EP4274927A1 - Verfahren zur herstellung von dämmstoffen auf naturfaserbasis - Google Patents
Verfahren zur herstellung von dämmstoffen auf naturfaserbasisInfo
- Publication number
- EP4274927A1 EP4274927A1 EP22701671.4A EP22701671A EP4274927A1 EP 4274927 A1 EP4274927 A1 EP 4274927A1 EP 22701671 A EP22701671 A EP 22701671A EP 4274927 A1 EP4274927 A1 EP 4274927A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- natural organic
- thermosetting
- binder
- organic fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009413 insulation Methods 0.000 title claims abstract description 16
- 239000011230 binding agent Substances 0.000 claims abstract description 92
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 65
- 239000000203 mixture Substances 0.000 claims abstract description 40
- 239000011490 mineral wool Substances 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 9
- 239000000470 constituent Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 156
- 239000003153 chemical reaction reagent Substances 0.000 claims description 14
- 150000001720 carbohydrates Chemical class 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 229920002522 Wood fibre Polymers 0.000 claims description 3
- 238000005984 hydrogenation reaction Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000002025 wood fiber Substances 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 2
- 235000011613 Pinus brutia Nutrition 0.000 claims description 2
- 241000018646 Pinus brutia Species 0.000 claims description 2
- 239000011122 softwood Substances 0.000 claims description 2
- 239000000047 product Substances 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 238000004132 cross linking Methods 0.000 description 8
- 239000002557 mineral fiber Substances 0.000 description 8
- 238000005406 washing Methods 0.000 description 7
- 235000000346 sugar Nutrition 0.000 description 6
- 150000008163 sugars Chemical class 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000013067 intermediate product Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 238000012681 fiber drawing Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000012978 lignocellulosic material Substances 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920003987 resole Polymers 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical class NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 240000000907 Musa textilis Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000000399 optical microscopy Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 description 1
- -1 poly(methylene diphenyl isocyanate) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/08—Mechanical or thermomechanical pulp
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H13/00—Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
- D21H13/36—Inorganic fibres or flakes
- D21H13/38—Inorganic fibres or flakes siliceous
- D21H13/40—Inorganic fibres or flakes siliceous vitreous, e.g. mineral wool, glass fibres
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/47—Condensation polymers of aldehydes or ketones
Definitions
- the natural organic fibers freshly coated with the aqueous binder composition conveyed by a flow of hot air. They are therefore not liable to adhere massively to the equipment for forming the mat of fibers and the method can operate in an installation without a washing water system operating in a closed circuit.
- the organic natural fibers sized with the aqueous binder composition are first subjected to drying before to be transported, possibly mixed with other fibers, shaped and baked in an oven.
- thermosetting natural organic fibers impregnated with aqueous thermosetting binder composition so as to obtain a set of thermosetting natural organic fibers
- 100 parts by weight of the set of thermosetting natural organic fibers are mixed with 10 to 900 parts by weight, preferably with 10 to 400 parts by weight, preferably with 20 to 300 parts by weight, in particular with 30 to 200 parts by weight of other fibers (non-binding fibers).
- the shaping of the set of thermosetting natural organic fibers can be done for example by compression by means of a roller located at the inlet of the baking oven. on a conveyor.
- the heating temperature of step (e) is advantageously between 130°C and 155°C, preferably between 135°C and 150°C.
- the heating time is advantageously between 30 seconds and 15 minutes, preferably between 1 minute and 10 minutes, in particular between 2 and 8 minutes.
- thermosetting lignocellulosic fibers containing binding natural organic fibers surrounded by a dry layer of thermosetting organic binder and non-binding fibers.
- These natural organic fibers are in bulk, that is to say they are in the form of individual fibers which can be intermingled, but which do not adhere to each other so as to form a mattress of fibers.
- thermosetting natural organic fiber assembly of the present invention provides a stable, non-sticky intermediate product that can be stored, transported and processed under ambient conditions of temperature and relative humidity.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Nonwoven Fabrics (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2100112A FR3118633B1 (fr) | 2021-01-07 | 2021-01-07 | Procédé de fabrication de produits d’isolation à base de fibres naturelles |
| PCT/FR2022/050008 WO2022148924A1 (fr) | 2021-01-07 | 2022-01-04 | Procédé de fabrication de produits d'isolation à base de fibres naturelles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4274927A1 true EP4274927A1 (de) | 2023-11-15 |
Family
ID=75746775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22701671.4A Pending EP4274927A1 (de) | 2021-01-07 | 2022-01-04 | Verfahren zur herstellung von dämmstoffen auf naturfaserbasis |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4274927A1 (de) |
| FR (1) | FR3118633B1 (de) |
| WO (1) | WO2022148924A1 (de) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2757150A (en) * | 1953-01-30 | 1956-07-31 | Weyerhaeuser Timber Co | Preparing hot-moldable thermosetting resin and cellulose fiber mixtures |
| US4514255A (en) * | 1983-08-19 | 1985-04-30 | Borden, Inc. | Process for the manufacture of dried, resin-treated fiber furnish |
| US4647324A (en) * | 1985-05-24 | 1987-03-03 | United Technologies Automotive Trim, Inc. | Process for pre-resinating cellulose fibers for cellulose composite structures |
| CA2012526A1 (en) * | 1989-03-20 | 1990-09-20 | Amar N. Neogi | Natural fiber product coated with a thermoset binder material |
| FR2907122B1 (fr) | 2006-10-11 | 2008-12-05 | Saint Gobain Isover Sa | Resine phenolique, procede de preparation, composition d'encollage pour fibres minerales et produits resultants |
| FR2924719B1 (fr) | 2007-12-05 | 2010-09-10 | Saint Gobain Isover | Composition d'encollage pour laine minerale comprenant un monosaccharide et/ou un polysaccharide et un acide organique polycarboxylique, et produits isolants obtenus. |
| US8563449B2 (en) * | 2008-04-03 | 2013-10-22 | Usg Interiors, Llc | Non-woven material and method of making such material |
| FR2935707B1 (fr) | 2008-09-11 | 2012-07-20 | Saint Gobain Isover | Composition d'encollage pour laine minerale a base de sucre hydrogene et produits isolants obtenus |
| JP5992903B2 (ja) * | 2010-05-07 | 2016-09-14 | ナフ インサレーション エセペーアールエル | 炭水化物結合剤およびそれを用いて作製される材料 |
| FR2974160B1 (fr) * | 2011-04-14 | 2013-04-12 | Saint Gobain Isover | Produit isolant |
| FR2978446B1 (fr) | 2011-07-27 | 2015-06-05 | Saint Gobain Isover | Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus |
| FR2978768B1 (fr) | 2011-08-05 | 2014-11-28 | Saint Gobain Isover | Composition d'encollage pour laine minerale a base de saccharide reducteur et de saccharide hydrogene, et produits isolants obtenus |
| FR3018281B1 (fr) | 2014-03-06 | 2016-02-19 | Saint Gobain Isover | Composition de liant pour laine minerale |
-
2021
- 2021-01-07 FR FR2100112A patent/FR3118633B1/fr active Active
-
2022
- 2022-01-04 EP EP22701671.4A patent/EP4274927A1/de active Pending
- 2022-01-04 WO PCT/FR2022/050008 patent/WO2022148924A1/fr unknown
Also Published As
| Publication number | Publication date |
|---|---|
| FR3118633B1 (fr) | 2024-05-24 |
| FR3118633A1 (fr) | 2022-07-08 |
| WO2022148924A1 (fr) | 2022-07-14 |
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Legal Events
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| STAA | Information on the status of an ep patent application or granted ep patent |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| STAA | Information on the status of an ep patent application or granted ep patent |
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| 17P | Request for examination filed |
Effective date: 20230807 |
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| AK | Designated contracting states |
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