EP4168198A1 - Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tire - Google Patents

Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tire

Info

Publication number
EP4168198A1
EP4168198A1 EP20824902.9A EP20824902A EP4168198A1 EP 4168198 A1 EP4168198 A1 EP 4168198A1 EP 20824902 A EP20824902 A EP 20824902A EP 4168198 A1 EP4168198 A1 EP 4168198A1
Authority
EP
European Patent Office
Prior art keywords
tread
mold
elements
lamellae
micro
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20824902.9A
Other languages
German (de)
French (fr)
Inventor
Nicholas Hoppe
Jürgen DZICK
Bert Voelker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Continental Reifen Deutschland GmbH
Original Assignee
Continental Reifen Deutschland GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Continental Reifen Deutschland GmbH filed Critical Continental Reifen Deutschland GmbH
Publication of EP4168198A1 publication Critical patent/EP4168198A1/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0606Vulcanising moulds not integral with vulcanising presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/007Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C11/00Tyre tread bands; Tread patterns; Anti-skid inserts
    • B60C11/03Tread patterns
    • B60C11/0302Tread patterns directional pattern, i.e. with main rolling direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C11/00Tyre tread bands; Tread patterns; Anti-skid inserts
    • B60C11/03Tread patterns
    • B60C11/11Tread patterns in which the raised area of the pattern consists only of isolated elements, e.g. blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C11/00Tyre tread bands; Tread patterns; Anti-skid inserts
    • B60C11/03Tread patterns
    • B60C11/12Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
    • B60C11/1204Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes with special shape of the sipe
    • B60C11/1218Three-dimensional shape with regard to depth and extending direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C11/00Tyre tread bands; Tread patterns; Anti-skid inserts
    • B60C11/03Tread patterns
    • B60C11/13Tread patterns characterised by the groove cross-section, e.g. for buttressing or preventing stone-trapping
    • B60C11/1376Three dimensional block surfaces departing from the enveloping tread contour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/005Article surface comprising protrusions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0606Vulcanising moulds not integral with vulcanising presses
    • B29D2030/0607Constructional features of the moulds
    • B29D2030/0612Means for forming recesses or protrusions in the tyres, e.g. grooves or ribs, to create the tread or sidewalls patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0606Vulcanising moulds not integral with vulcanising presses
    • B29D2030/0607Constructional features of the moulds
    • B29D2030/0613Means, e.g. sipes or blade-like elements, for forming narrow recesses in the tyres, e.g. cuts or incisions for winter tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C11/00Tyre tread bands; Tread patterns; Anti-skid inserts
    • B60C11/03Tread patterns
    • B60C11/12Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
    • B60C11/1259Depth of the sipe
    • B60C2011/1268Depth of the sipe being different from sipe to sipe
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention relates to a method for producing a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molded segment component is formed by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder a planar building board together with a base part and shaped elements such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements forming an area of the outer surface of the tread.
  • an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder a planar building board together with a base part and shaped elements such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent
  • the invention also relates to a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molding segment component by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder on a flat building board together with a base part and shaped elements, such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements forming an area of the outer surface of the tread.
  • an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder on a flat building board together with a base part and shaped elements, such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements
  • the invention also relates to a pneumatic vehicle tire with a profiled, generally curved tread, which is divided into tread blocks by grooves and / or is structured in a block-like manner, profile blocks and / or block-like structures being provided which are provided with traversing incisions and / or micro-incisions, positive surface elements being formed between incisions or micro-incisions or between incisions and micro-incisions or between incisions, micro-incisions and grooves.
  • the vulcanization of pneumatic vehicle tires takes place in hot presses, in which green tires are inserted into a vulcanization mold and vulcanized under the action of pressure and heat.
  • the tread of the tire is formed and heated by means of a mold segment ring consisting of several mold segments, whereby the tread profile is also formed, since the mold segments are provided with mold elements such as ribs and lamellae on their mold sides facing the mold cavity.
  • shaped segment rings are manufactured from steel or aluminum alloys by casting processes with subsequent machining or by exclusively machining.
  • mold segment components or mold segments by means of an additive manufacturing process, in particular by selective laser melting.
  • EP 2 379315 B1 it is known from EP 2 379315 B1 to produce a 0.25 mm to 3.00 mm thick lining layer for molded segments together with the molded elements forming the tread profile in one piece by laser sintering.
  • EP 2 399 695 A1 it is known to produce complete shaped segments with the elements forming the profile of the tread by selective laser melting.
  • DE 102018 202 603 A1 discloses a mold segment component which contains the negative profile of the tread and which is produced by means of a generative manufacturing process, for example by means of selective laser melting.
  • the mold segment component is materially connected to a carrier element serving as a segment back, so that a hybrid mold segment is obtained in this way.
  • the mold surface which forms the outer surface (positive surface) of the tread during vulcanization, corresponds to the intended and required curvature of the Tread of the vehicle pneumatic tire built up.
  • this curvature is formed by a corresponding offset of the individual layers applied one after the other.
  • Post-processing for smoothing is particularly difficult between lamellae or micro-lamellae, where there are small shaped surface elements, and is therefore not carried out. If a tire is vulcanized in such a vulcanization mold, the tread has an irregularly structured and visually unappealing positive surface.
  • the invention is based on the object of avoiding such step formation in order to ensure a largely flawless outer surface of the treads of the vulcanized tires, in particular also of the surface areas that are present at cuts, micro-cuts and between cuts, micro-cuts and grooves.
  • the set object is achieved according to the invention in that the shaped surface elements are each additively built up as a uniform flat surface or from several planes with a level difference of at least 100 ⁇ m from one another in stepped surfaces, with all shaped surface elements or their surfaces running parallel to one another and , in relation to the building board, are located on different levels, such that their mutual arrangement is largely approximated to the curvature of the area to be formed of the outer tread surface.
  • the mold segment component according to the invention is characterized in that mold surface elements are each uniformly flat surfaces or consist of several flat, stepped surfaces with a level difference of at least 100 ⁇ m, with all mold surface elements or their surfaces running parallel to one another and, based on the building board , are located on different levels surfaces, such that their mutual arrangement is largely approximated to the curvature of the area to be formed of the outer surface of the tread.
  • mold surface elements are formed which do not require any reworking and which form positive surfaces of perfect quality on the vulcanized tires.
  • a tire which is vulcanized in a vulcanization mold with mold segments, which on the inside of the mold are composed of mold segment components according to the invention, has an overall optically very appealing positive surface.
  • the mold segment component is preferably built up additively with lamellae and / or micro-lamellae running parallel to one another.
  • shaped surface elements made up of two or three such surfaces are provided.
  • the curvature of a tread of a pneumatic vehicle tire usually changes over the tread width, is usually less in the middle area of the tread and somewhat larger towards the tire shoulders. It is therefore particularly advantageous on the tire shoulder side if the mold segment components that form these areas are those in which the mold surface elements are composed, for example, of two or three, that is to say several, flat surfaces that run in steps towards one another. Molded surface elements with several surfaces running in steps towards one another form positive surface elements with step edges in the tread of the tire, which are advantageous for winter performance, grip on snow and ice.
  • the interlocking effect that can be achieved on snow and ice is particularly effective when the stepped surfaces on the treads forming the form segment components are built up in such a way that the surfaces have widths that differ from one another by at most +/- 30%.
  • An insert with shaped elements such as lamellae, micro-lamellae and / or ribs or partial areas of ribs, possibly with edge-side frame parts and with the base plate, is preferably built up as a mold segment component.
  • the mold segment component is therefore in particular an insert that forms at least one profile block with the bottom part, mold elements and possibly with edge-side frame parts which are ribs forming grooves or parts of ribs forming grooves.
  • structures as elevations and / or depressions, in particular with a height or depth corresponding to the layer thickness of the additive method are printed on the surface of the molded surface elements.
  • Molded surface elements printed in this way emboss microstructures on the tread of the vulcanized tire, which ensure particularly good ice and snow grip properties, especially in new tires.
  • the formation of surface structures that are carried out regularly, such as, for example, network-like structures is particularly advantageous.
  • structures that are printed as pictorial elements, geometric patterns, characters and the like can also have an effect that improves grip on snow and ice.
  • the invention further relates to a vulcanization mold for pneumatic vehicle tires with mold segments which contain mold segment components according to one or more of claims 8 to 11.
  • positive surface elements in a tread block or in a block-like structure are either a uniform flat surface or are each made up of several surfaces running in steps with a level difference of at least 100 ⁇ m, with all surfaces of a tread block or a block-like structure parallel to one another and are at different levels following the curvature of the tread.
  • Such positive profile surface elements produce an additional structuring of the tread with edges, in particular with edges on which an increased edge pressure acts when the tire rolls on the ground. This increased edge pressure is particularly beneficial for winter performance, especially the snow and ice grip of the tire.
  • the incisions and / or micro-incisions in the profile blocks or block-like structures preferably extend parallel to one another.
  • FIG. 1 shows a view of a mold segment part of a tire vulcanization mold from a base part and with inserts inserted
  • FIG. 4 shows a schematic view of a building board with built-up inserts
  • the radial direction is understood to mean the direction of a perpendicular to the molding surface forming the outer tread surface
  • the axial direction is understood to mean a direction parallel to the axis of rotation of the tire to be vulcanized.
  • FIG. 1 shows a view of a mold segment part 1 of a mold segment of a segment ring of a tire vulcanization mold, in particular for tires for passenger cars, vans or light trucks, with the inside - the side facing the mold cavity - being visible in particular.
  • the segment ring is that part of the vulcanization mold which forms the tread of the tire together with its profile during the vulcanization of the tire.
  • Usual segment rings are composed, for example, of seven to fourteen mold segments, each of which has a mold segment back on the inside opposite, by means of which the mold segments are arranged in a manner known per se on a segment shoe of the tire vulcanization mold.
  • the mold segment part 1 has molded elements - these are in particular ribs 3, lamellae 4 and possibly micro-lamellae 11 - with the ribs 3 in the embodiment shown at least partly from a rib skeleton 5 and partly from Inserts 6, as will be described in more detail below, are formed.
  • Slats 4 usually have a width in the order of magnitude of 0.40 mm to 1.00 mm, their height can vary and at least in sections correspond to the height of the ribs.
  • the rear sides of the mold segment parts 1 are, for example, simple cylindrical surfaces, so that the mold segment parts 1 can be attached to the segment shoe of the vulcanization mold by means of appropriately designed adapters.
  • the mold segment parts 1 themselves already designed as an interface to the container of the vulcanization mold.
  • the base part 2 of the mold segment part 1 consists of a metallic material, in particular a steel or an aluminum alloy.
  • the base part 2 is a milled part with milled decorative shoulder ribs 2a on its lateral edge areas and the milled rib skeleton 5 (FIG. 2).
  • the rib skeleton 5 has ribs 5a with rib flanks 5b, the arrangement and course of which corresponds to the arrangement and course of the ribs 3.
  • the ribs 5a of the rib skeleton 5 are narrower than the ribs 3 forming the grooves; According to a preferred embodiment, the rib flanks 5b are flat surfaces which are oriented in the radial direction.
  • the ribs 5a together with their rib flanks 5b are milled in such a way that the inserts 6 can be inserted flush from above.
  • the level of the pointed areas of the ribs 5a corresponds to that of the groove-forming ribs 3.
  • the depth of these depressions or the level of the bottom surfaces 8 is adapted to the thickness of the bottom plates 7b of the inserts 6 in such a way that when the inserts 6 are inserted, the inside of the inserts 6 forming the mold surface is at the intended mold surface level.
  • the orientation of the floor surfaces 8 is adapted to the desired rounding or contour of the outside of the tread of the tire to be vulcanized.
  • the base part 2 is drilled through between the floor surfaces 8 and its rear side, with either a larger number of holes 9 being made for each floor surface 8 or only one or two holes 9 being made for ventilation and one on the respective floor surface 8
  • Type of sewer network milled from shallow depressions which is or are connected to the hole 9 or holes 9.
  • the inserts 6 are built up from a metal powder in large numbers on a building board 10 by an additive method, in particular by selective laser melting (FIG. 4).
  • the building board 10 is a flat plate, wherein in a preferred embodiment the thickness of the building board 10 also determines the required depth of the recesses mentioned in the base part 2.
  • the building board 10 is first also provided with holes 10a in accordance with the arrangement of the holes 9 in the base part 2.
  • the formation of sewer networks which correspond to the possibly provided milled sewer networks on the floor surfaces 8, can take place, but is not absolutely necessary, since the sewer networks milled on the floor surfaces 8 usually already ensure good ventilation.
  • the building board 10 is appropriately aligned and positioned in a 3D printer, the holes 10a created are covered flush with the top of the building board 10 with metal powder or the like.
  • the individual inserts 6 are then built up in their intended designs layer by layer together with the intended lamellae 4 (FIG. 4), any additional micro-lamellae 11 (FIG. 8), other surface structures, possibly characters, treadwear indications and the like. In this case, 10 ventilation holes are left free at the positions of the holes 10a in the building board.
  • the inserts 6 (Fig.
  • the inserts 6 are also built up with the provided lamellae 4, possibly with micro-lamellae 11, the mentioned edge-side frame parts 7a, the base plate 7b, in such a way that when the inserts 6 are inserted, the ribs in their intended positions on the base part 2 5a of the rib skeleton 5 can be supplemented to form complete, groove-forming ribs 3.
  • the inserts 6 can also have frame parts 7a on only two or three sides and / or be designed in such a way that they have larger tread blocks, more than one tread block or other block-like structures in the tread together with the rib skeleton 5 shape.
  • the inserts 6 can also contain shaped elements that form the ribs away from the rib skeleton.
  • the base part 2 of the mold segment part 1 does not have a rib skeleton but an inner surface on which inserts are positioned and fastened, for example screwed on, together with the mold elements that are provided Forming ribs, built up additively.
  • the ribs can be constructed as edge-side frame parts of the inserts or also be formed within the inserts, so that it is possible to use inserts without edge-side frame parts or those inserts which are only partially provided with edge-side frame parts.
  • the base plates 7b of each insert 6 are built up with stepped and parallel planar shaped surface elements 12, the outermost layer of which is a molten metal powder layer with a flat outer surface.
  • FIG. 7 shows an embodiment of an insert 6 with three additively constructed lamellae 4 running parallel to one another between two frame parts 7a.
  • an additively constructed, flat shaped surface element 12 which runs parallel to the surface of the building board 10.
  • the shaped surface elements 12 between the outer lamellae 4 and the frame parts 7a have matching heights; they are at a higher level, based on the building board 10, than the two shaped surface elements 12 of the lamellae 4 located further inside, whose levels also coincide .
  • Each insert 6 occupies a specific position on the mold segment part 1 or is provided for a specific position. In each position, the respective insert 6 should form the outer contour or curvature of the outer surface of the tread provided at this point as well as possible.
  • the structure of the surface area elements 12 is therefore carried out with a number of layers adapted to the layer thicknesses used in the additive method in such a way that the surface area elements 12 have levels that are as well adapted as possible to the curvature of the relevant tread area.
  • FIG. 8 shows an exemplary embodiment of an insert 6 with three lamellae 4, a micro-lamella 11 each being built up additively between the three lamellae 4 and the outer lamellae 4 and the frame parts 7a.
  • the micro-lamellae 11 and the lamellae 4 run in particular parallel to others, the micro-lamellae 11 centrally between the Slats 4 and the frame parts 7a.
  • a uniform flat shaped surface element 12 is additively formed.
  • the shaped surface elements run stepped on different levels and parallel to one another and to the lamellae 4 and micro-lamellae 11 in such a way that their levels are adapted as well as possible to the curvature of the tread area to be formed.
  • FIG. 9 shows an embodiment of an insert 6 with three lamellae 4 running parallel to one another.
  • the insert 6 is provided for a position on the mold segment part 1 at which the outer contour of the tread part to be formed at this point has a height difference Ahi between the base of adjacent lamellae 4 and / or the outer slats 4 and the frame parts 7a, which is at least 100 ⁇ m.
  • Ahi height difference between the base of adjacent lamellae 4 and / or the outer slats 4 and the frame parts 7a
  • the shaped surface element 12 is additively built up from two flat surfaces that run parallel to one another and are located on different levels. All of these surfaces in the insert 6 run parallel to one another.
  • both surfaces which adjoin the middle lamella 4 on both sides, are on the lowest level with respect to the building board 10, and the outermost surfaces on the respective outermost shaped surface elements 12 are on the relatively highest level.
  • a vertical side surface 12 a which runs parallel to the lamellae 4, runs between the two surfaces in each shaped surface element 12.
  • the widths b of the surfaces are preferably essentially the same, but can preferably differ from one another by at most ⁇ 30%, depending on the curvature to be reproduced and the distances between the lamellae 4 or the lamellae 4 and the frame parts 7a.
  • the lamellae 4 and the micro-lamellae 11 can be designed in a zigzag or wave shape and / or can have any other, in particular three-dimensional, structuring.
  • the lamellae 4 and micro-lamellae 11 can also be formed at varying heights.
  • the flat shaped surface elements 12 or their surfaces can also be printed with high resolution in any desired manner and thus obtain different surface structures.
  • Such structures are tiny elevations and / or depressions, which have a height or depth of, for example, 30 ⁇ m, corresponding to the layer thickness of a metal powder layer, in particular are pictorial elements, geometric patterns or characters or are structures that form superficial structures in the laustrail that at New, not yet worn tires, for example, have good ice or snow grip properties of the tread.
  • the inserts 6 are preferably cut out of the building board 10 together with the building board part on which they are directly built, for example by means of a laser beam, a water jet or mechanically. The mating surfaces will be reworked if necessary.
  • the bottoms of such inserts 6 therefore each consist of the building board part and the additively constructed base plate 7b with the shaped surface elements 12.
  • the inserts 6 are separated, for example cut off, along the top of the building board 10; the bottoms of such inserts are therefore additively constructed Floor plates 7b.
  • base plates that are prefabricated according to the dimensions of the inserts are used and each insert is built on a separate base plate.
  • the finished inserts 6 are then fastened in their positions on the base part 2.
  • the inserts 6 are firmly connected, for example, by shrinking them in, in that the base part 2 is heated prior to insertion.
  • the inserts 6 can be connected to the base part 2 by screwing or welding.
  • FIG. 10 shows schematically a section through a profile block 13 of a tread of a vehicle air strip, with incisions 14 and micro-incisions 15 being formed in the profile block 13.
  • the cut is, for example, a cut in the circumferential direction of the tread, so that the incisions 14 and the micro-incisions 15, which all preferably run parallel to one another, extend in the axial direction.
  • the profile block 13 has an outer surface of positive surface elements 13a, which all run parallel to one another, but whose mutual arrangement is adapted to the course of the envelope 16 and their curvature.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Tires In General (AREA)
  • Tyre Moulding (AREA)

Abstract

The invention relates to a method for producing a mold segment component of a vulcanization mold for a pneumatic vehicle tire, the mold segment being provided for molding at least one tread lug or one lug-structured region of a tread having a tread outer surface, said tread being curved overall, and the mold segment component being built up by means of an additive method such as selective laser melting by the layer-by-layer flat application and melting of a metal powder on a flat building plate (10), together with a bottom part (7b) and mold elements, such as fins (4) and/or microfins (11) and/or ribs and/or regions of ribs, wherein mold elements delimit or extend around mutually adjacent mold surface elements (12) of the bottom part (7b), which mold surface elements mold a region of the tread outer surface and have outer surfaces (12a). During the additive build-up, the mold surface elements (12) are each additively built up with a uniform flat outer surface (12a) or with two to three flat outer surfaces (12a) running in a stepped arrangement relative to each other, and all outer surfaces (12a) of the mold surface elements (12) run parallel to each other and, with respect to the building plate (10), are surfaces located at different levels, such that the mutual arrangement of the outer surfaces (12a) of the mold surface elements (12) largely approximates the curvature of the region of the tread outer surface to be molded.

Description

Beschreibung description
Verfahren zur Herstellung einer Formsegmentkomponente, Formsegmentkomponente, Vulkanisationsform und Fahrzeugluftreifen Process for the production of a mold segment component, mold segment component, vulcanization mold and pneumatic vehicle tire
Die Erfindung betrifft ein Verfahren zur Herstellung einer Formsegmentkomponente einer Vulkanisationsform für einen Fahrzeugluftreifen zum Ausformen zumindest eines Profilblockes oder eines blockartig strukturierten Bereiches eines insgesamt gekrümmten Laufstreifens mit einer Laufstreifenaußenfläche, welche Formsegmentkomponente mittels eines additiven Verfahrens wie selektives Laserschmelzen durch schichtweisen ebenen Auftrag und Aufschmelzen eines Metallpulvers auf einer ebenen Bauplatte mitsamt einem Bodenteil und Formelementen, wie Lamellen und/oder Mikrolamellen und/oder Rippen und/oder Bereichen von Rippen, aufgebaut wird, wobei Formelemente einander benachbarte, einen Bereich der Laufstreifenaußenfläche ausformende Formflächenelemente begrenzen bzw. umlaufen. The invention relates to a method for producing a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molded segment component is formed by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder a planar building board together with a base part and shaped elements such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements forming an area of the outer surface of the tread.
Die Erfindung betrifft ferner eine Formsegmentkomponente einer Vulkanisationsform für einen Fahrzeugluftreifen zum Ausformen zumindest eines Profilblockes oder eines blockartig strukturierten Bereiches eines insgesamt gekrümmten Laufstreifens mit einer Laufstreifenaußenfläche, welche Formsegmentkomponente mittels eines additiven Verfahrens wie selektives Laserschmelzen durch schichtweisen ebenen Auftrag und Aufschmelzen eines Metallpulvers auf einer ebenen Bauplatte mitsamt einem Bodenteil und Formelementen, wie Lamellen und/oder Mikrolamellen und/oder Rippen und/oder Bereichen von Rippen, aufgebaut wird, wobei Formelemente einander benachbarte, einen Bereich der Laufstreifenaußenfläche ausformende Formflächenelemente begrenzen bzw. umlaufen. The invention also relates to a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molding segment component by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder on a flat building board together with a base part and shaped elements, such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements forming an area of the outer surface of the tread.
Des Weiteren betrifft die Erfindung einen Fahrzeugluftreifen mit einem profilierten, insgesamt gekrümmten Laufstreifen, welcher durch Rillen in Profilblöcke gegliedert ist und/oder blockartig strukturiert ist, wobei Profilblöcke und/oder blockartige Strukturen vorhanden sind, die mit durchquerenden Einschnitten und/oder Mikroeinschnitten versehen sind, wobei zwischen Einschnitten oder Mikroeinschnitten oder zwischen Einschnitten und Mikroeinschnitten oder zwischen Einschnitten, Mikroeinschnitten und Rillen Positivflächenelemente gebildet sind. The invention also relates to a pneumatic vehicle tire with a profiled, generally curved tread, which is divided into tread blocks by grooves and / or is structured in a block-like manner, profile blocks and / or block-like structures being provided which are provided with traversing incisions and / or micro-incisions, positive surface elements being formed between incisions or micro-incisions or between incisions and micro-incisions or between incisions, micro-incisions and grooves.
Die Vulkanisation von Fahrzeugluftreifen erfolgt in Heizpressen, in welchen Reifenrohlinge in eine Vulkanisationsform eingesetzt und unter Einwirkung von Druck und Wärme vulkanisiert werden. Der Laufstreifen des Reifens wird dabei mittels eines aus mehreren Formsegmenten bestehenden Formsegmentringes geformt und geheizt, wobei auch das Laufstreifenprofil ausgeformt wird, da die Formsegmente an ihren dem Formenhohlraum zugewandten Formseiten mit Formelementen, wie Rippen und Lamellen, versehen sind. Traditionell werden Formsegmentringe durch Gussprozesse mit anschließender spanender Bearbeitung oder durch ausschließlich spanende Bearbeitung aus Stahl- oder Aluminiumlegierungen hergestellt. The vulcanization of pneumatic vehicle tires takes place in hot presses, in which green tires are inserted into a vulcanization mold and vulcanized under the action of pressure and heat. The tread of the tire is formed and heated by means of a mold segment ring consisting of several mold segments, whereby the tread profile is also formed, since the mold segments are provided with mold elements such as ribs and lamellae on their mold sides facing the mold cavity. Traditionally, shaped segment rings are manufactured from steel or aluminum alloys by casting processes with subsequent machining or by exclusively machining.
Es ist ferner bekannt, Formsegmentkomponenten oder Formsegmente mittels eines additiven Herstellungsverfahrens, insbesondere durch selektives Laserschmelzen, herzustellen. Beispielsweise ist aus der EP 2 379315 Bl bekannt, eine 0,25 mm bis 3,00 mm dicke Auskleidungsschicht für Formsegmente mitsamt den die Laufstreifenprofilierung ausbildenden Formelementen einteilig durch Lasersintern herzustellen. Aus der EP 2 399 695 Al ist es bekannt, komplette Formsegmente mit den die Profilierung des Laufstreifens ausbildenden Elementen durch selektives Laserschmelzen herzustellen. Die DE 102018 202 603 Al offenbart eine Formsegmentkomponente, welches das Negativprofil des Laufstreifens beinhaltet und welches mittels eines generativen Fertigungsverfahrens, beispielsweise mittels selektivem Laserschmelzen, hergestellt wird. Die Formsegmentkomponente wird mit einem als Segmentrücken dienenden Trägerelement stoffschlüssig verbunden, sodass derart ein hybrides Formsegment erhalten wird. It is also known to manufacture mold segment components or mold segments by means of an additive manufacturing process, in particular by selective laser melting. For example, it is known from EP 2 379315 B1 to produce a 0.25 mm to 3.00 mm thick lining layer for molded segments together with the molded elements forming the tread profile in one piece by laser sintering. From EP 2 399 695 A1 it is known to produce complete shaped segments with the elements forming the profile of the tread by selective laser melting. DE 102018 202 603 A1 discloses a mold segment component which contains the negative profile of the tread and which is produced by means of a generative manufacturing process, for example by means of selective laser melting. The mold segment component is materially connected to a carrier element serving as a segment back, so that a hybrid mold segment is obtained in this way.
Beim additiven Aufbau von Formsegmenten oder Formsegmentkomponenten wird die Formfläche, welche die Außenfläche (Positivfläche) des Laufstreifens bei der Vulkanisation ausbildet, entsprechend der vorgesehenen und erforderlichen Krümmung des Laufstreifens des Fahrzeugluftreifens aufgebaut. Nachdem beim additiven Aufbau ein schichtweises Aufbringen von Metallpulver und anschließendes Aufschmelzen des Metallpulvers erfolgt, wird diese Krümmung durch entsprechenden Versatz der einzelnen nacheinander aufgebrachten Schichten gebildet. Dadurch bildet sich an der Innenfläche bzw. auf den Formflächenelementen eine Vielzahl winziger Stufen aus. Eine Nachbearbeitung zur Glättung ist vor allem zwischen Lamellen oder Mikrolamellen, wo kleine Formflächenelemente vorliegen, schwierig und unterbleibt daher. Wird ein Reifen in einer derartigen Vulkanisationsform vulkanisiert, so weist der Laufstreifen eine unregelmäßig strukturierte und optisch wenig ansprechende Positivfläche auf. With the additive construction of mold segments or mold segment components, the mold surface, which forms the outer surface (positive surface) of the tread during vulcanization, corresponds to the intended and required curvature of the Tread of the vehicle pneumatic tire built up. After the metal powder is applied in layers and the metal powder is subsequently melted in the additive structure, this curvature is formed by a corresponding offset of the individual layers applied one after the other. As a result, a large number of tiny steps are formed on the inner surface or on the shaped surface elements. Post-processing for smoothing is particularly difficult between lamellae or micro-lamellae, where there are small shaped surface elements, and is therefore not carried out. If a tire is vulcanized in such a vulcanization mold, the tread has an irregularly structured and visually unappealing positive surface.
Der Erfindung liegt die Aufgabe zugrunde, derartige Stufenbildungen zu vermeiden, um eine weitgehend einwandfreie Außenfläche der Laufstreifen der vulkanisierten Reifen, insbesondere auch der Flächenbereiche, die bei Einschnitten, Mikroeinschnitten und zwischen Einschnitten, Mikroeinschnitten und Rillen vorhanden sind, sicherzustellen. The invention is based on the object of avoiding such step formation in order to ensure a largely flawless outer surface of the treads of the vulcanized tires, in particular also of the surface areas that are present at cuts, micro-cuts and between cuts, micro-cuts and grooves.
Bezüglich des Verfahrens wird die gestellte Aufgabe erfindungsgemäß dadurch gelöst, dass die Formflächenelemente jeweils als einheitliche ebene Fläche oder aus mehreren Ebenen mit einem Niveauunterschied von mindestens 100 pm zueinander gestuft verlaufenden Flächen additiv aufgeb aut werden, wobei sämtliche Formflächenelemente bzw. ihre Flächen parallel zueinander verlaufen und, bezogen auf die Bauplatte, auf unterschiedlichen Niveaus befindliche Flächen sind, derart, dass ihre gegenseitige Anordnung der Krümmung des auszuformenden Bereiches der Laufstreifenaußenfläche weitgehend angenähert ist. With regard to the method, the set object is achieved according to the invention in that the shaped surface elements are each additively built up as a uniform flat surface or from several planes with a level difference of at least 100 μm from one another in stepped surfaces, with all shaped surface elements or their surfaces running parallel to one another and , in relation to the building board, are located on different levels, such that their mutual arrangement is largely approximated to the curvature of the area to be formed of the outer tread surface.
Die Formsegmentkomponente gemäß der Erfindung ist dadurch gekennzeichnet, dass Formflächenelemente jeweils einheitlich ebene Flächen sind oder aus mehreren ebenen, gestuft zueinander verlaufenden Flächen mit einem Niveauunterschied von mindestens 100 pm bestehen, wobei sämtliche Formflächenelemente bzw. ihre Flächen parallel zueinander verlaufen und, bezogen auf die Bauplatte, auf unterschiedlichen Niveaus befindliche Flächen sind, derart, dass ihre gegenseitige Anordnung der Krümmung des auszuformenden Bereiches der Laufstreifenaußenfläche weitgehend angenähert ist. Durch die Erfindung werden Formflächenelemente gebildet, die kein Nachbearbeiten erfordern und qualitativ einwandfreie Positivflächen auf den vulkanisierten Reifen ausformen. Nachdem die Orientierung der sehr kleinen, parallel zueinander orientierten Formflächenelemente der Krümmung des auszuformenden Positivflächenbereiches angenähert ist, weist ein Reifen, welcher in einer Vulkanisationsform mit Formsegmenten vulkanisiert wird, welche forminnenseitig aus erfindungsgemäßen Formsegmentkomponenten zusammengesetzt sind, eine insgesamt optisch sehr ansprechende Positivfläche auf. The mold segment component according to the invention is characterized in that mold surface elements are each uniformly flat surfaces or consist of several flat, stepped surfaces with a level difference of at least 100 μm, with all mold surface elements or their surfaces running parallel to one another and, based on the building board , are located on different levels surfaces, such that their mutual arrangement is largely approximated to the curvature of the area to be formed of the outer surface of the tread. By means of the invention, molded surface elements are formed which do not require any reworking and which form positive surfaces of perfect quality on the vulcanized tires. After the orientation of the very small, parallel-oriented molded surface elements has approximated the curvature of the positive surface area to be formed, a tire which is vulcanized in a vulcanization mold with mold segments, which on the inside of the mold are composed of mold segment components according to the invention, has an overall optically very appealing positive surface.
Bevorzugt wird die Formsegmentkomponente mit zueinander parallel verlaufenden Lamellen und/oder Mikrolamellen additiv aufgebaut. Besonders vorteilhaft ist bei dieser Ausführung, wenn Formflächenelemente mit mehreren ebenen, gestuft zueinander verlaufenden Flächen mit den Niveauunterschied bewirkenden Seitenflächen derart additiv aufgebaut werden, dass die Seitenflächen parallel zum Verlauf der Lamellen und/oder Mikrolamellen, verlaufen. Bei einer bevorzugten Ausgestaltung sind Formflächenelemente aus zwei oder drei solchen Flächen vorgesehen. The mold segment component is preferably built up additively with lamellae and / or micro-lamellae running parallel to one another. In this embodiment, it is particularly advantageous if shaped surface elements with several flat, stepped surfaces with side surfaces causing the level difference are built up additively in such a way that the side surfaces run parallel to the course of the lamellae and / or micro-lamellae. In a preferred embodiment, shaped surface elements made up of two or three such surfaces are provided.
Die Krümmung eines Laufstreifens eines Fahrzeugluftreifens ändert sich meistens über die Laufstreifenbreite, ist üblicherweise im mittleren Bereich des Laufstreifens geringer und zu den Reifenschultem etwas größer. Es ist daher vor allem reifenschulterseitig vorteilhaft, wenn die diese Bereiche ausformenden Formsegmentkomponenten jene sind, bei welchen die Formflächenelemente aus beispielsweise zwei oder drei, also mehreren, ebenen, gestuft zueinander verlaufenden Flächen bestehend aufgebaut werden. Formflächenelemente mit mehreren gestuft zueinander verlaufenden Flächen formen im Laufstreifen des Reifens Positivflächenelemente mit Stufenkanten aus, die für die Winterperformance, den Griff auf Schnee und Eis, vorteilhaft sind. Der auf Schnee und Eis erzielbare Verzahnungseffekt ist vor allem dann besonders effektiv, wenn auf den Laufstreifen ausformenden Formsegmentkomponenten die gestuft zueinander verlaufenden Flächen derart aufgebaut werden, dass die Flächen Breiten aufweisen, die sich um höchstens +/- 30 % voneinander unterscheiden. Bevorzugt wird als Formsegmentkomponente ein Einsatz mit Formelementen, wie Lamellen, Mikrolamellen und/oder Rippen bzw. Teilbereichen von Rippen, ggf. mit randseitigen Rahmenteilen und mit der Bodenplatte additiv aufgebaut. The curvature of a tread of a pneumatic vehicle tire usually changes over the tread width, is usually less in the middle area of the tread and somewhat larger towards the tire shoulders. It is therefore particularly advantageous on the tire shoulder side if the mold segment components that form these areas are those in which the mold surface elements are composed, for example, of two or three, that is to say several, flat surfaces that run in steps towards one another. Molded surface elements with several surfaces running in steps towards one another form positive surface elements with step edges in the tread of the tire, which are advantageous for winter performance, grip on snow and ice. The interlocking effect that can be achieved on snow and ice is particularly effective when the stepped surfaces on the treads forming the form segment components are built up in such a way that the surfaces have widths that differ from one another by at most +/- 30%. An insert with shaped elements, such as lamellae, micro-lamellae and / or ribs or partial areas of ribs, possibly with edge-side frame parts and with the base plate, is preferably built up as a mold segment component.
Die Formsegmentkomponente ist daher insbesondere ein zumindest einen Profilblock ausformender Einsatz mit dem Bodenteil, Formelementen und ggf. mit randseitigen Rahmenteilen, welche Rillen ausformende Rippen oder Teile von Rillen ausformenden Rippen sind. The mold segment component is therefore in particular an insert that forms at least one profile block with the bottom part, mold elements and possibly with edge-side frame parts which are ribs forming grooves or parts of ribs forming grooves.
Gemäß einer weiteren bevorzugten Ausführung des Verfahrens werden auf den Formflächenelementen oberflächlich Strukturen als Erhebungen und/oder Vertiefungen, insbesondere mit einer Höhe bzw. Tiefe entsprechend der Schichtdicke des additiven Verfahrens gedruckt. Derartig bedruckte Formflächenelemente prägen am Laufstreifen des vulkanisierten Reifens Mikrostrukturen ein, die vor allem bei neuem Reifen für besonders gute Eis- und Schneegriffeigenschaften sorgen. Diesbezüglich ist vor allem die Ausbildung von Oberflächenstrukturen vorteilhaft, die regelmäßig ausgeführt werden, wie beispielsweise netzartig gestaltete Strukturen. Einen Schnee- und Eisgriff verbessernden Effekt können jedoch auch Strukturen aufweisen, die als bildliche Elemente, geometrische Muster, Schriftzeichen und dergleichen gedruckt werden. According to a further preferred embodiment of the method, structures as elevations and / or depressions, in particular with a height or depth corresponding to the layer thickness of the additive method, are printed on the surface of the molded surface elements. Molded surface elements printed in this way emboss microstructures on the tread of the vulcanized tire, which ensure particularly good ice and snow grip properties, especially in new tires. In this regard, the formation of surface structures that are carried out regularly, such as, for example, network-like structures, is particularly advantageous. However, structures that are printed as pictorial elements, geometric patterns, characters and the like can also have an effect that improves grip on snow and ice.
Die Erfindung betrifft ferner eine Vulkanisationsform für Fahrzeugluftreifen mit Formsegmenten, welche Formsegmentkomponenten gemäß einem oder mehreren der Ansprüche 8 bis 11 enthalten. The invention further relates to a vulcanization mold for pneumatic vehicle tires with mold segments which contain mold segment components according to one or more of claims 8 to 11.
Beim Fahrzeugluftreifen gemäß der Erfindung sind Positivflächenelemente in einem Profilblock oder in einer blockartigen Struktur entweder jeweils eine einheitliche ebene Fläche oder sind jeweils aus mehreren gestuft zueinander verlaufenden Flächen mit einem Niveauunterschied von mindestens 100 pm bestehen, wobei sämtliche Flächen eines Profilblockes oder einer blockartigen Struktur parallel zueinander verlaufen und sich der Krümmung des Laufstreifens folgend auf unterschiedlichen Niveaus befinden. Solche Profilpositivflächenelemente bewirken eine zusätzliche Strukturierung des Laufstreifens mit Kanten, insbesondere mit Kanten, an welchen beim Abrollen des Reifens am Untergrund ein erhöhter Kantendruck wirkt. Dieser erhöhte Kantendruck ist besonders vorteilhaft für die Winterperformance, insbesondere den Schnee- und Eisgriff des Reifens. In pneumatic vehicle tires according to the invention, positive surface elements in a tread block or in a block-like structure are either a uniform flat surface or are each made up of several surfaces running in steps with a level difference of at least 100 μm, with all surfaces of a tread block or a block-like structure parallel to one another and are at different levels following the curvature of the tread. Such positive profile surface elements produce an additional structuring of the tread with edges, in particular with edges on which an increased edge pressure acts when the tire rolls on the ground. This increased edge pressure is particularly beneficial for winter performance, especially the snow and ice grip of the tire.
Bevorzugt erstrecken sich die Einschnitte und/oder Mikroeinschnitte in den Profilblöcken oder blockartigen Strukturen parallel zueinander. Bei dieser Ausgestaltung ist es ferner von Vorteil, wenn bei Positivflächenelementen aus mehreren, auf unterschiedlichen Niveaus befindlichen Flächen diese von zumindest einer Kante begrenzt sind, die dem Verlauf der Einschnitte und /oder Mikroeinschnitte folgend parallel zu diesen verläuft. The incisions and / or micro-incisions in the profile blocks or block-like structures preferably extend parallel to one another. In this embodiment, it is also advantageous if, in the case of positive surface elements made up of several surfaces located on different levels, these are delimited by at least one edge which, following the course of the incisions and / or micro-incisions, runs parallel to them.
Weitere Merkmale, Vorteile und Einzelheiten der Erfindung werden nun anhand der schematischen Zeichnung, die Ausführungsbeispiele darstellt, näher beschrieben. Dabei zeigen Further features, advantages and details of the invention will now be described in more detail with reference to the schematic drawing which shows exemplary embodiments. Show it
Fig. 1 eine Ansicht eines Formsegmentteiles einer Reifenvulkanisationsform aus einem Basisteil und mit eingesetzten Einsätzen, 1 shows a view of a mold segment part of a tire vulcanization mold from a base part and with inserts inserted,
Fig. 2 eine Ansicht eines Basisteils, 2 shows a view of a base part,
Fig. 3 eine Ansicht der zugehörigen Einsätze, 3 shows a view of the associated inserts,
Fig. 4 eine schematische Ansicht einer Bauplatte mit aufgebauten Einsätzen, 4 shows a schematic view of a building board with built-up inserts,
Fig. 5 eine schematische Ansicht von aus der Bauplatte ausgeschnittenen Einsätzen, 5 shows a schematic view of inserts cut out of the building board,
Fig. 6 eine schematische Ansicht eines einzelnen Einsatzes, 6 is a schematic view of a single insert,
Fig. 7, Fig. 8 und Fig. 9 Schnittdarstellungen von Einsätzen mit unterschiedlichen Ausführungsformen der Erfindung und 7, 8 and 9 show sectional views of inserts with different embodiments of the invention and
Fig. 10 einen Profilblock eines Laufstreifens eines Fahrzeugluftreifens im Schnitt. In der nachfolgenden Beschreibung werden unter radialer Richtung die Richtung einer Senkrechten auf die die Laufstreifenaußenfläche ausformende Formfläche und unter axialer Richtung eine Richtung parallel zur Rotationsachse des zu vulkanisierenden Reifens verstanden. 10 shows a tread block of a tread of a pneumatic vehicle tire in section. In the following description, the radial direction is understood to mean the direction of a perpendicular to the molding surface forming the outer tread surface, and the axial direction is understood to mean a direction parallel to the axis of rotation of the tire to be vulcanized.
Fig. 1 zeigt eine Ansicht eines Formsegmentteiles 1 eines Formsegmentes eines Segmentringes einer Reifenvulkanisationsform, insbesondere für Reifen für Personenkraftwagen, Vans oder Light-Trucks, wobei insbesondere die Innenseite - die dem Formenhohlraum zugewandte Seite - zu sehen ist. Der Segmentring ist jener Bestandteil der Vulkanisationsform, welcher den Laufstreifen des Reifens mitsamt seiner Profilierung während der Vulkanisation des Reifens ausformt. Übliche Segmentringe setzen sich beispielsweise jeweils aus sieben bis vierzehn Formsegmenten zusammen, welche jeweils der Innenseite gegenüber einen Formsegmentrücken aufweisen, mittels welchem die Formsegmente in an sich bekannter Weise an einem Segmentschuh der Reifenvulkanisationsform angeordnet werden. 1 shows a view of a mold segment part 1 of a mold segment of a segment ring of a tire vulcanization mold, in particular for tires for passenger cars, vans or light trucks, with the inside - the side facing the mold cavity - being visible in particular. The segment ring is that part of the vulcanization mold which forms the tread of the tire together with its profile during the vulcanization of the tire. Usual segment rings are composed, for example, of seven to fourteen mold segments, each of which has a mold segment back on the inside opposite, by means of which the mold segments are arranged in a manner known per se on a segment shoe of the tire vulcanization mold.
Zur Ausformung der Profilierung des Laufstreifens des zu vulkanisierenden Reifens weist der Formsegmentteil 1 Formelemente auf - dies sind insbesondere Rippen 3, Lamellen 4 und ggf. Mikrolamellen 11- wobei die Rippen 3 bei der dargestellten Ausführungsform zumindest zum Teil von einem Rippenskelett 5 und zum Teil von Einsätzen 6, wie noch näher beschrieben wird, gebildet sind. To shape the profile of the tread of the tire to be vulcanized, the mold segment part 1 has molded elements - these are in particular ribs 3, lamellae 4 and possibly micro-lamellae 11 - with the ribs 3 in the embodiment shown at least partly from a rib skeleton 5 and partly from Inserts 6, as will be described in more detail below, are formed.
Lamellen 4 weisen üblicherweise eine Breite in der Größenordnung von 0,40 mm bis 1,00 mm auf, ihre Höhe kann variieren und zumindest abschnittweise der Rippenhöhe entsprechen. Mikrolamellen 11, die üblicherweise schmale und seichte Einschnitte ausformen, weisen eine Breite und Höhe von etwa 0,20 mm bis 0,30 mm auf. Slats 4 usually have a width in the order of magnitude of 0.40 mm to 1.00 mm, their height can vary and at least in sections correspond to the height of the ribs. Micro-lamellas 11, which usually form narrow and shallow incisions, have a width and height of approximately 0.20 mm to 0.30 mm.
Die Rückseiten der Formsegmentteile 1 sind beispielsweise einfache zylindrische Flächen, sodass die Formsegmentteile 1 mittels entsprechend gestalteter Adapter am Segmentschuh der Vulkanisationsform angebracht werden können. Bei einer alternativen Ausführung sind die Formsegmentteile 1 selbst bereits als Interface zum Container der Vulkanisationsform ausgestaltet. The rear sides of the mold segment parts 1 are, for example, simple cylindrical surfaces, so that the mold segment parts 1 can be attached to the segment shoe of the vulcanization mold by means of appropriately designed adapters. In an alternative design are the mold segment parts 1 themselves already designed as an interface to the container of the vulcanization mold.
Der Basisteil 2 des Formsegmentteiles 1 besteht aus einem metallischen Material, insbesondere aus einer Stahl- oder aus einer Aluminiumlegierung. Der Basisteil 2 ist bei der gezeigten Ausführung ein gefräster Teil mit gefrästen Schulterdekorrippen 2a an seinen seitlichen Randbereichen und dem gefrästen Rippenskelett 5 (Fig. 2). Das Rippenskelett 5 weist Rippen 5a mit Rippenflanken 5b auf, deren Anordnung und deren Verlauf mit der Anordnung und dem Verlauf von Rippen 3 übereinstimmt. Die Rippen 5a des Rippenskelettes 5 sind gegenüber den rillenausformenden Rippen 3 schmäler, es fehlen an den Rippenflanken 5b Flankenabschnitte, die, wie noch beschrieben wird, durch Rahmenteile 7a der Einsätze 6 ergänzt werden. Die Rippenflanken 5b sind gemäß einer bevorzugten Ausführung ebene Flächen, die in radialer Richtung orientiert sind. Grundsätzlich werden die Rippen 5a mitsamt ihren Rippenflanken 5b derart gefräst, dass ein bündiges Einsetzen der Einsätze 6 von oben möglich ist. Das Niveau der spitzen Bereiche der Rippen 5a entspricht jenem der rillenausformenden Rippen 3. Die Rippen 5a weisen jedoch eine größere Höhe auf als die Rippen 3, da sie, schulterseitig gemeinsam mit den Schulterdekorrippen 2a, tiefer ausgefräste Vertiefungen mit ebenen Bodenflächen 8 umschließen. Die Tiefe dieser Vertiefungen bzw. das Niveau der Bodenflächen 8 ist an die Dicke von Bodenplatten 7b der Einsätze 6 derart angepasst, dass sich bei eingesetzten Einsätzen 6 die die Formfläche bildende Innenseite der Einsätze 6 am vorgesehenen Formflächenniveau befinden. Die Orientierung der Bodenflächen 8 ist an die gewünschte Rundung bzw. Kontur der Außenseite des Laufstreifens des zu vulkanisierenden Reifens angepasst. The base part 2 of the mold segment part 1 consists of a metallic material, in particular a steel or an aluminum alloy. In the embodiment shown, the base part 2 is a milled part with milled decorative shoulder ribs 2a on its lateral edge areas and the milled rib skeleton 5 (FIG. 2). The rib skeleton 5 has ribs 5a with rib flanks 5b, the arrangement and course of which corresponds to the arrangement and course of the ribs 3. The ribs 5a of the rib skeleton 5 are narrower than the ribs 3 forming the grooves; According to a preferred embodiment, the rib flanks 5b are flat surfaces which are oriented in the radial direction. Basically, the ribs 5a together with their rib flanks 5b are milled in such a way that the inserts 6 can be inserted flush from above. The level of the pointed areas of the ribs 5a corresponds to that of the groove-forming ribs 3. The depth of these depressions or the level of the bottom surfaces 8 is adapted to the thickness of the bottom plates 7b of the inserts 6 in such a way that when the inserts 6 are inserted, the inside of the inserts 6 forming the mold surface is at the intended mold surface level. The orientation of the floor surfaces 8 is adapted to the desired rounding or contour of the outside of the tread of the tire to be vulcanized.
Zur Entlüftung wird der Basisteil 2 zwischen den Bodenflächen 8 und seiner Rückseite durchbohrt, wobei pro Bodenfläche 8 entweder jeweils eine größere Anzahl von Löchern 9 erstellt wird oder es werden lediglich ein oder zwei Löcher 9 zur Entlüftung erstellt und es wird auf der jeweiligen Bodenfläche 8 eine Art Kanalnetz aus flachen Vertiefungen gefräst, die mit dem Loch 9 bzw. den Löchern 9 verbunden ist bzw. sind. Die Einsätze 6 werden durch ein additives Verfahren, insbesondere durch selektives Laserschmelzen, aus einem Metallpulver in einer größeren Anzahl auf einer Bauplatte 10 aufgebaut (Fig. 4). Die Bauplatte 10 ist eine ebene Platte, wobei bei einer bevorzugten Ausführung die Stärke der Bauplatte 10 die erforderliche Tiefe der erwähnten Vertiefungen im Basisteil 2 mitbestimmt. Die Bauplatte 10 wird zuerst entsprechend der Anordnung der Löcher 9 im Basisteil 2 ebenfalls mit Löchern 10a versehen. Die Ausbildung von Kanalnetzen, welche mit den gegebenenfalls vorgesehenen gefrästen Kanalnetzen auf den Bodenflächen 8 übereinstimmen, kann erfolgen, ist aber nicht zwingend erforderlich, da die auf den Bodenflächen 8 gefrästen Kanalnetze üblicherweise bereits für eine gute Entlüftung sorgen. For ventilation, the base part 2 is drilled through between the floor surfaces 8 and its rear side, with either a larger number of holes 9 being made for each floor surface 8 or only one or two holes 9 being made for ventilation and one on the respective floor surface 8 Type of sewer network milled from shallow depressions, which is or are connected to the hole 9 or holes 9. The inserts 6 are built up from a metal powder in large numbers on a building board 10 by an additive method, in particular by selective laser melting (FIG. 4). The building board 10 is a flat plate, wherein in a preferred embodiment the thickness of the building board 10 also determines the required depth of the recesses mentioned in the base part 2. The building board 10 is first also provided with holes 10a in accordance with the arrangement of the holes 9 in the base part 2. The formation of sewer networks, which correspond to the possibly provided milled sewer networks on the floor surfaces 8, can take place, but is not absolutely necessary, since the sewer networks milled on the floor surfaces 8 usually already ensure good ventilation.
Die Bauplatte 10 wird in einem 3D-Drucker entsprechend ausgerichtet und positioniert, die erstellten Löcher 10a werden bündig mit der Oberseite der Bauplatte 10 mit Metallpulver oder dergleichen verhüllt. Anschließend werden die einzelnen Einsätze 6 in ihren vorgesehenen Gestaltungen Schicht für Schicht mitsamt den vorgesehenen Lamellen 4 (Fig. 4) etwaigen zusätzlichen Mikrolamellen 11 (Fig. 8), sonstigen Oberflächenstrukturen, gegebenenfalls Schriftzeichen, Treadwear-Indikationen und dergleichen aufgebaut. Dabei werden an den Positionen der Löcher 10a in der Bauplatte 10 Entlüftungslöcher freigelassen. Die Einsätze 6 (Fig. 6) werden ferner mit den vorgesehenen Lamellen 4, ggf. mit Mikrolamellen 11, den erwähnten randseitigen Rahmenteilen 7a, der Bodenplatte 7b aufgebaut, derart, dass beim Einsetzen der Einsätze 6 an ihren vorgesehenen Positionen am Basisteil 2 die Rippen 5a des Rippenskelettes 5 zu kompletten, rillenausformenden Rippen 3 ergänzt werden. Je nach der tatsächlichen Gestaltung des Laufstreifenprofils mit Rillen können die Einsätze 6 auch lediglich an zwei oder drei Seiten Rahmenteile 7a aufweisen und/oder derart gestaltet sein, dass sie größere Profilblöcke, mehr als einen Profilblock oder sonstige blockartige Strukturen im Laufstreifen gemeinsam mit dem Rippenskelett 5 ausformen. Die Einsätze 6 können dabei auch Formelemente enthalten, die Rippen, abseits des Rippenskelettes, ausformen. The building board 10 is appropriately aligned and positioned in a 3D printer, the holes 10a created are covered flush with the top of the building board 10 with metal powder or the like. The individual inserts 6 are then built up in their intended designs layer by layer together with the intended lamellae 4 (FIG. 4), any additional micro-lamellae 11 (FIG. 8), other surface structures, possibly characters, treadwear indications and the like. In this case, 10 ventilation holes are left free at the positions of the holes 10a in the building board. The inserts 6 (Fig. 6) are also built up with the provided lamellae 4, possibly with micro-lamellae 11, the mentioned edge-side frame parts 7a, the base plate 7b, in such a way that when the inserts 6 are inserted, the ribs in their intended positions on the base part 2 5a of the rib skeleton 5 can be supplemented to form complete, groove-forming ribs 3. Depending on the actual design of the tread profile with grooves, the inserts 6 can also have frame parts 7a on only two or three sides and / or be designed in such a way that they have larger tread blocks, more than one tread block or other block-like structures in the tread together with the rib skeleton 5 shape. The inserts 6 can also contain shaped elements that form the ribs away from the rib skeleton.
Bei einer alternativen Ausführung weist der Basisteil 2 des Formsegmentteiles 1 kein Rippenskelett sondern eine Innenfläche auf, auf welcher Einsätze positioniert und befestigt, beispielsweise angeschraubt, werden, die mitsamt Formelementen, die die vorgesehenen Rippen ausformen, additiv aufgebaut worden sind. Die Rippen können dabei als randseitige Rahmenteile der Einsätze aufgebaut sein oder auch innerhalb der Einsätze ausgebildet sein, sodass es möglich ist, Einsätze ohne randseitige Rahmenteile oder solche Einsätze, die nur zum Teil mit randseitigen Rahmenteilen versehen sind, zu verwenden. In an alternative embodiment, the base part 2 of the mold segment part 1 does not have a rib skeleton but an inner surface on which inserts are positioned and fastened, for example screwed on, together with the mold elements that are provided Forming ribs, built up additively. The ribs can be constructed as edge-side frame parts of the inserts or also be formed within the inserts, so that it is possible to use inserts without edge-side frame parts or those inserts which are only partially provided with edge-side frame parts.
Auf der Oberseite der Bauplatte 10 werden die Bodenplatten 7b jedes Einsatzes 6 mit zueinander gestuft und parallel verlaufenden, ebenen Formflächenelementen 12 aufgebaut, deren äußerste Schicht jeweils eine aufgeschmolzene Metallpulverschicht mit einer ebenen Außenfläche ist. On the top of the building board 10, the base plates 7b of each insert 6 are built up with stepped and parallel planar shaped surface elements 12, the outermost layer of which is a molten metal powder layer with a flat outer surface.
Fig. 7 zeigt ein Ausführungsbeispiel eines Einsatzes 6 mit drei zwischen zwei Rahmenteilen 7a parallel zueinander verlaufenden, additiv aufgebauten Lamellen 4. Zwischen den Lamellen 4 und zwischen den beiden äußeren Lamellen 4 und den Rahmenteilen 7a befindet sich jeweils ein additiv aufgebautes, ebenes Formflächenelement 12, welches parallel zur Oberfläche der Bauplatte 10 verläuft. Die Formflächenelemente 12 zwischen den äußeren Lamellen 4 und den Rahmenteilen 7a weisen übereinstimmende Höhen auf, sie befinden sich dabei, bezogen auf die Bauplatte 10, auf einem höheren Niveau als die beiden Formflächenelemente 12 der zwischen den weiter innen befindlichen Lamellen 4, deren Niveaus ebenfalls übereinstimmen. 7 shows an embodiment of an insert 6 with three additively constructed lamellae 4 running parallel to one another between two frame parts 7a. Between the lamellas 4 and between the two outer lamellae 4 and the frame parts 7a there is in each case an additively constructed, flat shaped surface element 12, which runs parallel to the surface of the building board 10. The shaped surface elements 12 between the outer lamellae 4 and the frame parts 7a have matching heights; they are at a higher level, based on the building board 10, than the two shaped surface elements 12 of the lamellae 4 located further inside, whose levels also coincide .
Jeder Einsatz 6 nimmt eine bestimmte Position am Formsegmentteil 1 ein bzw. ist für eine bestimmte Position vorgesehen. In jeder Position soll der jeweilige Einsatz 6 die an dieser Stelle vorgesehene Außenkontur bzw. Krümmung der Laufstreifenaußenfläche möglichst gut ausformen. Der Aufbau der Formflächenelemente 12 erfolgt daher mit einer an die beim additiven Verfahren verwendeten Schichtdicken diesbezüglich angepassten Anzahl von Schichten derart, dass die Formflächenelemente 12 Niveaus aufweisen, die an die Krümmung des betreffenden Laufstreifenbereiches möglichst gut angepasst sind. Each insert 6 occupies a specific position on the mold segment part 1 or is provided for a specific position. In each position, the respective insert 6 should form the outer contour or curvature of the outer surface of the tread provided at this point as well as possible. The structure of the surface area elements 12 is therefore carried out with a number of layers adapted to the layer thicknesses used in the additive method in such a way that the surface area elements 12 have levels that are as well adapted as possible to the curvature of the relevant tread area.
Fig. 8 zeigt ein Ausführungsbeispiel eines Einsatzes 6 mit drei Lamellen 4, wobei jeweils zwischen den drei Lamellen 4 und den äußeren Lamellen 4 und den Rahmenteilen 7a je eine Mikrolamelle 11 additiv aufgebaut ist. Die Mikrolamellen 11 und die Lamellen 4 verlaufen insbesondere parallel zu anderen, die Mikrolamellen 11 mittig zwischen den Lamellen 4 und den Rahmenteilen 7a. Sowohl zwischen den Mikrolamellen 11 und den Lamellen 4 als auch zwischen den Mikrolamellen 11 und den Rahmenteilen 7a wird jeweils ein einheitliches ebenes Formflächenelement 12 additiv ausgebildet. Die Formflächenelemente verlaufen gestuft- auf unterschiedlichen Niveaus- und parallel zueinander und zu den Lamellen 4 und Mikrolamellen 11 derart, dass ihre Niveaus der an die Krümmung des auszuformenden Laufstreifenbereiches möglichst gut angepasst sind. 8 shows an exemplary embodiment of an insert 6 with three lamellae 4, a micro-lamella 11 each being built up additively between the three lamellae 4 and the outer lamellae 4 and the frame parts 7a. The micro-lamellae 11 and the lamellae 4 run in particular parallel to others, the micro-lamellae 11 centrally between the Slats 4 and the frame parts 7a. Both between the micro-lamellae 11 and the lamellae 4 and between the micro-lamellae 11 and the frame parts 7a, in each case a uniform flat shaped surface element 12 is additively formed. The shaped surface elements run stepped on different levels and parallel to one another and to the lamellae 4 and micro-lamellae 11 in such a way that their levels are adapted as well as possible to the curvature of the tread area to be formed.
Fig. 9 zeigt eine Ausführung eines Einsatzes 6 mit drei parallel zueinander verlaufenden Lamellen 4. Der Einsatz 6 ist für eine Position am Formsegmentteil 1 vorgesehen, an welcher die Außenkontur des an dieser Stelle auszuformenden Laufstreifenteiles eine Höhendifferenz Ahi zwischen der Basis benachbarter Lamellen 4 und /oder der äußeren Lamellen 4 und den Rahmenteilen 7a erfordert, die mindestens 100 pm beträgt. Zwischen den zueinander positionierten Lamellen 4 und/oder zwischen den äußeren Lamellen 4 und den Rahmenteilen 7a wird das Formflächenelement 12 jeweils aus zwei parallel zueinander verlaufenden, auf unterschiedlichen Niveaus befindlichen ebenen Flächen additiv aufgebaut. Sämtliche dieser Flächen im Einsatz 6 verlaufen parallel zueinander. Beim gezeigten Beispiel befinden sich beide Flächen, welche zu beiden Seiten an die mittlere Lamelle 4 anschließen, bezüglich der Bauplatte 10 auf dem niedrigsten Niveau, die äußersten Flächen an den jeweils äußersten Formflächenelementen 12 auf dem relativ höchsten Niveau. Anstelle von zwei können auch drei oder mehr Flächen mit unterschiedlichen Niveaus ausgebildet werden. Zwischen den beiden Flächen in jedem Formflächenelement 12 verläuft jeweils eine senkrechte Seitenfläche 12a, welche parallel zu den Lamellen 4 verläuft. Die Breiten b der Flächen stimmen bevorzugt im Wesentlichen überein, können sich jedoch bevorzugt um höchstens ± 30% voneinander unterscheiden, je nach der nachzubildenden Krümmung und den Abständen zwischen den Lamellen 4 bzw. den Lamellen 4 und den Rahmenteilen 7a. 9 shows an embodiment of an insert 6 with three lamellae 4 running parallel to one another. The insert 6 is provided for a position on the mold segment part 1 at which the outer contour of the tread part to be formed at this point has a height difference Ahi between the base of adjacent lamellae 4 and / or the outer slats 4 and the frame parts 7a, which is at least 100 μm. Between the lamellae 4 positioned with respect to one another and / or between the outer lamellae 4 and the frame parts 7a, the shaped surface element 12 is additively built up from two flat surfaces that run parallel to one another and are located on different levels. All of these surfaces in the insert 6 run parallel to one another. In the example shown, both surfaces, which adjoin the middle lamella 4 on both sides, are on the lowest level with respect to the building board 10, and the outermost surfaces on the respective outermost shaped surface elements 12 are on the relatively highest level. Instead of two, three or more surfaces with different levels can also be formed. A vertical side surface 12 a, which runs parallel to the lamellae 4, runs between the two surfaces in each shaped surface element 12. The widths b of the surfaces are preferably essentially the same, but can preferably differ from one another by at most ± 30%, depending on the curvature to be reproduced and the distances between the lamellae 4 or the lamellae 4 and the frame parts 7a.
Die Lamellen 4 und die Mikrolamellen 11 können zickzack- oder wellenförmig ausgebildet sein und/oder können eine andere beliebige, insbesondere dreidimensionale Strukturierung aufweisen. Die Lamellen 4 und Mikrolamellen 11 können ferner in variierenden Höhen ausgebildet werden. Die ebenen Formflächenelemente 12 bzw. deren Flächen können ferner zusätzlich auf beliebige Weise hochauflösend bedruckt werden und derart unterschiedliche Oberflächenstrukturen erhalten. Derartige Strukturen sind winzige Erhebungen und/oder Vertiefungen, welche eine Höhe bzw. Tiefe von beispielsweise 30 pm, entsprechend der Schichtstärke einer Metallpulverschicht aufweisen, insbesondere bildliche Elemente, geometrische Muster oder Schriftzeichen sind oder Strukturen sind, welche im Laustreifen oberflächlich Strukturen formen, die bei neuem, noch nicht abgefahrenem Reifen beispielsweise gute Eis- oder Schneegriffeigenschaften des Laufstreifens bewirken. The lamellae 4 and the micro-lamellae 11 can be designed in a zigzag or wave shape and / or can have any other, in particular three-dimensional, structuring. The lamellae 4 and micro-lamellae 11 can also be formed at varying heights. The flat shaped surface elements 12 or their surfaces can also be printed with high resolution in any desired manner and thus obtain different surface structures. Such structures are tiny elevations and / or depressions, which have a height or depth of, for example, 30 μm, corresponding to the layer thickness of a metal powder layer, in particular are pictorial elements, geometric patterns or characters or are structures that form superficial structures in the laustrail that at New, not yet worn tires, for example, have good ice or snow grip properties of the tread.
Die Einsätze 6 werden bevorzugt mitsamt dem Bauplattenteil, auf welchem sie unmittelbar aufgebaut sind, aus der Bauplatte 10 herausgeschnitten, beispielsweise mittels Laserstrahl, durch Wasserstrahl oder mechanisch. Die Passflächen werden gegebenenfalls nachbearbeitet. Die Böden solcher Einsätze 6 bestehen daher jeweils aus dem Bauplattenteil und der additiv aufgebauten Bodenplatte 7b mit den Formflächenelementen 12. Bei einer alternativen Ausführung werden die Einsätze 6 entlang der Oberseite der Bauplatte 10 abgetrennt, beispielsweise abgeschnitten, die Böden solcher Einsätze sind daher die additiv aufgebauten Bodenplatten 7b. Bei einer weiteren Alternative werden gemäß den Abmessungen der Einsätze vorkonfektionierte Bodenplatten verwendet und jeder Einsatz auf einer separaten Bodenplatte aufgebaut. The inserts 6 are preferably cut out of the building board 10 together with the building board part on which they are directly built, for example by means of a laser beam, a water jet or mechanically. The mating surfaces will be reworked if necessary. The bottoms of such inserts 6 therefore each consist of the building board part and the additively constructed base plate 7b with the shaped surface elements 12. In an alternative embodiment, the inserts 6 are separated, for example cut off, along the top of the building board 10; the bottoms of such inserts are therefore additively constructed Floor plates 7b. In a further alternative, base plates that are prefabricated according to the dimensions of the inserts are used and each insert is built on a separate base plate.
Die fertigen Einsätze 6 werden anschließend an ihren Positionen am Basisteil 2 befestigt. Eine feste Verbindung der Einsätze 6 erfolgt beispielsweise durch Einschrumpfen, indem der Basisteil 2 vor dem Einsetzen erwärmt wird. Alternativ können die Einsätze 6 durch Verschrauben oder Verschweißen mit dem Basisteil 2 verbunden werden. The finished inserts 6 are then fastened in their positions on the base part 2. The inserts 6 are firmly connected, for example, by shrinking them in, in that the base part 2 is heated prior to insertion. Alternatively, the inserts 6 can be connected to the base part 2 by screwing or welding.
Der additive Aufbau der Einsätze erfolgt automatisch softwaregesteuert, ebenso die Fräsarbeiten an den Basisteilen 2. Der einer Softwaresteuerung zugrunde liegende Algorithmus hat infolge der stufigen Übergänge besondere Erfordernisse zu erfüllen, um am Reifen eine möglichst optimale Ausgestaltung zur Erzielung einer möglichst optimalen Performance sicherzustellen. Fig. 10 zeigt schematisch einen Schnitt durch einen Profilblock 13 eines Laufstreifens eines Fahrzeugluftstreifens, wobei im Profilblock 13 Einschnitte 14 und Mikroeinschnitte 15 ausgebildet sind. Der Schnitt ist beispielsweise ein Schnitt in der Umfangsrichtung des Laufstreifens, sodass sich die Einschnitte 14 und die Mikroeinschnitte 15, welche sämtlich bevorzugt parallel zueinander verlaufen, in axialer Richtung erstrecken. Entlang der beim Abrollen des Fahrzeugluftreifens mit dem Untergrund in Kontakt kommenden Außenfläche des Profilblockes 13 ist zusätzlich mit einer gestrichelten Linie eine Einhüllende 16 eingezeichnet, diese gibt jene Außenkontur wieder, die sich bei einer Vulkanisation des Reifens in einer herkömmlichen Reifenheizpresse ergeben würde. Gemäß der Erfindung wiest der Profilblock 13 eine Außenfläche aus Positivflächenelementen 13a auf, die sämtlich parallel zueinander verlaufen, deren gegenseitige Anordnung jedoch dem Verlauf der Einhüllenden 16 und deren Krümmung angepasst ist. The additive structure of the inserts is automatically software-controlled, as is the milling work on the basic parts 2. The algorithm on which software control is based has to meet special requirements due to the stepped transitions in order to ensure the best possible design on the tire to achieve the best possible performance. FIG. 10 shows schematically a section through a profile block 13 of a tread of a vehicle air strip, with incisions 14 and micro-incisions 15 being formed in the profile block 13. The cut is, for example, a cut in the circumferential direction of the tread, so that the incisions 14 and the micro-incisions 15, which all preferably run parallel to one another, extend in the axial direction. Along the outer surface of the tread block 13 that comes into contact with the ground when the vehicle tire rolls, an envelope 16 is also drawn in with a dashed line; this shows the outer contour that would result if the tire were vulcanized in a conventional tire heating press. According to the invention, the profile block 13 has an outer surface of positive surface elements 13a, which all run parallel to one another, but whose mutual arrangement is adapted to the course of the envelope 16 and their curvature.
Bezugsziffernliste List of reference numerals
I . Formsegmentteil 2. Basisteil I. Mold segment part 2. Base part
2a . Schulterdekorrippe2a. Decorative shoulder rib
3 . Rippe 3. rib
4. Lamelle 4. Lamella
5 . Rippenskelett 5a . Rippe 5. Rib skeleton 5a. rib
5b . Rippenflanke 5b. Rib flank
6. Einsatz 6. Use
7a . Rahmenteil 7a. Frame part
7b . Bodenplatte 8 . Bodenfläche 7b. Base plate 8. Floor area
9. Loch 9th hole
10 . Bauplatte 10. Building board
10a . Loch 10a. hole
II . Mikrolamelle 12 . FormflächenelementII. Micro lamella 12. Shaped surface element
12a . Seitenfläche 12a. Side face
13 . Profilblock 13th Profile block
13a . Positivflächenelement13a. Positive surface element
14 . Einschnitt 15 . Mikroeinschnitt 14th Incision 15. Micro incision
16. Einhüllende b . Breite 16. Envelope b. broad

Claims

Patentansprüche Claims
1. Verfahren zur Herstellung einer Formsegmentkomponente einer Vulkanisationsform für einen Fahrzeugluftreifen zum Ausformen zumindest eines Profilblockes oder eines blockartig strukturierten Bereiches eines insgesamt gekrümmten Laufstreifens mit einer Laufstreifenaußenfläche, welche Formsegmentkomponente mittels eines additiven Verfahrens wie selektives Laserschmelzen durch schichtweisen ebenen Auftrag und Aufschmelzen eines Metallpulvers auf einer ebenen Bauplatte (10) mitsamt einem Bodenteil (7b) und Formelementen, wie Lamellen (4) und/oder Mikrolamellen (11) und/oder Rippen und/oder Bereichen von Rippen, aufgebaut wird, wobei Formelemente einander benachbarte, einen Bereich der Laufstreifenaußenfläche ausformende Formflächenelemente (12) begrenzen bzw. umlaufen, d a d u r c h g e k e n n z e i c h n e t, dass Formflächenelemente (12) jeweils als einheitliche ebene Fläche oder aus mehreren ebenen mit einem Niveauunterschied von mindestens 100 pm zueinander gestuft verlaufenden Flächen (12a) additiv aufgebaut werden, wobei sämtliche Formflächenelemente (12) bzw. ihre Flächen parallel zueinander verlaufen und, bezogen auf die Bauplatte (10), auf unterschiedlichen Niveaus befindliche Flächen sind, derart, dass ihre gegenseitige Anordnung der Krümmung des auszuformenden Bereiches der Laufstreifenaußenfläche weitgehend angenähert ist. 1. A method for producing a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molded segment component by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder on a flat Building board (10) together with a base part (7b) and shaped elements such as lamellae (4) and / or micro-lamellae (11) and / or ribs and / or areas of ribs, with shaped elements adjacent to one another, shaped surface elements forming an area of the outer surface of the tread (12) delimit or encircle, characterized in that shaped surface elements (12) each as a uniform flat surface or from several flat surfaces with a difference in level of at least 100 μm from one another in steps en (12a) are built up additively, with all of the shaped surface elements (12) or their surfaces running parallel to one another and, in relation to the building board (10), surfaces located on different levels, such that their mutual arrangement of the curvature of the area to be shaped Tread outer surface is largely approximated.
2. Verfahren zur Herstellung einer Formsegmentkomponente mit sich parallel zueinander erstreckenden Lamellen (4) und der Mikrolamellen (11) nach Anspruch 1, dadurch gekennzeichnet, dass mit mehreren ebenen, gestuft zueinander verlaufenden Flächen mit den Niveauunterschied bewirkenden Seitenflächen derart additiv aufgebaut werden, dass die Seitenflächen parallel zum Verlauf der Lamellen (4) und/oder Mikrolamellen (11), verlaufen. 2. A method for producing a mold segment component with mutually parallel lamellae (4) and the micro-lamellae (11) according to claim 1, characterized in that with a plurality of flat, mutually stepped surfaces with the level difference causing side surfaces are built up additively that the Side surfaces run parallel to the course of the lamellae (4) and / or micro-lamellae (11).
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass Formflächenelemente (12) aus mehreren ebenen, gestuft zueinander verlaufenden Flächen derart additiv aufgebaut werden, dass sich die Breiten (b) ihrer Flächen um höchstens ± 30% voneinander unterscheiden. 3. The method according to claim 1 or 2, characterized in that shaped surface elements (12) are built up additively from a plurality of flat surfaces running in steps to one another in such a way that the widths (b) of their surfaces differ from one another by at most ± 30%.
4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass als Formsegmentkomponente ein Einsatz (6) mit Formelementen, wie Lamellen (4), Mikrolamellen (11) und/oder Rippen (5a) bzw. Teilbereichen von Rippen, ggf. mit randseitigen Rahmenteilen (7b) und mit der Bodenplatte (10) additiv aufgebaut wird. 4. The method according to any one of claims 1 to 3, characterized in that an insert (6) with shaped elements, such as lamellae (4), micro-lamellae (11) and / or ribs (5a) or partial areas of ribs, optionally as a mold segment component. with edge-side frame parts (7b) and with the base plate (10) is built up additively.
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass auf Formflächenelementen (12) oberflächlich Strukturen als Erhebungen und/ oder Vertiefungen, insbesondere mit einer Höhe bzw. Tiefe entsprechend der Schichtdicke des additiven Verfahrens gedruckt werden. 5. The method according to any one of claims 1 to 4, characterized in that surface structures as elevations and / or depressions, in particular with a height or depth corresponding to the layer thickness of the additive method, are printed on the surface of the molded surface elements.
6. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass als oberflächliche Strukturen bildliche Elemente, geometrische Muster, Schriftzeichen und dergleichen gedruckt werden. 6. The method according to claim 5, characterized in that pictorial elements, geometric patterns, characters and the like are printed as superficial structures.
7. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass als oberflächliche Strukturen gleichmäßig angeordnete Strukturen, wie netzartig gestaltete Strukturen, gedruckt werden. 7. The method according to claim 5, characterized in that evenly arranged structures, such as net-like structures, are printed as superficial structures.
8. Formsegmentkomponente einer Vulkanisationsform für einen Fahrzeugluftreifen zum Ausformen zumindest eines Profilblockes oder eines blockartig strukturierten Bereiches eines insgesamt gekrümmten Laufstreifens mit einer Laufstreifenaußenfläche, welche Formsegmentkomponente mittels eines additiven Verfahrens wie selektives Laserschmelzen durch schichtweisen ebenen Auftrag und Aufschmelzen eines Metallpulvers auf einer ebenen Bauplatte (10) mitsamt einem Bodenteil (7b) und Formelementen, wie Lamellen (4) und/oder Mikrolamellen (11) und/oder Rippen und/oder Teilbereichen von Rippen, aufgebaut ist, wobei Formelemente einander benachbarte, einen Bereich der Laufstreifenaußenfläche ausformende Formflächenelemente (12) begrenzen bzw. umlaufen, d a d u r c h g e k e n n z e i c h n e t, dass Formflächenelemente (12) jeweils einheitliche ebene Flächen sind oder aus mehreren ebenen, gestuft zueinander verlaufenden Flächen mit einem Niveauunterschied von mindestens 100 pm bestehen, wobei sämtliche Formflächenelemente (12) bzw. ihre Flächen parallel zueinander verlaufen und, bezogen auf die Bauplatte (10), auf unterschiedlichen Niveaus befindliche Flächen sind, derart, dass ihre gegenseitige Anordnung der Krümmung des auszuformenden Bereiches der Laufstreifenaußenfläche weitgehend angenähert ist. 8. Mold segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which mold segment component by means of an additive process such as selective laser melting by layer-wise flat application and melting of a metal powder on a flat building board (10) including a base part (7b) and shaped elements such as lamellae (4) and / or micro-lamellae (11) and / or ribs and / or partial areas of Ribs, is constructed, wherein form elements delimit or encircle adjacent form elements (12) forming a region of the outer surface of the tread, characterized in that form surface elements (12) are each uniform flat surfaces or consist of several flat, stepped surfaces with a difference in level of at least 100 μm, with all of the shaped surface elements (12) or their surfaces running parallel to one another and, in relation to the building board (10), surfaces located on different levels such that their mutual arrangement largely approximates the curvature of the area of the outer tread surface to be shaped .
9. Formsegmentkomponente nach Anspruch 8, dadurch gekennzeichnet, dass bei Formflächenelementen (12) mit mehreren ebenen, gestuft zueinander verlaufenden Flächen diese Flächen Breiten (b) aufweisen, die sich um höchstens ± 30% voneinander unterscheiden. 9. Mold segment component according to claim 8, characterized in that in the case of mold surface elements (12) with a plurality of flat surfaces running in steps towards one another, these surfaces have widths (b) which differ from one another by at most ± 30%.
10. Formsegmentkomponente mit sich parallel zueinander erstreckenden Lamellen (4) und oder Mikrolamellen (11) nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass bei Formflächenelementen (12) mit mehreren ebenen, gestuft zueinander verlaufenden Flächen (12a) mit den Niveauunterschied bewirkenden Seitenflächen versehen sind, die parallel zu Lamellen (4) und/oder Mikrolamellen (11), verlaufen. 10. Mold segment component with mutually parallel lamellae (4) and / or micro-lamellae (11) according to claim 8 or 9, characterized in that in the form of surface elements (12) with a plurality of flat, mutually stepped surfaces (12a) are provided with the level difference causing side surfaces which run parallel to lamellae (4) and / or micro-lamellae (11).
11. Formsegmentkomponente nach einem der Ansprüche 8 bis 10, dadurch gekennzeichnet, dass sie ein zumindest einen Profilblock ausformender Einsatz (6) mit dem Bodenteil, Formelementen und ggf. mit randseitigen Rahmenteilen (7b) ist, welche Rillen ausformende Rippen oder Teile von Rillen ausformenden Rippen sind. 11. Mold segment component according to one of claims 8 to 10, characterized in that it is an insert (6) which forms at least one profile block with the bottom part, molded elements and optionally with edge-side frame parts (7b) which form ribs or parts of grooves Ribs are.
12. Vulkanisationsform für einen Fahrzeugluftreifen mit Formsegmenten, welche Formsegmentkomponenten gemäß einem oder mehreren der Ansprüche 8 bis 11 enthalten. 12. Vulcanization mold for a pneumatic vehicle tire with mold segments which contain mold segment components according to one or more of claims 8 to 11.
13. Fahrzeugluftreifen mit einem profilierten, insgesamt gekrümmten Laufstreifen, welcher durch Rillen in Profilblöcke (13) gegliedert ist und/oder blockartig strukturiert ist, wobei Profilblöcke (13) und/oder blockartige Strukturen vorhanden sind, die mit insbesondere durchquerenden Einschnitten (14) und/oder Mikroeinschnitten (15)versehen sind, wobei zwischen Einschnitten (14) oder Mikroeinschnitten (15) oder zwischen Einschnitten (14) und Mikroeinschnitten (15) oder zwischen Einschnitten (14), Mikroeinschnitten (15) und Rillen Positivflächenelemente (13a) gebildet sind, d a d u r c h g e k e n n z e i c h n e t, dass Positivflächenelemente (13a) in einem Profilblock (13) oder in einer blockartigen Struktur entweder jeweils eine einheitliche ebene Fläche sind oder jeweils aus mehreren gestuft zueinander verlaufenden Flächen mit einem Niveauunterschied von mindestens 100 pm bestehen, wobei sämtliche Flächen eines Profilblockes oder einer blockartigen Struktur parallel zueinander verlaufen und sich der Krümmung des Laufstreifens folgend auf unterschiedlichen Niveaus befinden. 13. Pneumatic vehicle tires with a profiled, generally curved tread, which is divided into tread blocks (13) by grooves and / or is structured in a block-like manner, with tread blocks (13) and / or block-like structures being present, in particular with traversing incisions (14) and / or micro-incisions (15) are provided, positive surface elements (13a) being formed between incisions (14) or micro-incisions (15) or between incisions (14) and micro-incisions (15) or between incisions (14), micro-incisions (15) and grooves , characterized in that positive surface elements (13a) in a profile block (13) or in a block-like structure are either a uniform flat surface or each consist of several surfaces running in steps with a level difference of at least 100 pm, with all surfaces of a profile block or one block-like structure parallel to each other and are at different levels following the curvature of the tread.
14. Fahrzeugluftreifen nach Anspruch 13 mit einem Laufstreifen mit Profilblöcken (13) und/oder blockartigen Strukturen mit sich parallel zueinander erstreckenden Einschnitten (14) und /oder Mikroeinschnitten (15), dadurch gekennzeichnet, dass bei Positivflächenelementen (13a) aus mehreren, auf unterschiedlichen Niveaus befindlichen Flächen diese von zumindest einer Kante begrenzt sind, die dem Verlauf der Einschnitte (14) und /oder Mikroeinschnitte (15) folgend parallel zu diesen verläuft. 14. Pneumatic vehicle tire according to claim 13 with a tread with tread blocks (13) and / or block-like structures with mutually parallel incisions (14) and / or micro-incisions (15), characterized in that with positive surface elements (13a) of several, on different Areas located on the levels are delimited by at least one edge which, following the course of the incisions (14) and / or micro-incisions (15), runs parallel to them.
15. Fahrzeugluftreifen nach Anspruch 13 oder 14, dadurch gekennzeichnet, dass bei Positivflächenelementen aus mehreren Flächen sich diese Flächen zueinander auf-bzw. absteigend gestuft auf unterschiedlichen Niveaus befinden. 15. Pneumatic vehicle tire according to claim 13 or 14, characterized in that, in the case of positive surface elements made up of several surfaces, these surfaces are placed on or against one another. in descending order are at different levels.
EP20824902.9A 2020-06-17 2020-12-08 Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tire Pending EP4168198A1 (en)

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AT385953B (en) * 1986-11-14 1988-06-10 Pschaida Edmund A layer of elastic material, in particular for vehicle tyres, having a tread, and method for manufacturing a vehicle tread provided with a tread layer made of elastic material
JPH0516144A (en) * 1991-07-15 1993-01-26 Bridgestone Corp Tire vulcanizing mold and manufacture thereof
EP0540340B1 (en) * 1991-11-01 1996-08-28 Bridgestone Corporation Pneumatic tire, mold for manufacturing pneumatic tire, and method of manufacturing pneumatic tire using the mold
JP2004230821A (en) * 2003-01-31 2004-08-19 Yokohama Rubber Co Ltd:The Method for producing mold for molding tire
JP4312823B1 (en) * 2008-07-07 2009-08-12 横浜ゴム株式会社 PNEUMATIC TIRE, TIRE MOLDING MOLD, AND METHOD FOR PRODUCING PNEUMATIC TIRE
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DE102018202603A1 (en) 2018-02-21 2019-08-22 Continental Reifen Deutschland Gmbh Method for producing molded segments of a segmented vulcanization mold for vehicle tires
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