EP4200254A1 - Method and apparatus for water processing - Google Patents
Method and apparatus for water processingInfo
- Publication number
- EP4200254A1 EP4200254A1 EP21718170.0A EP21718170A EP4200254A1 EP 4200254 A1 EP4200254 A1 EP 4200254A1 EP 21718170 A EP21718170 A EP 21718170A EP 4200254 A1 EP4200254 A1 EP 4200254A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flow
- water
- meters per
- further preferably
- mpa
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 99
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 198
- 238000012545 processing Methods 0.000 title description 13
- 150000003839 salts Chemical class 0.000 claims abstract description 69
- 239000012530 fluid Substances 0.000 claims abstract description 63
- 239000007864 aqueous solution Substances 0.000 claims abstract description 49
- 238000001556 precipitation Methods 0.000 claims abstract description 31
- 230000000977 initiatory effect Effects 0.000 claims abstract description 23
- 239000000243 solution Substances 0.000 claims abstract description 21
- 238000001704 evaporation Methods 0.000 claims abstract description 12
- 230000001965 increasing effect Effects 0.000 claims abstract description 12
- 230000001376 precipitating effect Effects 0.000 claims abstract description 11
- 230000008020 evaporation Effects 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 124
- 239000000126 substance Substances 0.000 claims description 48
- 238000009835 boiling Methods 0.000 claims description 24
- 239000007789 gas Substances 0.000 claims description 22
- 239000002245 particle Substances 0.000 claims description 20
- 239000007900 aqueous suspension Substances 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 230000002093 peripheral effect Effects 0.000 claims description 14
- 238000004090 dissolution Methods 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 10
- 239000001301 oxygen Substances 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 230000015556 catabolic process Effects 0.000 claims description 3
- 230000036571 hydration Effects 0.000 claims description 3
- 238000006703 hydration reaction Methods 0.000 claims description 3
- 238000005984 hydrogenation reaction Methods 0.000 claims description 3
- 230000007062 hydrolysis Effects 0.000 claims description 3
- 238000006460 hydrolysis reaction Methods 0.000 claims description 3
- 239000002105 nanoparticle Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 230000000249 desinfective effect Effects 0.000 claims 1
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 22
- 239000002904 solvent Substances 0.000 description 17
- 230000004913 activation Effects 0.000 description 16
- 150000002500 ions Chemical class 0.000 description 15
- 239000013505 freshwater Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 230000008859 change Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 238000005868 electrolysis reaction Methods 0.000 description 10
- 239000001257 hydrogen Substances 0.000 description 10
- 229910052739 hydrogen Inorganic materials 0.000 description 10
- 230000000737 periodic effect Effects 0.000 description 10
- 239000013535 sea water Substances 0.000 description 10
- 238000004821 distillation Methods 0.000 description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 230000001133 acceleration Effects 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- 239000012266 salt solution Substances 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- -1 sea water Chemical class 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
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- 238000010612 desalination reaction Methods 0.000 description 3
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- 238000007614 solvation Methods 0.000 description 3
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
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- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
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- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
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- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
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- 230000006735 deficit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
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- 239000010840 domestic wastewater Substances 0.000 description 1
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- 238000003306 harvesting Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- 239000012528 membrane Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
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- 230000000750 progressive effect Effects 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 239000003642 reactive oxygen metabolite Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
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- 229920006395 saturated elastomer Polymers 0.000 description 1
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- 238000004062 sedimentation Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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- 239000012453 solvate Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
- F15D1/009—Influencing flow of fluids by means of vortex rings
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/184—Preparation
- C01B32/19—Preparation by exfoliation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/34—Treatment of water, waste water, or sewage with mechanical oscillations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/02—Methods
-
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- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
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- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/60—Pump mixers, i.e. mixing within a pump
- B01F25/64—Pump mixers, i.e. mixing within a pump of the centrifugal-pump type, i.e. turbo-mixers
- B01F25/642—Pump mixers, i.e. mixing within a pump of the centrifugal-pump type, i.e. turbo-mixers consisting of a stator-rotor system with intermeshing teeth or cages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/27—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
- B01F27/271—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
- B01F27/2712—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator provided with ribs, ridges or grooves on one surface
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/1806—Stationary reactors having moving elements inside resulting in a turbulent flow of the reactants, such as in centrifugal-type reactors, or having a high Reynolds-number
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
- B01J19/2405—Stationary reactors without moving elements inside provoking a turbulent flow of the reactants, such as in cyclones, or having a high Reynolds-number
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J19/24—Stationary reactors without moving elements inside
- B01J19/241—Stationary reactors without moving elements inside of the pulsating type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D3/00—Differential sedimentation
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
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-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
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- C01B32/182—Graphene
- C01B32/194—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/194—After-treatment
- C01B32/196—Purification
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G9/34—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts
- C10G9/36—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts with heated gases or vapours
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- B01F2025/91—Direction of flow or arrangement of feed and discharge openings
- B01F2025/912—Radial flow
- B01F2025/9121—Radial flow from the center to the circumference, i.e. centrifugal flow
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- B01F2025/91—Direction of flow or arrangement of feed and discharge openings
- B01F2025/915—Reverse flow, i.e. flow changing substantially 180° in direction
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- C—CHEMISTRY; METALLURGY
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2204/00—Structure or properties of graphene
- C01B2204/20—Graphene characterized by its properties
- C01B2204/28—Solid content in solvents
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2204/00—Structure or properties of graphene
- C01B2204/20—Graphene characterized by its properties
- C01B2204/32—Size or surface area
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/02—Fluid flow conditions
- C02F2301/024—Turbulent
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1033—Oil well production fluids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
Definitions
- the present invention relates to the field of water processing, and in a particular embodiment to desalination of water.
- a method of precipitating salt out of an aqueous solution comprising steps of: providing an aqueous solution of one or more salts; and forming a flow with toroidal vortices in the aqueous solution, such that the aqueous solution is exposed to alternating flow velocities and alternating pressures, thereby initiating precipitation of salts from the solution.
- a method of forming salt particles comprising steps of: providing an aqueous solution of one or more salts; forming a flow with toroidal vortices in the aqueous solution, such that the aqueous solution is exposed to alternating flow velocities and alternating pressures, thereby initiating precipitation of salts from the solution; and separating salt particles from an aqueous suspension formed by precipitation of salts from the aqueous solution.
- the flow may be as aforementioned.
- a method of dissolving a water-insoluble substance in water comprising steps of: providing an aqueous suspension of a water- insoluble substance; forming a flow with toroidal vortices in the aqueous suspension, such that the aqueous suspension is exposed to alternating flow velocities and alternating pressures, thereby initiating dissolution of the water-insoluble substance.
- the flow may be as aforementioned.
- a method of dissolving an insoluble substance in liquid comprising steps of: providing a liquid, preferably water or an aqueous mixture, and an insoluble substance; and forming a flow with toroidal vortices in the liquid, such that insoluble substance entrained in the flow is exposed to alternating flow velocities and alternating pressures, thereby initiating dissolution of the insoluble substance.
- the flow may be as aforementioned.
- a method of precipitating a solute out of a solvent comprising steps of: providing an solution of one or more solutes in a solvent; and forming a flow with toroidal vortices in the solution, such that the solution is exposed to alternating flow velocities and alternating pressures, thereby initiating precipitation of solute from the solution.
- the flow may be as aforementioned.
- a method of generating toroidal and spatial vortices in a liquid by a generator for generating toroidal and spatial vortexes in a liquid, the generator comprising a substantially rotationally symmetrical stator housing with an axis and an axial inlet opening and an eccentric outlet opening directed in a plane that is oriented normal to the axis, and a rotor rotatably arranged around the axis in the stator housing with radially outwardly extending channels in constant fluid connection to the inlet opening, characterized by a rotor disc, which is attached to the rotor in a rotationally fixed manner radially outside the rotor, comprising a side surface of the rotor disc normal to the axis with inner notches spaced apart from one another and equidistant from the axis and in constant fluid connection to the rotor channels, for portion and temporarily blocking the liquid, as well as a stator disc attached with torque proof connection to the stator housing comprising a side
- a method of producing fresh water with admixed water-soluble crystallised inorganic salts from water with dissolved inorganic salts, such as sea water comprising exposing the water with dissolved inorganic salts, such as sea water, to toroidal and spatial vortexes in a liquid.
- the method may further comprise filtering to separate the fresh water from the admixed water-soluble crystallised inorganic salts.
- a method of dissolving an insoluble substance in a solvent comprising steps of: providing a mixture of one or more insoluble substance in a solvent; and forming a flow with toroidal vortices in the mixture, such that the solution is exposed to alternating flow velocities and alternating pressures, thereby initiating dissolution of the insoluble substance.
- the flow may be as aforementioned.
- a method of reacting a substrate in water comprising steps of: providing an aqueous suspension or solution of a substrate; forming a flow with toroidal vortices in the aqueous suspension or solution, such that the aqueous suspension or solution is exposed to alternating flow velocities and alternating pressures, thereby initiating reaction of the substrate.
- the flow may be as aforementioned.
- a method of producing hydrogen from water comprising steps of: forming a flow with toroidal vortices in water, such that the water is exposed to alternating flow velocities and alternating pressures; and exposing the water to an electrical potential below 1.23 V, thereby initiating electrolysis of the water.
- the flow may be as aforementioned.
- the electrical potential may be below 1.2 V, or below 1.1 V, or below 1 V, or below 0.75 V, or below 0.5 V.
- a method of evaporating a fluid comprising a step of forming a flow with toroidal vortices in the fluid, such that the fluid is exposed to alternating flow velocities and alternating pressures.
- This can increase an energy state of the fluid and decrease further energy required to evaporate the fluid, in particular the thermal energy required to evaporate the fluid.
- Exposure to alternating flow velocities and alternating pressures can decrease a boiling temperature for a given pressure or increase a pressure for boiling the fluid at a given temperature.
- the method may comprise exposing the fluid to a temperature below its nominal boiling temperature for a given pressure.
- the method may comprise exposing the fluid to a pressure above a nominal pressure for boiling the fluid at a given temperature.
- the flow may be as described or as claimed herein.
- apparatus for precipitating salt out of an aqueous solution comprising a flow generator adapted to form a flow with toroidal vortices in an aqueous solution such that the aqueous solution is exposed to alternating flow velocities and alternating pressures for initiating salt precipitation.
- apparatus for dissolving a water-insoluble substance in water comprising a flow generator adapted to form a flow with toroidal vortices in an aqueous suspension of a water-insoluble substance such that the aqueous suspension is exposed to alternating flow velocities and alternating pressures for initiating dissolution of the water-insoluble substance.
- the flow generator may comprise a notched rotor rotatable in cooperation with a notched stator to block and open cyclically a plurality of passages for a fluid to form the flow.
- Apparatus may be adapted to perform a method as aforementioned.
- apparatus for dissolving an insoluble substance in liquid comprising a flow generator adapted to form a flow with toroidal vortices in a liquid, preferably water or an aqueous mixture, and to provide an insoluble substance to the flow, such that insoluble substance entrained in the flow is exposed to alternating flow velocities and alternating pressures, thereby initiating dissolution of the insoluble substance.
- the flow generator may comprise a notched rotor rotatable in cooperation with a notched stator to block and open cyclically a plurality of passages for a fluid to form the flow.
- the flow generator may comprise a nozzle to introduce an insoluble substance to the liquid, preferably near or downstream of where toroidal vortices are formed in the liquid.
- Apparatus may be adapted to perform a method as aforementioned.
- apparatus for precipitating a solute out of a solvent comprising a flow generator adapted to form a flow with toroidal vortices in an solution such that the solution is exposed to alternating flow velocities and alternating pressures for initiating solute precipitation.
- apparatus for dissolving an insoluble substance in a solvent comprising a flow generator adapted to form a flow with toroidal vortices in a mixture of an insoluble substance and a solvent such that the mixture is exposed to alternating flow velocities and alternating pressures for initiating dissolution of the insoluble substance.
- the flow generator may comprise a notched rotor rotatable in cooperation with a notched stator to block and open cyclically a plurality of passages for a fluid to form the flow.
- Apparatus may be adapted to perform a method as aforementioned.
- apparatus for reacting a substrate in water comprising a flow generator adapted to form a flow with toroidal vortices in an aqueous suspension or solution of a substrate such that the aqueous suspension or solution is exposed to alternating flow velocities and alternating pressures for initiating a reaction with the substrate.
- the flow generator may comprise a notched rotor rotatable in cooperation with a notched stator to block and open cyclically a plurality of passages for a fluid to form the flow.
- Apparatus may be adapted to perform a method as aforementioned.
- apparatus for producing hydrogen from water comprising a flow generator adapted to form a flow with toroidal vortices in water such that the water is exposed to alternating flow velocities and alternating pressures; and, downstream of the flow generator, electrodes for exposing the water to an electrical potential for initiating electrolysis of the water.
- the flow generator may comprise a notched rotor rotatable in cooperation with a notched stator to block and open cyclically a plurality of passages for a fluid to form the flow.
- the flow generator may comprise electrodes downstream of the rotor. Apparatus may be adapted to perform a method as aforementioned.
- a method for hydrodynamic precipitation wherein flow conditions are created in an aqueous salt solution with linear flow portions with flow speed of 2-4 meters per second, and toroidal vortices with peripheral flow speed of 200-400 meters per second.
- Such flow conditions can disrupt aqueous solvation of ions, for example by creating a field of centrifugal force, resulting in ion association and precipitation.
- the term ‘insoluble’ is preferably used to refer to solubility of least 1000 mass parts of solvent required to dissolve 1 mass part of solute, preferably at least 10000 mass parts of solvent required to dissolve 1 mass part of solute.
- Figure 1 shows a schematic flow diagram of a system for precipitating salts from an aqueous solution
- Figure 2 shows a cross sectional view of a generator
- Figure 3 illustrates a perspective view of a rotor disc of a generator
- Figure 4 illustrates a perspective view of a stator disc of a generator
- Figure 5 shows a cross sectional view of a portion of the generator of Figure 2;
- Figure 6 shows a cross sectional view along the section A-A of Figure 5;
- Figure 7 shows a cross sectional view of a generator with outlet duct
- Figures 8 illustrates a perspective view of a permanent flow generated by conditions in a generator
- Figure 9 illustrates a perspective view of a periodical flow generated by conditions in a generator
- Figure 10 shows a sectional and plan view schematic of flows when a stator notch is aligned with a rotor notch
- Figure 11 shows a sectional and plan view schematic of flows when a rotor notch has no overlap with a stator notch
- Figure 12 shows a sectional and plan view schematic of flows when a stator notch has no overlap with a rotor notch
- Figures 13a, 13b and 13c show graphs of local flow velocity, acceleration and absolute pressure in flow in a generator during different phases of operation
- Figure 14 shows a graph comparing diameter of toroidal vortices against efficiency of salt precipitation
- Figure 15 shows a cross sectional side view of a generator with a nozzle
- Figure 16 shows a cross sectional front view of the generator with a nozzle of Figure 15;
- Figure 17 shows another nozzle;
- Figure 18 shows a schematic illustration of another rotor ring
- Figure 19 shows a perspective drawing of flows with the rotor ring of Fig. 18;
- Figure 20 shows a schematic view of another rotor ring
- Figure 21 shows another view of the rotor ring of Fig. 20;
- Figure 22 shows a perspective drawing of another rotor ring and stator ring; and Figure 23 shows a schematic illustration of an alternative generator with axial flow.
- FIG. 1 shows a schematic flow diagram of a system for precipitation of salts from an aqueous solution.
- An aqueous solution 4 of one or more salts is pumped by a pump 6 to a tank 8 with liquid level 10.
- the solution is provided to a generator 2 where flow conditions are generated that result in precipitation of salts from the aqueous solution.
- the generator 2 and the flow conditions generated at the generator 2 are described in more detail below.
- An aqueous suspension of salt particles is formed.
- the suspension is flowed to a filter unit 12.
- the filter unit 12 separates the salt particles from the fluid.
- the filtered fluid 20 is with its salt content reduced.
- the filtered salt particles 18 can be collected.
- the generator 2 flow conditions are generated that result in precipitation of salts from the aqueous solution.
- the generator 2 generates toroidal vortices in the flow.
- the toroidal vortices can for example have peripheral flow speeds of 200-400 meters per second, whereas the bulk fluid flow speed is for example 2-4 meters per second.
- the toroidal vortices can for example be 20-40 pm diameter.
- the flow conditions generated in the generator 2 are described in more detail below. Under the influence of these toroidal vortices the supra-molecular structure of water is affected, and the solvation of salt ions is affected.
- the generator creates flow conditions that alter pressure, fluid shear, centrifugal fields, and other forces that can affect the structure of water, and hence its performance as a solvent.
- Previously fully solvated ions can become associated with one another in the altered solvent environment, resulting ions of opposite electrical charge coming together and precipitate out as particles.
- Water in the described transient state may no longer sufficiently solvate ions, and exposed ions may associate with one another and come together and precipitate. Even a minor local change of temperature or pressure in activated water can alter its physical and chemical properties, and in particular its solvation properties. Minute fluctuations of pressure and temperature in activated water in the flow with toroidal vortices can cause ions to precipitate out virtually completely to form inorganic salts and oxides for example.
- the flow is pressurised by the generator to an average fluid pressure of for example 8-12 atm, and this pressure can assist in precipitation of salt as well.
- water ordinarily has a comparatively high relative permittivity (dielectric constant) of 78.7 at 25 °C, a relative measure of its chemical polarity.
- Water molecules have a certain asymmetry of intramolecular forces.
- the “gravity centre” of a molecule s positive and negative charges do not coincide with one another and molecules constitute a “hard” dipole, even in the absence of an external electric field. Thermal motion of molecules causes their dipole moments to be chaotically oriented in space. In the presence of an external electric field, dipole moments become oriented towards the field.
- Processing inside the generator disrupts such orientation; inside the generator chaotic motion of water molecules obstructs dipole orientation and increases spatial disorientation of water’s dipole moments, observable in a drop in relative permittivity. Processing by the generator not only disrupts the quasi-spatial structure of water molecules but, by that token, influences the degree of orientation of its dipole moments.
- a similar spatial disorientation occurs in water around the critical point, at 374 °C at 22.054 MPa. It is known that around the critical point, water assumes different properties than otherwise (e.g. water becomes compressible) and in particular assumes a lower relative permittivity, and becomes a poor solvent for electrolytes, and becomes a better solvent for nonpolar substances. A similar phenomenon initiates precipitation of calcium carbonate from tap water from 60-65 °C. The conditions created in the generator affect water in two ways:
- relative permittivity is around 25-30, similar to the relative permittivity of acetone or ethanol.
- the maximum solubility of NaCI in acetone and ethanol is 0.00042 g NaCI per 1 kg of acetone; or 0.65 g NaCI per 1 kg of ethanol.
- the observed drop of solubility of NaCI is consistent with the expected solubility based on comparison to substance with similar relative permittivity.
- the treatment can be applied to other solvent-solute systems to achieve precipitation of a solute that is ordinarily well soluble, for example for precipitating urea (polar) from dimethyl sulfoxide (polar).
- the described process can be operated without high temperatures (e.g. unlike approaches involving water evaporation), for example at ambient temperature.
- the described process can be operated without requiring high pressures (e.g. unlike some approaches involving membrane desalination).
- Pre-set productivity and operating stability can be achieved.
- the process is suitable in small scale or decentralised processing, or for large scale processing.
- the process can be implemented in batches or in continuous operation.
- water can be demineralized.
- the filtration process should take place immediately after the aqueous salt solution is treated in the reaction zone, without any interruption in the flow, within 30 minutes.
- the flow is pressurised by the generator to an average fluid pressure of for example 8-12 atm, and this pressure can assist in filtration through a filter.
- Other suitable techniques may be used to separate particles from the liquid, for example centrifugation at ambient pressure and sedimentation.
- the precipitation of salts from an aqueous solution can provide potable water from sea water, and can also be used in various other branches of chemical industry.
- the described process may be used:
- generator-activated water would make for a substantial reduction of fresh water consumption for example in oil refining, petrochemicals, organic chemistry, heavy chemistry, inorganic chemistry, and pharmaceutics.
- 1 ton of soda takes 40 tons of fresh water to make
- pharmaceuticals 1 ton of salicylic acid takes 80 tons of water
- the power sector is also a major consumer of desalted/demineralized water.
- a closed cycle of water utilization could be achieved in the power sector and in other water-using industries.
- a processing station for a body of water such as a contaminated lake or river (including bodies of water that are contaminated by processes other than industrial process, e.g. by agricultural and domestic waste water, but also tailing ponds in mining operations and holding ponds in other industrial processes).
- a water stream from the water body is processed via the generator inlet line and fed back to the body of water.
- Singlet oxygen can also create other reactive oxygen species in water in a chain reaction.
- water is fanned back into the water body at a deep point, e.g. at the bottom of a lake, pond or river.
- singlet oxygen interacts, first and foremost, with chemical and biological contaminants, killing harmful germs and bacteria, and triggering decay of chemical contaminants.
- the generator initiates a chain reaction of water self-purification by converting a portion of atmospheric oxygen into its singlet state and by enhancing the singlet’s dissolution in water.
- To purify a body of water it can suffice to process 3% of its volume in order for enough singlet oxygen to be produced to trigger chain reactions. In an example, 1 to 2 kilometers downstream of the processing location a body of water is observed to start purifying rapidly.
- the process described above can be used to harvest salt particles with desired properties such as average size and size distribution.
- Particle size may vary depending on the flow conditions, the salt concentration in the solution, and how soon after water activation the particles are separated from the water.
- the salt particles may for example be nanocrystalline particles.
- Particle composition can be varied by suitable selection of ions in the solution.
- Activated water can cause ion association and precipitation, but it can have other effects on other chemical species.
- the chemical polarity of activated water can change, and affect solubility of substances.
- Substances that are otherwise not readily soluble in water, such as some organic substances, can become dissolved in activated water.
- Activated water can safely and efficiently dissolve substances that are otherwise only poorly soluble in water.
- Activated water can also enable reactions due to the altered hydrogen bond structure of the medium. If a suitable substrate is present in the activated water, reactions of hydrolysis, hydration, creation and break-down of carbon-to-carbon bonds, and hydrogenation may occur. For example, chemical warfare agents may be destroyed by exposure to activated water.
- Activated water can also enable electrolysis of water to produce hydrogen.
- the decomposition of water into hydrogen and oxygen at standard temperature and pressure requires an electrical potential of at least 1.23 V.
- Activated water is in a higher energetic state and an electrical potential below 1.23 V can suffice for the decomposition of water.
- an example hydrogen is produced from activated water by electrolysis with an electrical potential of 0.5 V, 0.75 V, 1 V, 1.1 V or 1.2 V.
- a suitable electrical potential can depend on factors such as the conditions in the generator and the operational settings of the generator, the time elapsed following processing in the generator, and the presence of other species in the water (e.g. ions).
- a suitable cathode and anode for electrolysis are provided downstream of the generator, or incorporated in an outlet portion of the generator, to enable electrolysis of activated water following activation. Following activation the water can be brought to ambient pressure for the electrolysis, as the activation of the water persists for some time following activation as discussed above.
- T o promote electrolysis suitable additives such as electrolytes may be added to the water, before or after activation of the water, depending on whether or not the electrolyte is likely to undergo reactions in the generator (e.g. hydrolysis, hydration, creation or break-down of carbon-to-carbon bonds, or hydrogenation).
- To accelerate electrolysis it may be desired to apply an electrical potential that is higher than the minimum necessary. In any case the electrical power input for electrolysis of activated water is lower than it would be to achieve the same effect in water prior to treatment in the generator.
- Activated water can also boil at a lower temperature than water prior to activation, under the same conditions otherwise.
- standard pressure 101 kPa
- Activated water is in a higher energetic state and requires a lower heat input to change to vapour. It is estimated that at standard pressure activated water can boil at around 15 to 20 °C lower than prior to activation, so for example at 75 °C, 80 °C, 85 °C, 90 °C or 95 °C.
- a boiling temperature of activated water at standard pressure can depend on factors such as the conditions in the generator and the operational settings of the generator, the time elapsed following processing in the generator, and the presence of other species in the water.
- the water can be brought to ambient pressure for boiling, as the activation of the water persists for some time following activation as discussed above.
- the energy input for boiling activated water is up to 15-25% lower than it would be to boil it, under the same pressure condition, prior to treatment in the generator. Accordingly, the vapour pressure of activated water is higher than of untreated water at the same pressure and temperature.
- water can boil at a higher pressure for a given temperature.
- 80 °C ordinarily water boils at 47 kPa.
- Activated water is in a higher energetic state and boiling occurs at a higher pressure; for example activated water at 80 °C may boil at 101 kPa.
- Activated water is in a higher energetic state and requires a greater heat loss to freeze. It is estimated that at standard pressure activated water can freeze at around 15 to 20 °C lower than prior to activation, so for example at -25 °C, -20 °C, -15 °C, -10 °C or -5 °C.
- a freezing temperature of activated water at standard pressure can depend on factors such as the conditions in the generator and the operational settings of the generator, the time elapsed following processing in the generator, and the presence of other species in the water. Following activation the water can be brought to ambient pressure for freezing, as the activation of the water persists for some time following activation as discussed above.
- the energy that must be released or removed in order to freeze activated water is expected to be up to 15-25% greater than it would be to freeze it prior to its treatment in the generator, under the same pressure condition.
- the effect of activation on boiling and freezing temperature and vapour pressure is described with reference to water, but applies similarly to other liquids such as ethanol or acetone.
- Reducing the initial boiling temperature and, importantly, increasing the rate and intensity of evaporation can be particularly useful in generating electric and thermal energy using any thermal medium, for instance water. Increased evaporation at a lower temperature can lead to a proportionate increase in energy efficiency with respect to heating requirements, for instance by 15-20%. Overall, operating the generator and investing less energy in heating may provide an increased efficiency factor with simultaneous reduction in the total costs of generating vapour. In producing electric and thermal energy this can be particularly effective. Atmospheric discharge of heat losses can be reduced.
- Table 1 measurement of properties and masses at various process stages.
- the data in Table 1 reflects an example where known quantities of a number of salts are added to source fresh water and then precipitation of salts from an aqueous solution is performed by providing the solution to a generator. In the generator flow conditions are generated that result in precipitation of salts from the aqueous solution. Subsequently filtration is performed to separate the aqueous suspension of salt particles.
- the weight of the salts added to source fresh water is 37. Og, compared to 36.7g of salts that are recovered as filtrate residue after drying.
- the index of refraction, density, pH and dry residue weight per volume is determined for the source fresh water, the source fresh water with salts added, and the solution at various time points after precipitation and filtration of salt particles. It is calculated that around 99% of the salts added to the water are precipitated and filtered out.
- a system for producing oil bitumen is used to test distillation of petroleum tar with a boiling temperature exceeding 420 °C.
- petroleum tar is formed as residue following distillation of oil under vacuum at Hg 20-40 mm of mercury and at 420 °C at ambient pressure.
- petroleum tar began to be distilled as darkened liquid hydrocarbons were formed.
- a check of the boiling temperature of the distilled liquid fraction showed an initial boiling temperature of 440-445 °C at ambient pressure.
- FIG. 2 illustrates a cross sectional view of a generator 36 for generating toroid and spatial vortices in a liquid 102.
- spatial vortex is used to distinguish non-toroid vortices from toroid vortices, and includes vortices where the axis of rotation does not form a closed loop (e.g. tubular vortices, cone-shaped vortices).
- the generator 36 comprises: a substantially rotationally symmetrical stator housing 103, symmetrical about axis 107; an axial inlet opening 104, an eccentric outlet opening 105 directed in a plane 106 that is normal to axis 107, and a rotor 108 rotatable around axis 107 in the stator housing 103, the rotor 108 comprising radially outwardly extending channels 109 in constant fluid connection to the inlet opening 104.
- the rotor 108 has an outer diameter of about 30 cm ⁇ 20%.
- the generator further comprises a rotor disc 110 (also referred to as a rotor ring) and a stator disc 114 (also referred to as a stator ring) rotatable about axis 107.
- Figures 3 and 4 illustrate a perspective view of a rotor disc 110 and a stator disc 114 of a generator 36 respectively.
- Inner notches 112 are arranged periodically about the rotor disc 110, and notches 116 are arranged periodically about the stator disc 114.
- the rotor disc 110 shown in Figure 3, is attached to the rotor 108 in a rotationally fixed manner radially outside the rotor 108.
- the rotor disc 110 comprises a side surface 111 normal to axis 107 with inner notches 112, spaced apart from one another and equidistant from the axis 107 for channelling a liquid 102.
- the rotor disc 110 may additionally comprise outer notches 113 on the same surface 111 as the inner notches 112. These outer notches 113 can also be spaced apart from one another and equidistant from the axis 107. It should be appreciated that the rotor disc 110 may be provided as a separate part that is distinct from the rotor 108, or it may equally be provided as an integral feature or portion of the rotor 108.
- the rotor disc 110 also includes outer notches 113. By virtue of the outer notches 113 the building of toroid vortices within the periodical liquid flow 119 is further increased before the liquid 102 exits the rotor disc 110.
- the stator disc 114 shown in Figure 4, is attached with torque proof connection to the stator housing 103.
- the stator disc 114 comprises a side surface 115 configured to face the side surface 111 of the rotor disc 110 as well as stator notches 116 spaced apart from one another and spaced equidistantly around axis 107. It should be appreciated that the stator disc 114 may be provided as a separate part that is distinct from the stator housing 103, or it may equally be provided as an integral feature or portion of the stator housing 103.
- the number of each kind of notch 112, 113, 116 determines the throughput of liquid and is preferably between 16 and 42, although it will be appreciated that any number of notches can be used. It is not necessary for the notches 112, 113, 116 to be arranged equidistant from one another on the discs 110, 114, but it is preferred.
- the number of the inner notches 112 may equal the number of the outer notches 113 and/or the number of the stator notches 116. This is the case illustrated in Figures 3 and 4.
- the generator 36 may further comprise a guide vane 121 inside the stator housing 103 radially outside the stator disc 114 and rotor disc 110 for guiding a total liquid flow 120 to the eccentric outlet opening 105. Passages radially outside of the stator disc 114 to the outlet opening 105 are provided by the spiral guide vane 121 , with blades bent in the opposite direction to the impeller blades. At the nearest point to the rotor and stator discs the guide vanes leave only a very small gap.
- Figures 5 and 6 show the vanes 121 arranged in the stator housing 103 providing passages 123 for the flow downstream of the stator disc 114 and rotor disc 110.
- Figure 7 shows the guide vanes 121 feeding into the pump’s spiral discharge duct 124 leading to the outlet opening 105, as is well known in the art.
- the liquid exiting the stator disc 114 and rotor disc 110 passes through the passages 123 between the evenly spaced guide vanes 121 to enter the pump’s spiral discharge duct 124 and exits the generator via the outlet opening 105.
- the guide vanes 121 are intended to reduce the velocity of liquid exiting the stator disc 114 and rotor disc 110.
- the stream’s kinetic energy is partially converted into pressure energy, with the pressure at the guide vane exit greater than the pressure at the entry thereto.
- the vanes can be optimized to meet specific desired operating parameters for a pump.
- the vanes can promote vortices staying intact downstream of the rotor/stator discs, for up to 3 to 5 meters within the discharge pipeline.
- Figures 8 and 9 illustrate perspective views of a permanent flow 118 and a periodic flow 119 generated by conditions in a generator 36 respectively.
- Figures 8 and 9 illustrate how the conditions change as the rotor disc 110 and the stator disc 114 move relative to one another.
- a permanent flow 118 flows in a direction illustrated by arrows in Figure 8 and flows perpendicular to a periodic flow 119 illustrated by an arrow in Figure 9. Manipulation of these flows helps to create toroid vortices in the liquid 102.
- a permanent liquid flow 118 between the discs 110, 114 flows between the flat parallel side surface 111 , 115 of rotor disc 110 and stator disc 114 and moves in a constant radial direction, independent of the positioning of the notches 112, 116.
- the rotor disc 110 and the stator disc 114 are spaced apart by a gap 117. This gap 117 allows a liquid flow, defined as the permanent flow 118, through from the inner notches 112 to the outlet opening 105.
- the gap 117 provides for spatial vortices to be generated in the liquid flow, in use, due to the velocity difference between the opposing side surfaces 111 , 115, which define the gap 117, and due to periodical disruptions by the portioned liquid 102 passing through the gap 117 in an axial direction from the centre of the discs outward as illustrated by arrows 118 in Figure 8.
- This permanent liquid flow 118 contributes between 5% and 30% of the total liquid flow 120 through the generator 36 depending on the size of the gap 117.
- the gap 117 between the rotor disc 110 and stator disc 114 is preferably between 0.8 mm and 1.2 mm wide. In other examples the gap 117 between the rotor disc 110 and stator disc 114 is between 1 mm and 1.8 mm wide.
- This permanent liquid flow 118 is independent of the actual position of the rotor 108.
- Inner and outer notches 112, 113 of the rotor disc 110 and stator notches 116 of the stator disc 114 provide volumes in which to form a periodic liquid flow 119 of liquid 102.
- the periodic liquid flow 119 flows between the inner notches 112 and the stator notches 116 as illustrated, for example, in Figure 9.
- the liquid 102 flows from the inner notches 112 to the stator notches 116, forming the periodic flow 119.
- Portions of liquid 102 pass back and forth from the inner notches 112 to the stator notches 116 caused by a change in volume as the rotor 108 rotates and the notches 112, 113, 116 successively align and misalign with each other.
- the periodic flow 119 helps to generate toroid vortices in the portioned liquid 102 by shear stress.
- Liquid 102 leaves the rotor 108 to enter the inner notches 112 of rotor disc 110 when it is opposite the stator notch 116 of stator disc 114; it has roughly the same linear peripheral speed until the rotor disc 110 rotates to a position opposite the enclosed space between the notches 112, 113, 116. At that point, the passage for liquid 102 to exit the chamber of the rotor disc notch 112 closes off. This produces a pressure spike in liquid in the inner notch 112 of rotor disc 110 until an exit for the liquid 102 via a notch 116 in the stator ring 114 opens again, due to rotation, and the liquid 102 is able to flow into the stator notch 116.
- Figure 8 illustrates the case after the closure point of the flow from an inner notch 112 to a stator notch 116.
- the periodical flow becomes further accelerated; a portion of the flow turns 180° and begins to move in the opposite direction to the principal flow within the inner notches 112, taking the shape of a twisted flow and forming a stable vortex braid 122 along the full length of the inner notches 112, which partially enters the stator notch 116.
- each stator notch 116 is filled with a screw-like vortex braid that, once the total flow of liquid reverses its direction 180°, breaks up into portions, generating similar toroid vortices.
- the time period when the stator notches 116 are fully aligned with the inner notches 112 is very brief, as the rotor disc 110 rotates at around 3000 revolutions per minute (50 Hz).
- the frequency of rotation can be adjusted to achieve variations in pressure experienced by the liquid 102.
- the rotor’s continued rotation tightens the spaces for the vortex braid, as the inner notches 112 gradually close. This promotes continued breakup of the vortex braid into toroid vortices.
- the generator 36 can be used for generating toroid and spatial vortices in a liquid 102, by: guiding the liquid 102 to the inlet opening 104 and rotating the rotor 108 with the attached rotor disc 110 to produce a permanent liquid flow 118 and a periodical liquid flow 119 between the stator disc 114 and the rotor disc 110 as described above.
- Toroid vortices are generated in the portioned liquid 102 of the periodic liquid flow 119 by shear stress as the portions of liquid 102 pass from the inner notches 112 to the stator notches 116 and move back and forth therebetween. Further, spatial vortices are generated in the permanent liquid flow 118 in the gap 117 between the side surfaces 111 , 115 due to the velocity difference of the side surfaces 111, 115 and due to periodical disruptions by the portioned liquid 102 passing the gap 117 in the axial direction.
- Figures 10, 11 and 12 illustrate the flows between the stator disc 110 and the rotor disc 114 in different configurations in more detail. Figure 10 shows the flows when a stator notch is aligned with a rotor notch, in sectional and plan views.
- Figure 11 shows the flows when a rotor notch has no overlap with a stator notch, in sectional and plan views.
- Figure 12 shows the flows when a stator notch has no overlap with an inner rotor notch, in sectional and plan views.
- Figure 12 it can be seen that in the sections between inner rotor notches fluid is blocked from entering the gap between rotor ring and stator ring. Liquid flow can only exit via an inner rotor notch, as illustrated in Figures 10 and 11.
- Figure 10 shows a number of vortices being formed in the periodic flow 19 due to shear along the various notch surfaces of the rotor and stator rings.
- Liquid flows into the inner rotor notch 112, is redirected in the inner rotor notch 112 toward the stator 114, enters the stator notch 114, and is redirected in the stator notch 114.
- the flow can enter the outer rotor notch 113 but in other examples the outer rotor notch
- the notches provide curved surfaces to redirect the flow in the inner rotor notches 112 by approximately 60-90°, and also to redirect the flow in the stator notches
- Figure 11 shows the permanent liquid flow 118 between the discs 110, 114 that gets squeezed up between the flat parallel side surface 111 , 115 of rotor disc 110 and stator disc 114 and moves radially.
- the permanent liquid flow 118 is affected by shear stresses the rotor disc 110 generates as it moves vis-a-vis the stator disc 114.
- the outer notches 112 continuously disrupt the linear nature of the inter-disc flow 118 and generate spatial vortices therein.
- the permanent liquid flow 118 is further disturbed by vortex flows as the inner notches 112 start to line up with the stator notches 116 and provide a flow path that passes from the inner notches 112 to the stator notches 116 perpendicular to that permanent liquid flow 118.
- Figures 13a, 13b and 13c show graphs of local flow velocity, acceleration and absolute pressure in flow in an exemplary generator during different phases of operation.
- N p 18 Rotor inner notch width
- h p 0.025 m
- L p 0.015 m
- a p 0.025 m
- n c 18 Stator notch width
- h c 0.025 m Stator notch height
- L 0.020 m Stator notch depth
- a c 0.020 m
- the notch 112 is in its closed configuration (with only flow through the gap 117) for 0.00064 second.
- the notch 112 remains in its open configuration (fully or partially lined up with a stator notch) for 0.00046 second.
- the forces that develop in the process produce pressure in a portion of liquid flow, which varies from 500 bar (50 Megapascal MPa or 510 atmosphere atm) overpressure to 0.1 bar (0.01 MPa) vacuum over a period of 0.00046 seconds. In a 0.000092 second timespan the pressure drops from 500 bar (50 MPa) overpressure to 0.7 bar (0.07 MPa) vacuum. Such rapid pressure changes, from overpressure to vacuum and back, can be very effective at initiating precipitation.
- the maximum local pressure in a toroid vortex may reach 200-400 kg/cm 2 (around 20-40 MPa) and flow velocity change per unit of time (acceleration) is 50,000 G (around 490,000 m/sec 2 ).
- the permanent liquid flow 118 is disturbed by vortex flows that pass from the inner notches 112 to the stator notches 116 perpendicular to the permanent liquid flow 118.
- the permanent liquid flow 118 is affected by shear stresses the rotor disc 110 generates as it moves in relation to the freely attached stator disc 114 that is blocked to prevent its rotation.
- the notches 112, 113 in the rotor disc’s side surface 111 continuously disrupt the linear nature of inter-disc flow along the permanent liquid flow 118 and generate spatial vortices therein.
- a conical funnel-shaped spatial vortex forms in at a rotor ring notch as the stator ring blocks the flow exit from the rotor ring. As the rotor ring exit is closed off, the outside portion of the vortex braid produces a maximum diameter funnel and unfolds towards the rotor ring entrance.
- toroid vortices As those spatial vortices come into contact with toroid vortices, first from the inner notches 112 and then from the stator notches 116, they morph into yet smaller and more intense toroid vortices and, along with toroid vortices from the stator disc notches 112, are dispersed in total flow 120 and carried out into a discharge system. Alternating flow velocities may be produced using this technique at a frequency of at least 500 Hz, for example. Alternating pressures may also be produced using this technique at a frequency of at least 500 Hz, for example.
- Peripheral liquid flow velocity in a toroid vortex is greater than that of the fluid outside the toroid vortex.
- peripheral flow velocity in a toroid vertex may be between 5 and 10 times that of the flow velocity outside the toroid vertex.
- Peripheral flow velocities of liquid flow in a toroid vortex may be at least 100 m/s, for example, 200 m/s to 400 m/s.
- Pressure of a toroid vortex may also be greater than the pressure in the fluid outside the toroid vortex. Local pressures of at least 500 kPa may be achieved.
- the vortex braid generation process is near enough continuous to be effectively continuous.
- the spatial vortexes formed in the chamber comprised by rotor ring notches and stator ring notches may be deemed stable, and their number deemed consistent with the number of notches, i.e. , 12 to 48; in their turn, the spatial vortexes produce a large number of smaller toroid vortexes with a typical torus diameter of 20-40 micrometres.
- the vortex braid breaks down into toroid vortexes typically ranging from 20 to 40 micrometres in diameter. Larger and smaller toroid vortexes are present as well, but in lower numbers.
- the toroidal vortices may have a typical diameter of at least 10 pm, preferably at least 20 pm, further preferably at least 40 pm.
- the toroidal vortices may have a typical diameter of up to 100 pm, preferably up to 70 pm, further preferably up to 50 pm.
- the toroidal vortices are micrometer-scale toroidal vortices.
- the rotor ring rotates at 40-60 Hz and has 16-42 notches to generate toroid vortices at 640 to 2520Hz. In this example 256-1764 vortices are produced per revolution.
- the generator throughput is about 160-240 m 3 /hour, a density of around 190-3000 primary vortices may be generated per litre of fluid.
- the flow may include at least 150, preferably at least 200, further preferably at least 500 toroidal vortices per litre of suspension.
- the flow may include 200 to 3000 toroidal vortices per litre of suspension or 190-2940 toroidal vortices per litre of suspension.
- the generator’s productivity does not fall due to the emergence of a water slickness effect. Disruption of the quasi-spatial structure of water also results in localised reduction of viscosity of the fluid, which makes up for apparent loss of productivity in the generator.
- Figure 14 shows a graph comparing diameter of toroidal vortices against efficiency of salt precipitation. Efficiencies over 90% (i.e. causing over 90% by mass of salts to precipitate from the solution) are achieved when the average diameter of toroidal vortices is in the region of around 25-40 micrometres. At significantly lower or higher average diameters the efficiency of salt precipitation decreases.
- Figures 15 and 16 show a nozzle 212 that can be included in a generator in order to introduce gases such as air into the flow.
- the liquid enters the generator 36 at the inlet of the generator.
- Gas e.g. air
- the nozzle serves to deliver gas to the generator such that the gas contacts liquid as the latter leaves the stator and rotor ring structures.
- the end of the nozzle 212 that delivers gas to the flow is situated in proximity to the rotor ring 108 and stator ring 114 assembly such that gas leaving the nozzle 212 contacts liquid as it leaves the rotor ring 108 and stator ring 114 assembly.
- Nozzles of various design and configuration may be used. Movement of the rotor ring’s upper portion creates suction within the generator, which draws fluid through the nozzle 212 and into the fluid flow.
- a guide vane 202 is seen in Figures 15 and 16; such guide vanes are fixed relative to the housing and can define fluid flows from the pump’s impeller to its discharge line.
- a guide vane is not an essential element and it may be omitted.
- the nozzle 212 passes through a guide vane 202; the nozzle 212 is not connected to the guide vane 202 and the nozzle can be provided in the absence of a guide vane.
- one nozzle is provided on the circumference of the rotor/stator ring assembly. In other examples two or more nozzles are distributed around the circumference of the rotor/stator ring assembly.
- the diameter of the nozzle outlet is less than the width of an outer notch of the rotor ring.
- the centre of the nozzle outlet is aligned with the centre of the outer notches of the rotor ring.
- the nozzle outlet is located 2-3 mm from the external blades of the rotor ring to enable this suction effect to act on the gas in the nozzle. Movement of the rotor ring’s upper portion creates an atmospheric vacuum zone of 0.2-0.6 atm, which ensures continuous suction of gas into the flow.
- Figure 17 illustrates another configuration of a nozzle 212, with an angled outlet plane.
- Figure 17 also indicates two speeds at different positions in the housing outside the rotor/stator rings: Vi outside the rotor ring but prior to the nozzle, and v 2 between the nozzle outlet and the rotor ring.
- Vi 10 m/sec
- v 2 133 m/sec.
- the different flow speeds give rise to the Venturi effect, and the zone in the gap between the nozzle outlet and the rotor ring is at a relatively lower pressure, causing entrainment of the gas from the nozzle into the flow.
- the outer surface of the rotor ring moves at a greater speed than Vi.
- vortexes are generated and destroyed within the stator ring notches and outer rotor notches with high intensity. This too can cause a low-pressure zone near the nozzle, similar to a vortex pump with the rotor ring acting as a vortex impeller; the rotation of the rotor also assists in drawing gas from the nozzle into the flow.
- water from the depth of 5 to 8 meters could be lifted through the nozzle thanks to a vacuum of about 200-500 mm Hg or about 50-80 kPa at the nozzle outlet, which is generated by the synergy between the Venturi effect and the operation of the rotor ring notches.
- gas is provided (or, equivalently “injected”) at a pressure below the average pressure of the liquid flow at the nozzle outlet, to prevent disruption of the flow produced by the generator and to prevent formation of gas bubbles in the liquid stream.
- the nozzle delivers gas to the flow; in the conditions created by the generator dissociation of oxygen molecules provides a source of singlet oxygen as described above.
- the nozzle can permit introducing a second fluid into the primary flow.
- a fluid that is heterogenous in respect to the primary flow, or a slurry or dispersion of a solid in a liquid, or a flowable solid such a powder can by introduced into the primary flow by way of the nozzle. This can permit introduction of a wide variety of substances via the nozzle into the primary flow, for dissolution or for reaction, for example.
- the example provided above discusses a rotor rotating with 3000 revolutions per minute (RPM) ⁇ 20%, and having an outer diameter of the rotor and the rotor disc and stator disc of about 30 cm ⁇ 20%. It should be appreciated that a toroid vortex dispersion can similarly be created at lower or higher RPM provided the rotor’s diameter is suitably increased or decreased. For instance, in a generator with an outer diameter of the rotor and the rotor disc and stator disc of about 45 cm, a suitable rotor rotation speed is around 2000 revolutions per minute. In a generator with an outer diameter of the rotor and the rotor disc and stator disc of about 90 cm, a suitable rotor rotation speed is around 1000 revolutions per minute.
- RPM revolutions per minute
- the peripheral speed (tangential speed) of the rotating rotor, at the rotor disc is around 47 m/sec.
- the peripheral speed of the rotor, at the rotor disc is preferably 30 m/sec or more.
- a peripheral speed in the range from 20-29 m/sec is borderline and may be unstable or ineffective, though it may permit formation of a toroid vortex dispersion.
- a peripheral speed in the range from 15-19 m/sec may in some configurations (e.g. in otherwise particularly effective configurations) permit formation of a toroid vortex dispersion.
- the inner notches and the outer notches of the rotor ring are aligned with one another, e.g. as seen in Figures 8 and 9; in others they are not aligned, e.g. as seen in Figure 3, or some are aligned and others are not.
- the inner notches and the outer notches of the rotor ring have the same or similar widths; in other examples the inner notches and the outer notches of the rotor ring do not have the same widths, e.g. as seen in Figure 9 where the inner notches are narrow than the outer notches.
- Figure 18 shows another arrangement of notches that is observed to be particularly effective at creating a flow of toroid vortexes.
- Figure 19 illustrates the rotor ring of Figure 18 with a stator ring 114 in a generator.
- one outer notch 113 spans two inner notches 112.
- the stator notches 116 are such that a stator notch 116 spans two inner notches 112.
- a stator notch 116 may be same or similar width as an outer rotor notch 113.
- Figure 19 illustrates some flow paths in the generator with the rotor ring 110 of Figure 18.
- Flow from a pair of inner notches 112 of the rotor ring 110 is directed to a common rotor notch 116 of rotor ring 114.
- Each inner notch 112 is formed to channel liquid at an angle to its neighboring notch, such that a pair of inner notches 112 that face the same outer notch 113 channel fluid toward a common area.
- the central flow axes of a pair of inner notches are at a converging angle to one another; the angle is such that a point of intersection of the two flow axis is inside the volume of the notch of the stator ring, as illustrated in Figure 19.
- Movement of the rotor ring 110 is now considered, starting from when two inner rotor notches 112 of the rotor ring 110 are fully aligned with a stator notch 116 of the stator ring 116, as seen in Figure 19.
- one of the pair of inner notches remains fully open, while the other of the pair of inner notches becomes partially closed.
- the flow speed via the partially obstructed inner notch is significantly higher than the flow speed via the fully open inner notch.
- the two flows interact in the stator notch. The presence of an angle between these flows causes the faster flow to accelerate the slower flow.
- stator notches spanning two inner notches so as to commingle the periodic flows from two inner notches in a stator notch.
- a stator notch need not span exactly two inner notches; it may for example be sized to span more, or less, than two inner notches.
- one stator notch spans one inner notch as illustrated in e.g. Figures 3 and 4, but the outer notches 116 are sized so as to span two stator notches. In this way the periodic flow from two stator notches is commingled in an outer notch. Flow interactions are promoted, and the number of toroid vortices generated is increased.
- Figures 20 and 21 show plan and front view schematics of outer rotor notches 113 with a bottleneck design.
- the outer notches of the rotor ring have approximately parallel sidewalls, as seen e.g. in Figure 8.
- the exit section of the outer notches 113 of the rotor ring 110 may be formed to provide channels that are progressively narrower and with smaller flow area and that resemble a bottleneck. The liquid is compressed as it moves along these channels. Flow speeds are increased as are flow interactions, and the number of toroid vortices generated is increased.
- Figure 22 shows a variant where the rotor ring 110 does not provide outer notches.
- the outside part of the rotor ring constitutes an outer surface 28 shaped like a carved-out toroid with a certain curvature; the cross section of the outer surface 28 is same as or similar to the cross section of an outer notch, such that the outer surface 28 can provide a redirection of the flow similar to the outer notches as described above.
- the stator 114 includes prongs 29 between the stator notches 116 that project toward the outer surface 28 of the rotor ring 110.
- the gap 117 between the opposing side surfaces of the rotor disc and stator disc extends further between the prongs 29 and the outer surface 28 of the rotor, to permit movement of liquid along the outer surface 28 of the stator ring 110 and provide a passage via the gap 117 for a permanent liquid flow.
- the prongs 29 also form a notch-like channel for fluid to pass between the prongs 29 after exiting the stator notches, similar to the outer rotor notches in the other variants.
- Figure 23 provides a schematic illustration of an alternative generator with a rotor disc and a stator disc adapted for axial flow, rather than radial flow, with an axial flow impeller 27 instead of a radial flow impeller as described above.
- stator ring 26 is arranged concentrically outside the rotor ring 25 with a gap between the inner cylindrical surface of the stator ring 26 and the outer cylindrical surface of the rotor ring 25.
- the rotor ring 25 has inner rotor notches on a flow-facing side such that flow from the impeller can enter the inner rotor notches.
- the stator ring 26 has stator notches arranged on its inner cylindrical surface, facing the rotor ring. The flow is redirected by the inner rotor notches toward the stator ring, either entering the gap between the rings (in the configuration illustrated in the lower half of the cross section in Figure 23) or entering a stator notch (in the configuration illustrated in the upper half of the cross section in Figure 23).
- the stator notches redirect the fluid further.
- the flow entering the inner rotor notches has a tangential velocity (tangential to the rotational motion of the rotor) of e.g. at least 15- 25 m/sec.
- Suitable guide vanes can be provided upstream of the rotor ring, to ensure that the flow entering the inner rotor notches has a suitable tangential velocity, while ensuring that the generator creates a pressure of at least 5 to 7 atmospheres (506-709 kPa).
- the rotor ring causes such a tangential velocity component to be produced in the flow, which can result in a relevant loss of energy and less efficient formation of toroidal vortices.
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Abstract
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Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
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GB2013075.3A GB2593241B (en) | 2020-03-16 | 2020-08-21 | Separation method and apparatus for monomolecular layers |
GB2013079.5A GB2593243B (en) | 2020-03-16 | 2020-08-21 | Flaking method and apparatus for monomolecular layers |
GB2013078.7A GB2593242B (en) | 2020-03-16 | 2020-08-21 | Alignment method and apparatus for monomolecular layers |
GB2016345.7A GB2593955B (en) | 2020-03-16 | 2020-10-15 | Aquacracking - method and apparatus for oil refining |
GB2018405.7A GB2593256A (en) | 2020-03-16 | 2020-11-23 | Method and apparatus for water processing |
GB2019678.8A GB2594546A (en) | 2020-03-16 | 2020-12-14 | Method and apparatus for water processing |
PCT/GB2021/050640 WO2021186155A1 (en) | 2020-03-16 | 2021-03-15 | Generator of a vortex braid broken up into a system of toroid vortices |
PCT/GB2021/050646 WO2021186159A1 (en) | 2020-03-16 | 2021-03-16 | Method and apparatus for water processing |
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EP21718168.4A Pending EP4200065A1 (en) | 2020-08-21 | 2021-03-15 | Generator of a vortex braid broken up into a system of toroid vortices |
EP21718170.0A Pending EP4200254A1 (en) | 2020-08-21 | 2021-03-16 | Method and apparatus for water processing |
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