EP4158330A1 - Système et procédé de test de compatibilité de résistance d'isolation de surface - Google Patents
Système et procédé de test de compatibilité de résistance d'isolation de surfaceInfo
- Publication number
- EP4158330A1 EP4158330A1 EP21736079.1A EP21736079A EP4158330A1 EP 4158330 A1 EP4158330 A1 EP 4158330A1 EP 21736079 A EP21736079 A EP 21736079A EP 4158330 A1 EP4158330 A1 EP 4158330A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductors
- printed circuit
- test
- electrical
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims description 42
- 238000002955 isolation Methods 0.000 title description 2
- 239000004020 conductor Substances 0.000 claims abstract description 217
- 239000000314 lubricant Substances 0.000 claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 239000012808 vapor phase Substances 0.000 claims abstract description 43
- 239000007791 liquid phase Substances 0.000 claims abstract description 34
- 230000007935 neutral effect Effects 0.000 claims abstract description 32
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 26
- 230000004044 response Effects 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 63
- 239000012530 fluid Substances 0.000 claims description 24
- 238000005259 measurement Methods 0.000 claims description 19
- 239000000758 substrate Substances 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 239000000654 additive Substances 0.000 claims description 17
- 239000003921 oil Substances 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 16
- 230000000996 additive effect Effects 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 230000008021 deposition Effects 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000007797 corrosion Effects 0.000 claims description 9
- 238000005260 corrosion Methods 0.000 claims description 9
- 239000007866 anti-wear additive Substances 0.000 claims description 6
- 239000002518 antifoaming agent Substances 0.000 claims description 6
- 239000003963 antioxidant agent Substances 0.000 claims description 6
- 239000003599 detergent Substances 0.000 claims description 6
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 239000003112 inhibitor Substances 0.000 claims description 6
- 239000003607 modifier Substances 0.000 claims description 6
- 239000004034 viscosity adjusting agent Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 3
- 230000005355 Hall effect Effects 0.000 abstract 1
- 210000004027 cell Anatomy 0.000 description 20
- 239000000463 material Substances 0.000 description 19
- IUYHQGMDSZOPDZ-UHFFFAOYSA-N 2,3,4-trichlorobiphenyl Chemical compound ClC1=C(Cl)C(Cl)=CC=C1C1=CC=CC=C1 IUYHQGMDSZOPDZ-UHFFFAOYSA-N 0.000 description 8
- 238000000151 deposition Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000001050 lubricating effect Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- 239000002199 base oil Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009429 electrical wiring Methods 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000000386 microscopy Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000010913 used oil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- MINPZZUPSSVGJN-UHFFFAOYSA-N 1,1,1,4,4,4-hexachlorobutane Chemical compound ClC(Cl)(Cl)CCC(Cl)(Cl)Cl MINPZZUPSSVGJN-UHFFFAOYSA-N 0.000 description 1
- AGCPZMJBXSCWQY-UHFFFAOYSA-N 1,1,2,3,4-pentachlorobutane Chemical compound ClCC(Cl)C(Cl)C(Cl)Cl AGCPZMJBXSCWQY-UHFFFAOYSA-N 0.000 description 1
- 101150049492 DVR gene Proteins 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 101100084627 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) pcb-4 gene Proteins 0.000 description 1
- 229920000784 Nomex Polymers 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000010710 diesel engine oil Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000003879 lubricant additive Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000005055 memory storage Effects 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 239000004763 nomex Substances 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010689 synthetic lubricating oil Substances 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/74—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables of fluids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/06—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a liquid
- G01N27/07—Construction of measuring vessels; Electrodes therefor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/26—Oils; Viscous liquids; Paints; Inks
- G01N33/28—Oils, i.e. hydrocarbon liquids
- G01N33/2888—Lubricating oil characteristics, e.g. deterioration
Definitions
- the invention relates generally to devices in which deposits form on electrically-conductive components and finds particular application in connection with a system and method for evaluation of deposit formation on electrical components exposed to liquid and vapor-phase lubricants.
- Powertrains and other devices in electric vehicles are often lubricated with an oil-based lubricant composition which serves to lubricate moving parts and remove heat.
- Such compositions may include a lubricating base oil as a major component, and one or more lubricant oil additives, as a minor component, such as antioxidants, detergents, dispersants, antiwear additives, corrosion inhibitors, viscosity modifiers, metal passivators, pour point depressants, seal compatibility agents, antifoam agents, extreme pressure agents, friction modifiers, and the like.
- Electrical wiring and other current-carrying components of the lubricated device are generally sheathed or coated to minimize contact with the lubricant composition.
- the electrical components may become exposed to the lubricant composition due to wear or heat damage.
- copper conductors can become overheated, putting stress on the coating, causing it to fail.
- the lubricant composition can come into contact with the exposed electrical wiring and deposits may form on the wiring.
- they may be electrically conducting or non-conducting. Conductive deposits are particularly problematic as they can lead to current flow between closely spaced wires and eventual failure of the electrical device.
- the wiring may be uncoated. These can be exposed to the vapor phase of the lubricant composition and may also suffer deposit formation.
- a system for detecting deposit formation on electrically-conductive materials in vapor and liquid phases includes a test cell for receiving a test liquid, a heater which heats the test liquid to generate a vapor phase of the test liquid in the test cell, a support frame which supports at least a first set of electrical conductors in the test liquid and at least a second set of electrical conductors in the vapor phase, each of the first and second sets of conductors including a live electrical conductor and a neutral electrical conductor.
- a power source supplies an electric current to each of the live electrical conductors.
- a sensor component detects an electrical property of each of the sets of conductors, the electrical property changing in response to formation of an electrically-conductive deposit, which connects the first and second conductors in a respective set of conductors.
- the first and second conductors in each set are supported on a substrate;
- first and second conductors in the first set are supported on a separate substrate from the first and second conductors in the second set; [0008] The first and second conductors in each set are interdigitated on the respective substrate;
- the first and second conductors in each set are spaced by a minimum gap
- the minimum gap is at least 0.05 mm
- the change in the electrical property is a drop in electrical resistance;
- the sensor component includes a sensor device for each of the sets of conductors;
- the sensor devices are located outside the test cell;
- the sensor devices include magnetic field based sensors
- the magnetic field based sensors detect a magnetic field generated when an electric current passes through the neutral conductor
- Each set of conductors is integrated into a respective printed circuit board
- the support frame is configured for supporting at least two of the printed circuit boards in the test liquid and a different at least two of the printed circuit boards in the vapor phase of the test liquid;
- the test liquid includes a lubricant composition, the lubricant composition comprising an oil as a major component and at least one additive selected from the group consisting of antioxidants, detergents, dispersants, antiwear additives, corrosion inhibitors, viscosity modifiers, metal passivators, pour point depressants, seal compatibility agents, antifoam agents, extreme pressure agents, friction modifiers, and mixtures thereof;
- the system includes a data acquisition component, which acquires sensor measurements from the sensor component, and a data processing component, which processes the acquired sensor measurements to generate output information; and/or
- the output information includes at least one of: an estimate of an amount of deposition for each set of conductors, or for a printed circuit board incorporating the respective set, an estimated rate of deposition for each set of conductors, or for a printed circuit board incorporating the respective set, an estimated time to failure for each set of conductors, or for a printed circuit board incorporating the respective set, a rating for each set of conductors, or for a printed circuit board incorporating the respective set, a comparison between first and second sets of conductors, or between printed circuit boards incorporating the respective sets, and a comparison between first and second test liquids used in respective tests, combinations thereof, and/or information derived therefrom.
- a method for detecting deposit formation on electrically-conductive materials in vapor and liquid phases of a test fluid includes supporting electrical conductors on a support frame in a test fluid, to immerse at least a first set of the electrical conductors in a liquid phase of the test fluid and at least a second set of the electrical conductors in a vapor phase of the test fluid, each of the first and second sets of conductors including a live electrical conductor and a neutral electrical conductor; supplying an electric current to each of the live electrical conductors; detecting an electrical property of each of the sets of conductors, the electrical property changing in response to formation of an electrically-conductive deposit, which connects the first and second conductors in a respective set of conductors.
- the first and second conductors in each set are supported on a same substrate;
- the first and second conductors in each set are interdigitated on the substrate
- the first and second conductors in each set are spaced by a minimum gap
- the change in the electrical property is a drop in electrical resistance
- the detecting of the electrical property of each of the sets of conductor comprises measuring a change in a magnetic field generated by the neutral conductors with magnetic field based sensors;
- the method further includes integrating each set of conductors into a respective printed circuit board;
- the at least a first set of conductors comprises a plurality of first sets of conductors and the at least a second set of conductors comprises a plurality of second sets of conductors and the method comprises supporting the plurality of first sets of conductors and the plurality of second sets of conductors on the same support frame;
- the test liquid comprises a lubricant composition, the lubricant composition comprising an oil as a major component and at least one additive selected from the group consisting of antioxidants, detergents, dispersants, antiwear additives, corrosion inhibitors, viscosity modifiers, metal passivators, pour point depressants, seal compatibility agents, antifoam agents, extreme pressure agents, friction modifiers, and mixtures thereof;
- the method further includes heating the liquid phase of the test fluid to generate the vapor phase of the test fluid;
- the heating of the liquid phase of the test fluid comprises heating the liquid phase to a temperature of at least 100°C, or at least 150°C, or at least 200°C;
- the method further includes acquiring the sensor measurements and processing the acquired sensor measurements to generate output information; and/or
- the output information includes at least one of: an estimate of an amount of deposition for each set of conductors, or for a printed circuit board incorporating the respective set, an estimated rate of deposition for each set of conductors, or for a printed circuit board incorporating the respective set, an estimated time to failure for each set of conductors, or for a printed circuit board incorporating the respective set, a rating for each set of conductors, or for a printed circuit board incorporating the respective set, a comparison between first and second sets of conductors, or between printed circuit boards incorporating the respective sets, and a comparison between first and second test liquids used in respective tests; combinations thereof, and/or information derived therefrom.
- Another aspect includes use of the system for detecting electrically- conductive deposit formation on pairs of electrically-conductive conductors that are contemporaneously exposed to vapor and liquid phases of a test fluid, respectively.
- a combination in another aspect of the exemplary embodiment, includes a support frame and a collection of printed circuit boards.
- the support frame includes a lower portion, which supports a first set of the printed circuit boards, and an upper portion, which supports a second set of the printed circuit boards above the first set of the printed circuit boards, the upper portion being supported on the lower portion.
- Each of the printed circuit boards includes a live conductor and a neutral conductor, spaced from the live conductor by a minimum gap, which maintains an electrical resistance between the live conductor and the neutral conductor until the gap is bridged by an electrically-conducting deposit.
- at least one of the lower portion and the upper portion includes a biasing member which applies a force to the respective set of printed circuit boards.
- a test cell in another aspect, includes the combination and a container for holding a vapor phase and a liquid phase of a test fluid, such that the live conductor and the neutral conductor of each of the first set of printed circuit boards are immersed in the liquid phase and the live conductor and the neutral conductor of each of the second set of printed circuit boards are immersed in the vapor phase.
- test cell for detecting electrically- conductive deposit formation on pairs of electrically-conductive conductors that are respectively exposed to vapor and liquid phases of a test fluid contemporaneously.
- FIGURE 1 is a schematic view of a system for evaluating deposit formation on electrically-conductive materials in vapor and liquid phases
- FIGURE 2 is a perspective view of one embodiment of a printed circuit board (PCB) for use in the system of FIGURE 1;
- PCB printed circuit board
- FIGURE 3 is a top plan view of another embodiment of a PCB for use in the system of FIGURE 1 ;
- FIGURE 4 is a top plan view of yet another embodiment of a PCB for use in the system of FIGURE 1 ;
- FIGURE 5 is a schematic circuit diagram showing sensors for evaluating resistance changes of PCBs in the system of FIGURE 1;
- FIGURE 6 is a top plan view of one of the sensors of FIGURE 5;
- FIGURE 7 is plot, intended for illustration only, showing how resistance could change in a set of PCBs undergoing testing in the system of FIGURE 1 ;
- FIGURE 8 illustrates another embodiment of a sensor for use in the system of FIGURE 1 ;
- FIGURE 9 illustrates yet another embodiment of a sensor for use in the system of FIGURE 1 ;
- FIGURE 10 is a perspective view of a support frame suitable for use in the system of FIGURE 1;
- FIGURE 11 is a side sectional view of a lower portion of the support frame of FIGURE 10;
- FIGURE 12 is a perspective view of the lower portion of the support frame of FIGURE 10;
- FIGURE 13 is a perspective view of a test cell incorporating another embodiment of a support frame suitable for use in the system of FIGURE 1 ;
- FIGURE 14 is a flow chart illustrating a test method which may be performed with the system of FIGURE 1 ; and
- FIGURES 15 and 16 illustrate prototype test systems.
- the exemplary embodiment relates to a system and method for evaluating deposits formed on electrical conductors that are exposed to a test fluid, such as a lubricant composition.
- a test fluid such as a lubricant composition.
- a first set of electrical conductors is exposed to a liquid phase of the lubricant composition while a second set of electrical conductors is contemporaneously exposed to a vapor phase lubricant composition, derived from the liquid phase lubricant composition.
- the exemplary lubricant composition may be one of a set of lubricant compositions to be evaluated, e.g., for potential use in a lubricated device in which an electrical conductor may be exposed to the lubricant composition (perhaps through damage to a protective sheathing).
- the current-carrying electrical conductors may be one of a set of electrical conductors of different material compositions and/or configuration types to be evaluated for potential use in a lubricated device.
- Example lubricant compositions may include a lubricating organic liquid, such as a base oil of a lubricating viscosity, as a major component, and an additive component, comprising one or more lubricant composition additives, as a minor component, which may be referred to as an additive package.
- the lubricant composition additive package may include one or more of: antioxidants, detergents, dispersants, antiwear additives, corrosion inhibitors, viscosity modifiers, metal passivators, pour point depressants, seal compatibility agents, antifoam agents, extreme pressure agents, friction modifiers, and the like. Some additives may provide more than one of these functions. Examples of such additives are to be found in U.S. Pub. Nos.
- Suitable oils of lubricating viscosity include natural and synthetic oils, oil derived from hydrocracking, hydrogenation, and hydrofinishing, unrefined, refined, re refined oils, and mixtures thereof. Examples of unrefined, refined and re-refined oils are described in U.S. Pub. No.
- oils may also be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer-Tropsch hydrocarbons or waxes.
- oils may be prepared by a Fischer-Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid oils.
- Oils of lubricating viscosity may be as defined as specified in the April 2008 version of “Appendix E-API Base Oil Interchangeability Guidelines for Passenger Car Motor Oils and Diesel Engine Oils”, section 1.3 Sub-heading 1.3. “Base Stock Categories”. The API Guidelines are also summarized in U.S. Pat. No.
- the lubricant composition includes at least one of a sulfur- containing additive and a phosphorus-containing additive.
- the lubricant composition may contain water at less than 10 wt. %, or less than 5 wt. %.
- the lubricant composition may be one designed to operate at temperatures in excess of 80°C, or in excess of 100°C, or in excess of 150°C, or in excess of 200°C, or in excess of 250°C, or up to 300°C, for extended periods.
- the lubricating oil in the lubricant composition may thus have a boiling point, at atmospheric pressure, in excess of 250°C, or in excess of 300°C.
- Exemplary materials for forming the electrical conductors include copper, aluminum, gold, nickel, tin, and alloys and mixtures thereof. In one embodiment, the electrical conductors are predominantly copper, e.g., at least 60 wt. % copper or at least 70 wt. % copper.
- the electrical conductors may be wires with a length many times a cross sectional width, or may be substantially planar printed conductors, optionally with a length many times a cross sectional width.
- a first set of conductors in is supported in a liquid phase of a test liquid and a second set of the conductors in a vapor phase of the same test liquid.
- Each set of conductors includes a live conductor and a neutral conductor, electrically- spaced from the live conductor.
- a change in an electrical property is detected by a sensor component.
- each set of electrical conductors may be integrated into a respective printed circuit board (PCB) in which a first of the conductors may be energized while a second of the conductors is spaced by a small gap from the first conductor. The second conductor forms an electrical circuit with the first conductor when the resistance between the conductors drops due to formation of conductive deposits on the PCB that extend across the gap.
- PCB printed circuit board
- the exemplary system and method allow investigation of the formation of conductive deposits in energized, non-energized and insulated conductor materials in solution and vapor phases at various electrical power inputs and temperatures using an electromagnetically sensitive sensor component. While the system is capable of operating at low power levels (e.g., about 5V, 1mA), it is also capable of operating at higher power levels (e.g., 100-1000V, 1A-1kA) that are more representative of real-world lubricated electrical devices used in the automotive industry.
- low power levels e.g., about 5V, 1mA
- higher power levels e.g., 100-1000V, 1A-1kA
- the system and method provide a comparison of different conductor materials exposed to a lubricant composition in a liquid and/or vapor phase under the same test conditions. In another embodiment, the system and method provide a comparison of a conductor material that is exposed to liquid and vapor phases of the same lubricant composition under otherwise similar or identical test conditions. In another embodiment, the system and method provide for evaluation of different lubricant compositions in the liquid and/or vapor phase in successive tests using the same or different conductor materials.
- a detection system 10 for detecting deposit formation on electrically-conductive materials in vapor and liquid phases of a test fluid, simultaneously, is illustrated schematically.
- the system includes a test cell 12, which includes a container 13, such as a glass beaker.
- the container 13 is substantially closed at an upper end by a removable closure 14, such as a joint clip, stopper with bores, or the like.
- the container 13 defines an interior chamber 15, which holds a test liquid 16, such as a lubricant composition, and a vapor 17, derived from the test liquid 16, which is in contact with the test liquid 16.
- a support frame 18, within the test cell container 13, supports a collection of printed circuit boards (PCBs) 21, such as 4, 8, 12, 16, or more PCBs 21.
- PCBs printed circuit boards
- a first set 20 of the PCBs is immersed solely within the liquid 16, and a second set 22 of the PCBs is positioned solely within the vapor 17, when it is formed.
- separate support frames may be used for the first and second sets 20, 22 of printed circuit boards.
- the first set 20 of PCBs 21 may be arranged in parallel and optionally stacked vertically (one on top of the other).
- the second set 22 of PCBs may be arranged in parallel, and optionally stacked horizontally (side by side).
- the support frame 18 may be configured to maintain the orientations and/or spacing of the PCBs 21 throughout a test.
- the support frame may be positioned on a shelf 23, such as a drip tray, positioned on the base of the oven.
- the liquid 16 is heated by a heater 24.
- the test cell 12 is positioned within a heated chamber 26, e.g., defined by a heating device, such as an electric oven 24.
- a heating device such as an electric oven 24.
- Other types of heater are contemplated, such as an oil bath, electrical heating tape, or the like.
- Temperature sensors 28, 30, such as platinum resistance thermometers (PRTs), monitor the temperature of the test liquid 16 and vapor 17, respectively.
- a temperature control component 32 receives signals from the temperature sensors 28, 30 and, based on the received signals, controls the heating device 26 to maintain the chamber 24, and hence the liquid 16 and vapor 17, at a preselected temperature or temperatures.
- the temperature of the heated liquid 16 may be at least 100°C, or at least 150°C, or at least 200°C, such as up to 300°C, or about 250°C.
- wiring for the PRTs 28, 30 may be carried through a bore or bores (not shown) in the removable closure 14.
- the test cell 12 may be vented to atmosphere, e.g., through a condenser 34, which is fluidly connected with an upper opening 36 in the test cell defined by the removable closure 14.
- the condenser 34 may be a liquid-type condenser in which, liquid (e.g., water), at a temperature below that of the vapor, is flowed through a cooling jacket 37. Vapor is thereby condensed and returned to the chamber 15.
- the condenser 34 may be a crusher in which a ring of metal fins replaces the cooling jacket. In the illustrated system, the vapor pressure within the chamber 15 is at or slightly above atmospheric pressure.
- a pressure relief valve (not shown), set at a pressure above atmospheric, may be disposed in fluid connection with the outlet 36 to maintain the vapor 17 at a selected pressure which is above atmospheric pressure.
- wiring for the PRTs 28, 30 may be carried through the outlet 36.
- the detection system 10 further includes an electrical circuit 38, which electrically connects a power source 40 with each of the PCBs in sets 20, 22.
- the power source 40 may be an AC or a DC power source.
- the power source 40 generates a current/voltage comparable to that used in an electric vehicle component, such as an electric motor or transmission system.
- a sensor component 42 is positioned to detect changes in an electrical property of each of the PCBs 21 , or other measurable property which is a function thereof.
- the change in the electrical property of each PCB is primarily caused by the formation of deposits from the respective test liquid or its vapor.
- the electrical property may be electrical resistance, electrical current flow, or voltage, as described in further detail below.
- the sensor component 42 may be external to the test cell 12, as illustrated in FIGURE 5.
- the sensor component outputs sensor measurements 46 for each PCB that correlate with the change in the electrical property of that PCB.
- the system 10 further includes a data acquisition component 44, which periodically acquires and stores sensor measurements 46 generated by the sensor component 42, and a data processing component 48, which processes the sensor measurements 46 to generate output information 50.
- the output information 50 may be output to an output device 52, such as a display device, memory storage device, printer, combination thereof, or the like, optionally after further processing.
- the information may be stored or displayed in tabular form, as a graph or chart, or in any other suitable format.
- some of the illustrated components 32, 40, 42, 44, 48, 52 of the system 10 may be separate or combined. Each of these components may be controlled by a separate processor, based on software instructions stored in an associated memory device, or two or more of the components may be controlled by a common processor.
- the processor may be any hardware device(s) suitable for performing the instructions, such as a CPU, microprocessor, or the like.
- the associated memory may include RAM, ROM, or a combination thereof.
- Each set 20, 22 of PCBs may include one, two, three or more of PCBs 21, such as up to 10 (each stack includes five PCBs in the embodiment of FIGURE 1 ).
- the PCBs serve as variable resistors whose resistance changes in response to the build-up of conductive deposits 60 from the surrounding vapor or liquid. While the illustrated PCBs 21 in stack 20 are arranged horizontally, in parallel, it is to be appreciated that the PCBs may be arranged vertically or in another orientation. Similarly, while the illustrated PCBs 21 in stack 22 are arranged vertically, in parallel, it is to be appreciated that the PCBs may be arranged horizontally, or in another orientation.
- adjacent PCBs 21 in a set 20, 22 are spaced primarily by the liquid/vapor in which they are immersed.
- a layer 62 (FIG. 1) of insulating material such as Nomex Paper
- each PCB 21 includes a non- conductive substrate 63 (an electrical insulator) on which first and second electrical conductors 64, 66 are laid on a same surface 68 of the substrate, e.g., by printing or other deposition technique.
- Suitable materials for forming the substrate 63 include fiberglass, polytetrafluoroethylene (Teflon®), ceramics and certain polymers.
- Teflon® polytetrafluoroethylene
- FR-4 which is a fiberglass-epoxy laminate.
- the illustrated substrate is generally rectangular, with a (maximum) width ll/ equal to a (maximum) length L and a thickness T which is substantially less than the width and length.
- One of the conductors may be a live conductor, receiving power from the power source, while the other of the conductors (e.g., conductor 66) is a neutral conductor, which carries current from the PCB, but only when an electrically-connecting deposit 60 forms.
- T may be 0.5-5 mm.
- the illustrated conductors 64, 66 in FIGURE 2 each include a set of parallel fingers 69, such as at least five or at least ten fingers, which extend perpendicularly from a common portion 70 (bus bar) of the respective conductor.
- Each conductor 64, 66 may have at least 2 fingers, or at least 5 fingers, such as up to 120 fingers, or up to 20 fingers (the total number of fingers per PCB is approximately double these numbers).
- the fingers 69 of the first conductor 64 are interdigitated with the fingers of the second conductor 66.
- a fixed spacing s is provided between adjacent fingers. Flowever, other arrangements which provide such a uniform spacing s between conductors are also contemplated.
- each conductor has only one “finger” and thus there is no interdigitation.
- each of the first and second conductors 64, 66 is of a fixed length, e.g., at least 20 cm, such as a 1 meter length of circuit wiring.
- the fingers have a same width w (in the W direction) of 5 mm or less, e.g., 2 mm or less, or 1.5 mm, or less, such as at least 0.5 mm.
- the fingers are 1 mm in width.
- the fingers have a same length /’ (in the L direction) of 50 mm or less, e.g., 30 mm, or less, such as at least 10 mm.
- the spacing s (in the W direction) between each two adjacent fingers of the different conductors may be 2 mm or less, e.g., 1.5 mm, or less. In one embodiment, the fingers are 1 mm apart. In another embodiment, the fingers are at least 0.05 mm apart, or about 0.1 mm apart. In the embodiment of FIGURE 2, the spacing s is accomplished by two interlocking comb style patterns that do not connect.
- the common portion 70 of the first conductor 64 is connected at a first end 71 to the power source, e.g., by a first electrically-conductive connection line, such as a wire (live) 72, which may be soldered to a solder pad 73 at the end 71 of the conductor 64.
- the common portion 70 of the second conductor 66 is connected at a first end 74 to a second electrically-conductive connection line, such as a wire 76 (neutral), which may be soldered to a solder pad 77 at the end of the conductor 66.
- the second connection wire 76 leads to the sensor component 42.
- connection lines 72, 76 may at least partially be sheathed by an electrically-insulative material, to reduce stray currents near the PCB.
- the conductors 64, 66 are not sheathed or coated, such that the metal of each conductor is directly exposed to the lubricant composition during the test.
- one or both conductors 64, 66 may alternatively be sheathed and/or coated with an electrically insulative material, which may become dislodged or otherwise at least partially removed to expose the conductor(s) during a test.
- any number of PCBs can be energized by the same or different power sources 40, from zero up to the maximum holding capacity of the support structure 18 and within the limitations of the power source(s) 40.
- the substrate 63 may be generally rectangular or square, and include one or more equally-sized cutouts 80, 82, 84. Three cutouts, as shown, allow multiple boards 21 to be stacked in different orientations while maintaining space above each board’s solder pads 73, 77 for the wiring 72, 76 to connect to it.
- FIGURES 3 and 4 illustrate alternative PCBs 86, 88 which may be similarly configured to PCB 21 , except as noted.
- the spacing s (which is too small to illustrate) between the adjacent fingers 69, defined by the conductors 64, 66, is 0.1 mm, or less, as compared to 1 mm in FIGURE 2, while the overall length of the conductors remains the same.
- the conductors thus occupy a smaller region of the substrate surface 68.
- the substrate 63 is the same size and shape as that of FIGURE 2, allowing different configurations of PCB to be stacked in the same set/support frame.
- FIGURE 4 the spacing s between adjacent fingers 69 is 1 mm and the two fingers are much wider (larger w), although shorter in length f, than the embodiments of FIGS 2 and 3, thereby maximizing the area of the substrate occupied by the conductors 64, 66.
- the conductors are not interdigitated.
- FIGURE 5 a wiring diagram illustrates connections for three illustrative PCBs 21, 90, 92. Each of PCBs 21, 90, 92 may be similarly configured. Alternatively, one or more of the PCBs 21, 90, 92 may have a different configuration, as illustrated, for example, in FIGURES 2, 3 and 4, or may differ in terms of the conductor compositions.
- PCBs in a set 20, 22 may be non-energized, e.g., to allow a comparison between energized and non-energized PCBs.
- the energized PCBs 21, 90, 92 are connected in parallel with the source 40.
- a common live conductor wire 94 is electrically connected to the power source 40 and to the respective live conductor wire 72 of each PCB to energize the PCBs.
- the neutral wire 76 for each energized PCB is independent, but the live wire 72 is common.
- the neutral wire 76 from each PCB leads to the sensor component 42.
- the sensor component 42 includes a respective sensor device 96, 98, 100 for each neutral wire 76. Each sensor device outputs a measure of an electrical property of the respective PCB.
- the neutral wires 76 are each connected, downstream of the sensors, to the power supply 21, by a common neutral wire 102.
- Each sensor device 96, 98, 100 may be located in proximity to the respective neutral line 76, and feed a proportional signal to the data acquisition component 44.
- This arrangement allows for independent measurement of each energized PCB and is both non-invasive but can also allow the sensor devices to be located outside the oven in a controlled environment.
- the exemplary sensor devices 96, 98, 100 may be magnetic field based sensors which each output a proportional signal to the data acquisition component 44.
- each sensor device 96, 98, 100 is a Flail effect sensor, specifically, a Ferrite toroid Flail effect sensor, with a magnetically-permeable core 104.
- the neutral wire 76 passes axially through the core. Current flowing through the neutral wire 76 generates a magnetic field 106, which is detected by an electrically powered sensor circuit 108.
- the sensor circuit 108 converts the magnetic field to a corresponding resistance or electrical current signal 46, which is output to the data acquisition component.
- the resistance/electric current signals 46 may be acquired periodically, e.g., every second, or every 10 seconds, or every 10 hours, or every 50 hrs.
- a complete test may include acquiring sensor measurements for a period of minutes, hours, or days, such as at least 300 hrs, or at least 500 hrs, depending on the test conditions and/or the rate of deposit formation on the PCBs.
- the exemplary sensor devices 96, 98, 100, etc. are powered independently of the PCB source with each sensor individually sited in a shielded enclosure 110.
- the shield 110 helps to stop stray fields interfering with the signal of interest, but also to serves prevent interference with other electro-magnetic signals.
- FIGURE 7 illustrates a graph of resistance signals 46 which could be generated over time by the data processing component 48 for six exemplary PCBs. As will be appreciated, the graphs could illustrate increasing current flow over time, rather than decreasing resistance.
- graphs denoted PCB1 and PCB2 could be for identically-configured PCBs in the set 20 exposed to the liquid lubricant composition
- PCB3 and PCB4 could be for identically-configured PCBs in the set 22 exposed to the vapor form of the lubricant composition (FIG. 1).
- PCB5 and PCB6 could represent non-energized PCBs (in the liquid or vapor).
- the output of the data processing component 48 could alternatively or additionally be averaged over the energized (non-energized, respectively) PCBs in the set 20, 22, or expressed in some other form, such as average time to reach a selected signal value, or the like.
- magnetometers may be used as the sensor devices 96, 98, 100, depending on the type of power supplied to the PCB (AC or DC) as well as to optimize signal sensitivity.
- inductive sensors which include a wire wrapped round a magnetically permeable core
- Fluxgate Magnetometers which include a transducer for converting magnetic field to a voltage
- Magnetoresistance-based sensors which measure the change in resistance in a disk through which current is flowing, as a result of a magnetic field
- Eddy Current sensors are based on the principle that a changing magnetic field will induce Eddy currents in a targeted conductive material. These Eddy currents produce a magnetic field in opposition to the original field which is detected by the Eddy current sensor. Whilst typically used for distance (displacement) measurements and flaws in materials, they can be used for detecting changes in material thickness as a growth in a conductive material will be detected as a change is distance from the face of the sensor to the conductive material which in this case would be the conductive layer.
- the sensor component 42 is located outside the test cell 12, in another embodiment, sensor devices may be positioned within the test cell.
- FIGURE 8 illustrates an example eddy current sensor device 120, which may be used within the test cell 12.
- the sensor device 120 includes a hollow metal core 121, which is positioned at a fixed height above the gap s between adjacent fingers 69. Eddy currents form when a dendrite 122 of the conductive deposit (illustrated as a resistor) extends between two adjacent fingers 69, allowing current to flow between them.
- the sensor device 120 detects the eddy current and sends signals derived therefrom to the acquisition component 44.
- a current limiting resistor 124 may be incorporated in the circuit 38
- An example Potential Voltage sensor device 130 is illustrated in FIGURE 9 and includes voltmeters 132, 134, denoted V1 and V2.
- Each PCB 21 acts as a variable resistor whose resistance can range from zero ohms to an infinite (or very high) resistance. The voltage across the PCB 21 is measured by voltmeter V1.
- the circuit 38 also includes a shunt resistor 136, which generates a potential voltage based on the current flowing through the circuit. The voltage is measured by voltmeter V2. Ohms law can then be applied to calculate the resistance of the PCB 21.
- Vl r i 7’ where v is the voltage measured by V1.
- the shunt resistor 136 is usually of small resistance value. However, as the resistance of the PCB reduces, more current flows, which forces more of the applied voltage to be dropped across the shunt resistor.
- Any suitable data acquisition and processing devices may be employed for components 44, 46.
- the software that controls the data acquisition and control hardware may be based on LabVIEWTM and configured for acquiring data from multiple sensor devices contemporaneously or in quick succession.
- the acquired data may be processed to generate a desired output and stored in a suitable data structure, such as a table, database, or the like.
- the support frame includes a lower structure 140, for supporting the first set 20 of PCBs, and an upper structure 142, for supporting the second set 20 of PCBs.
- the lower and upper structures 140, 142 may be locked or otherwise maintained in their relative positions during a test by fixing members, such as clamps, screws, adhesive, or the like.
- the lower and upper structures 140, 142 may be integrally formed.
- the lower and upper structures 140, 142 have openings on their six sides to allow for free flow of liquid/vapor respectively.
- a flange 144 extending from an upper surface 146 of the upper structure 142 includes collars 148, 149 for carrying electric wires 94, 102 to and from the PCBs.
- Various apertures 150, 151, etc., through the support structure may be used to feed the wires 72, 76 between the PCBs and the collars.
- each of the structures 140, 142 supports a biasing member 152, 154, which maintains a pressure on the respective set 20, 22 of PCBs during a test. This ensures that the spacing between each pair of PCBs is the same and remains constant throughout the test.
- each of the biasing members 152, 154 includes two spaced flexible arms 156 that act as springs. One end 158 of each arm 156 is connected to the respective support structure 140, 142, while the other terminates in a flat plate 160, which maintains tension on the stack 20, 22 in their desired orientation (FIGS. 11 and 12).
- the illustrated arms 156 are zigzag-shaped pieces of metal or plastic that that are compressible to allow the PCBs 21 to be inserted and removed from the support frame 18.
- the arms 156 may be interconnected by a strut 162 near their terminal ends to limit relative movement of the arms (FIG. 12).
- a plate 164 extends from the strut for ease of lifting the biasing member 152, 154 away from the PCBs.
- Spacers 166 may be positioned in between the PCBs to maintain a fixed gap g between the PCBs, when compressed by the biasing member (FIG. 11 ).
- 1 mm spacers may be used.
- the spacers are in the form of posts attached to each PCB.
- FIGURE 13 another embodiment of a support frame 18 is illustrated.
- the support frame is configured similarly to the support frame of FIGURES 10-12, except as noted.
- the biasing members are omitted.
- Spacers 166 are positioned between the PCBs to maintain a fixed minimum gap g.
- the spacers are in the form of posts attached to the support frame.
- the support frame 18 may be also configured to support a conductive metal wire 168 that is used for measuring a rate of corrosion of the wire in the liquid or vapor (FIG. 11 ).
- a conductive metal wire 168 may be of a fixed length.
- a first wire 168 may be supported on the lower part of the frame 18 such that it is only immersed in the liquid while a second wire (not shown) may be supported on the upper part of the frame such that it is only within the vapor. Corrosion of the wire 168 may be determined from a change in resistance of the wire during a test since corrosion reduces the cross-sectional area of the wire which, in turn, affects the resistance.
- FIGURE 14 a method for evaluating deposits on electric conductors is illustrated.
- the method can be performed with the system of FIG. 1, using PCBs as illustrated in one or more of FIGS 2-4, sensors as illustrated in one or more of FIGS 5-6 and 8-9, and a support frame or frames as illustrated in one or more of FIGS 10-13.
- PCBs as illustrated in one or more of FIGS 2-4
- sensors as illustrated in one or more of FIGS 5-6 and 8-9
- a support frame or frames as illustrated in one or more of FIGS 10-13.
- the method begins at S100.
- sets of electrically-spaced conductors are mounted in a support frame 18 or frames.
- the sets of conductors may be in the form of PCBs such that a first of the sets 20 of PCBs will be positioned in a liquid lubricant composition and a second on the sets 22 will be positioned in the vapor phase, above the liquid lubricant composition.
- Each PCB in a set faces the same direction such that the conductors of one PCB are spaced from the conductors of an adjacent PCB by an insulating substrate.
- the surface 68 on which the conductors are mounted faces upward on the PCBs in the first set 20, as illustrated in FIGS. 12 and 13.
- an additional sheet of insulative material 62 may be positioned adjacent the surface 68 of one or more of the PCBs to reduce the flow of liquid/vapor across the surface.
- the sets 20, 22 are positioned in a test cell container 13.
- a predetermined quantity of a lubricant composition 16 to be tested is introduced to the container 13 to cover the first set 20 of PCBs.
- test cell container 13 is closed with a removable closure 14, through which temperature probes 28, 30 are connected to a temperature monitor 32 and wires 72, 76 from each PCB are connected to the power source 40 and sensor component 42, respectively.
- the test cell is inserted into the oven 26, where it is heated to the desired test temperature, such as at least 100°C, or at least 150°C, or at least 200°C. The temperatures of the liquid and vapor are monitored throughout the test. One of a set of different heating profiles may be evaluated. In one embodiment, once the test liquid has reached the desired test temperature, it is maintained at that temperature throughout the test by applying the heater when the temperature falls below a predetermined threshold temperature. Overheating may be controlled by switching off the heater and/or allowing cooler air into the chamber 24.
- sensor signals are recorded by the sensor devices for each of the PCBs 21, which may include measuring a change in a magnetic field generated by the neutral conductors with magnetic field based sensors.
- Corresponding sensor measurements 46 are periodically output by the sensor component 42 to the data acquisition component 44, which stores the sensor measurements 46 in memory.
- external sensors 96, 98, 100 are used to calculate the average resistance for each energized PCB 21, at each of a sequence of times, as illustrated in FIGURES 5 and 6.
- the output information 50 may include one or more of: a) an estimate of the amount of deposition on each PCB, e.g., as an inverse function of the resistance across the PCB, summed over a given time period, b) an estimated rate of deposition on the PCB, c) an estimated time to failure of the PCB, e.g., when the resistance of the PCB drops to a predetermined value, d) a rating for the PCB, such as a pass/fail or a score, e.g., based on one or more of a)-c), e) a comparison between PCBs, e.g., a ratio or a difference between PCBs in the same or different tests, for one or more of a)-d), and combinations thereof, and information derived therefrom.
- data for two or more PCBs may be aggregated (e.g., averaged) in generating the output information.
- the information 50 may be output to an output device.
- an evaluation may be made of the PCB and/or of the lubricant composition using test methods, such as used oil analysis (ICP), microscopy and elemental analysis of the deposited material, e.g., via energy dispersive X-ray analysis (EDAX), spectroscopy, visual observations, and the like. These may be compared with pre-test analyses to determine differences.
- test methods such as used oil analysis (ICP), microscopy and elemental analysis of the deposited material, e.g., via energy dispersive X-ray analysis (EDAX), spectroscopy, visual observations, and the like.
- Examples of the ways in which the method can be used include: a) Evaluation of different additives or additive packages for use in electrified devices, such as full electric transmissions and other devices, b) Evaluation of different conductor materials for use in electrified and full electric transmissions and other devices with specific lubricant compositions, c) Quality control: a rating may be given to a lubricant composition, without needing to know its composition. d) Development of new lubricant compositions.
- the method is used to screen lubricant compositions for use in an electrified device, such as a motor or transmission system of an electric or hybrid gasoline/electric vehicle, where the conductors become exposed in the event of breakdown of a coating or sheathing for the electrical conductors, or where uncoated conductors are exposed to the vapor phase of the lubricant composition.
- an electrified device such as a motor or transmission system of an electric or hybrid gasoline/electric vehicle
- the conductors become exposed in the event of breakdown of a coating or sheathing for the electrical conductors, or where uncoated conductors are exposed to the vapor phase of the lubricant composition.
- conductive deposits form in such a device, damage to the electrical device can occur rapidly.
- Lubricant compositions that perform well in the test can be selected as candidates for use in the electrified device, optionally after further reformulation and testing.
- the PCBs can be constructed to simulate the materials and geometries of the conductors used in the particular electrical device and the voltage provided by the power source and oven temperature selected to simulate those of the electrical device during operation.
- the lubricant compositions can be assessed using materials and geometries of conductors that are likely to be exposed to the liquid phase of the lubricant composition and materials and geometries of conductors that are likely to be exposed to the vapor phase of the lubricant composition.
- evaluated lubricant compositions are marketed with a rating as generated under specific test conditions of the exemplary test method.
- a predesigned additive package is tailored to meet a threshold rating under specific test conditions of the exemplary test method. For example, modifications are made to a previously designed additive package and each of the modifications is tested in a lubricant composition to identify at least one modification which meets the threshold rating and satisfies any other preselected properties of the lubricant composition.
- PCB printed circuit boards
- a metal of interest for example, copper, aluminum, gold, nickel or any combination
- PRT Platinum Resistance Thermometer
- Vapor retention is controlled using a condenser (or Findenser, as illustrated in FIGURE 16).
- data is acquired by the data acquisition component and processed by the data processing component. Analysis at the end of the test includes resistance measurements, used oil analysis (ICP), microscopy and elemental analysis of the deposited material, e.g., via energy dispersive X-ray analysis (EDAX).
- ICP used oil analysis
- EDAX energy dispersive X-ray analysis
- Lubricant A and Lubricant B Conducting layer deposits are formed in Lubricant A in the vapor phase over the test period of 456 hours, however in the solution phase, this is not clearly apparent. Lubricant B does not form conducting layer deposits. Results are shown in TABLE 1 , with values in bold indicating a measurable resistance value indicating the formation of a conducting layer deposit.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
Système de détection de formation de dépôt sur des matériaux électriquement conducteurs dans des phases vapeur et liquide comprenant une cellule de test destinée à recevoir un liquide de test (par exemple un lubrifiant). Un dispositif de chauffage chauffe le liquide de test pour générer une phase vapeur du liquide de test dans la cellule de test. Un cadre de support supporte au moins un premier ensemble de conducteurs électriques dans le liquide de test et au moins un second ensemble de conducteurs électriques en phase vapeur, chacun des premier et second ensembles de conducteurs comprenant un conducteur électrique sous tension et un conducteur électrique neutre. Une source d'alimentation fournit un courant électrique à chacun des conducteurs électriques sous tension. Un composant de capteur détecte une propriété électrique de chacun des ensembles de conducteurs, la propriété électrique changeant en réponse à la formation d'un dépôt électriquement conducteur qui connecte les premier et second conducteurs dans un ensemble respectif de conducteurs. De préférence, les propriétés électriques sont détectées par des capteurs magnétiques, tels que des capteurs à effet Hall ou des capteurs à courants de Foucault.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US202063032893P | 2020-06-01 | 2020-06-01 | |
PCT/US2021/034957 WO2021247428A1 (fr) | 2020-06-01 | 2021-05-28 | Système et procédé de test de compatibilité de résistance d'isolation de surface |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4158330A1 true EP4158330A1 (fr) | 2023-04-05 |
Family
ID=76695823
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21736079.1A Pending EP4158330A1 (fr) | 2020-06-01 | 2021-05-28 | Système et procédé de test de compatibilité de résistance d'isolation de surface |
Country Status (5)
Country | Link |
---|---|
US (1) | US20230194475A1 (fr) |
EP (1) | EP4158330A1 (fr) |
CN (1) | CN115702347A (fr) |
CA (1) | CA3180921A1 (fr) |
WO (1) | WO2021247428A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023033860A1 (fr) * | 2021-08-31 | 2023-03-09 | Tannas Company | Appareil et procédé de test de dépôt conducteur |
WO2024112665A1 (fr) | 2022-11-23 | 2024-05-30 | The Lubrizol Corporation | Lubrifiant pour groupe motopropulseur contenant un polyéther |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4030028A (en) * | 1975-08-13 | 1977-06-14 | Allender David G | Method of and apparatus for detecting conductive particles in an oil flow system |
FI110287B (fi) * | 1999-06-17 | 2002-12-31 | Vaisala Oyj | Menetelmä ja laitteisto nesteen vesipitoisuuden mittausta varten |
US7043967B2 (en) * | 2002-09-30 | 2006-05-16 | University Of Dayton | Sensor device for monitoring the condition of a fluid and a method of using the same |
US7285516B2 (en) | 2002-11-25 | 2007-10-23 | The Lubrizol Corporation | Additive formulation for lubricating oils |
US7541004B2 (en) * | 2004-11-12 | 2009-06-02 | Predict, Inc. | MEMS-based sensor for lubricant analysis |
KR101496484B1 (ko) | 2007-05-24 | 2015-03-09 | 더루우브리졸코오포레이션 | 하이드록시폴리카르복시산 유도체 및 몰리브덴 화합물을 기반으로 하는 무회분 내마모제를 함유하는 윤활 조성물 |
EP2331661B1 (fr) | 2008-09-16 | 2013-06-12 | The Lubrizol Corporation | Procédé de lubrification d'un moteur à combustion interne |
AU2012217763B2 (en) | 2011-02-16 | 2017-06-08 | The Lubrizol Corporation | Method of lubricating a driveline device |
PL3212749T3 (pl) | 2014-10-31 | 2023-06-05 | The Lubrizol Corporation | Kompozycja smarna do okrętowego silnika wysokoprężnego |
EP3349000B1 (fr) * | 2014-11-28 | 2019-11-13 | Parker Hannifin Manufacturing Limited | Appareil de détection |
WO2018022071A1 (fr) | 2016-07-28 | 2018-02-01 | Chevron Corporation | Fluides de transmission comprenant une huile de base api groupe ii |
FR3058156B1 (fr) | 2016-10-27 | 2022-09-16 | Total Marketing Services | Composition pour vehicule electrique |
CA3046788A1 (fr) | 2016-12-27 | 2018-07-05 | The Lubrizol Corporation | Composition lubrifiante comportant de la dianiline n-alkylee |
JP7027021B2 (ja) * | 2017-12-01 | 2022-03-01 | 三菱電機株式会社 | 半導体装置およびその製造方法 |
EP3807159A1 (fr) * | 2018-06-12 | 2021-04-21 | Anheuser-Busch InBev S.A. | Conditionnement intelligent |
-
2021
- 2021-05-28 EP EP21736079.1A patent/EP4158330A1/fr active Pending
- 2021-05-28 WO PCT/US2021/034957 patent/WO2021247428A1/fr unknown
- 2021-05-28 CA CA3180921A patent/CA3180921A1/fr active Pending
- 2021-05-28 US US17/925,965 patent/US20230194475A1/en active Pending
- 2021-05-28 CN CN202180039425.1A patent/CN115702347A/zh active Pending
Also Published As
Publication number | Publication date |
---|---|
US20230194475A1 (en) | 2023-06-22 |
CN115702347A (zh) | 2023-02-14 |
WO2021247428A1 (fr) | 2021-12-09 |
CA3180921A1 (fr) | 2021-12-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20230194475A1 (en) | Surface isolation resistance compatability test system and method | |
Miranda | Standardizing electrofishing power for boat electrofishing | |
JP4647041B2 (ja) | 油入電気機器状態分析装置および油入電気機器状態分析方法 | |
KR100957597B1 (ko) | 사용 중의 윤활유 품질 측정 | |
US20170350841A1 (en) | Detecting composition of a sample based on thermal properties | |
JP2006501472A5 (fr) | ||
JP4309350B2 (ja) | 非水性流体の品質および状態をオンライン監視するための方法 | |
KR20000048376A (ko) | 유체 상태 모니터 | |
US4741204A (en) | Measurement of the depletion of basic additives in lubricating oil | |
CN102667461A (zh) | 润滑油的劣化、变质度测定方法及其测定装置 | |
US20100155262A1 (en) | Apparatus and method to measure electrochemical impedance | |
US7343274B2 (en) | Sensor and method for detecting electric contact degradation | |
Bravo-Imaz et al. | Magnetoelastic viscosity sensor for on-line status assessment of lubricant oils | |
EP2315010A1 (fr) | Procédé de diagnostic pour équipement électrique rempli d'huile, dispositif de diagnostic pour mettre en uvre le procédé de diagnostic, et équipement électrique rempli d'huile avec dispositif de diagnostic intégré | |
Lovrec et al. | The importance of the electrical properties of hydraulic fluids | |
WO2009015090A1 (fr) | Procédé et appareil pour mesurer des propriétés de fluides organiques électrolytiques faibles, comme des fluides à base d'hydrocarbure | |
Hunt et al. | The influence of model organosulfur extreme pressure additives and analogues on the corrosion of copper as measured by a wire corrosion test method | |
Paillat et al. | Electrostatic Hazard in High-Power Transformers: Results of Ten Years of Experience With ${P}^{\prime} $ Capacitive Sensor | |
US6894513B2 (en) | Multipoint plane measurement probe and methods of characterization and manufacturing using same | |
Yoshida et al. | Development of testing method for static electrification within power transformer using suspended cellulose fibers in insulating oil | |
Negi et al. | Power transformer condition assessment through insulating oil testing | |
Holzapfel | Test categories for characterization of sliding electrical contacts | |
CN207396642U (zh) | 一种验证电缆支架涡流损耗计算准确性的实验平台 | |
Macioszek et al. | Temperature influence on impedance of premium summer diesel fuel measured with the use of impedance spectroscopy | |
WO2023033860A1 (fr) | Appareil et procédé de test de dépôt conducteur |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20221216 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
DAV | Request for validation of the european patent (deleted) | ||
DAX | Request for extension of the european patent (deleted) | ||
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: TANNAS COMPANY |