EP4168198A1 - Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tire - Google Patents
Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tireInfo
- Publication number
- EP4168198A1 EP4168198A1 EP20824902.9A EP20824902A EP4168198A1 EP 4168198 A1 EP4168198 A1 EP 4168198A1 EP 20824902 A EP20824902 A EP 20824902A EP 4168198 A1 EP4168198 A1 EP 4168198A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tread
- mold
- elements
- lamellae
- micro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004073 vulcanization Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000000654 additive Substances 0.000 claims abstract description 14
- 230000000996 additive effect Effects 0.000 claims abstract description 14
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 241000446313 Lamella Species 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0606—Vulcanising moulds not integral with vulcanising presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/007—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/0302—Tread patterns directional pattern, i.e. with main rolling direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/11—Tread patterns in which the raised area of the pattern consists only of isolated elements, e.g. blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1204—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes with special shape of the sipe
- B60C11/1218—Three-dimensional shape with regard to depth and extending direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/13—Tread patterns characterised by the groove cross-section, e.g. for buttressing or preventing stone-trapping
- B60C11/1376—Three dimensional block surfaces departing from the enveloping tread contour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/005—Article surface comprising protrusions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0606—Vulcanising moulds not integral with vulcanising presses
- B29D2030/0607—Constructional features of the moulds
- B29D2030/0612—Means for forming recesses or protrusions in the tyres, e.g. grooves or ribs, to create the tread or sidewalls patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0606—Vulcanising moulds not integral with vulcanising presses
- B29D2030/0607—Constructional features of the moulds
- B29D2030/0613—Means, e.g. sipes or blade-like elements, for forming narrow recesses in the tyres, e.g. cuts or incisions for winter tyres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1259—Depth of the sipe
- B60C2011/1268—Depth of the sipe being different from sipe to sipe
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the invention relates to a method for producing a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molded segment component is formed by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder a planar building board together with a base part and shaped elements such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements forming an area of the outer surface of the tread.
- an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder a planar building board together with a base part and shaped elements such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent
- the invention also relates to a molded segment component of a vulcanization mold for a pneumatic vehicle tire for molding at least one tread block or a block-like structured area of an overall curved tread with an outer surface of the tread, which molding segment component by means of an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder on a flat building board together with a base part and shaped elements, such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements forming an area of the outer surface of the tread.
- an additive process such as selective laser melting by layer-by-layer application and melting of a metal powder on a flat building board together with a base part and shaped elements, such as lamellae and / or micro-lamellae and / or ribs and / or areas of ribs, with shaped elements delimiting or encircling adjacent shaped surface elements
- the invention also relates to a pneumatic vehicle tire with a profiled, generally curved tread, which is divided into tread blocks by grooves and / or is structured in a block-like manner, profile blocks and / or block-like structures being provided which are provided with traversing incisions and / or micro-incisions, positive surface elements being formed between incisions or micro-incisions or between incisions and micro-incisions or between incisions, micro-incisions and grooves.
- the vulcanization of pneumatic vehicle tires takes place in hot presses, in which green tires are inserted into a vulcanization mold and vulcanized under the action of pressure and heat.
- the tread of the tire is formed and heated by means of a mold segment ring consisting of several mold segments, whereby the tread profile is also formed, since the mold segments are provided with mold elements such as ribs and lamellae on their mold sides facing the mold cavity.
- shaped segment rings are manufactured from steel or aluminum alloys by casting processes with subsequent machining or by exclusively machining.
- mold segment components or mold segments by means of an additive manufacturing process, in particular by selective laser melting.
- EP 2 379315 B1 it is known from EP 2 379315 B1 to produce a 0.25 mm to 3.00 mm thick lining layer for molded segments together with the molded elements forming the tread profile in one piece by laser sintering.
- EP 2 399 695 A1 it is known to produce complete shaped segments with the elements forming the profile of the tread by selective laser melting.
- DE 102018 202 603 A1 discloses a mold segment component which contains the negative profile of the tread and which is produced by means of a generative manufacturing process, for example by means of selective laser melting.
- the mold segment component is materially connected to a carrier element serving as a segment back, so that a hybrid mold segment is obtained in this way.
- the mold surface which forms the outer surface (positive surface) of the tread during vulcanization, corresponds to the intended and required curvature of the Tread of the vehicle pneumatic tire built up.
- this curvature is formed by a corresponding offset of the individual layers applied one after the other.
- Post-processing for smoothing is particularly difficult between lamellae or micro-lamellae, where there are small shaped surface elements, and is therefore not carried out. If a tire is vulcanized in such a vulcanization mold, the tread has an irregularly structured and visually unappealing positive surface.
- the invention is based on the object of avoiding such step formation in order to ensure a largely flawless outer surface of the treads of the vulcanized tires, in particular also of the surface areas that are present at cuts, micro-cuts and between cuts, micro-cuts and grooves.
- the set object is achieved according to the invention in that the shaped surface elements are each additively built up as a uniform flat surface or from several planes with a level difference of at least 100 ⁇ m from one another in stepped surfaces, with all shaped surface elements or their surfaces running parallel to one another and , in relation to the building board, are located on different levels, such that their mutual arrangement is largely approximated to the curvature of the area to be formed of the outer tread surface.
- the mold segment component according to the invention is characterized in that mold surface elements are each uniformly flat surfaces or consist of several flat, stepped surfaces with a level difference of at least 100 ⁇ m, with all mold surface elements or their surfaces running parallel to one another and, based on the building board , are located on different levels surfaces, such that their mutual arrangement is largely approximated to the curvature of the area to be formed of the outer surface of the tread.
- mold surface elements are formed which do not require any reworking and which form positive surfaces of perfect quality on the vulcanized tires.
- a tire which is vulcanized in a vulcanization mold with mold segments, which on the inside of the mold are composed of mold segment components according to the invention, has an overall optically very appealing positive surface.
- the mold segment component is preferably built up additively with lamellae and / or micro-lamellae running parallel to one another.
- shaped surface elements made up of two or three such surfaces are provided.
- the curvature of a tread of a pneumatic vehicle tire usually changes over the tread width, is usually less in the middle area of the tread and somewhat larger towards the tire shoulders. It is therefore particularly advantageous on the tire shoulder side if the mold segment components that form these areas are those in which the mold surface elements are composed, for example, of two or three, that is to say several, flat surfaces that run in steps towards one another. Molded surface elements with several surfaces running in steps towards one another form positive surface elements with step edges in the tread of the tire, which are advantageous for winter performance, grip on snow and ice.
- the interlocking effect that can be achieved on snow and ice is particularly effective when the stepped surfaces on the treads forming the form segment components are built up in such a way that the surfaces have widths that differ from one another by at most +/- 30%.
- An insert with shaped elements such as lamellae, micro-lamellae and / or ribs or partial areas of ribs, possibly with edge-side frame parts and with the base plate, is preferably built up as a mold segment component.
- the mold segment component is therefore in particular an insert that forms at least one profile block with the bottom part, mold elements and possibly with edge-side frame parts which are ribs forming grooves or parts of ribs forming grooves.
- structures as elevations and / or depressions, in particular with a height or depth corresponding to the layer thickness of the additive method are printed on the surface of the molded surface elements.
- Molded surface elements printed in this way emboss microstructures on the tread of the vulcanized tire, which ensure particularly good ice and snow grip properties, especially in new tires.
- the formation of surface structures that are carried out regularly, such as, for example, network-like structures is particularly advantageous.
- structures that are printed as pictorial elements, geometric patterns, characters and the like can also have an effect that improves grip on snow and ice.
- the invention further relates to a vulcanization mold for pneumatic vehicle tires with mold segments which contain mold segment components according to one or more of claims 8 to 11.
- positive surface elements in a tread block or in a block-like structure are either a uniform flat surface or are each made up of several surfaces running in steps with a level difference of at least 100 ⁇ m, with all surfaces of a tread block or a block-like structure parallel to one another and are at different levels following the curvature of the tread.
- Such positive profile surface elements produce an additional structuring of the tread with edges, in particular with edges on which an increased edge pressure acts when the tire rolls on the ground. This increased edge pressure is particularly beneficial for winter performance, especially the snow and ice grip of the tire.
- the incisions and / or micro-incisions in the profile blocks or block-like structures preferably extend parallel to one another.
- FIG. 1 shows a view of a mold segment part of a tire vulcanization mold from a base part and with inserts inserted
- FIG. 4 shows a schematic view of a building board with built-up inserts
- the radial direction is understood to mean the direction of a perpendicular to the molding surface forming the outer tread surface
- the axial direction is understood to mean a direction parallel to the axis of rotation of the tire to be vulcanized.
- FIG. 1 shows a view of a mold segment part 1 of a mold segment of a segment ring of a tire vulcanization mold, in particular for tires for passenger cars, vans or light trucks, with the inside - the side facing the mold cavity - being visible in particular.
- the segment ring is that part of the vulcanization mold which forms the tread of the tire together with its profile during the vulcanization of the tire.
- Usual segment rings are composed, for example, of seven to fourteen mold segments, each of which has a mold segment back on the inside opposite, by means of which the mold segments are arranged in a manner known per se on a segment shoe of the tire vulcanization mold.
- the mold segment part 1 has molded elements - these are in particular ribs 3, lamellae 4 and possibly micro-lamellae 11 - with the ribs 3 in the embodiment shown at least partly from a rib skeleton 5 and partly from Inserts 6, as will be described in more detail below, are formed.
- Slats 4 usually have a width in the order of magnitude of 0.40 mm to 1.00 mm, their height can vary and at least in sections correspond to the height of the ribs.
- the rear sides of the mold segment parts 1 are, for example, simple cylindrical surfaces, so that the mold segment parts 1 can be attached to the segment shoe of the vulcanization mold by means of appropriately designed adapters.
- the mold segment parts 1 themselves already designed as an interface to the container of the vulcanization mold.
- the base part 2 of the mold segment part 1 consists of a metallic material, in particular a steel or an aluminum alloy.
- the base part 2 is a milled part with milled decorative shoulder ribs 2a on its lateral edge areas and the milled rib skeleton 5 (FIG. 2).
- the rib skeleton 5 has ribs 5a with rib flanks 5b, the arrangement and course of which corresponds to the arrangement and course of the ribs 3.
- the ribs 5a of the rib skeleton 5 are narrower than the ribs 3 forming the grooves; According to a preferred embodiment, the rib flanks 5b are flat surfaces which are oriented in the radial direction.
- the ribs 5a together with their rib flanks 5b are milled in such a way that the inserts 6 can be inserted flush from above.
- the level of the pointed areas of the ribs 5a corresponds to that of the groove-forming ribs 3.
- the depth of these depressions or the level of the bottom surfaces 8 is adapted to the thickness of the bottom plates 7b of the inserts 6 in such a way that when the inserts 6 are inserted, the inside of the inserts 6 forming the mold surface is at the intended mold surface level.
- the orientation of the floor surfaces 8 is adapted to the desired rounding or contour of the outside of the tread of the tire to be vulcanized.
- the base part 2 is drilled through between the floor surfaces 8 and its rear side, with either a larger number of holes 9 being made for each floor surface 8 or only one or two holes 9 being made for ventilation and one on the respective floor surface 8
- Type of sewer network milled from shallow depressions which is or are connected to the hole 9 or holes 9.
- the inserts 6 are built up from a metal powder in large numbers on a building board 10 by an additive method, in particular by selective laser melting (FIG. 4).
- the building board 10 is a flat plate, wherein in a preferred embodiment the thickness of the building board 10 also determines the required depth of the recesses mentioned in the base part 2.
- the building board 10 is first also provided with holes 10a in accordance with the arrangement of the holes 9 in the base part 2.
- the formation of sewer networks which correspond to the possibly provided milled sewer networks on the floor surfaces 8, can take place, but is not absolutely necessary, since the sewer networks milled on the floor surfaces 8 usually already ensure good ventilation.
- the building board 10 is appropriately aligned and positioned in a 3D printer, the holes 10a created are covered flush with the top of the building board 10 with metal powder or the like.
- the individual inserts 6 are then built up in their intended designs layer by layer together with the intended lamellae 4 (FIG. 4), any additional micro-lamellae 11 (FIG. 8), other surface structures, possibly characters, treadwear indications and the like. In this case, 10 ventilation holes are left free at the positions of the holes 10a in the building board.
- the inserts 6 (Fig.
- the inserts 6 are also built up with the provided lamellae 4, possibly with micro-lamellae 11, the mentioned edge-side frame parts 7a, the base plate 7b, in such a way that when the inserts 6 are inserted, the ribs in their intended positions on the base part 2 5a of the rib skeleton 5 can be supplemented to form complete, groove-forming ribs 3.
- the inserts 6 can also have frame parts 7a on only two or three sides and / or be designed in such a way that they have larger tread blocks, more than one tread block or other block-like structures in the tread together with the rib skeleton 5 shape.
- the inserts 6 can also contain shaped elements that form the ribs away from the rib skeleton.
- the base part 2 of the mold segment part 1 does not have a rib skeleton but an inner surface on which inserts are positioned and fastened, for example screwed on, together with the mold elements that are provided Forming ribs, built up additively.
- the ribs can be constructed as edge-side frame parts of the inserts or also be formed within the inserts, so that it is possible to use inserts without edge-side frame parts or those inserts which are only partially provided with edge-side frame parts.
- the base plates 7b of each insert 6 are built up with stepped and parallel planar shaped surface elements 12, the outermost layer of which is a molten metal powder layer with a flat outer surface.
- FIG. 7 shows an embodiment of an insert 6 with three additively constructed lamellae 4 running parallel to one another between two frame parts 7a.
- an additively constructed, flat shaped surface element 12 which runs parallel to the surface of the building board 10.
- the shaped surface elements 12 between the outer lamellae 4 and the frame parts 7a have matching heights; they are at a higher level, based on the building board 10, than the two shaped surface elements 12 of the lamellae 4 located further inside, whose levels also coincide .
- Each insert 6 occupies a specific position on the mold segment part 1 or is provided for a specific position. In each position, the respective insert 6 should form the outer contour or curvature of the outer surface of the tread provided at this point as well as possible.
- the structure of the surface area elements 12 is therefore carried out with a number of layers adapted to the layer thicknesses used in the additive method in such a way that the surface area elements 12 have levels that are as well adapted as possible to the curvature of the relevant tread area.
- FIG. 8 shows an exemplary embodiment of an insert 6 with three lamellae 4, a micro-lamella 11 each being built up additively between the three lamellae 4 and the outer lamellae 4 and the frame parts 7a.
- the micro-lamellae 11 and the lamellae 4 run in particular parallel to others, the micro-lamellae 11 centrally between the Slats 4 and the frame parts 7a.
- a uniform flat shaped surface element 12 is additively formed.
- the shaped surface elements run stepped on different levels and parallel to one another and to the lamellae 4 and micro-lamellae 11 in such a way that their levels are adapted as well as possible to the curvature of the tread area to be formed.
- FIG. 9 shows an embodiment of an insert 6 with three lamellae 4 running parallel to one another.
- the insert 6 is provided for a position on the mold segment part 1 at which the outer contour of the tread part to be formed at this point has a height difference Ahi between the base of adjacent lamellae 4 and / or the outer slats 4 and the frame parts 7a, which is at least 100 ⁇ m.
- Ahi height difference between the base of adjacent lamellae 4 and / or the outer slats 4 and the frame parts 7a
- the shaped surface element 12 is additively built up from two flat surfaces that run parallel to one another and are located on different levels. All of these surfaces in the insert 6 run parallel to one another.
- both surfaces which adjoin the middle lamella 4 on both sides, are on the lowest level with respect to the building board 10, and the outermost surfaces on the respective outermost shaped surface elements 12 are on the relatively highest level.
- a vertical side surface 12 a which runs parallel to the lamellae 4, runs between the two surfaces in each shaped surface element 12.
- the widths b of the surfaces are preferably essentially the same, but can preferably differ from one another by at most ⁇ 30%, depending on the curvature to be reproduced and the distances between the lamellae 4 or the lamellae 4 and the frame parts 7a.
- the lamellae 4 and the micro-lamellae 11 can be designed in a zigzag or wave shape and / or can have any other, in particular three-dimensional, structuring.
- the lamellae 4 and micro-lamellae 11 can also be formed at varying heights.
- the flat shaped surface elements 12 or their surfaces can also be printed with high resolution in any desired manner and thus obtain different surface structures.
- Such structures are tiny elevations and / or depressions, which have a height or depth of, for example, 30 ⁇ m, corresponding to the layer thickness of a metal powder layer, in particular are pictorial elements, geometric patterns or characters or are structures that form superficial structures in the laustrail that at New, not yet worn tires, for example, have good ice or snow grip properties of the tread.
- the inserts 6 are preferably cut out of the building board 10 together with the building board part on which they are directly built, for example by means of a laser beam, a water jet or mechanically. The mating surfaces will be reworked if necessary.
- the bottoms of such inserts 6 therefore each consist of the building board part and the additively constructed base plate 7b with the shaped surface elements 12.
- the inserts 6 are separated, for example cut off, along the top of the building board 10; the bottoms of such inserts are therefore additively constructed Floor plates 7b.
- base plates that are prefabricated according to the dimensions of the inserts are used and each insert is built on a separate base plate.
- the finished inserts 6 are then fastened in their positions on the base part 2.
- the inserts 6 are firmly connected, for example, by shrinking them in, in that the base part 2 is heated prior to insertion.
- the inserts 6 can be connected to the base part 2 by screwing or welding.
- FIG. 10 shows schematically a section through a profile block 13 of a tread of a vehicle air strip, with incisions 14 and micro-incisions 15 being formed in the profile block 13.
- the cut is, for example, a cut in the circumferential direction of the tread, so that the incisions 14 and the micro-incisions 15, which all preferably run parallel to one another, extend in the axial direction.
- the profile block 13 has an outer surface of positive surface elements 13a, which all run parallel to one another, but whose mutual arrangement is adapted to the course of the envelope 16 and their curvature.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Tires In General (AREA)
- Tyre Moulding (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020207473.9A DE102020207473A1 (en) | 2020-06-17 | 2020-06-17 | Process for the production of a mold segment component, mold segment component, vulcanization mold and pneumatic vehicle tire |
PCT/EP2020/085032 WO2021254653A1 (en) | 2020-06-17 | 2020-12-08 | Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tire |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4168198A1 true EP4168198A1 (en) | 2023-04-26 |
Family
ID=73839025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20824902.9A Pending EP4168198A1 (en) | 2020-06-17 | 2020-12-08 | Method for producing a mold segment component, mold segment component, vulcanization mold, and pneumatic vehicle tire |
Country Status (7)
Country | Link |
---|---|
US (1) | US20230241682A1 (en) |
EP (1) | EP4168198A1 (en) |
JP (1) | JP2023529383A (en) |
KR (1) | KR20230010234A (en) |
CN (1) | CN115697592A (en) |
DE (1) | DE102020207473A1 (en) |
WO (1) | WO2021254653A1 (en) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT385953B (en) * | 1986-11-14 | 1988-06-10 | Pschaida Edmund | A layer of elastic material, in particular for vehicle tyres, having a tread, and method for manufacturing a vehicle tread provided with a tread layer made of elastic material |
JPH0516144A (en) * | 1991-07-15 | 1993-01-26 | Bridgestone Corp | Tire vulcanizing mold and manufacture thereof |
EP0540340B1 (en) * | 1991-11-01 | 1996-08-28 | Bridgestone Corporation | Pneumatic tire, mold for manufacturing pneumatic tire, and method of manufacturing pneumatic tire using the mold |
JP2004230821A (en) * | 2003-01-31 | 2004-08-19 | Yokohama Rubber Co Ltd:The | Method for producing mold for molding tire |
JP4312823B1 (en) * | 2008-07-07 | 2009-08-12 | 横浜ゴム株式会社 | PNEUMATIC TIRE, TIRE MOLDING MOLD, AND METHOD FOR PRODUCING PNEUMATIC TIRE |
FR2939714B1 (en) | 2008-12-17 | 2012-05-18 | Michelin Soc Tech | TRIM ASSEMBLY ON SKIN. |
EP2399695A1 (en) | 2010-06-22 | 2011-12-28 | SLM Solutions GmbH | Method and device for creating a three-dimensional structure on a curved base level |
US10307864B2 (en) * | 2013-12-13 | 2019-06-04 | Avonisys Ag | Methods and systems to keep a work piece surface free from liquid accumulation while performing liquid-jet guided laser based material processing |
DE102018202603A1 (en) | 2018-02-21 | 2019-08-22 | Continental Reifen Deutschland Gmbh | Method for producing molded segments of a segmented vulcanization mold for vehicle tires |
DE102018209675A1 (en) * | 2018-06-15 | 2019-12-19 | Continental Reifen Deutschland Gmbh | Method and insert for closing a mold pin position |
-
2020
- 2020-06-17 DE DE102020207473.9A patent/DE102020207473A1/en active Pending
- 2020-12-08 KR KR1020227043240A patent/KR20230010234A/en unknown
- 2020-12-08 JP JP2022575218A patent/JP2023529383A/en active Pending
- 2020-12-08 WO PCT/EP2020/085032 patent/WO2021254653A1/en unknown
- 2020-12-08 EP EP20824902.9A patent/EP4168198A1/en active Pending
- 2020-12-08 CN CN202080102142.2A patent/CN115697592A/en active Pending
- 2020-12-08 US US18/002,325 patent/US20230241682A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
CN115697592A (en) | 2023-02-03 |
US20230241682A1 (en) | 2023-08-03 |
JP2023529383A (en) | 2023-07-10 |
WO2021254653A1 (en) | 2021-12-23 |
DE102020207473A1 (en) | 2021-12-23 |
KR20230010234A (en) | 2023-01-18 |
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