EP4194109A1 - Installation et procédé de tri pour marchandises en détail pourvu de dispositif terminal cylindrique - Google Patents

Installation et procédé de tri pour marchandises en détail pourvu de dispositif terminal cylindrique Download PDF

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Publication number
EP4194109A1
EP4194109A1 EP21213943.0A EP21213943A EP4194109A1 EP 4194109 A1 EP4194109 A1 EP 4194109A1 EP 21213943 A EP21213943 A EP 21213943A EP 4194109 A1 EP4194109 A1 EP 4194109A1
Authority
EP
European Patent Office
Prior art keywords
sorting
piece goods
terminal
terminals
designed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21213943.0A
Other languages
German (de)
English (en)
Inventor
Thomas Barth
Philipp Pfeifer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koerber Supply Chain Logistics GmbH
Original Assignee
Koerber Supply Chain Logistics GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koerber Supply Chain Logistics GmbH filed Critical Koerber Supply Chain Logistics GmbH
Priority to EP21213943.0A priority Critical patent/EP4194109A1/fr
Priority to US18/080,104 priority patent/US12023716B2/en
Publication of EP4194109A1 publication Critical patent/EP4194109A1/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B07C3/008—Means for collecting objects, e.g. containers for sorted mail items
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B07C3/02—Apparatus characterised by the means used for distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B07C3/02—Apparatus characterised by the means used for distribution
    • B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots

Definitions

  • the invention relates to the technical field of sorting systems and methods for sorting piece goods, based on a sorting mechanism and a terminal arrangement.
  • EP 3 593 913 A1 discloses a sorting system for parcels with a sorting area that includes a sorting mechanism that is set up to sort a large number of parcels according to at least one parcel-related sorting information.
  • the sorting area also includes primary buffers that are set up to receive and temporarily store at least one package at a time. The primary buffers are set up to be moved to a transfer station depending on the package-related sorting information.
  • WO 2017/151897 A1 discloses a package bagging system including an accumulator conveyor configured to receive groups of packages and convey the transport group to a bagging station.
  • Manual residual sorting is also known, according to which a human worker manually removes mail items from a container and sorts them according to a number of destinations, usually four to six destinations.
  • the invention is based on the object of enabling simple and efficient automatic sorting of piece goods.
  • the object related to the device is solved by a sorting system for piece goods, which includes a sorting mechanism and a terminal arrangement.
  • the terminal array includes a plurality of terminals. The terminals are arranged in a cylindrical shape.
  • the terminal arrangement also includes terminals arranged one above the other.
  • the sorting mechanism is set up to sort piece goods to be sorted into any of the terminals of the terminal arrangement.
  • the task related to the method is solved by a method for sorting piece goods into a terminal arrangement.
  • the terminal arrangement comprises a plurality of terminals arranged one above the other in a cylindrical shape.
  • piece goods are transferred to a sorting mechanism. At least one characteristic of the piece goods is determined automatically.
  • the piece goods are transported by means of the sorting mechanism to a terminal of the terminal arrangement assigned to the at least one characteristic and transferred by the sorting mechanism to the terminal assigned to the characteristic.
  • the sorting mechanism includes a gantry robot that is set up to sort a Sort cargo into any of the terminals of the terminal arrangement.
  • the sorting mechanism comprises a conveyor device which is designed to receive piece goods in a form-fitting manner and to sort them into any of the end points of the end point arrangement. This can prevent piece goods from falling off the conveyor during a sorting process.
  • the conveying device can comprise a crossbelt with strips. The strips are preferably arranged and dimensioned in such a way that they stabilize the piece goods on the crossbelt and thus protect them from the conveyor.
  • the sorting system is preferably designed in such a way that a unit load resting on the crossbelt can be sorted by the crossbelt into any of the end points.
  • the sorting mechanism includes a linear transport mechanism and a rotary mechanism.
  • the linear mechanism includes a pick-up element configured to pick up one of the piece goods and to move it in a linear direction.
  • the linear direction is horizontal.
  • the rotation mechanism is configured to rotate the linear mechanism about a preferably vertical axis.
  • the sorting mechanism includes a receiving element that is designed to receive one of the piece goods.
  • the sorting mechanism is designed to transport the piece goods to any of the end points by means of the receiving element.
  • the sorting mechanism includes a lift system that is designed to accommodate the receiving element to move in the vertical direction, e.g. to transport and transfer it to any of the terminals. This enables a sorting system that is particularly easy to construct and operates reliably.
  • the sorting mechanism comprises a plurality of receiving elements which are designed to receive piece goods in each case and to transport this to a selection of the end points of the end point arrangement and to hand it over to this.
  • the sorting system can be configured in such a way that a receiving element is assigned to a sub-area of the terminal arrangement, into which piece goods are sorted.
  • the partial area preferably covers one or more floors.
  • the selection is a genuine subset of the entirety of the terminals of the terminal arrangement. This enables an efficient sorting mechanism in which a number of piece goods can be processed in parallel by different receiving elements whose active areas are divided.
  • the sorting system can also be configured in a simple manner in such a way that the receiving elements never or rarely intersect.
  • the sorting mechanism comprises at least one receiving element for receiving a piece of goods and is set up to move the receiving element on a circular and/or revolving path in order to move a piece of goods picked up by the receiving element to any one of a selection of the end points of the end point arrangement.
  • the selection includes a real subset of the terminals of the terminal arrangement.
  • the selection includes all terminals of the terminal arrangement.
  • the terminal arrangement comprises a permanently mounted shelving system in which the terminals are arranged.
  • the terminals are each designed to output piece goods contained in the terminal.
  • the piece goods can, for example, be issued as a group and/or at a defined point in time. This makes it possible to further process piece goods that belong to the same category as a group. As a result, the piece goods can be processed more efficiently.
  • the terminal arrangement comprises a conveyor line and is set up to output piece goods collected in one, several or each of the terminals in a group onto the conveyor line.
  • the conveyor section is designed to feed the group of piece goods to a processing unit, for example a packaging station.
  • the packing point can be a bagging point, for example.
  • the terminal arrangement comprises one or more racks and one or more automated guided vehicle (AGV).
  • AGV automated guided vehicle
  • One, more or each of the racks each includes one or more terminal receiving elements and is configured to be transported by the AGVs.
  • a terminal receiving element can be designed as a compartment or other container, for example.
  • the sorting system includes a control device.
  • the control device is configured to control at least the sorting mechanism and based on a determined characteristic of one of the Sorting piece goods into a terminal assigned to the characteristic.
  • sorted piece goods accumulate in the terminals.
  • sorted piece goods with the same at least one characteristic accumulate in a terminal assigned to the at least one characteristic.
  • FIG 1 shows a schematic plan view of a sorting system 1 for piece goods 9 according to an embodiment of the invention.
  • the sorting system 1 comprises an input 5, an output 6, a control device 7, a sorting mechanism 2 and a terminal arrangement 3.
  • the sorting system 1 is set up to automatically sort piece goods 9 into one of the terminals 4.
  • the sorting system 1 can receive unsorted piece goods 9 via the input 5 and feed them to the sorting mechanism 2 . Sorted piece goods 9 can be conveyed out of the sorting system 1 via the output 6 .
  • the sorted piece goods 9 can be sorted into groups 8, for example.
  • the piece goods 9 can be loosely sorted into groups 8 or packed according to groups 8 in packaging materials such as crates, boxes, shelves or sacks.
  • the terminal arrangement 3 comprises a plurality of terminals 4 which are arranged in a cylindrical manner in the terminal arrangement 3 .
  • possible terminal arrangements 3 also include a plurality of terminals 4 arranged one above the other on floors. In this way, for example, parcels or other postal piece goods or pieces of luggage can be sorted.
  • the control device 7 is set up to control the sorting system 1, in particular the sorting mechanism 2, preferably also the other elements such as the terminal arrangement 3, the input 5 and/or the output 6, in order to sort the piece goods 9.
  • the piece goods 9 can be, for example, postal parcels or letters, but also flight or other pieces of luggage on which a legible element, for example an address, a flight number and/or a destination airport, is attached in plain text or in the form of a barcode.
  • a legible element for example an address, a flight number and/or a destination airport
  • the sorting mechanism 2 comprises a preferably optical detection device, which is designed to read the readable element and to determine from this, for example with the aid of a sorting plan, the end point 4 into which the respective piece goods are to be sorted.
  • the control device 7 is configured to control the sorting mechanism 9 so that it sorts the respective piece goods 9 into this end point 4 .
  • the detection device can also be designed to determine a physical property, for example weight or a spatial extent such as length, width, thickness.
  • the control device 7 is configured to control the sorting mechanism 9 accordingly so that it sorts the respective piece goods 9 into a terminal 4 that is assigned to this property, for example into a terminal that is large enough to receive the piece goods at all, or a terminal that is specially designed for small or not easy to handle general cargo is provided.
  • the Figures 2A and 2B show an exemplary embodiment of a further specified sorting system 201 in figure 1 sorting system 1 shown.
  • the sorting system 201 includes the sorting mechanism 202 and the terminal arrangement 3, of which only part of the cylindrically arranged terminals 4 is shown for the sake of clarity.
  • the end points 4 do not have to be arranged enclosing the lateral surface of a virtual cylinder, but end points can also be arranged only along certain segments of the lateral surface or end points can be arranged irregularly along the lateral surface.
  • the sorting mechanism 202 includes a gantry robot 221.
  • the gantry robot 221 includes a receiving element 225, a support structure 228 and a linear transport mechanism 223 which is configured, the receiving element 225 and with it a piece of goods 9 picked up by the receiving element 225 in a horizontal linear direction, for example along a Carrier 226 of the support structure 228 to move.
  • the receiving element 225 can, for example, be configured as a conveyor belt element similar to a crossbelt, or comprise a conveyor belt that receives the piece goods and, when the receiving element arrives at a designated end point, delivers them to this end point.
  • a tilting shell element, a gripping element or a suction gripping element could pick up the piece goods 9 and drop them again at a suitable point.
  • the sorting mechanism 202 also includes a rotation mechanism 222 which is designed to rotate the gantry robot 221 or the linear transport mechanism 223 about a vertical axis 40 .
  • the vertical axis 40 of the rotation mechanism 222 coincides with the vertical axis 40 of the cylindrical terminal assembly 3 . This makes it possible to move the receiving element 225 together with the translatory movement along the carrier 226 to any desired angular position of the cylinder jacket surface defined by the end point arrangement.
  • the gantry robot also includes a lift system 227 which is designed to move the receiving element 225 in the vertical direction.
  • the sorting system 201 is thus designed to transport each of the piece goods 9 together with the receiving element 225 to any of the end points 4 and to hand them over to them using very simple and reliable mechanical conveying means.
  • the lift system 227 can, for example, raise and lower the gantry robot, or also include a vertically arranged cantilever arm, along which the receiving element 225 can be moved in the vertical direction.
  • the sorting mechanism 202 includes a rotatable gantry robot 221 in order to transport each of the piece goods 9 together with the receiving element 225 to any of the end points 4 and hand them over to them.
  • the linear transport mechanism 223 can be configured to be linearly displaceable one-dimensionally or two-dimensionally in the horizontal plane.
  • the support structure 228 can comprise, in addition to the support 226, a horizontal cantilever support (not shown) arranged orthogonally or transversely to the support 226 and a further linear transport mechanism, along which the receiving element 225 can also be moved linearly.
  • the gantry robot 221 or the linear transport mechanism 223 can be designed as a line gantry or as a surface gantry.
  • the Figures 3A and 3B show another exemplary embodiment of a further specified sorting system 301 in figure 1 , as well as in the Figures 2A, 2B sorting system 1 shown.
  • the sorting system 301 comprises a sorting mechanism 202 and a terminal arrangement 303.
  • the sorting mechanism 202 corresponds at least essentially to the sorting mechanism 202 of the exemplary embodiment of FIG Figures 2A and 2B and is designed to sort piece goods 9 into the cylindrically arranged end points 304 of the end point arrangement 303 .
  • the vertical axes 40 of the terminal assembly fall 303 and the rotating mechanism 222 of the sorting mechanism 202 together.
  • the terminal arrangement 303 comprises or is a fixed, cylindrically arranged shelving system arranged in several levels around the portal, in which the terminal points 304 are arranged.
  • a shaft system 330 with one or more shafts designed, for example, as spiral chutes 331 is arranged cylindrically around the end point arrangement 303 .
  • Each terminal 304 is designed in the form of a shelf and is designed to be opened individually at a defined point in time, preferably automatically, by the piece goods 9 contained in the terminal 304 being dropped into one of the shafts 331 as a group 308 of piece goods.
  • the control device 7 is connected to the terminal arrangement 303 and designed to automatically control an opening mechanism which opens and closes a terminal 4 and thus automatically empties the terminal 4 at a suitable point in time.
  • end points 304 arranged one above the other can also deposit sorted piece goods 9 as a group 308 into one of the shafts 331 .
  • a conveyor section 339 for example a conveyor belt, onto which the piece goods 9 are output as a group 308 from the chute.
  • the conveyor section 339 conveys the piece goods 9 in groups to a central bagging unit (not shown), which then packs the group 308 into a bag and thus prepares it for transport.
  • FIGS. 4A and 4B show another exemplary embodiment of a further specified sorting system 401 in figure 1 shown sorting system 1, with a sorting mechanism 402, which comprises a plurality of portal robots 420, each arranged one above the other and rotatable about the vertical axis 40, each having at least one carrier 426 and one receiving element 425, with a receiving element 425 being displaceable longitudinally of one of the carriers 426.
  • a sorting mechanism 402 which comprises a plurality of portal robots 420, each arranged one above the other and rotatable about the vertical axis 40, each having at least one carrier 426 and one receiving element 425, with a receiving element 425 being displaceable longitudinally of one of the carriers 426.
  • the sorting system 401 comprises a terminal arrangement 403, which comprises a plurality of upright shelves 414 arranged in a cylindrical shape.
  • the gantry robots are rotatable about the vertical axis 40 of the cylindrical terminal arrangement 403, so that a gantry robot can serve one or more floors of the terminal arrangement 403 and piece goods 9 can be sorted into this or these floors.
  • the receiving elements 425 are thus configured to each receive a piece of goods 9 and to transport this automatically to a terminal 4 of a selection of the terminals 4 of the terminal arrangement 3 and to hand it over there.
  • the sorting system 401 can be configured such that one of the gantry robots or one of the receiving elements 425 is responsible for a vertical area that includes one or more floors, for example, and sorts piece goods 9 into terminals 404 that are arranged in the respective area.
  • the exemplary embodiment illustrated comprises one, several or all of the receiving elements 425 each having a belt conveyor, by means of which the piece goods 9 can be loaded onto the receiving element 425 and ejected from it.
  • the belt conveyors also include stabilizing elements, for example strips or nubs, by means of which an item 9 that has been picked up is stabilized in a form-fitting manner.
  • the sorting system 401 also optionally includes at least one driverless transport vehicle 439, also referred to as an AGV 439, which is designed to take away a shelf 414 and/or transport a shelf 414 new into the cylindrical Incorporate terminal arrangement 403.
  • the AGV 439 transports the picked up shelf to a central bagging unit.
  • the shelf compartments of the completely passive shelves, designed as end points 404, can be opened and bagged automatically by the bagging unit.
  • FIGS 5A and 5B show another exemplary embodiment of a further specified sorting system 501 in figure 1 shown sorting system 1 with a sorting mechanism 502, which includes receiving elements 525, which are movable inside along the cylindrical terminal arrangement 3 on a circular path.
  • the sorting mechanism 502 comprises at least one carrier 526 arranged horizontally in a circle, along which the receiving elements 525 can be moved in an automated manner.
  • the carrier 526 is arranged concentrically with the cylindrical terminal arrangement, the axes 40 of the cylindrical terminal arrangement 3 and of the carrier 526 thus coincide.
  • the sorting mechanism 502 also includes a lift system, which allows piece goods to be filled into terminals 4 that are located on different floors of the terminal arrangement 3 .
  • Figure 5B includes the sorting system 501, the terminal arrangement 403 of the embodiment of FIG Figures 4A and 4B .
  • the terminal arrangement 403 instead of the terminal arrangement 403, another suitable cylindrical terminal arrangement such as the terminal arrangement 3, 303 can also be implemented.
  • the sorting mechanism 502 thus comprises at least one receiving element 525 and is set up to move the receiving element 525 on a circular and/or revolving path in order to move piece goods 9 picked up by the receiving element 525 to any one of a selection of the end points 4 of the end point arrangement 3 and to sort into these.
  • the selection can be a real subset of all endpoints 4 of the sorting system 501 or also include all of the terminals 4 of the sorting system 501.
  • the receiving elements can be designed as belt conveyors with or without stabilizing strips, tilting trays, mechanical grippers or suction grippers.
  • These variants of receiving elements can also be combined with one another in further variants within a sorting system.
  • terminal shelves 403 that can be transported away by means of AGVs, automatically emptied shelves 303 that can empty the piece goods 9 in groups onto a conveyor line 339, or terminals that are emptied manually in further exemplary embodiments in the sorting systems 1, 201, 301, 401, 501 can be combined with one another.
  • Other embodiments include dynamic allocation of individual physical bins to a large, virtual terminal. As a result, terminals of different sizes can be implemented dynamically. Due to the variable use of the individual shelves, the sorting depth can be dynamically adjusted as desired.
  • the method for sorting piece goods is carried out fully automatically.
  • the method includes a singulation and sorting process.
  • the singulation process is separate from the sorting process, so that the method is divided into a singulation process and a sorting process.
  • the singulation process is only necessary if a stream of piece goods 9 fed to the input 5 is not pre-singulated. Under certain circumstances, one singulation process is sufficient for several sorting processes.
  • the singulation process can be done by a robot, for example.
  • the method for sorting piece goods is implemented using a lightweight gantry robot with a positive-locking conveyor device (for example with a crossbelt with strips).
  • a lightweight portal robot allows high dynamics and the accessibility of a large number of end points.
  • a portal arrangement can be circular or linear.
  • the terminals can be arranged one above the other in several levels. According to further exemplary embodiments, scalability is possible both by arranging the terminals in the plane and in height.
EP21213943.0A 2021-12-13 2021-12-13 Installation et procédé de tri pour marchandises en détail pourvu de dispositif terminal cylindrique Pending EP4194109A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP21213943.0A EP4194109A1 (fr) 2021-12-13 2021-12-13 Installation et procédé de tri pour marchandises en détail pourvu de dispositif terminal cylindrique
US18/080,104 US12023716B2 (en) 2021-12-13 2022-12-13 Sorting layout for piece goods with cylindrical end position device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP21213943.0A EP4194109A1 (fr) 2021-12-13 2021-12-13 Installation et procédé de tri pour marchandises en détail pourvu de dispositif terminal cylindrique

Publications (1)

Publication Number Publication Date
EP4194109A1 true EP4194109A1 (fr) 2023-06-14

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EP21213943.0A Pending EP4194109A1 (fr) 2021-12-13 2021-12-13 Installation et procédé de tri pour marchandises en détail pourvu de dispositif terminal cylindrique

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US (1) US12023716B2 (fr)
EP (1) EP4194109A1 (fr)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017151897A1 (fr) 2016-03-02 2017-09-08 Siemens Industry, Inc. Systèmes et procédés d'ensachage automatique de colis
NL2018197B1 (en) * 2017-01-19 2018-07-30 Tohasor B V Sorter for storage
EP3593913A1 (fr) 2018-07-13 2020-01-15 Siemens Aktiengesellschaft Installation de tri pour paquets ainsi que procédé de tri de paquet

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10094131B1 (en) * 2016-08-31 2018-10-09 Carvana, LLC Vehicle vending machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017151897A1 (fr) 2016-03-02 2017-09-08 Siemens Industry, Inc. Systèmes et procédés d'ensachage automatique de colis
NL2018197B1 (en) * 2017-01-19 2018-07-30 Tohasor B V Sorter for storage
EP3593913A1 (fr) 2018-07-13 2020-01-15 Siemens Aktiengesellschaft Installation de tri pour paquets ainsi que procédé de tri de paquet

Also Published As

Publication number Publication date
US20230182176A1 (en) 2023-06-15
US12023716B2 (en) 2024-07-02

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