EP4130207A1 - Additive mixture for turbine oils - Google Patents
Additive mixture for turbine oils Download PDFInfo
- Publication number
- EP4130207A1 EP4130207A1 EP21189406.8A EP21189406A EP4130207A1 EP 4130207 A1 EP4130207 A1 EP 4130207A1 EP 21189406 A EP21189406 A EP 21189406A EP 4130207 A1 EP4130207 A1 EP 4130207A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- alkyl
- additive mixture
- oil
- formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000000203 mixture Substances 0.000 title claims abstract description 41
- 239000000654 additive Substances 0.000 title claims abstract description 38
- 230000000996 additive effect Effects 0.000 title claims abstract description 31
- 239000010723 turbine oil Substances 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 6
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 20
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 claims description 17
- 239000003921 oil Substances 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 15
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 11
- 229910052717 sulfur Inorganic materials 0.000 claims description 10
- 239000011593 sulfur Substances 0.000 claims description 10
- 238000005260 corrosion Methods 0.000 claims description 9
- 239000002199 base oil Substances 0.000 claims description 8
- 239000012964 benzotriazole Substances 0.000 claims description 8
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical class C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 claims description 7
- RYYWUUFWQRZTIU-UHFFFAOYSA-K thiophosphate Chemical compound [O-]P([O-])([O-])=S RYYWUUFWQRZTIU-UHFFFAOYSA-K 0.000 claims description 6
- 150000003254 radicals Chemical class 0.000 claims description 5
- 239000003112 inhibitor Substances 0.000 claims description 4
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 229920000151 polyglycol Polymers 0.000 claims description 3
- 239000010695 polyglycol Substances 0.000 claims description 3
- 125000003917 carbamoyl group Chemical class [H]N([H])C(*)=O 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 12
- 230000003647 oxidation Effects 0.000 description 11
- 238000007254 oxidation reaction Methods 0.000 description 11
- 239000002480 mineral oil Substances 0.000 description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- RYYWUUFWQRZTIU-UHFFFAOYSA-N Thiophosphoric acid Chemical class OP(O)(S)=O RYYWUUFWQRZTIU-UHFFFAOYSA-N 0.000 description 5
- -1 styrene-substituted diphenylamine Chemical class 0.000 description 5
- 238000012065 two one-sided test Methods 0.000 description 5
- 239000010802 sludge Substances 0.000 description 4
- DHTAIMJOUCYGOL-UHFFFAOYSA-N 2-ethyl-n-(2-ethylhexyl)-n-[(4-methylbenzotriazol-1-yl)methyl]hexan-1-amine Chemical compound C1=CC=C2N(CN(CC(CC)CCCC)CC(CC)CCCC)N=NC2=C1C DHTAIMJOUCYGOL-UHFFFAOYSA-N 0.000 description 3
- 150000003857 carboxamides Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- BIGYLAKFCGVRAN-UHFFFAOYSA-N 1,3,4-thiadiazolidine-2,5-dithione Chemical compound S=C1NNC(=S)S1 BIGYLAKFCGVRAN-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000001565 benzotriazoles Chemical class 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- BMGPYWJNOIMZNC-KHPPLWFESA-N 2-[methyl-[(z)-octadec-9-enyl]amino]acetic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCN(C)CC(O)=O BMGPYWJNOIMZNC-KHPPLWFESA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical class OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000036633 rest Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- JDVPQXZIJDEHAN-UHFFFAOYSA-N succinamic acid Chemical class NC(=O)CCC(O)=O JDVPQXZIJDEHAN-UHFFFAOYSA-N 0.000 description 1
- 150000003579 thiophosphoric acid derivatives Chemical class 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/08—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
- C10M2215/065—Phenyl-Naphthyl amines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/08—Amides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/10—Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring
- C10M2219/104—Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring containing sulfur and carbon with nitrogen or oxygen in the ring
- C10M2219/106—Thiadiazoles
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/047—Thioderivatives not containing metallic elements
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/12—Gas-turbines
Definitions
- the present invention relates to new additive mixtures, processes for their production and their use for turbine oils.
- Turbines such as steam turbines, gas turbines, and water turbines, are typically used to convert kinetic energy into electricity. Effective turbine oils are essential as lubricants for trouble-free operation. The key here is the ability to provide reliable lubrication at high operating temperatures over a longer period of time.
- a suitable general purpose turbine oil exhibits a number of desirable properties to address various operating conditions in several types of modern industrial turbines. These properties include, for example, a high viscosity index (VI), high oxidation stability (and associated long service life), low varnish/sludge formation, good water release properties, improved rust and/or corrosion resistance and improved air release and foaming properties.
- VIP viscosity index
- oxidation stability and associated long service life
- low varnish/sludge formation good water release properties
- improved rust and/or corrosion resistance improved air release and foaming properties.
- additives for turbine oils which contain nonyl- or dinonyl or styrene-substituted Na-naphthyl-N-phenylamine and nonyl- or dinonyl or styrene-substituted diphenylamine as antioxidants.
- octyl-Na-naphthyl-N-phenylamines are increasingly used, individually or in combination with various additives, such as US-A 5726135 , these having the disadvantage that they are poorly soluble in a mixture with other additives and a larger amount of a solubilizer is required to obtain a liquid additive mixture.
- turbine oils are known whose oil contains one or more antioxidants from the group of N- ⁇ -naphthyl-N-phenylamines and diphenylamines as well as sulfur-containing additives as further components.
- Sulfur-containing compounds are known to improve oxidation stability in lubricants, as evidenced by results from the Rotation Pressure Vessel Oxidation Test (RPVOT, ASTM D 7727) and ASTM D 4636 Oxidation Corrosion Test. Examples can also be found in WO2019/183187 .
- many sulphur-containing compounds tend to form sludge, which has a negative impact the results of other oxidation tests such as e.g. B. the dry TOST according to ASTM D 7873 affects.
- the object of the present invention is to provide an improved additive mixture which can be used as a turbine oil, in particular in combination with a base oil, with this turbine oil meeting the requirements of the oxidation test according to ASTM D 7873 and the corrosion and oxidation test according to ASTM D 4636 .
- an additive mixture containing one or more C 10 -C 14 - alkyl-substituted N- ⁇ -naphthyl-N-phenylamines (APAN), alkyl-substituted diphenylamines (DPA), at least a sulfur-containing compound from the group of C 8 -C 12 -alkyl-substituted-2,5-dimercapto-1,3,4-thiadiazoles and a benzotriazole derivative.
- APAN alkyl-substituted N- ⁇ -naphthyl-N-phenylamines
- DPA alkyl-substituted diphenylamines
- sulfur-containing compound from the group of C 8 -C 12 -alkyl-substituted-2,5-dimercapto-1,3,4-thiadiazoles and a benzotriazole derivative.
- carboxylic acid amides preferably amides of carboxylic acids having 4-50 carbon atoms, such as, for example, N-oleylsarcosine or succinic acid amides, can be used as corrosion inhibitors (f) .
- the additive mixture contains at least one thiophosphate (g).
- thiophosphate (g) For the purposes of the invention, neutral, covalently bonded thiophosphates and also ionic thiophosphates such as amine-neutralized thiophosphoric acid derivatives can be used as thiophosphate (g) .
- the additive mixture contains demulsifiers selected from the group of polyglycols and/or defoamers selected from the group of polyacrylates.
- the polyglycols preferred as demulsifiers are preferably block copolymers of polypropylene glycol and polyethylene glycol.
- the polyacrylates preferred as defoamers are preferably homo- or copolymers of derivatives of acrylic acid, for example methacrylic acid.
- a non-polar olefin is preferably used as the comonomer.
- Dispersants, detergents or flowability-improving additives can also be used as further components of the additive mixture.
- the present invention also relates to a process for preparing the additive mixture according to the invention, according to which components (a) to (d) and optionally (e) to (g) are mixed in any order at temperatures from 20 to 100° C., preferably 60-80° C to be mixed. These are preferably stirred until a homogeneous liquid is obtained.
- the subject matter of the present invention is also a turbine oil containing the additive mixture according to the invention, preferably at 0.1-2% by weight, in a base oil.
- API American Petroleum Institute
- the present invention also relates to a process for producing the turbine oil according to the invention, according to which the additive mixture according to the invention with components (a) to (d) and optionally (e) to (g) is heated at temperatures between 20 and 100° C., preferably 40-80 °C are stirred into a base oil.
- the subject matter of the present invention is also the use of the additive mixture according to the invention, preferably in a base oil, as a turbine oil.
- the compounds (a) to (f) specified in Table 1 were mixed together in the amounts (% by weight) specified there at 70° C. until a homogeneous solution was formed.
- the mixtures of Examples B to D are liquid.
- the mixture from example A (comparative example according to EP-A 1730101 ) is solid and therefore cannot be used in the oil without first melting it.
- Turbine oils fail a test according to ASTM D 4636 if the weight change of one of the metals (Al, Fe, Cu, Mg or Cd) is greater than 0.25 mg/cm 2 .
- a test according to ASTM D 7873 is passed if, after 1000 h, the RPVOT time is at least 25% of the original RPVOT time and the sludge is below 100 mg/kg after 1000 h.
- the following standard tests were carried out: The Dry TOST according to ASTM D 7873, as a standard test method for determining the oxidation stability and the formation of insoluble substances of turbine oils at 120°C without inclusion of water (dry TOST method) and the oxidation test according to ASTM D 4636.
Abstract
Die vorliegende Erfindung betrifft neue Additivmischungen, Verfahren zu deren Herstellung und deren Verwendung für Turbinenöle.The present invention relates to new additive mixtures, processes for their production and their use for turbine oils.
Description
Die vorliegende Erfindung betrifft neue Additivmischungen, Verfahren zu deren Herstellung und deren Verwendung für Turbinenöle.The present invention relates to new additive mixtures, processes for their production and their use for turbine oils.
Turbinen, wie beispielsweise Dampfturbinen, Gasturbinen und Wasserturbinen werden in der Regel verwendet, um kinetische Energie in Strom umzuwandeln. Für einen störungsfreien Betrieb sind effektive Turbinenöle als Schmiermittel unerlässlich. Maßgeblich dabei ist die Fähigkeit, bei hohen Betriebstemperaturen über einen längeren Zeitraum eine zuverlässige Schmierung zu bieten.Turbines, such as steam turbines, gas turbines, and water turbines, are typically used to convert kinetic energy into electricity. Effective turbine oils are essential as lubricants for trouble-free operation. The key here is the ability to provide reliable lubrication at high operating temperatures over a longer period of time.
Ein geeignetes Turbinenöl für allgemeine Anwendungen weist eine Reihe wünschenswerter Eigenschaften auf, um verschiedene Betriebsbedingungen bei mehreren Typen moderner Industrieturbinen zu berücksichtigen. Zu diesen Eigenschaften zählen beispielsweise ein hoher Viskositätsindex (VI), hohe Oxidationsstabilität (und damit verbunden lange Lebensdauer), geringe Lack-/Schlammbildung, gutes Wasserabscheidevermögen, verbesserte Rost- und/oder Korrosionsbeständigkeit und verbesserte Luftabgabe- und Schaumeigenschaften.A suitable general purpose turbine oil exhibits a number of desirable properties to address various operating conditions in several types of modern industrial turbines. These properties include, for example, a high viscosity index (VI), high oxidation stability (and associated long service life), low varnish/sludge formation, good water release properties, improved rust and/or corrosion resistance and improved air release and foaming properties.
Aus
Insbesondere octylsubstituierte N-a-Naphthyl-N-phenylamine finden vermehrt Anwendung, einzeln oder in Kombination mit diversen Additiven, wie beispielsweise
Aus
Aufgabe der vorliegenden Erfindung ist es, eine verbesserte Additivmischung bereitzustellen, die insbesondere in Kombination mit einem Grundöl als Turbinenöl einsetzbar ist, wobei dieses Turbinenöl sowohl die Anforderungen des Oxidationstests nach ASTM D 7873 erfüllt als auch den Korrosions- und Oxidationstest nach ASTM D 4636 bestehen soll.The object of the present invention is to provide an improved additive mixture which can be used as a turbine oil, in particular in combination with a base oil, with this turbine oil meeting the requirements of the oxidation test according to ASTM D 7873 and the corrosion and oxidation test according to ASTM D 4636 .
Es wurde nun überraschend gefunden, dass die Aufgabe gelöst werden kann, mit einer Additivmischung, enthaltend ein oder mehrere C10―C14- alkyl-substituierte N-α-Naphthyl-N-phenylamine (APAN), alkylsubstituierte Diphenylamine (DPA), mindestens eine schwefelhaltige Verbindung aus der Gruppe der C8-C12-alkylsubstituierten-2,5,-Dimercapto-1,3,4-Thiadiazole sowie ein Benzotriazol-Derivat. Surprisingly, it has now been found that the object can be achieved with an additive mixture containing one or more C 10 -C 14 - alkyl-substituted N-α-naphthyl-N-phenylamines (APAN), alkyl-substituted diphenylamines (DPA), at least a sulfur-containing compound from the group of C 8 -C 12 -alkyl-substituted-2,5-dimercapto-1,3,4-thiadiazoles and a benzotriazole derivative.
Gegenstand der vorliegenden Erfindung ist eine Additivmischung enthaltend
- (a) ein oder mehrere alkylsubstituierte N-a-Naphthyl-N-phenylamine (APAN) der Formel (I)
- (b) ein oder mehrere alkylsubstituierte Diphenylamine (DPA) der Formel (II)
- (c) mindestens eine schwefelhaltige Verbindung der Formel (III)
und - (d) mindestens ein Benzotriazol der Formel (IV)
- Komponente (a): Bei den C10―C14- alkyl-substituierten N-α-Naphthyl-N-phenylaminen (APAN) (a) im Sinne der Erfindung handelt es sich vorzugsweise um Verbindungen der Formel (I) mit R1 = C10―C14- Alkyl, bei der mindestens 80 Gew. % der Reste R10 -C12-Alkyl, besonders bevorzugt C12- Alkyl sind. Bevorzugte Stellung des Restes R1 ist in p-Stellung.
- Komponente (b): Bei den alkyl-substituierten Diphenylaminen (DPA) (b) im Sinne der Erfindung handelt es sich vorzugsweise um ein Gemisch aus Verbindungen der Formel (II) bei der die Reste R2 - R5 in Summe einem, zwei oder drei C4- bzw. C8-Alkylresten entsprechen. Besonders bevorzugt ist dabei, dass das Gemisch aus Verbindungen der Formel (II) zu 90 Gew.% aus Verbindungen besteht, bei denen R2 und R3 ein C4- bzw. C8-Alkylrest sind.
- Komponente (c): Bei den schwefelhaltigen Verbindungen (c) im Sinne der Erfindung handelt es sich vorzugsweise um Cg - Alkyl-substituiertes-2,5, Dimercapto-1,3,4-Thiadiazol. Komponente (d): Bei dem Benzotriazol (d) im Sinne der Erfindung handelt es sich vorzugsweise N,N-bis(2-ethylhexyl)-methyl-1H-benzotriazol-1-methylamin mit methyl in Position 4, 5 oder 6 und/oder N,N-bis(2-ethylhexyl)-methyl-2H-benzotriazol-1-methylamin mit methyl in Position 4 oder 5. Bevorzugt werden die vorgenannten Benzotriazole als Mischungen von 1H-benzotriazol und 2H-benzotriazol aus im Verhältnis 60 - 70 Gew.% (1H) zu 40 - 30 Gew.% (2H) eingesetzt.
- Komponente (e): Als Öl (e) im Sinne der Erfindung kann ein Mineralöl, ein synthetisches Öl oder eine Mischung davon verwendet werden. Es besteht keine besondere Beschränkung hinsichtlich der Art des Mineralöls oder des synthetischen Öls. Im allgemeinen wird jedoch ein Mineralöl oder ein synthetisches Öl mit einer kinematischen Viskosität bei 40°C von 10-25 cSt verwendet. Beispiele der Mineralöle schließen paraffinische Mineralöle, Intermediat-Mineralöle und naphthenische Mineralöle ein, ebenso wie synthetische Öle oder azyklische Kohlenwasserstoffe.
- Komponente (f): In einer bevorzugten Ausführungsform der Erfindung enthält die Additivmischung mindestens einen Korrosionsinhibitor, besonders bevorzugt ein Carbonsäureamid (f).
- (a) one or more alkyl-substituted Na-naphthyl-N-phenylamines (APAN) of the formula (I)
- (b) one or more alkyl-substituted diphenylamines (DPA) of formula (II)
- (c) at least one sulfur-containing compound of formula (III)
and - (d) at least one benzotriazole of formula (IV)
- Component (a): The C 10 -C 14 - alkyl-substituted N-α-naphthyl-N-phenylamines (APAN) (a) for the purposes of the invention are preferably compounds of the formula (I) where R 1 = C 10 -C 14 - alkyl, in which at least 80% by weight of the radicals R 10 -C 12 -alkyl, particularly preferably C 12 - are alkyl. The preferred position of the radical R 1 is in the p-position.
- Component (b): In the context of the invention, the alkyl-substituted diphenylamines (DPA) (b) are preferably a mixture of compounds of the formula (II) in which the total of the radicals R 2 -R 5 is one, two or three C 4 - or C 8 -alkyl radicals correspond. It is particularly preferred that the mixture of compounds of the formula (II) consists of 90% by weight of compounds in which R 2 and R 3 are a C 4 - or C 8 -alkyl radical.
- Component (c): The sulfur-containing compounds (c) for the purposes of the invention are preferably Cg-alkyl-substituted-2,5,dimercapto-1,3,4-thiadiazole. Component (d): The benzotriazole (d) according to the invention is preferably N,N-bis(2-ethylhexyl)methyl-1H-benzotriazole-1-methylamine with methyl in position 4, 5 or 6 and/or or N,N-bis(2-ethylhexyl)methyl-2H-benzotriazole-1-methylamine with methyl in position 4 or 5. The aforementioned benzotriazoles are preferred as mixtures of 1H-benzotriazole and 2H-benzotriazole in a ratio of 60-70 % by weight (1H) to 40 - 30% by weight (2H).
- Component (e): A mineral oil, a synthetic oil or a mixture thereof can be used as oil (e) in the sense of the invention. There is no particular limitation on the kind of mineral oil or synthetic oil. In general, however, a mineral oil or a synthetic oil having a kinematic viscosity at 40°C of 10-25 cSt is used. Examples of the mineral oils include paraffinic mineral oils, intermediate mineral oils and naphthenic mineral oils, as well as synthetic oils or acyclic hydrocarbons.
- Component (f): In a preferred embodiment of the invention, the additive mixture contains at least one corrosion inhibitor, particularly preferably a carboxylic acid amide (f).
Als Korrosionsinhibitor (f).im Sinne der Erfindung sind Carbonsäureamide, vorzugsweise Amide von Carbonsäuren mit 4 - 50 Kohlenstoffatomen, wie beispielsweise N-Oleylsarcosin oder Bernsteinsäureamide einsetzbar.
Bevorzugt sind Carbonsäureamide (f) der Formel (V)
Carboxamides (f) of the formula (V) are preferred
Komponente (g): In einer weiteren bevorzugten Ausführungsform der Erfindung enthält die Additivmischung mindestens ein Thiophosphat (g). Component (g): In a further preferred embodiment of the invention, the additive mixture contains at least one thiophosphate (g).
Als Thiophosphat (g) im Sinne der Erfindung sind neutrale, kovalent gebundene Thiophosphate als auch ionische Thiophosphate wie aminneutralisierte Thiophosphorsäurederivate einsetzbar.For the purposes of the invention, neutral, covalently bonded thiophosphates and also ionic thiophosphates such as amine-neutralized thiophosphoric acid derivatives can be used as thiophosphate (g) .
Bevorzugt sind Thiophosphate (g) der Formel (VI)
In einer weiteren bevorzugten Ausführungsform der Erfindung enthält die Additivmischung Demulgatoren ausgewählt aus der Gruppe der Polyglykole und/oder Entschäumer ausgewählt aus der Gruppe der Polyacrylate. In a further preferred embodiment of the invention, the additive mixture contains demulsifiers selected from the group of polyglycols and/or defoamers selected from the group of polyacrylates.
Bei den als Demulgatoren bevorzugten Polyglykolen handelt es sich vorzugsweise um Block-Copolymere aus Polypropylenglycol und Polyethylenglycol.The polyglycols preferred as demulsifiers are preferably block copolymers of polypropylene glycol and polyethylene glycol.
Bei den als Entschäumern bevorzugten Polyacrylaten handelt es sich vorzugsweise um Homo- oder Copolymere von Derivaten der Acrylsäure, zum Beispiel Methacrylsäure. Als Comonomer wird bevorzugt ein unpolares Olefin eingesetzt.The polyacrylates preferred as defoamers are preferably homo- or copolymers of derivatives of acrylic acid, for example methacrylic acid. A non-polar olefin is preferably used as the comonomer.
Als weitere Bestandteile der Additivmischung können auch Dispergatoren, Detergenzien oder Fließfähigkeits-verbessernde Additive eingesetzt werden.Dispersants, detergents or flowability-improving additives can also be used as further components of the additive mixture.
Bevorzugt weist die erfindungsgemäße Additivmischung folgende Anteile der Komponenten (a) bis (e) auf:
- 35 - 90 Gew.%, vorzugsweise 50 - 70 Gew.% mindestens eines alkyl-substituierten N-α-Naphthyl-N-phenylamins (a)
- 0,1 - 40 Gew.%, vorzugsweise 5 - 30 Gew.% mindestens eines alkyl-substituierten Diphenylamins (b)
- 0,5 - 10 Gew.%, vorzugsweise 2,5 - 9 Gew.% mindestens einer schwefelhaltigen Verbindung (c),
- 0,5 - 10 Gew.%, vorzugsweise 4 - 9 Gew.%, mindestens eines Benzotriazols (d) und
- 0 - 30 Gew.%, vorzugsweise 15 - 25 Gew.% mindestens eines Öls (e),
- 35-90% by weight, preferably 50-70% by weight, of at least one alkyl-substituted N-α-naphthyl-N-phenylamine (a)
- 0.1-40% by weight, preferably 5-30% by weight, of at least one alkyl-substituted diphenylamine (b)
- 0.5-10% by weight, preferably 2.5-9% by weight, of at least one sulfur-containing compound (c),
- 0.5-10% by weight, preferably 4-9% by weight, of at least one benzotriazole (d) and
- 0-30% by weight, preferably 15-25% by weight, of at least one oil(s),
In einer weiteren bevorzugten Ausführungsform der Erfindung weist die erfindungsgemäße Additivmischung folgende Anteile der Komponenten (a) bis (g) auf:
- 30 - 85 Gew.%, vorzugsweise 45 - 60 Gew.% mindestens eines alkylsubstituierten N-α-Naphthyl-N-phenylamins (a),
- 0,1 - 30 Gew.%, vorzugsweise 5 - 20 Gew.% mindestens eines alkylsubstituierten Diphenylamins (b),
- 0,5 - 5 Gew.%, vorzugsweise 2,5 - 4 Gew.% mindestens einer schwefelhaltigen Verbindung (c),
- 0,5 - 8 Gew.%, vorzugsweise 4 - 6 Gew.% mindestens eines Benzotriazols (d),
- 0 - 30 Gew.%, vorzugsweise 15 - 25 Gew.% mindestens eines Öls (e),
- 5 - 15 Gew.%, vorzugsweise 7 - 10 Gew.% mindestens eines Korrosionsschutzadditivs, vorzugsweise eines Carbonsäureamides (f),
- 0 - 5 Gew.%, vorzugsweise 1,5 - 3,5 Gew.% mindestens ein Thiophosphates (g),
- 30-85% by weight, preferably 45-60% by weight, of at least one alkyl-substituted N-α-naphthyl-N-phenylamine (a),
- 0.1-30% by weight, preferably 5-20% by weight, of at least one alkyl-substituted diphenylamine (b),
- 0.5-5% by weight, preferably 2.5-4% by weight, of at least one sulfur-containing compound (c),
- 0.5-8% by weight, preferably 4-6% by weight, of at least one benzotriazole (d),
- 0-30% by weight, preferably 15-25% by weight, of at least one oil(s),
- 5-15% by weight, preferably 7-10% by weight, of at least one anti-corrosion additive, preferably a carboxamide (f),
- 0-5% by weight, preferably 1.5-3.5% by weight, of at least one thiophosphate (g),
Gegenstand der vorliegenden Erfindung ist zudem ein Verfahren zur Herstellung der erfindungsgemäßen Additivmischung, wonach die Komponenten (a) bis (d) und gegebenenfalls (e) bis (g) in beliebiger Reihenfolge bei Temperaturen von 20 bis 100°C, vorzugsweise 60 - 80°C gemischt werden. Vorzugsweise werden diese solange gerührt, bis eine homogene Flüssigkeit vorliegt.The present invention also relates to a process for preparing the additive mixture according to the invention, according to which components (a) to (d) and optionally (e) to (g) are mixed in any order at temperatures from 20 to 100° C., preferably 60-80° C to be mixed. These are preferably stirred until a homogeneous liquid is obtained.
Als Rührer sind gängige Mischaggregate einsetzbar.Common mixing units can be used as stirrers.
Gegenstand der vorliegenden Erfindung ist zudem ein Turbinenöl, enthaltend die erfindungsgemäße Additivmischung, vorzugsweise zu 0,1 - 2 Gew.%, in einem Grundöl. The subject matter of the present invention is also a turbine oil containing the additive mixture according to the invention, preferably at 0.1-2% by weight, in a base oil.
Als Grundöl sind alle Öle der 5 Hauptgruppen gemäß des Klassifizierung des American Petroleum Institute (API) einsetzbar. Bevorzugt sind Mineralöle der API Gruppe III mit einer Viskosität von 32 oder 46 cSt bei 40°C (ISO Viskositätsklasse 32 oder 46).All oils from the 5 main groups according to the classification of the American Petroleum Institute (API) can be used as base oil . API Group III mineral oils with a viscosity of 32 or 46 cSt at 40° C. (ISO viscosity class 32 or 46) are preferred.
Gegenstand der vorliegenden Erfindung ist zudem ein Verfahren zur Herstellung des erfindungsgemäßen Turbinenöls, wonach die erfindungsgemäße Additivmischung mit den Komponenten (a) bis (d) und gegebenenfalls (e) bis (g) bei Temperaturen zwischen 20 und 100°C, vorzugsweise 40 - 80°C in ein Grundöl eingerührt werden.The present invention also relates to a process for producing the turbine oil according to the invention, according to which the additive mixture according to the invention with components (a) to (d) and optionally (e) to (g) is heated at temperatures between 20 and 100° C., preferably 40-80 °C are stirred into a base oil.
Als Rührer sind gängige Mischaggregate einsetzbar.Common mixing units can be used as stirrers.
Gegenstand der vorliegenden Erfindung ist zudem die Verwendung der erfindungsgemäßen Additivmischung, vorzugsweise in einem Grundöl, als Turbinenöl.The subject matter of the present invention is also the use of the additive mixture according to the invention, preferably in a base oil, as a turbine oil.
Das erfindungsgemäße Verfahren wird anhand der nachfolgenden Beispiele erläutert, ohne dabei auf diese beschränkt zu sein.The process according to the invention is explained using the examples below, without being restricted to these.
Es wurden die in der Tabelle 1 genannten Verbindungen (a) bis (f) in den dort angegebenen Mengen (Gew.%) bei 70°C zusammengemischt bis eine homogene Lösung entstanden ist. Die Mischungen der Beispiele B bis D sind flüssig. Die Mischung aus Beispiel A (Vergleichsbeispiel nach
Es wurden die zuvor hergestellten Additivmischungen in den in Tabelle 1 angegebenen Mengen (Gew.%) bei 70°C in Yubase, einem handelsüblichen mineralischen Grundöl der API Gruppe III der Firma SK lubricants Co. eingerührt.
*Mischung aus N,N-bis(2-ethylhexyl)-methyl-1H-benzotriazol-1-methylamin mit methyl in Position 4,5 oder 6 und N,N-bis(2-ethylhexyl)-methyl-2H-benzotriazol-1-methylamin mit methyl in Position 4 oder 5 im Verhältnis 68 Gew.% (1H) zu 32 Gew.% (2H).
*Mixture of N,N-bis(2-ethylhexyl)methyl-1H-benzotriazole-1-methylamine with methyl in position 4,5 or 6 and N,N-bis(2-ethylhexyl)methyl-2H-benzotriazole- 1-methylamine with methyl in position 4 or 5 in the ratio 68% by weight (1H) to 32% by weight (2H).
Ein Test nach ASTM D 4636 gilt für Turbinenöle als nicht bestanden, wenn die Gewichtsänderung eines der Metalle (AI, Fe, Cu, Mg oder Cd) größer als 0,25 mg/cm2 ist. Ein Test nach ASTM D 7873 gilt unter anderem als bestanden, wenn nach 1000 h die RPVOT-Zeit noch mindestens 25% der ursprünglichen RPVOT-Zeit beträgt und der Schlamm nach 1000 h unter 100 mg/kg liegt. Es wurden folgende Standard-Tests durchgeführt:
Der Dry TOST gemäß ASTM D 7873, als Standardtestverfahren zur Bestimmung der Oxidationsstabilität und der Bildung unlöslicher Stoffe von Turbinenölen bei 120°C ohne Einschluss von Wasser (Trocken-TOST-Methode) und der Oxidationstest nach ASTM D 4636.Turbine oils fail a test according to ASTM D 4636 if the weight change of one of the metals (Al, Fe, Cu, Mg or Cd) is greater than 0.25 mg/cm 2 . A test according to ASTM D 7873 is passed if, after 1000 h, the RPVOT time is at least 25% of the original RPVOT time and the sludge is below 100 mg/kg after 1000 h. The following standard tests were carried out:
The Dry TOST according to ASTM D 7873, as a standard test method for determining the oxidation stability and the formation of insoluble substances of turbine oils at 120°C without inclusion of water (dry TOST method) and the oxidation test according to ASTM D 4636.
Es wurde nun überraschend gefunden, dass die erfindungsgemäße Mischung aus den Komponenten (a) bis (d), siehe Beispiel B, sowohl den Oxidationstest nach ASTM D 4636 und den Dry TOST gemäß ASTM D 7873 für Turbinenöle besteht und eine gute Löslichkeit in Öl aufweisen.Surprisingly, it has now been found that the mixture of components (a) to (d) according to the invention, see Example B, passes both the ASTM D 4636 oxidation test and the ASTM D 7873 dry TOST for turbine oils and has good solubility in oil .
Aus den Vergleichsbeispielen ist ersichtlich, dass diese Tests nicht erfüllt werden, sobald eine der Komponenten der erfindungsgemäßen Mischung fehlen, bzw. diese Mischung nicht ohne vorherige Aufarbeitung ins Öl gerührt werden kann, sofern als Komponente (a) ein kürzerkettiges (C8) APAN eingesetzt wird.From the comparative examples it can be seen that these tests are not met as soon as one of the components of the mixture according to the invention is missing, or this mixture cannot be stirred into the oil without prior work-up if a shorter-chain (C 8 ) APAN is used as component (a). becomes.
Claims (10)
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PCT/EP2022/069130 WO2023011855A1 (en) | 2021-08-03 | 2022-07-08 | Novel additive mixture |
KR1020247003684A KR20240040074A (en) | 2021-08-03 | 2022-07-08 | New additive mixture |
CA3227567A CA3227567A1 (en) | 2021-08-03 | 2022-07-08 | New additive mixture |
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