EP4166959B1 - Method for measuring battery reserve capacity of storage battery, and battery detection device - Google Patents
Method for measuring battery reserve capacity of storage battery, and battery detection deviceInfo
- Publication number
- EP4166959B1 EP4166959B1 EP21830001.0A EP21830001A EP4166959B1 EP 4166959 B1 EP4166959 B1 EP 4166959B1 EP 21830001 A EP21830001 A EP 21830001A EP 4166959 B1 EP4166959 B1 EP 4166959B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- battery
- storage battery
- voltage
- target
- discharge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/387—Determining ampere-hour charge capacity or SoC
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/364—Battery terminal connectors with integrated measuring arrangements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/367—Software therefor, e.g. for battery testing using modelling or look-up tables
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3835—Arrangements for monitoring battery or accumulator variables, e.g. SoC involving only voltage measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3842—Arrangements for monitoring battery or accumulator variables, e.g. SoC combining voltage and current measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/387—Determining ampere-hour charge capacity or SoC
- G01R31/388—Determining ampere-hour charge capacity or SoC involving voltage measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/396—Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J7/90—Regulation of charging or discharging current or voltage
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/386—Arrangements for measuring battery or accumulator variables using test-loads
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of battery detection, and in particular to a method for measuring a battery reserve capacity of a storage battery and a battery detection device.
- the battery reserve capacity (RC, also referred to as the remaining electric quantity or remaining capacity) of a storage battery refers to the time (in minutes) required for the storage battery to discharge to 10.5V at a current of 25A, which represents the battery's ability as the sole energy source to provide a continuous current of 25A for electrical equipment such as ignition and lighting when the charging system of an automobile fails.
- the prior art mostly uses a constant-current discharge device to discharge a storage battery to 10.5V at a constant current of 25A. By measuring the time of the above process, the measurement of the battery reserve capacity of the storage battery is realized.
- US 2013/138370 A1 , US 2005/218902 A1 , and US 2011/316548 A1 disclose conventional methods for measuring battery reserve capacity of a storage battery, and corresponding battery detection devices.
- Embodiments of the present invention aim at providing a method for measuring a battery reserve capacity of a storage battery and a battery detection device capable of reducing the measurement time of the battery reserve capacity of the storage battery and improving the measurement efficiency.
- embodiments of the present invention provide a method for measuring a battery reserve capacity of a storage battery and a battery detection device, comprising sending an input signal to the storage battery to control the discharge of the storage battery, acquiring an output signal fed back by the storage battery for an input signal within an input duration of the input signal, determining a target battery parameter according to the output signal, acquiring a battery capacity table, the battery capacity table including a correlation between the battery parameter and the battery reserve capacity, and determining the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter.
- an embodiment of the present invention obtains the target battery parameter by controlling the storage battery to perform at least one discharge, and measures the battery reserve capacity of the storage battery according to the target battery parameter and the battery capacity table including the correlation between the battery parameter and the battery reserve capacity, thereby reducing the measurement time of the battery reserve capacity of the storage battery and improving the measurement efficiency.
- a schematic view of a circuit structure of a battery detection device is shown.
- a battery detection device 100 which includes a discharge circuit 10, a voltage sampling circuit 20, and a controller 30, is electrically connected to a storage battery 200 through a Kelvin connector (not shown).
- the Kelvin connector includes a B+ connecting line, a B- connecting line, an S+ connecting line, and an S- connecting line.
- the B+ connecting line and the S+ connecting line are both electrically connected to the positive electrode of the storage battery 200
- the B-connecting line and the S- connecting line are both electrically connected to the negative electrode of the storage battery 200
- the B+ connecting line and the B- connecting line are used for separating the discharge current between the two electrodes of the storage battery 200
- the S+ connecting line and the S- connecting line are used for separating the open circuit voltage between the two electrodes of the storage battery 200.
- the Kelvin four-wire detection is realized by the Kelvin connector, and the impedance of the wiring and contact resistor is eliminated.
- the contact resistor refers to the resistor when the current flows through the positive electrode of the storage battery 200 or the negative electrode of the storage battery 200 when the battery detection device 100 forms a discharge loop with the storage battery 200.
- the discharge circuit 10 is electrically connected to the storage battery 200 through a Kelvin connector for sending an input signal to the storage battery 200 to control the discharge of the storage battery 200.
- the input signal is the discharge current at which the storage battery 200 discharges.
- the discharge circuit 10 sends a discharge current to the storage battery 200, the discharge circuit 10 is in a conducting state, and the discharge circuit 10 forms a discharge loop with the storage battery 20, triggering the storage battery 200 to start discharging, i.e. the input signal can be used to control the storage battery 200 to discharge.
- the discharge circuit 10 includes a switch circuit 101 and a first signal processing circuit 102.
- the switch circuit 101 is electrically connected to the controller 30, and is electrically connected to the storage battery 200 through a Kelvin connector for triggering a discharge current to be sent to the storage battery 200 and generating a trigger signal when the controller 30 controls the switch circuit 101 to be in a conductive state.
- the switch circuit 101 includes a first switch 1011 and a second switch 1012.
- the first switch 1011 is electrically connected to the controller 30 and the first signal processing circuit 102 respectively, and is electrically connected to the negative electrode of the storage battery 200 via a Kelvin connector for controlling, according to a control signal sent by the controller 30, to close or disconnect a discharge loop of the controller 30 and the storage battery 200, generating a trigger signal, and sending the trigger signal to the first signal processing circuit 102.
- the first switch 1011 is electrically connected to one end of the B- connecting line, and the other end of the B- connecting line is electrically connected to the negative electrode of the storage battery BAT1.
- the first switch 101 comprises a first PMOS tube Q1, a gate electrode of the first PMOS tube Q1 is electrically connected to the controller 30 (an I/O port of the single chip microcomputer U3), a source electrode of the first PMOS tube Q1 is electrically connected to the negative electrode of the storage battery BAT1 via a Kelvin connector (B- connecting line), and a drain electrode of the first PMOS tube Q1 is electrically connected to the second switch 1012 and the first signal processing circuit 102.
- the first PMOS tube Q1 is turned on, the drain electrode of the first PMOS tube Q1 is pulled to a low level, a trigger signal is generated, and the trigger signal of the low level is sent to the first signal processing circuit 102.
- the second switch 1012 is electrically connected to the first switch 1011 and the first signal processing circuit 102, respectively, and is electrically connected to the positive electrode of the storage battery 200 via a Kelvin connector for controlling the magnitude of the discharge current of the discharge loop according to the driving signal output by the first signal processing circuit 102.
- the second switch 1012 is electrically connected to one end of the B+ connecting line, and the other end of the B+ connecting line is electrically connected to the positive electrode of the storage battery BAT1.
- the second switch 1012 comprises a second PMOS tube Q2.
- the gate electrode of the second PMOS tube Q2 is electrically connected to the first signal processing circuit 102
- the source electrode of the second PMOS tube Q2 is electrically connected to the drain electrode of the first PMOS tube and the first signal processing circuit 102
- the drain electrode of the second PMOS tube Q2 is electrically connected to the positive electrode of the storage battery BAT1 via a Kelvin connector (B+ connecting line).
- the drain electrode of the first PMOS tube Q1 When the first PMOS tube Q1 is turned on, the drain electrode of the first PMOS tube Q1 is pulled to the low level, a trigger signal is generated, and the trigger signal of the low level is sent to the first signal processing circuit 102; the first signal processing circuit 102 generates a driving signal; the driving signal acts on the gate electrode of the second PMOS tube Q2 to control the second PMOS tube Q2 to be conductive; when the second PMOS tube Q2 is conductive, the drain electrode current of the second PMOS tube Q2 depends on the gate electrode voltage of the second PMOS tube Q2.
- the drain electrode current of the second PMOS tube Q2 is equal to the discharge current of a discharge loop from the positive electrode of the storage battery BAT1, the second PMOS tube Q2, and the first PMOS tube Q1, to the negative electrode of the storage battery BAT1.
- the first signal processing circuit 102 is electrically connected to the controller 30 and the switch circuit 101, respectively, and is used for performing signal processing on the voltage signal sent by the controller 30 and the trigger signal sent by the switch circuit 101, and outputting a driving signal to control the magnitude of the discharge current.
- the first signal processing circuit 102 comprises a first operational amplifier U1.
- An in-phase input end of the first operational amplifier U1 is electrically connected to the controller 30 (the DAC port of the single chip microcomputer U3), an inverting input end of the first operational amplifier U1 is electrically connected to the drain electrode of the first PMOS tube Q1 and the source electrode of the second PMOS tube Q2, and an output end of the first operational amplifier U1 is electrically connected to the gate electrode of the second PMOS tube Q2.
- the in-phase input end of the first operational amplifier U1 is used to receive the voltage signal sent by the controller 30, the inverting input end of the first operational amplifier U1 is used for receiving a trigger signal output by the first PMOS tube Q1, and the first operational amplifier U1 performs signal processing on the voltage signal and the trigger signal and outputs a driving signal. Therefore, the magnitude of the driving signal is related to the magnitude of the voltage signal, and the discharge current of the discharge loop from the positive electrode of the storage battery BAT1, the second PMOS tube Q2, and the first PMOS tube Q1 to the negative electrode of the battery BAT1 can be adjusted by adjusting the voltage signal sent from the controller 30.
- the discharge circuit 10 further includes a one-way conducting circuit 103 electrically connected between the second switch 1012 and the positive electrode of the storage battery 200 for preventing the discharge current from flowing back to the positive electrode of the storage battery 200.
- One end of the one-way conducting circuit 103 is electrically connected to the second switch 1012, and the other end of the one-way conducting circuit 103 is electrically connected to one end of the B+ connecting line.
- the one-way conducting circuit 103 comprises a diode D1.
- the anode of the diode D1 is electrically connected to the positive electrode of the storage battery BAT1, and the cathode of the diode D1 is electrically connected to the drain electrode of the second PMOS tube Q2.
- the discharge current always flows from the positive electrode of the storage battery BAT1 through the second PMOS tube Q2, the first PMOS tube Q1, and finally back to the negative electrode of the storage battery BAT1, thus preventing the current from flowing backward which causes the burning of the battery BAT1.
- the voltage sampling circuit 20 is electrically connected to the storage battery 200 via a Kelvin connector for sampling an output signal fed back by the storage battery 200 for the input signal within the input duration of the input signal to obtain a sampling voltage.
- the output signal is an open circuit voltage fed back by the storage battery 200 for the discharge current during the input duration.
- the open circuit voltage is the voltage between the positive electrode of the storage battery 200 and the negative electrode of the storage battery 200 when the storage battery 200 is discharged, and the voltage sampling circuit 20 samples the open circuit voltage of the storage battery 200 through the S+ connecting line and the S-connecting line of the Kelvin connector.
- the voltage sampling circuit 20 includes a second signal processing circuit 201 and a bleeder circuit 202.
- the second signal processing circuit 201 is electrically connected to the storage battery 200 through a Kelvin connector for performing signal processing on the open circuit voltage of the storage battery 200.
- the second signal processing circuit 201 is electrically connected to one end of the S+ connecting line and one end of the S- connecting line, respectively.
- the other end of the S+ connecting line is electrically connected to the positive electrode of the storage battery BAT1
- the other end of the S- connecting line is electrically connected to the negative electrode of the storage battery BAT1.
- the second signal processing circuit 201 comprises a second operational amplifier U2, the in-phase input end of the second operational amplifier U2 is electrically connected to the positive electrode of the storage battery BAT1 through the Kelvin connector (S+ connecting line), the inverting input end of the second operational amplifier U2 is electrically connected to the negative electrode of the storage battery BAT1 via a Kelvin connector (S- connecting line), and an output end of the second operational amplifier U2 is electrically connected to the bleeder circuit 202.
- the bleeder circuit 202 is electrically connected to the second signal processing circuit 201 and the controller 30 respectively, and is used for performing voltage dividing processing on the output voltage of the second signal processing circuit 201 to obtain a sampling voltage, so that the controller 30 determines a target battery parameter according to the sampling voltage.
- the bleeder circuit 202 includes a first resistor R1 and a second resistor R2.
- One end of the first resistor R1 is electrically connected to the output end of the second operational amplifier U2, and the other end of the first resistor R1 is electrically connected to the controller 30 (an ADC port of the single chip microcomputer U3) and one end of the second resistor R2; the other end of the second resistor R2 is grounded.
- the controller 30 is electrically connected to the discharge circuit 10 and the voltage sampling circuit 20 respectively, and is used for controlling the discharge circuit 10 so that the discharge circuit 10 sends an input signal to the storage battery 200, determines a target battery parameter according to the sampling voltage, and acquires a battery capacity table.
- the battery capacity table comprises a correlation between the battery parameter and the battery reserve capacity, and determines the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter.
- the controller 30 comprises a single chip microcomputer U3.
- the single chip microcomputer U3 can adopt 51 series, iOS series, STM32 series, etc. and the single chip microcomputer U3 comprises an I/O port, a DAC port, and an ADC port.
- the I/O port of the single chip microcomputer U3 is electrically connected to the gate electrode of the first PMOS tube Q1
- the DAC port of the single chip microcomputer U3 is electrically connected to the in-phase input end of the first operational amplifier U1
- the ADC port of the single chip microcomputer U3 is electrically connected to a connection joint of the first resistor R1 and the second resistor R2.
- the controller 30 may also be a general purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), an ARM (Acorn RISC Machine) or other programmable logic devices, discrete gate or transistor logic, discrete hardware assemblies, or any combination of these components; it can also be any conventional processor, controller, microcontroller or state machine; it may also be implemented as a combination of computing equipment, e.g. a combination of a DSP and a microprocessor, multiple microprocessors, one or more microprocessors combined with DSP core, or any other such configuration.
- DSP digital signal processor
- ASIC application specific integrated circuit
- FPGA field programmable gate array
- ARM Acorn RISC Machine
- the working process of the battery detection device 100 is as follows.
- the storage battery BAT1 When the storage battery BAT1 discharges at a constant discharge current, the storage battery BAT1 generates an open circuit voltage; an in-phase input end of the second operational amplifier U2 is electrically connected to the positive electrode of the storage battery BAT1; the inverting input end of the second operational amplifier U2 is electrically connected to the negative electrode of the storage battery BAT1; the second operational amplifier U2 performs signal processing on the open circuit voltage, then performs voltage dividing processing via a bleeder circuit composed of a first resistor R1 and a second resistor R2 to obtain a sampling voltage, and sends the sampling voltage to the ADC port of the single chip microcomputer U3.
- the single chip microcomputer U3 detects the maximum voltage and the minimum voltage of the open circuit voltage during this discharging process, calculates the voltage drop slope according to the maximum voltage, the minimum voltage, and the discharge duration of storage battery BAT1, and stores the set of battery parameters.
- the I/O port of the single chip microcomputer U3 outputs a low level signal; the low level signal acts on the gate electrode of the first PMOS tube Q1, and does not satisfy the conduction condition of the first PMOS tube Q1; the first PMOS tube Q1 is cut off, the discharge loop of the storage battery BAT1 is turned off, and the storage battery BAT1 stops discharging.
- Steps (1) and (2) are repeated; the storage battery is controlled to perform intermittent constant-current discharge so as to obtain several sets of battery parameters; the single chip microcomputer U3 determines a target battery parameter from several sets of battery parameters according to a preset algorithm so that the single chip microcomputer U3 determines a battery reserve capacity corresponding to the target battery parameter according to the target battery parameter and a battery capacity table.
- the above-mentioned product can execute the method provided by the embodiments of the present invention, and has corresponding functional modules and advantageous effects for executing the method.
- Technical details not described in detail in the embodiment can be found in the method provided in the embodiments of the present invention.
- a method flow diagram of a method for measuring a battery reserve capacity of a storage battery according to an embodiment of the present invention is shown.
- a method S400 for measuring a battery reserve capacity of a storage battery is applied to the battery detection device 100 according to any of the embodiments described above, the battery detection device 100 being electrically connected to the storage battery 200 through a Kelvin connector.
- the method comprises: step S41, sending an input signal to a storage battery to control the discharging of the storage battery, and acquiring an output signal which is fed back, within an input duration of the input signal, by the storage battery regarding the input signal.
- the battery detection device may send an input signal to the storage battery at least once. Each time when the input signal is sent to the storage battery, the storage battery is continuously discharged during the input duration of the input signal, and the output signal is returned to the battery detection device. When the input duration of the input signal ends, the storage battery ends discharging, and the return of the output signal to the battery detection device is stopped.
- sending an input signal to the storage battery to control the discharging of the storage battery comprises: sending an input signal to the storage battery at least twice to control the discharging of the storage battery.
- sending an input signal to the storage battery at least twice to control the discharging of the storage battery comprises: sending an input signal to the storage battery at least twice at a preset frequency to control the discharging of the storage battery.
- the input signal of a preset frequency can be generated by means of a timer interrupt, i.e. the sending interval of at least two transmissions of the input signal is equal.
- sending interval for at least two transmissions of the input signal is random, i.e. the sending interval duration is not predetermined, and may be the same or different.
- a randomly occurring input signal may be generated by a preset algorithm.
- sending an input signal to the storage battery at least twice to control the discharging of the storage battery comprises: sending an input signal to the storage battery at least twice to control the storage battery to discharge up to a preset number of times.
- the number of times of sending an input signal to the storage battery is detected by means of a counter such that it is determined whether the number of times of discharging the storage battery reaches a preset number of times; if so, the sending of the input signal to the storage battery is stopped, thereby realizing at least two times of sending the input signal to the storage battery to control the storage battery to discharge until the preset number of times.
- the preset number of times can be set according to the rated parameter of the storage battery, for example, by presetting a mathematical relationship between the rated parameter and the preset number of times, detecting the rated parameter of the storage battery, and determining the preset number of times according to the rated parameter of the storage battery and the mathematical relationship between the rated parameter and the preset number of times.
- the numerical value of a preset number of times can be reduced so as to reduce the heat generated by discharging the storage battery.
- the preset number of times can also be manually set according to historical experience values.
- the measurement result of the battery reserve capacity of the storage battery is equal to a total of 20 times of 100RC; when an input signal is sent to the storage battery to control the storage battery to discharge until 15 times, the measurement result of the battery reserve capacity of the storage battery is equal to a total of 14 times of 100RC; when an input signal is sent to the storage battery to control the storage battery to discharge until 10 times, the measurement result of the battery reserve capacity of the storage battery is equal to a total of 8 times of 100RC; the preset number of times may be set to 20 times.
- the input durations of at least two sent input signals are the same, or at least one input duration of the input durations of at least two sent input signals is different from other input durations.
- the continuous discharge time of the storage battery is equal to the input duration of the input signal during one discharge, i.e. at the beginning of the input signal, the storage battery is triggered to start discharging, and at the end of the input signal, the storage battery is triggered to end discharging.
- the storage battery corresponds to at least two discharge processes, and the duration of each discharge of the storage battery may be the same or different, depending on the input duration of each input signal sent to the storage battery by the battery detection device.
- the input duration has a duration unit of milliseconds, such as an input duration of 150ms.
- An embodiment of the present application can determine the reserve capacity of the storage battery by inputting a signal to the storage battery for a relatively short time and guiding the storage battery to discharge, thereby saving the measurement duration of the reserve capacity of the storage battery and improving the user experience.
- the battery detection device controls the discharge of the storage battery, and the storage battery discharges to generate heat.
- the heat formula Q I ⁇ 2Rt, it can be known that when the storage battery discharges at a constant high current, the larger the input duration is, the higher the heat generated by the storage battery discharge. Therefore, by setting a sending interval between at least two transmissions of the input signal and limiting the input duration to the ms level, the storage battery is controlled to achieve intermittent high-current discharge so as to avoid the problem of a large amount of heat generated by the continuous discharge of the storage battery.
- the input signal is a discharge current of the storage battery discharge and the output signal is an open circuit voltage fed back by the storage battery for the discharge current during the input duration.
- the value of the target discharge current is set in the battery detection device, and a voltage signal is output according to the target discharge current and a current-voltage relationship table pre-stored in the battery detection device, so as to control the discharge current of the storage battery to be equal to the target discharge current, namely, the current of the discharge loop of the battery detection device and the storage battery is equal to the target discharge current.
- the input signal to the storage battery and the output signal of the storage battery may also exist in other forms according to the detection requirements, such as the input signal being a load, or the input signal being a voltage, the output signal being a current, etc. which are not limited herein.
- the method prior to sending an input signal to the storage battery to control the storage battery to discharge, the method further comprises: initializing the battery detection device.
- Step S42 Determine a target battery parameter according to the output signal.
- Determining a target battery parameter according to the output signal comprises detecting one set of battery parameters for each discharge of the storage battery based on the output signal; and screening an optimal battery parameter among at least two sets of voltage parameters as the target battery parameter.
- the battery parameter includes the maximum voltage, the minimum voltage, and a voltage drop slope for each discharge of the storage battery.
- screening an optimal voltage parameter among at least two sets of battery parameters as the target battery parameter comprises: selecting a maximum voltage with the maximum voltage of the at least two sets of battery parameters as the target maximum voltage; selecting a minimum voltage with the minimum voltage of the at least two sets of battery parameters as the target minimum voltage; and taking the target maximum voltage, the target minimum voltage, and a target voltage drop slope of the target maximum voltage corresponding to the target minimum voltage as the optimal battery parameter.
- Step S43 acquire a battery capacity table, wherein the battery capacity table comprises a correlation between a battery parameter and a battery reserve capacity.
- the battery capacity table comprises several battery reserve capacities and several sets of voltage parameters at each of the battery reserve capacities, each set of voltage parameters comprising several test voltages, and battery parameters resulting from discharging the storage battery at each test voltage.
- the several battery reserve capacities are spaced apart in between by a preset capacity and the several test voltages are spaced apart in between by a preset voltage.
- the battery capacity table may be constructed in advance and stored in the battery detection device. As shown in Table 1, it shows a method for experimentally acquiring a battery capacity table. An experimental storage battery was selected by taking 10RC as the interval, and a test voltage was selected by taking 0.1V as the interval within a preset voltage range of 12.8V-8.0V; under one test voltage, according to steps S41 and S42, battery parameters under the test voltage were measured and recorded, and then constant current discharge was performed so that the voltage of the storage battery dropped to the next test voltage; the above operations were repeated, the battery parameters under the test voltage were recorded and thus the construction of the battery capacity table was completed.
- the manner of measuring the battery parameters of the storage battery to be measured corresponds to the manner of measuring the battery parameters of the experimental storage battery in the battery capacity table.
- Step S44 according to the battery capacity table and the target battery parameter, determine a battery reserve capacity corresponding to the target battery parameter.
- Determining a battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter comprises inputting the target battery parameter to the battery capacity table; searching for a battery reserve capacity matching the target voltage drop slope in the battery capacity table, and taking the battery reserve capacity as the battery reserve capacity of the storage battery.
- the voltage drop slope of each of the battery parameters corresponds to one slope matching range.
- Searching for a battery reserve capacity matching the target voltage drop slope in the battery capacity table and taking the battery reserve capacity as a battery reserve capacity of the storage battery comprise determining whether the target voltage drop slope falls within a slope matching range of an effective voltage drop slope; and if so, taking the battery reserve capacity corresponding to the effective voltage drop slope as the battery reserve capacity of the storage battery.
- the effective voltage drop slope is the best matching voltage drop slope of the target voltage drop slope.
- the target voltage drop slope is equal to 0.5V/t
- the effective voltage drop slope is equal to 0.51V/t
- the slope matching range is 0.51 ⁇ 0.02V/t
- the battery reserve capacity corresponding to the effective voltage drop slope is equal to 150RC; then the target voltage drop slope 0.5V/t falls within the slope matching range 0.51 ⁇ 0.02V/t of the effective voltage drop slope 0.51V/t, and the battery reserve capacity 150RC corresponding to the effective voltage drop slope 0.51V/t is taken as the battery reserve capacity of the storage battery, so as to realize the measurement of the battery reserve capacity of the storage battery.
- determining the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter is not limited to the preferred embodiments disclosed in the embodiments of the present invention.
- a target differential pressure between the target maximum voltage and the target minimum voltage of the target battery parameter may be utilized to determine the battery reserve capacity corresponding to the target differential pressure.
- Searching for the voltage drop slope matching the target voltage drop slope in the battery capacity table is also not limited to the preferred embodiments disclosed in the embodiments of the present invention.
- the battery reserve capacity corresponding to the voltage drop slope is taken as the battery reserve capacity of the storage battery, and when neither the target voltage drop slope nor the voltage drop slope in the battery capacity table satisfies the preset matching condition, the storage battery discharging step is returned to obtain a new target battery parameter.
- An embodiment of the present invention provides a method for measuring a battery reserve capacity of a storage battery by sending an input signal to the storage battery to control the discharge of the storage battery, acquiring an output signal fed back by the storage battery for an input signal within an input duration of the input signal, determining a target battery parameter according to the output signal, acquiring a battery capacity table, the battery capacity table including a correlation between the battery parameter and the battery reserve capacity, and determining the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter.
- an embodiment of the present invention obtains the target battery parameter by controlling the storage battery to perform at least one discharge, and measures the battery reserve capacity of the storage battery according to the target battery parameter and the battery capacity table including the correlation between the battery parameter and the battery reserve capacity, thereby reducing the measurement time of the battery reserve capacity of the storage battery and improving the measurement efficiency.
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Description
- The present application relates to the technical field of battery detection, and in particular to a method for measuring a battery reserve capacity of a storage battery and a battery detection device.
- Traditionally, automobiles are provided with a storage battery for supplying power to the engine starting and on-board electrical equipment of the automobile. The battery reserve capacity (RC, also referred to as the remaining electric quantity or remaining capacity) of a storage battery refers to the time (in minutes) required for the storage battery to discharge to 10.5V at a current of 25A, which represents the battery's ability as the sole energy source to provide a continuous current of 25A for electrical equipment such as ignition and lighting when the charging system of an automobile fails. At present, the prior art mostly uses a constant-current discharge device to discharge a storage battery to 10.5V at a constant current of 25A. By measuring the time of the above process, the measurement of the battery reserve capacity of the storage battery is realized. However, the measurement time of the above-described measurement method is long, which reduces the measurement efficiency of the battery reserve capacity of the storage battery.
US 2013/138370 A1 ,US 2005/218902 A1 , andUS 2011/316548 A1 disclose conventional methods for measuring battery reserve capacity of a storage battery, and corresponding battery detection devices. - The invention is defined by the appended set of claims. The description that follows is subjected to this limitation. Any disclosure lying outside the scope of said claims is only intended for illustrative as well as comparative purposes.
- Embodiments of the present invention aim at providing a method for measuring a battery reserve capacity of a storage battery and a battery detection device capable of reducing the measurement time of the battery reserve capacity of the storage battery and improving the measurement efficiency.
- Advantageous effects of the present invention are: in comparison with the prior art, embodiments of the present invention provide a method for measuring a battery reserve capacity of a storage battery and a battery detection device, comprising sending an input signal to the storage battery to control the discharge of the storage battery, acquiring an output signal fed back by the storage battery for an input signal within an input duration of the input signal, determining a target battery parameter according to the output signal, acquiring a battery capacity table, the battery capacity table including a correlation between the battery parameter and the battery reserve capacity, and determining the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter. Therefore, an embodiment of the present invention obtains the target battery parameter by controlling the storage battery to perform at least one discharge, and measures the battery reserve capacity of the storage battery according to the target battery parameter and the battery capacity table including the correlation between the battery parameter and the battery reserve capacity, thereby reducing the measurement time of the battery reserve capacity of the storage battery and improving the measurement efficiency.
- One or more embodiments are illustrated by way of examples with a figure in the corresponding drawings. The illustrative examples are not to be construed as limiting the embodiments. In the drawings, elements having the same reference numeral designations represent like elements, and unless otherwise specified, the drawings are not to scale.
-
Fig. 1 is a schematic view of a circuit structure of a battery detection device according to an embodiment of the present invention; -
Fig. 2 is a schematic view of a circuit structure of a discharge circuit and a voltage sampling circuit shown inFig. 1 ; -
Fig. 3 is a schematic view of the circuit connection of a battery detection device according to an embodiment of the present invention; -
Fig. 4 is a method flow diagram of a method for measuring a battery reserve capacity of a storage battery according to an embodiment of the present invention. - In order that the present application may be readily understood, a more particular description of the application will be rendered below by reference to specific implementation modes and the accompanying drawings. It needs to be noted that when one element is referred to as being "connected" to another element, it can be directly connected to the other element or one or more intermediate elements may be present between the elements. Furthermore, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
- Unless defined otherwise, all technical and scientific terms used in the description have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used in the description of the present invention are for the purpose of describing specific implementation modes only and are not intended to be limiting of the present invention. As used in the description, the term "and/or" includes any and all combinations of one or more of the associated listed items.
- Furthermore, the technical features involved in various embodiments of the present application described below can be combined as long as they do not conflict with each other.
- Referring to
Fig. 1 , a schematic view of a circuit structure of a battery detection device according to an embodiment of the present invention is shown. As shown inFig. 1 , a battery detection device 100, which includes a discharge circuit 10, a voltage sampling circuit 20, and a controller 30, is electrically connected to a storage battery 200 through a Kelvin connector (not shown). - As shown in
Fig. 2 , the Kelvin connector includes a B+ connecting line, a B- connecting line, an S+ connecting line, and an S- connecting line. The B+ connecting line and the S+ connecting line are both electrically connected to the positive electrode of the storage battery 200, the B-connecting line and the S- connecting line are both electrically connected to the negative electrode of the storage battery 200, the B+ connecting line and the B- connecting line are used for separating the discharge current between the two electrodes of the storage battery 200, and the S+ connecting line and the S- connecting line are used for separating the open circuit voltage between the two electrodes of the storage battery 200. The Kelvin four-wire detection is realized by the Kelvin connector, and the impedance of the wiring and contact resistor is eliminated. The contact resistor refers to the resistor when the current flows through the positive electrode of the storage battery 200 or the negative electrode of the storage battery 200 when the battery detection device 100 forms a discharge loop with the storage battery 200. - The discharge circuit 10 is electrically connected to the storage battery 200 through a Kelvin connector for sending an input signal to the storage battery 200 to control the discharge of the storage battery 200.
- In an embodiment of the invention, the input signal is the discharge current at which the storage battery 200 discharges. When the discharge circuit 10 sends a discharge current to the storage battery 200, the discharge circuit 10 is in a conducting state, and the discharge circuit 10 forms a discharge loop with the storage battery 20, triggering the storage battery 200 to start discharging, i.e. the input signal can be used to control the storage battery 200 to discharge.
- Referring to
Fig. 2 together, the discharge circuit 10 includes a switch circuit 101 and a first signal processing circuit 102. - The switch circuit 101 is electrically connected to the controller 30, and is electrically connected to the storage battery 200 through a Kelvin connector for triggering a discharge current to be sent to the storage battery 200 and generating a trigger signal when the controller 30 controls the switch circuit 101 to be in a conductive state.
- Further, the switch circuit 101 includes a first switch 1011 and a second switch 1012.
- The first switch 1011 is electrically connected to the controller 30 and the first signal processing circuit 102 respectively, and is electrically connected to the negative electrode of the storage battery 200 via a Kelvin connector for controlling, according to a control signal sent by the controller 30, to close or disconnect a discharge loop of the controller 30 and the storage battery 200, generating a trigger signal, and sending the trigger signal to the first signal processing circuit 102.
- The first switch 1011 is electrically connected to one end of the B- connecting line, and the other end of the B- connecting line is electrically connected to the negative electrode of the storage battery BAT1.
- Referring to
Fig. 3 , the first switch 101 comprises a first PMOS tube Q1, a gate electrode of the first PMOS tube Q1 is electrically connected to the controller 30 (an I/O port of the single chip microcomputer U3), a source electrode of the first PMOS tube Q1 is electrically connected to the negative electrode of the storage battery BAT1 via a Kelvin connector (B- connecting line), and a drain electrode of the first PMOS tube Q1 is electrically connected to the second switch 1012 and the first signal processing circuit 102. When the first PMOS tube Q1 is turned on, the drain electrode of the first PMOS tube Q1 is pulled to a low level, a trigger signal is generated, and the trigger signal of the low level is sent to the first signal processing circuit 102. - The second switch 1012 is electrically connected to the first switch 1011 and the first signal processing circuit 102, respectively, and is electrically connected to the positive electrode of the storage battery 200 via a Kelvin connector for controlling the magnitude of the discharge current of the discharge loop according to the driving signal output by the first signal processing circuit 102.
- The second switch 1012 is electrically connected to one end of the B+ connecting line, and the other end of the B+ connecting line is electrically connected to the positive electrode of the storage battery BAT1.
- As shown in
Fig. 3 , the second switch 1012 comprises a second PMOS tube Q2. The gate electrode of the second PMOS tube Q2 is electrically connected to the first signal processing circuit 102, the source electrode of the second PMOS tube Q2 is electrically connected to the drain electrode of the first PMOS tube and the first signal processing circuit 102, and the drain electrode of the second PMOS tube Q2 is electrically connected to the positive electrode of the storage battery BAT1 via a Kelvin connector (B+ connecting line). When the first PMOS tube Q1 is turned on, the drain electrode of the first PMOS tube Q1 is pulled to the low level, a trigger signal is generated, and the trigger signal of the low level is sent to the first signal processing circuit 102; the first signal processing circuit 102 generates a driving signal; the driving signal acts on the gate electrode of the second PMOS tube Q2 to control the second PMOS tube Q2 to be conductive; when the second PMOS tube Q2 is conductive, the drain electrode current of the second PMOS tube Q2 depends on the gate electrode voltage of the second PMOS tube Q2. The drain electrode current of the second PMOS tube Q2 is equal to the discharge current of a discharge loop from the positive electrode of the storage battery BAT1, the second PMOS tube Q2, and the first PMOS tube Q1, to the negative electrode of the storage battery BAT1. - The first signal processing circuit 102 is electrically connected to the controller 30 and the switch circuit 101, respectively, and is used for performing signal processing on the voltage signal sent by the controller 30 and the trigger signal sent by the switch circuit 101, and outputting a driving signal to control the magnitude of the discharge current.
- As shown in
Fig. 3 , the first signal processing circuit 102 comprises a first operational amplifier U1. An in-phase input end of the first operational amplifier U1 is electrically connected to the controller 30 (the DAC port of the single chip microcomputer U3), an inverting input end of the first operational amplifier U1 is electrically connected to the drain electrode of the first PMOS tube Q1 and the source electrode of the second PMOS tube Q2, and an output end of the first operational amplifier U1 is electrically connected to the gate electrode of the second PMOS tube Q2. The in-phase input end of the first operational amplifier U1 is used to receive the voltage signal sent by the controller 30, the inverting input end of the first operational amplifier U1 is used for receiving a trigger signal output by the first PMOS tube Q1, and the first operational amplifier U1 performs signal processing on the voltage signal and the trigger signal and outputs a driving signal. Therefore, the magnitude of the driving signal is related to the magnitude of the voltage signal, and the discharge current of the discharge loop from the positive electrode of the storage battery BAT1, the second PMOS tube Q2, and the first PMOS tube Q1 to the negative electrode of the battery BAT1 can be adjusted by adjusting the voltage signal sent from the controller 30. - In some embodiments, the discharge circuit 10 further includes a one-way conducting circuit 103 electrically connected between the second switch 1012 and the positive electrode of the storage battery 200 for preventing the discharge current from flowing back to the positive electrode of the storage battery 200.
- One end of the one-way conducting circuit 103 is electrically connected to the second switch 1012, and the other end of the one-way conducting circuit 103 is electrically connected to one end of the B+ connecting line.
- As shown in
Fig. 3 , the one-way conducting circuit 103 comprises a diode D1. The anode of the diode D1 is electrically connected to the positive electrode of the storage battery BAT1, and the cathode of the diode D1 is electrically connected to the drain electrode of the second PMOS tube Q2. With the unidirectional conductivity of the diode, in the external circuit of the storage battery BAT1, the discharge current always flows from the positive electrode of the storage battery BAT1 through the second PMOS tube Q2, the first PMOS tube Q1, and finally back to the negative electrode of the storage battery BAT1, thus preventing the current from flowing backward which causes the burning of the battery BAT1. - The voltage sampling circuit 20 is electrically connected to the storage battery 200 via a Kelvin connector for sampling an output signal fed back by the storage battery 200 for the input signal within the input duration of the input signal to obtain a sampling voltage.
- Here, the output signal is an open circuit voltage fed back by the storage battery 200 for the discharge current during the input duration. The open circuit voltage is the voltage between the positive electrode of the storage battery 200 and the negative electrode of the storage battery 200 when the storage battery 200 is discharged, and the voltage sampling circuit 20 samples the open circuit voltage of the storage battery 200 through the S+ connecting line and the S-connecting line of the Kelvin connector.
- Referring again to
Fig. 2 , the voltage sampling circuit 20 includes a second signal processing circuit 201 and a bleeder circuit 202. - The second signal processing circuit 201 is electrically connected to the storage battery 200 through a Kelvin connector for performing signal processing on the open circuit voltage of the storage battery 200.
- The second signal processing circuit 201 is electrically connected to one end of the S+ connecting line and one end of the S- connecting line, respectively. The other end of the S+ connecting line is electrically connected to the positive electrode of the storage battery BAT1, and the other end of the S- connecting line is electrically connected to the negative electrode of the storage battery BAT1.
- As shown in
Fig. 3 , the second signal processing circuit 201 comprises a second operational amplifier U2, the in-phase input end of the second operational amplifier U2 is electrically connected to the positive electrode of the storage battery BAT1 through the Kelvin connector (S+ connecting line), the inverting input end of the second operational amplifier U2 is electrically connected to the negative electrode of the storage battery BAT1 via a Kelvin connector (S- connecting line), and an output end of the second operational amplifier U2 is electrically connected to the bleeder circuit 202. - The bleeder circuit 202 is electrically connected to the second signal processing circuit 201 and the controller 30 respectively, and is used for performing voltage dividing processing on the output voltage of the second signal processing circuit 201 to obtain a sampling voltage, so that the controller 30 determines a target battery parameter according to the sampling voltage.
- As shown in
Fig. 3 , the bleeder circuit 202 includes a first resistor R1 and a second resistor R2. One end of the first resistor R1 is electrically connected to the output end of the second operational amplifier U2, and the other end of the first resistor R1 is electrically connected to the controller 30 (an ADC port of the single chip microcomputer U3) and one end of the second resistor R2; the other end of the second resistor R2 is grounded. - The controller 30 is electrically connected to the discharge circuit 10 and the voltage sampling circuit 20 respectively, and is used for controlling the discharge circuit 10 so that the discharge circuit 10 sends an input signal to the storage battery 200, determines a target battery parameter according to the sampling voltage, and acquires a battery capacity table. The battery capacity table comprises a correlation between the battery parameter and the battery reserve capacity, and determines the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter.
- As shown in
Fig. 3 , the controller 30 comprises a single chip microcomputer U3. The single chip microcomputer U3 can adopt 51 series, Arduino series, STM32 series, etc. and the single chip microcomputer U3 comprises an I/O port, a DAC port, and an ADC port. The I/O port of the single chip microcomputer U3 is electrically connected to the gate electrode of the first PMOS tube Q1, the DAC port of the single chip microcomputer U3 is electrically connected to the in-phase input end of the first operational amplifier U1, and the ADC port of the single chip microcomputer U3 is electrically connected to a connection joint of the first resistor R1 and the second resistor R2. - In some embodiments, the controller 30 may also be a general purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), an ARM (Acorn RISC Machine) or other programmable logic devices, discrete gate or transistor logic, discrete hardware assemblies, or any combination of these components; it can also be any conventional processor, controller, microcontroller or state machine; it may also be implemented as a combination of computing equipment, e.g. a combination of a DSP and a microprocessor, multiple microprocessors, one or more microprocessors combined with DSP core, or any other such configuration.
- In summary, the working process of the battery detection device 100 is as follows.
- (1) The I/O port of the single chip microcomputer U3 outputs a high-level signal, and when the DAC port of the single chip microcomputer U3 outputs a voltage signal, the high-level signal acts on the gate electrode of the first PMOS tube Q1 to satisfy the conduction condition of the first PMOS tube Q1; the first PMOS tube Q1 is turned on, and the drain electrode voltage of the first PMOS tube Q1 is pulled low, namely, the inverting input end of the first operational amplifier U1 is a low level, and the first operational amplifier U1 performs signal processing on the voltage signal input by the in-phase input end and the low level signal input by the inverting input end to obtain a driving signal; wherein the magnitude of the driving signal is related to the magnitude of the voltage signal, and the driving signal acts on the gate electrode of the second PMOS tube Q2 to satisfy the conduction condition of the second PMOS tube Q2; the second PMOS tube Q2 is turned on, and at this moment, the positive electrode of the storage battery BAT1, the diode D1, the second PMOS tube Q2, the first PMOS tube Q1, and the negative electrode of the storage battery BAT1 form a discharge loop therebetween; the storage battery BAT1 discharges at a constant discharge current, wherein the magnitude of the discharge current is related to the magnitude of the driving signal.
- When the storage battery BAT1 discharges at a constant discharge current, the storage battery BAT1 generates an open circuit voltage; an in-phase input end of the second operational amplifier U2 is electrically connected to the positive electrode of the storage battery BAT1; the inverting input end of the second operational amplifier U2 is electrically connected to the negative electrode of the storage battery BAT1; the second operational amplifier U2 performs signal processing on the open circuit voltage, then performs voltage dividing processing via a bleeder circuit composed of a first resistor R1 and a second resistor R2 to obtain a sampling voltage, and sends the sampling voltage to the ADC port of the single chip microcomputer U3. According to the sampling voltage, the single chip microcomputer U3 detects the maximum voltage and the minimum voltage of the open circuit voltage during this discharging process, calculates the voltage drop slope according to the maximum voltage, the minimum voltage, and the discharge duration of storage battery BAT1, and stores the set of battery parameters.
- (2) The I/O port of the single chip microcomputer U3 outputs a low level signal; the low level signal acts on the gate electrode of the first PMOS tube Q1, and does not satisfy the conduction condition of the first PMOS tube Q1; the first PMOS tube Q1 is cut off, the discharge loop of the storage battery BAT1 is turned off, and the storage battery BAT1 stops discharging.
- (3) Steps (1) and (2) are repeated; the storage battery is controlled to perform intermittent constant-current discharge so as to obtain several sets of battery parameters; the single chip microcomputer U3 determines a target battery parameter from several sets of battery parameters according to a preset algorithm so that the single chip microcomputer U3 determines a battery reserve capacity corresponding to the target battery parameter according to the target battery parameter and a battery capacity table.
- The above-mentioned product can execute the method provided by the embodiments of the present invention, and has corresponding functional modules and advantageous effects for executing the method. Technical details not described in detail in the embodiment can be found in the method provided in the embodiments of the present invention.
- Referring to
Fig. 4 , a method flow diagram of a method for measuring a battery reserve capacity of a storage battery according to an embodiment of the present invention is shown. As shown inFig. 4 , a method S400 for measuring a battery reserve capacity of a storage battery is applied to the battery detection device 100 according to any of the embodiments described above, the battery detection device 100 being electrically connected to the storage battery 200 through a Kelvin connector. The method comprises:
step S41, sending an input signal to a storage battery to control the discharging of the storage battery, and acquiring an output signal which is fed back, within an input duration of the input signal, by the storage battery regarding the input signal. - It could be understood that the battery detection device may send an input signal to the storage battery at least once. Each time when the input signal is sent to the storage battery, the storage battery is continuously discharged during the input duration of the input signal, and the output signal is returned to the battery detection device. When the input duration of the input signal ends, the storage battery ends discharging, and the return of the output signal to the battery detection device is stopped.
- In some embodiments, sending an input signal to the storage battery to control the discharging of the storage battery comprises: sending an input signal to the storage battery at least twice to control the discharging of the storage battery.
- As one of the implementation modes of the present invention, sending an input signal to the storage battery at least twice to control the discharging of the storage battery comprises: sending an input signal to the storage battery at least twice at a preset frequency to control the discharging of the storage battery.
- Here, the input signal of a preset frequency can be generated by means of a timer interrupt, i.e. the sending interval of at least two transmissions of the input signal is equal.
- As one of the implementation modes of the present invention, sending interval for at least two transmissions of the input signal is random, i.e. the sending interval duration is not predetermined, and may be the same or different. For example, a randomly occurring input signal may be generated by a preset algorithm.
- As one of the implementation modes of the present invention, sending an input signal to the storage battery at least twice to control the discharging of the storage battery comprises: sending an input signal to the storage battery at least twice to control the storage battery to discharge up to a preset number of times.
- Specifically, the number of times of sending an input signal to the storage battery is detected by means of a counter such that it is determined whether the number of times of discharging the storage battery reaches a preset number of times; if so, the sending of the input signal to the storage battery is stopped, thereby realizing at least two times of sending the input signal to the storage battery to control the storage battery to discharge until the preset number of times.
- The preset number of times can be set according to the rated parameter of the storage battery, for example, by presetting a mathematical relationship between the rated parameter and the preset number of times, detecting the rated parameter of the storage battery, and determining the preset number of times according to the rated parameter of the storage battery and the mathematical relationship between the rated parameter and the preset number of times. When the rated current of the storage battery is large, the numerical value of a preset number of times can be reduced so as to reduce the heat generated by discharging the storage battery. The preset number of times can also be manually set according to historical experience values. For example, for a 100RC storage battery: when an input signal is sent to the storage battery to control the storage battery to discharge until 20 times, the measurement result of the battery reserve capacity of the storage battery is equal to a total of 20 times of 100RC; when an input signal is sent to the storage battery to control the storage battery to discharge until 15 times, the measurement result of the battery reserve capacity of the storage battery is equal to a total of 14 times of 100RC; when an input signal is sent to the storage battery to control the storage battery to discharge until 10 times, the measurement result of the battery reserve capacity of the storage battery is equal to a total of 8 times of 100RC; the preset number of times may be set to 20 times.
- As one of the implementation modes of the present invention, the input durations of at least two sent input signals are the same, or at least one input duration of the input durations of at least two sent input signals is different from other input durations.
- In an embodiment of the present application, the continuous discharge time of the storage battery is equal to the input duration of the input signal during one discharge, i.e. at the beginning of the input signal, the storage battery is triggered to start discharging, and at the end of the input signal, the storage battery is triggered to end discharging. When the input signal is sent to the storage battery at least twice, the storage battery corresponds to at least two discharge processes, and the duration of each discharge of the storage battery may be the same or different, depending on the input duration of each input signal sent to the storage battery by the battery detection device.
- Alternatively, the input duration has a duration unit of milliseconds, such as an input duration of 150ms.
- An embodiment of the present application can determine the reserve capacity of the storage battery by inputting a signal to the storage battery for a relatively short time and guiding the storage battery to discharge, thereby saving the measurement duration of the reserve capacity of the storage battery and improving the user experience.
- In the input duration of the input signal, the battery detection device controls the discharge of the storage battery, and the storage battery discharges to generate heat. According to the heat formula Q = I^2Rt, it can be known that when the storage battery discharges at a constant high current, the larger the input duration is, the higher the heat generated by the storage battery discharge. Therefore, by setting a sending interval between at least two transmissions of the input signal and limiting the input duration to the ms level, the storage battery is controlled to achieve intermittent high-current discharge so as to avoid the problem of a large amount of heat generated by the continuous discharge of the storage battery.
- In an embodiment of the present invention, the input signal is a discharge current of the storage battery discharge and the output signal is an open circuit voltage fed back by the storage battery for the discharge current during the input duration. The value of the target discharge current is set in the battery detection device, and a voltage signal is output according to the target discharge current and a current-voltage relationship table pre-stored in the battery detection device, so as to control the discharge current of the storage battery to be equal to the target discharge current, namely, the current of the discharge loop of the battery detection device and the storage battery is equal to the target discharge current. Of course, the input signal to the storage battery and the output signal of the storage battery may also exist in other forms according to the detection requirements, such as the input signal being a load, or the input signal being a voltage, the output signal being a current, etc. which are not limited herein. In some embodiments, prior to sending an input signal to the storage battery to control the storage battery to discharge, the method further comprises: initializing the battery detection device.
- Step S42, Determine a target battery parameter according to the output signal.
- Determining a target battery parameter according to the output signal comprises detecting one set of battery parameters for each discharge of the storage battery based on the output signal; and screening an optimal battery parameter among at least two sets of voltage parameters as the target battery parameter. The battery parameter includes the maximum voltage, the minimum voltage, and a voltage drop slope for each discharge of the storage battery.
- Further, screening an optimal voltage parameter among at least two sets of battery parameters as the target battery parameter comprises: selecting a maximum voltage with the maximum voltage of the at least two sets of battery parameters as the target maximum voltage; selecting a minimum voltage with the minimum voltage of the at least two sets of battery parameters as the target minimum voltage; and taking the target maximum voltage, the target minimum voltage, and a target voltage drop slope of the target maximum voltage corresponding to the target minimum voltage as the optimal battery parameter.
- Step S43, acquire a battery capacity table, wherein the battery capacity table comprises a correlation between a battery parameter and a battery reserve capacity.
- In an embodiment of the present invention, the battery capacity table comprises several battery reserve capacities and several sets of voltage parameters at each of the battery reserve capacities, each set of voltage parameters comprising several test voltages, and battery parameters resulting from discharging the storage battery at each test voltage. The several battery reserve capacities are spaced apart in between by a preset capacity and the several test voltages are spaced apart in between by a preset voltage.
- The battery capacity table may be constructed in advance and stored in the battery detection device. As shown in Table 1, it shows a method for experimentally acquiring a battery capacity table. An experimental storage battery was selected by taking 10RC as the interval, and a test voltage was selected by taking 0.1V as the interval within a preset voltage range of 12.8V-8.0V; under one test voltage, according to steps S41 and S42, battery parameters under the test voltage were measured and recorded, and then constant current discharge was performed so that the voltage of the storage battery dropped to the next test voltage; the above operations were repeated, the battery parameters under the test voltage were recorded and thus the construction of the battery capacity table was completed.
Table 1 Test Volt age (V) 150RC 140RC 130RC ...... Maxi mum volta ge Mini mum volta ge Volt age dro p slo pe Maxi mum volta ge Mini mum volta ge Volt age dro p slo pe Maxi mum volta ge Mini mum volta ge Volt age dro p slo pe Maxi mum volta ge Mini mum volta ge Volt age dro p slo pe 12. 8 12. 7 12. 6 12. 5 12. 4 12. 3 12. 2 12. 1 12. 0 11. 9 ... ... 8.0 - Specifically, constructing a battery capacity table in advance includes: providing several different kinds of experimental storage batteries of known battery reserve capacity; fully charging each experimental storage battery and stilling the same for a preset duration threshold (for example, 24h); after stilling for a preset duration threshold, controlling each experimental storage battery to discharge for a preset duration under each test voltage within a preset voltage measurement range, and recording the maximum voltage, the minimum voltage, and a voltage drop slope under the test voltage, wherein the test voltage = the right end point voltage of the preset voltage range - n* the preset voltage interval value, or the test voltage = the left end point voltage of the preset voltage range + n* the preset voltage interval value, n being the number of discharge measurements. Therefore, the battery capacity table was constructed based on the known maximum voltage, minimum voltage, and voltage drop slope for each test voltage under the battery reserve capacity.
- It needs to be noted that the manner of measuring the battery parameters of the storage battery to be measured corresponds to the manner of measuring the battery parameters of the experimental storage battery in the battery capacity table.
- For example, when constructing a battery capacity table in advance, the experimental storage battery performs m1 times of intermittent discharges under each test voltage, the sending intervals of the input signals sent m1 times are all equal to p1, the input durations of the input signals sent m1 times are all equal to q1, the duration of m1 times of intermittent discharges is equal to a preset duration t1, t1 = (m1-1) * p1 + m1 * q1, the maximum voltage, the minimum voltage, and a voltage drop slope of the m1 times of intermittent discharges under the test voltage are recorded, the maximum voltage of m1 times of the intermittent discharges is the maximum value of the maximum voltage of the m1 times of the intermittent discharges, the minimum voltage of m1 times of intermittent discharges is the minimum value of the minimum voltage of m1 times of the intermittent discharges, and the voltage drop slope of the maximum voltage of m1 times of the intermittent discharges is equal to (the maximum voltage of m1 times of the intermittent discharges - the minimum voltage of m1 times of the intermittent discharges) / the preset duration t1; then when measuring the battery reserve capacity of the storage battery to be measured, the input signal is sent to the storage battery m1 times to control the storage battery discharging such that the output signal fed back by the storage battery for the input signal within the input duration of the input signal is acquired, and the sending intervals of the input signal sent for m1 times are all equal to p1; the input durations of the input signals sent for m1 times are all equal to q1, the duration of m1 times of the intermittent discharges is equal to a preset duration t1, t1 = (m1-1) * p1 + m1 * q1, and a target battery parameter is determined according to the output signal, wherein the target battery parameter is the maximum voltage, the minimum voltage, and a voltage drop slope of m1 times of the intermittent discharges, the maximum voltage of m1 times of the intermittent discharges is the maximum value of the maximum voltage of m1 times of the intermittent discharges, and the minimum voltage of m1 times of the intermittent discharges is the minimum value of the minimum voltage of m1 times of the intermittent discharges; the voltage drop slope of the maximum voltage of m1 times of the intermittent discharges is equal to (the maximum voltage of m1 times of the intermittent discharges - the minimum voltage of m1 times of the intermittent discharges) / the preset duration t1.
- Step S44, according to the battery capacity table and the target battery parameter, determine a battery reserve capacity corresponding to the target battery parameter.
- Determining a battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter comprises inputting the target battery parameter to the battery capacity table; searching for a battery reserve capacity matching the target voltage drop slope in the battery capacity table, and taking the battery reserve capacity as the battery reserve capacity of the storage battery.
- Further, the voltage drop slope of each of the battery parameters corresponds to one slope matching range. Searching for a battery reserve capacity matching the target voltage drop slope in the battery capacity table and taking the battery reserve capacity as a battery reserve capacity of the storage battery comprise determining whether the target voltage drop slope falls within a slope matching range of an effective voltage drop slope; and if so, taking the battery reserve capacity corresponding to the effective voltage drop slope as the battery reserve capacity of the storage battery.
- The effective voltage drop slope is the best matching voltage drop slope of the target voltage drop slope.
- Assuming that the target voltage drop slope is equal to 0.5V/t, the effective voltage drop slope is equal to 0.51V/t, the slope matching range is 0.51 ± 0.02V/t, and the battery reserve capacity corresponding to the effective voltage drop slope is equal to 150RC; then the target voltage drop slope 0.5V/t falls within the slope matching range 0.51 ± 0.02V/t of the effective voltage drop slope 0.51V/t, and the battery reserve capacity 150RC corresponding to the effective voltage drop slope 0.51V/t is taken as the battery reserve capacity of the storage battery, so as to realize the measurement of the battery reserve capacity of the storage battery.
- It could be understood that determining the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter is not limited to the preferred embodiments disclosed in the embodiments of the present invention. For example, a target differential pressure between the target maximum voltage and the target minimum voltage of the target battery parameter may be utilized to determine the battery reserve capacity corresponding to the target differential pressure. Searching for the voltage drop slope matching the target voltage drop slope in the battery capacity table is also not limited to the preferred embodiments disclosed in the embodiments of the present invention. For example, when the target voltage drop slope and one of the voltage drop slopes in the battery capacity table satisfy a preset matching condition, the battery reserve capacity corresponding to the voltage drop slope is taken as the battery reserve capacity of the storage battery, and when neither the target voltage drop slope nor the voltage drop slope in the battery capacity table satisfies the preset matching condition, the storage battery discharging step is returned to obtain a new target battery parameter.
- An embodiment of the present invention provides a method for measuring a battery reserve capacity of a storage battery by sending an input signal to the storage battery to control the discharge of the storage battery, acquiring an output signal fed back by the storage battery for an input signal within an input duration of the input signal, determining a target battery parameter according to the output signal, acquiring a battery capacity table, the battery capacity table including a correlation between the battery parameter and the battery reserve capacity, and determining the battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter. Therefore, an embodiment of the present invention obtains the target battery parameter by controlling the storage battery to perform at least one discharge, and measures the battery reserve capacity of the storage battery according to the target battery parameter and the battery capacity table including the correlation between the battery parameter and the battery reserve capacity, thereby reducing the measurement time of the battery reserve capacity of the storage battery and improving the measurement efficiency.
- Finally, it should be noted that: the above embodiments are merely illustrative of the technical solutions of the present invention, rather than limiting thereto; combinations of technical features in the above embodiments or in different embodiments are also possible within the idea of the present invention, and the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of brevity.
Claims (11)
- A method for measuring a battery reserve capacity of a storage battery (200), wherein by being applied to a battery detection device (100) that is electrically connected to the storage battery (200) via a Kelvin connector, the method comprising:sending an input signal to the storage battery (200) to control a discharging of the storage battery (200), and acquiring an output signal which is fed back, within an input duration of the input signal, by the storage battery (200) regarding the input signal;determining a target battery parameter according to the output signal;acquiring a battery capacity table, wherein the battery capacity table comprises a correlation between a battery parameter and a battery reserve capacity;and according to the battery capacity table and the target battery parameter, determining a battery reserve capacity corresponding to the target battery parameter;wherein the determining a target battery parameter from the output signal comprises:detecting a set of battery parameters for each discharge of the storage battery (200) according to the output signal;and screening an optimal battery parameter of at least two sets of voltage parameters as the target battery parameter;wherein the battery parameters comprise a maximum voltage, a minimum voltage, and a voltage drop slope for each discharge of the storage battery (200);wherein, the according to the battery capacity table and the target battery parameter, determining a battery reserve capacity corresponding to the target battery parameter comprises:inputting the target battery parameter to the battery capacity table; andsearching for a battery reserve capacity matching the target voltage drop slope in the battery capacity table, and taking the battery reserve capacity as the battery reserve capacity of the storage battery (200);characterized in that the voltage drop slope of each of the battery parameters corresponds to one slope matching range, the searching for a battery reserve capacity matching the target voltage drop slope in the battery capacity table, and taking the battery reserve capacity as the battery reserve capacity of the storage battery (200) comprising:determining whether the target voltage drop slope falls within a slope matching range of an effective voltage drop slope;and if so, taking the battery reserve capacity corresponding to the effective voltage drop slope as the battery reserve capacity of the storage battery (200).
- The method of claim 1, wherein the sending an input signal to the storage battery (200) to control a discharging of the storage battery (200) comprises:
sending an input signal to the storage battery (200) at least twice to control the storage battery (200) to discharge. - The method of claim 2, wherein sending an input signal to the storage battery (200) at least twice to control the storage battery (200) to discharge comprises:
according to a preset frequency, sending an input signal to the storage battery (200) at least twice to control the storage battery (200) to discharge. - The method of claim 2, wherein a sending interval between at least two transmissions of the input signal is random.
- The method of claim 2, wherein sending an input signal to the storage battery (200) at least twice to control the storage battery (200) to discharge comprises:
sending an input signal to the storage battery (200) at least twice to control the storage battery (200) to discharge until a preset number of times. - The method of claim 2, wherein the input durations of at least two sent input signals are the same, or at least one input duration of the input durations of at least two sent input signals is different from other input durations.
- The method of claim 6, wherein the input duration has a duration unit of milliseconds, ms.
- The method of any one of claims 1-7, wherein the input signal is a discharge current of storage battery discharge and the output signal is an open circuit voltage fed back by the storage battery (200) for the discharge current during the input duration.
- The method of claim 1, wherein the screening an optimal battery parameter of at least two sets of voltage parameters as the target battery parameter comprises:selecting a maximum voltage with a maximum voltage of the at least two sets of battery parameters as a target maximum voltage;selecting a minimum voltage with a minimum voltage of the at least two sets of battery parameters as a target minimum voltage;and taking the target maximum voltage, the target minimum voltage, and a target voltage drop slope of the target maximum voltage corresponding to the target minimum voltage as optimal battery parameters.
- The method of claim 9, wherein the battery capacity table comprises several battery reserve capacities and several sets of voltage parameters at each of the battery reserve capacities, each set of voltage parameters comprising several test voltages, and battery parameters resulting from discharging the storage battery (200) under each test voltage, wherein the several battery reserve capacities are spaced apart in between by a preset capacity and the several test voltages are spaced apart in between by a preset voltage.
- A battery detection device (100), wherein the battery detection device (100) is electrically connected to a storage battery (200) through a Kelvin connector, the battery detection device (100) comprising:a discharge circuit (10) electrically connected to the storage battery (200) through the Kelvin connector,wherein the discharge circuit is configured to send an input signal to the storage battery (200) to control a discharge of the storage battery (200);a voltage sampling circuit (20) electrically connected to the storage battery (200) via the Kelvin connector,wherein the voltage sampling circuit (20) is configured to sample an output signal fed back by the storage battery (200) for the input signal within an input duration of the input signal to obtain a sampling voltage;and a controller (30, U3) electrically connected to the discharge circuit (10) and the voltage sampling circuit (20), respectively,wherein the controller (30, U3) is configured to control the discharge circuit (10) so that the discharge circuit (10) sends the input signal to the storage battery (200);wherein the controller (30, U3) is configured to determine a target battery parameter according to the sampling voltage by detecting a set of battery parameters for each discharge of the storage battery (200) according to the output signal, and screening an optimal battery parameter of at least two sets of voltage parameters as the target battery parameter;wherein the battery parameters comprise a maximum voltage, a minimum voltage, and a voltage drop slope for each discharge of the storage battery (200);wherein the voltage drop slope of each of the battery parameters corresponds to one slope matching range;wherein the controller (30, U3) is configured to acquire a battery capacity table, wherein the battery capacity table comprises a correlation between a battery parameter and a battery reserve capacity; andcharacterized in that, the controller (30, U3) is configured to determine a battery reserve capacity corresponding to the target battery parameter according to the battery capacity table and the target battery parameter by inputting the target battery parameter to the battery capacity table, and determining whether the target voltage drop slope falls within a slope matching range of an effective voltage drop slope; and if so, taking the battery reserve capacity corresponding to the effective voltage drop slope as the battery reserve capacity of the storage battery (200).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010592274.XA CN111596220B (en) | 2020-06-24 | 2020-06-24 | A method for measuring the battery reserve capacity of a battery and a battery testing device |
| PCT/CN2021/100817 WO2021259154A1 (en) | 2020-06-24 | 2021-06-18 | Method for measuring battery reserve capacity of storage battery, and battery detection device |
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| EP4166959A1 EP4166959A1 (en) | 2023-04-19 |
| EP4166959A4 EP4166959A4 (en) | 2024-01-03 |
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| EP21830001.0A Active EP4166959B1 (en) | 2020-06-24 | 2021-06-18 | Method for measuring battery reserve capacity of storage battery, and battery detection device |
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| US (1) | US20230124976A1 (en) |
| EP (1) | EP4166959B1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US7505856B2 (en) * | 1999-04-08 | 2009-03-17 | Midtronics, Inc. | Battery test module |
| CN101128743B (en) * | 2005-03-04 | 2010-06-16 | 株式会社自动网络技术研究所 | Battery Status Monitoring Device |
| JP4429226B2 (en) * | 2005-07-20 | 2010-03-10 | 株式会社オートネットワーク技術研究所 | Battery status management method |
| IT1397174B1 (en) * | 2009-10-27 | 2013-01-04 | F I A M M Spa | METHOD FOR THE CONTINUOUS DETECTION OF THE EFFICIENCY OF A SPECIES BATTERY OF A BATTERY INSTALLED IN MOTOR VEHICLES AND USING DEVICE SUCH A METHOD |
| US8791669B2 (en) * | 2010-06-24 | 2014-07-29 | Qnovo Inc. | Method and circuitry to calculate the state of charge of a battery/cell |
| CN101975927B (en) * | 2010-08-27 | 2012-09-05 | 华南师范大学 | Method for estimating remaining available capacity of lithium ion power battery pack |
| KR101863036B1 (en) * | 2011-11-30 | 2018-06-01 | 주식회사 실리콘웍스 | Method for estimating the state of charge of battery and battery management system |
| CN103176132B (en) * | 2011-12-22 | 2015-08-12 | 联芯科技有限公司 | The evaluation method of battery electric quantity and terminal device |
| CN103969587B (en) * | 2014-01-17 | 2016-08-17 | 科力远混合动力技术有限公司 | A kind of hybrid vehicle electrokinetic cell SOC estimation method |
| CN105807230B (en) * | 2016-03-11 | 2019-03-26 | 郑贵林 | Remaining battery capacity and health status rapid detection method and device |
| US10302709B2 (en) * | 2016-11-30 | 2019-05-28 | Cadex Electronics Inc. | Battery state-of-health determination using multi-factor normalization |
| JP2018141665A (en) * | 2017-02-27 | 2018-09-13 | 学校法人立命館 | Battery management method, battery management device, and computer program |
| CN109991548A (en) * | 2019-04-19 | 2019-07-09 | 中国计量大学 | An OCV-SOC calibration experiment method, battery equivalent model parameter identification method and SOC estimation method |
| CN110376528B (en) * | 2019-07-25 | 2021-12-07 | 珠海银河智能电网有限公司 | On-line evaluation method and system for lead-acid storage battery pack and storage medium |
| CN212932896U (en) * | 2020-06-24 | 2021-04-09 | 深圳市道通科技股份有限公司 | Battery detection equipment and battery detection system |
| CN111596220B (en) * | 2020-06-24 | 2025-04-22 | 深圳市道通科技股份有限公司 | A method for measuring the battery reserve capacity of a battery and a battery testing device |
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| CN111596220B (en) | 2025-04-22 |
| EP4166959A4 (en) | 2024-01-03 |
| US20230124976A1 (en) | 2023-04-20 |
| WO2021259154A1 (en) | 2021-12-30 |
| EP4166959A1 (en) | 2023-04-19 |
| CN111596220A (en) | 2020-08-28 |
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