturen ist.The circumferential speed of the signature collecting cylinder 26 relative to the speed of the printing material web 12 is greater the shorter the length of the format-variable separated signatures is.

Mit dem als Punkturnadel-Sammelzylinder ausgebildeten Signatursammelzylinder 26 wirkt in Fig. 1, 2 ein Zylinder 37 zusammen, welcher die Signaturen zum Auffädeln auf die Punkturnadeln 35 drückt. Der Zylinder 37 stellt demnach eine Auffädelhilfe für die Signaturen an den Punkturnadeln 35 des Signatursammelzylinders 26 bereit. Dieser Zylinder 37 verfügt vorzugsweise über Schienen aus Kunststoff, die beim Sammeln der Signaturen auf dem Signatursammelzylinder 26 die Signaturen spannen, sodass die Punkturnadeln 35 dieselben sicher aufnadeln können.The signature collecting cylinder 26, which is designed as a puncture needle collecting cylinder, acts in Fig.1 , 2 a cylinder 37 which presses the signatures onto the puncture needles 35 for threading. The cylinder 37 therefore provides a threading aid for the signatures on the puncture needles 35 of the signature collection cylinder 26. This cylinder 37 preferably has rails made of plastic which tension the signatures when the signatures are collected on the signature collection cylinder 26 so that the puncture needles 35 can securely needle them.

Im Unterschied zum gezeigten Ausführungsbeispiel ist es auch möglich, dass der Signatursammelzylinder 26 als Greifer-Sammelzylinder ausgeführt ist. In diesem Fall kann dann auf den als Auffädelhilfe dienenden Zylinder 37 verzichtet werden.In contrast to the embodiment shown, it is also possible for the signature collecting cylinder 26 to be designed as a gripper collecting cylinder. In this case, the cylinder 37 serving as a threading aid can be dispensed with.

In Fig. 1, 2 ist weiterhin ein Sensor 36 gezeigt, mithilfe dessen die Vorderkante einer vom bahnförmigen Bedruckstoff 12 abgetrennten Signatur erfasst werden kann. Über diesen Sensor 36 kann in Verbindung mit dem Signaturbeschleuniger 30 sichergestellt werden, dass eine Vorderkante jeder Signatur den Signatursammelzylinder 26 in der richtigen Relativposition zu seinen Sammeleinrichtungen, in Fig. 1 zu seinen Punkturnadeln 35, erreicht, sodass formatvariabel saubere Signaturstapel ausgebildet werden können.In Fig.1 , 2 a sensor 36 is also shown, with the aid of which the leading edge of a signature separated from the web-shaped printing material 12 can be detected. This sensor 36, in conjunction with the signature accelerator 30, can ensure that a leading edge of each signature enters the signature collecting cylinder 26 in the correct relative position to its collecting devices, in Fig.1 to its puncture needles 35, so that clean signature stacks can be formed in variable formats.

Wie bereits ausgeführt, ist im gezeigten Ausführungsbeispiel der Falzapparat 10 als Buchfalzapparat ausgebildet, bei welchem an den abgetrennten Signaturen im Bereich der Längsfalzeinrichtung 29 ausschließlich ein Längsfalz ausgebildet wird. Es ist möglich, dass stromaufwärts der ersten Transporteinrichtung 11 sowie der ersten Schneideinrichtung 15 eine weitere Längsfalzeinrichtung angeordnet ist, um am noch nicht durchtrennten Bedruckstoff einen Längsfalz auszubilden. Ebenso ist es möglich, dass der Signatursammelzylinder 26 nicht nur dem Sammeln von Signaturen dient, sondern auch der Ausbildung von Querfalzen an denselben.As already explained, in the embodiment shown, the folding device 10 is designed as a book folding device, in which only a longitudinal fold is formed on the separated signatures in the area of the longitudinal folding device 29. It is possible for a further longitudinal folding device to be arranged upstream of the first transport device 11 and the first cutting device 15 in order to form a longitudinal fold on the printing material that has not yet been severed. It is also possible for the signature collecting cylinder 26 to not only serve to collect signatures, but also to form cross folds on them.

Wie oben bereits ausgeführt, sind die Schneidzylinder 16, 22 der Schneideinrichtungen 15, 21 sowie die Gegenzylinder 17, 23 von Antrieben 24, 25 antreibbar. Dies erfolgt mithilfe der Antriebsmotoren 24, 25 derart, dass bei Ausführung des jeweiligen Schnitts eine Umfangsgeschwindigkeit des jeweiligen Schneidzylinders 16, 22 bzw. eine Umfangsgeschwindigkeit der Schneidmesser des jeweiligen Schneidzylinders 16, 22 der Geschwindigkeit des bahnförmigen Bedruckstoffs im Bereich der jeweiligen Schneideinrichtung 15, 21 entspricht. So können die jeweiligen Schnitte besonders vorteilhaft ausgeführt werden.As already explained above, the cutting cylinders 16, 22 of the cutting devices 15, 21 and the counter cylinders 17, 23 can be driven by drives 24, 25. This is done with the help of the drive motors 24, 25 in such a way that when the respective cut is carried out, a peripheral speed of the respective cutting cylinder 16, 22 or a peripheral speed of the cutting blades of the respective cutting cylinder 16, 22 corresponds to the speed of the web-shaped printing material in the area of the respective cutting device 15, 21. In this way, the respective cuts can be carried out particularly advantageously.

Wie bereits ausgeführt, sind die beiden Schneideinrichtungen 15, 21 synchronisiert, und zwar derart, dass die von denselben formatvariabel ausgeführten Schnitte quer zur Transportrichtung des Bedruckstoffs 12 fluchten, sich also gegenseitig ergänzen, sodass die Schnitte im Bereich der beiden Schneideinrichtungen 15, 21 Signaturen vollständig vom bahnförmigen Bedruckstoff 12 abtrennen. Die Antriebsmotoren 24, 25 der Schneidzylinder 16, 22 und der Gegenzylinder sind hochdynamische Motoren, um die Zylinder der Schneideinrichtungen 15, 21 entsprechend des gewünschten Formats der Signaturen zu beschleunigen und zu verzögern. Die Ansteuerung der Antriebsmotoren der Schneidzylinder und der Gegenzylinder der Schneideinrichtungen 15, 21 erfolgt vorzugsweise über eine elektronische Kurvensteuerung, die in einem nicht gezeigten Steuergerät hinterlegt ist.As already explained, the two cutting devices 15, 21 are synchronized in such a way that the cuts made by them in variable format are aligned transversely to the transport direction of the printing material 12, i.e. they complement each other, so that the cuts in the area of the two cutting devices 15, 21 completely separate signatures from the web-shaped printing material 12. The drive motors 24, 25 of the cutting cylinders 16, 22 and the counter cylinder are highly dynamic motors in order to accelerate and decelerate the cylinders of the cutting devices 15, 21 in accordance with the desired format of the signatures. The drive motors of the cutting cylinders and the counter cylinders of the cutting devices 15, 21 are preferably controlled via an electronic cam control which is stored in a control unit (not shown).

Die Anpassung des Falzapparats 10 an ein neues Format erfolgt zwischen zwei unterschiedlichen Druckaufträgen mit unterschiedlichem Format. Während eines Druckauftrags ist das Format fest bzw. unverändert oder konstant.The adjustment of the folding device 10 to a new format takes place between two different print jobs with different formats. During a print job, the format is fixed or unchanged or constant.

Fig. 4 zeigt eine schematische Seitenansicht einer erfindungsgemäßen Offset-Rollendruckmaschine 40, welche den erfindungsgemäßen Falzapparat 10 der Fig. 1 aufweist. Die Bedruckstoffbahn 12, von der im Bereich des Falzapparats 10 Signaturen abgetrennt werden, wird auf einem Rollenwechsler 41 bereitgehalten und in mindestens einem Offset-Druckwerk 42, 43, 44, 45 bedruckt. Fig.4 shows a schematic side view of an offset web printing machine 40 according to the invention, which has the folding apparatus 10 according to the invention of Fig.1 The printing material web 12, from which signatures are separated in the area of the folding device 10, is held ready on a roll changer 41 and printed in at least one offset printing unit 42, 43, 44, 45.

Die Offset-Rollendruckmaschine 40 des Ausführungsbeispiels der Fig. 4 verfügt über vier Offset-Druckwerke 42, 43, 44 und 45, wobei sich diese Druckwerke 42 bis 45 jeweils durch ihr Druckformat unterscheiden. Die Offset-Rollendruckmaschine 40 weist im Bereich jedes der Druckwerke 42 bis 45 Zylinder auf, nämlich Druckplatten tragende Formzylinder 46 und Übertragungsformen tragende Übertragungszylinder 47, die sich hinsichtlich ihrer Durchmesser und damit hinsichtlich ihres Offset-Druckformats unterscheiden. Zum Bedrucken einer Bedruckstoffbahn 12 während eines Druckauftrags sind immer nur Offset-Druckwerke mit demselben bzw. identischen, druckwerkfesten Druckformat aktiv und damit in einer Druck-An-Stellung. So ist in Fig. 4 das Offset-Druckwerk 44 aktiv und in seiner Druck-An-Stellung, während die Druckwerke 42, 43 und 45, die sich hinsichtlich ihres Druckformats vom Druckformat des Druckwerks 44 unterscheiden, inaktiv und demnach in einer Druck-Ab-Stellung sind.The offset web printing machine 40 of the embodiment of the Fig.4 has four offset printing units 42, 43, 44 and 45, whereby these printing units 42 to 45 each differ in their printing format. The offset web printing machine 40 has cylinders in the area of each of the printing units 42 to 45, namely forme cylinders 46 carrying printing plates and transfer cylinders 47 carrying transfer forms, which differ in terms of their diameter and thus in terms of their offset printing format. To print a printing material web 12 during a print job, only offset printing units with the same or identical printing unit-fixed printing format are active and thus in a print-on position. Thus, in Fig.4 the offset printing unit 44 is active and in its print-on position, while the printing units 42, 43 and 45, which differ in terms of their print format from the print format of the printing unit 44, are inactive and therefore in a print-off position.

Während des Druckens eines Druckauftrags mit einem definierten Druckformat ist immer mindestens ein Offset-Druckwerk mit einem dem Druckformat des Druckauftrags entsprechenden Druckformat in seiner Druck-An-Stellung, andere Offset-Druckwerke mit einem unterschiedlichen Druckformat nehmen hingegen ihre Druck-Ab-Stellung ein. Soll nach Beendigung eines Druckauftrags mit einem definierten Druckformat ein neuer Druckauftrag mit einem abweichenden Druckformat abgearbeitet werden, so wird dann mindestens ein anderes Offset-Druckwerk der Offset-Druckmaschine 40 zum Drucken genutzt und in seine Druck-An-Stellung überführt, wohingegen die anderen Offset-Druckwerke mit einem abweichenden Druckformat ihre Druck-Ab-Stellung einnehmen.During the printing of a print job with a defined print format, at least one offset printing unit with a print format corresponding to the print format of the print job is always in its print-on position, while other offset printing units with a different print format are in their print-off position. If, after completing a print job with a defined print format, a new print job with a different print format is to be processed, at least one other offset printing unit of the Offset printing machine 40 is used for printing and is moved to its print-on position, whereas the other offset printing units with a different print format assume their print-off position.

Der Falzapparat 10 der Offset-Rollendruckmaschine 40 ist, wie oben ausgeführt, zwischen zwei Druckaufträgen an das zu druckende Druckformat anpassbar, dadurch, dass insbesondere der Signaturbeschleuniger 30 in seiner Relativposition zur zweiten Schneideinrichtung 21 angepasst wird. Auf die anderen formatvariablen Merkmale des Falzapparats 10 wurde bereits oben im Detail eingegangen.As stated above, the folding apparatus 10 of the offset web printing machine 40 can be adapted to the print format to be printed between two print jobs, in particular by adjusting the signature accelerator 30 in its relative position to the second cutting device 21. The other format-variable features of the folding apparatus 10 have already been discussed in detail above.

Der Falzapparat 10 ist dabei auf das größte Druckformat im Bereich der Offset-Druckwerke ausgelegt. Die Umstellung auf kleinere Formate erfolgt, wie oben beschrieben, durch das formatvariable Durchtrennen der Bedruckstoffbahn 12 im Bereich der Schneideinrichtungen 15, 21 sowie durch den formatvariablen Transport der abgetrennten Signaturen insbesondere über den Signaturbeschleuniger 30.The folding device 10 is designed for the largest print format in the field of offset printing units. The conversion to smaller formats takes place, as described above, by the format-variable cutting of the printing material web 12 in the area of the cutting devices 15, 21 and by the format-variable transport of the separated signatures, in particular via the signature accelerator 30.

Verfügt demnach eine Offset-Rollendruckmaschine 40 über Offset-Druckwerke 42, 43, 44, 45 unterschiedlicher Druckformate, so können mit ein und demselben Falzapparat 10 die mithilfe der Offset-Druckwerke 42, 43, 44, 45 druckbaren Druckformate weiterverarbeitet werden, ohne die Notwendigkeit mehrerer Falzapparate.Accordingly, if an offset web printing press 40 has offset printing units 42, 43, 44, 45 of different printing formats, the printing formats that can be printed using the offset printing units 42, 43, 44, 45 can be further processed with one and the same folding device 10, without the need for multiple folding devices.

BezugszeichenlisteList of reference symbols

1010
FalzapparatFolder
1111
erste Transporteinrichtungfirst transport facility
1212
bahnförmiger Bedruckstoffweb-shaped printing material
1313
Bandtape
1414
AntriebsmotorDrive motor
1515
erste Schneideinrichtungfirst cutting device
1616
SchneidzylinderCutting cylinder
1717
GegenzylinderCounter cylinder
1818
zweite Transporteinrichtungsecond transport device
1919
Bandtape
2020
AntriebsmotorDrive motor
2121
zweite Schneideinrichtungsecond cutting device
2222
SchneidzylinderCutting cylinder
2323
GegenzylinderCounter cylinder
2424
AntriebsmotorDrive motor
2525
AntriebsmotorDrive motor
2626
SignatursammelzylinderSignature collection cylinder
2727
SignaturzylinderSignature cylinder
2828
TransporteinrichtungTransport facility
2929
LängsfalzeinrichtungLongitudinal folding device
3030
SignaturbeschleunigerSignature accelerator
3131
ÜbergabebereichTransfer area
3232
BeschleunigungswalzeAcceleration roller
3333
AntriebsmotorDrive motor
3434
Linearantrieblinear actuator
3535
PunkturnadelPuncture needle
3636
Sensorsensor
3737
Zylindercylinder
4040
Offset-RollendruckmaschineOffset web printing machine
4141
RollenwechslerRoll changer
4242
Offset-DruckwerkOffset printing unit
4343
Offset-DruckwerkOffset printing unit
4444
Offset-DruckwerkOffset printing unit
4545
Offset-DruckwerkOffset printing unit
4646
FormzylinderForm cylinder
4747
ÜbertragungszylinderTransfer cylinder

Claims (15)

  1. Folding apparatus (10) of an offset web-fed printing machine,
    with a first transport device (11) in the form of a belt guide system for a web-shaped printing material,
    the first transport device (11) being set up in such a way that belts (13) thereof can be driven at a speed which corresponds to the speed of the web-shaped printing material,
    with a first cutting device (15), arranged in the region of the first transport device (11),
    the first cutting device (15) being set up in such a way that it cuts through the web-shaped printing material in a variable format in those sections which are not covered by the belts (13) of the first transport device (11),
    with a second transport device (18) arranged downstream of the first transport device (11) and designed as a belt guide system, the belts (19) of which are offset transversely to the transport direction of the printed material relative to the belts (13) of the first transport device (11),
    the second transport device (18) being set up in such a way that belts (19) thereof can be driven at a speed which is greater than the speed of the belts (13) of the first transport device (11),
    with a second cutting device (21) arranged in the region of the second transport device (18),
    the second cutting device (21) being set up in such a way that, in order to cut off signatures, it cuts through the web-shaped printing material in a variable format in those sections which are covered by the belts (13) of the first transport device (11),
    with a signature accelerator (30) in order to accelerate the signatures separated from the web-shaped printing material from the speed of the belts (13) of the first transport device (11) to the speed of the belts (19) of the second transport device (18).
  2. Folding apparatus according to claim 1, characterized by a longitudinal folding device (29) for forming a longitudinal fold on the signatures.
  3. Folding apparatus according to claim 1 or 2, characterized by a signature collecting cylinder (26) arranged downstream of the second transport device (18), the belts (19) of the second transport device (18) being format variable drivable at a speed which corresponds to a circumferential speed of the signature collecting cylinder.
  4. Folding apparatus according to claim 3, characterized in that the signature collecting cylinder (26) is set up related to the variable format in such a way that the shorter the length of the signatures, the greater its circumferential speed.
  5. Folding apparatus according to one of claims 1 to 4, characterized in that the first transport device (11) is set up in a format-variable manner in such a way that, for the same number of signatures to be processed per unit of time, the speed of the belts of the first transport device is lower the smaller or shorter the length of the signatures is.
  6. Folding apparatus to one of claims 1 to 5, characterized in that the signature accelerator (30) is set up in a formatvariable manner in such a way that the shorter the length of the signatures, the more it accelerates the signatures from the speed of the tapes of the first transport device (11) to the speed of the tapes of the second transport device (18).
  7. Folding apparatus according to one of claims 1 to 6, characterized in that a relative position of the signature accelerator (30) to the second cutting device (21) is variable in format.
  8. Folding apparatus according to claim 7, characterized in that the shorter the length of the signatures, the smaller the distance between the signature accelerator (30) and the second cutting device (21) in the transport direction of the signatures.
  9. Folding apparatus according to claim 8, characterized in that the distance of the signature accelerator (30) to the second cutting device (21) is adjustable via a linear drive (34) .
  10. Folding apparatus according to one of claims 3 to 9, characterized in that the signature collecting cylinder (26) is designed as a gripper collecting cylinder.
  11. Folding apparatus according to one of claims 3 to 9, characterized in that the signature collecting cylinder (26) is designed as a puncture needle collecting cylinder, and in that a cylinder (37) cooperates with the puncture needle collecting cylinder, which cylinder is set up to tension the signatures for threading onto puncture needles (35) of the puncture needle collecting cylinder (26).
  12. Folding apparatus according to one of claims 1 to 11, characterized in that the first cutting device (15) and the second cutting device (21) are synchronized in such a way that their executed cuts are aligned transversely to the transport direction of the substrate.
  13. Folding apparatus according to one of claims 1 to 12, characterized in that the first and the second cutting device (15, 21) have cutting cylinders and can be driven in such a way that, when the respective cut is executed, a circumferential speed of the respective cutting cylinder corresponds to the speed of the web-shaped printing material.
  14. web-fed offset printing machine (40),
    with a reel splicer (41) which is set up to hold ready a web-shaped printing stock (12) to be printed,
    with at least two offset printing units (42, 43, 44, 45) which differ in terms of their printing format and which are set up to print the web-shaped substrate (12) held ready in each case with a printing unit-fixed printing form depending on a printing format of a print job,
    wherein at least one offset printing unit (43) with the print format specified for the print job assumes a print-on position for printing on the web-shaped substrate (12), while the or each other offset printing unit (42, 44, 45) with a print format deviating from the print format specified for the print job assumes a print-off position,
    with a folding apparatus (10) according to one of claims 1 to 13, which separates and folds signatures from the web-shaped substrate (12) depending on the print format of the print job.
  15. Web-fed offset printing machine (40) according to claim 14, characterized in that the folding apparatus (10) is a book folding apparatus.
EP23171155.7A 2022-05-10 2023-05-02 Folding apparatus of an offset web-fed printing press and offset web-fed printing press Active EP4282657B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102022111571.2A DE102022111571A1 (en) 2022-05-10 2022-05-10 Folder of an offset web printing machine and offset web printing machine

Publications (2)

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EP4282657A1 EP4282657A1 (en) 2023-11-29
EP4282657B1 true EP4282657B1 (en) 2024-08-07

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Application Number Title Priority Date Filing Date
EP23171155.7A Active EP4282657B1 (en) 2022-05-10 2023-05-02 Folding apparatus of an offset web-fed printing press and offset web-fed printing press

Country Status (5)

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US (1) US20230364903A1 (en)
EP (1) EP4282657B1 (en)
JP (1) JP2023167008A (en)
CN (1) CN117021751A (en)
DE (1) DE102022111571A1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4241810C2 (en) * 1992-12-11 2001-01-04 Heidelberger Druckmasch Ag Variable-format combination folder
DE59604973D1 (en) 1995-12-27 2000-05-18 Koenig & Bauer Ag FOLDING APPARATUS WITH SIGNATURE SOFT
DE50006175D1 (en) 2000-11-28 2004-05-27 Hunkeler Ag Wikon Method and device for producing a newspaper
US7771336B2 (en) 2003-12-12 2010-08-10 Mitsubishi Heavy Industries, Ltd Folder for rotary press
US7980543B2 (en) 2007-08-10 2011-07-19 Goss International Americas, Inc. Printing press folder with parallel process transport tapes
DE102012103729B4 (en) 2012-04-27 2022-09-08 Manroland Goss Web Systems Gmbh Printing machine and manufacturing process for printed products
EP3134263B2 (en) * 2014-04-25 2023-08-30 Koenig & Bauer AG Production line for manufacturing printed products
JP6952012B2 (en) * 2018-06-08 2021-10-20 三菱重工機械システム株式会社 Downstream processing device and offset rotary press of offset rotary press

Also Published As

Publication number Publication date
EP4282657A1 (en) 2023-11-29
DE102022111571A1 (en) 2023-11-16
US20230364903A1 (en) 2023-11-16
CN117021751A (en) 2023-11-10
JP2023167008A (en) 2023-11-22

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