EP4089217A1 - Method for knitting and forming weft-knitted fabric with varying thickness by flat knitting machine and weft-knitted fabric thereof - Google Patents
Method for knitting and forming weft-knitted fabric with varying thickness by flat knitting machine and weft-knitted fabric thereof Download PDFInfo
- Publication number
- EP4089217A1 EP4089217A1 EP21172932.2A EP21172932A EP4089217A1 EP 4089217 A1 EP4089217 A1 EP 4089217A1 EP 21172932 A EP21172932 A EP 21172932A EP 4089217 A1 EP4089217 A1 EP 4089217A1
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- EP
- European Patent Office
- Prior art keywords
- basic structure
- fabric
- weft
- knitting machine
- dimensional structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009940 knitting Methods 0.000 title claims abstract description 88
- 239000004744 fabric Substances 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 46
- 239000002344 surface layer Substances 0.000 claims abstract description 34
- 239000010410 layer Substances 0.000 claims description 17
- 238000004132 cross linking Methods 0.000 claims description 7
- 239000002356 single layer Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000009958 sewing Methods 0.000 description 2
- 210000000481 breast Anatomy 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/10—Flat-bed knitting machines with independently-movable needles with provision for narrowing or widening to produce fully-fashioned goods
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/022—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics
Definitions
- the invention relates to a method for knitting to form a fabric with varying thickness and a fabric thereof, and more particularly to a method for knitting and forming a weft-knitted fabric with varying thickness by a flat knitting machine and a weft-knitted fabric thereof.
- three-dimensional fabrics have been invented for a long time, even though techniques of making three-dimensional fabrics with varying thickness have been developed, such as disclosed in CN102978823A , three-dimensional fabrics are always knitted independently. If the clothing design has a thick pad part formed by a three-dimensional fabric and a cloth surface part formed by a general knitted fabric, it is necessary to knit the three-dimensional fabric and the general knitted fabric separately, and then combine the two by sewing and splicing or using chemical adhesives. However, combining the three-dimensional fabric and the general knitted fabric by sewing and splicing will form spliced edges, which will greatly reduce the comfort of clothes.
- clothing with thick pads is generally used as a close-fitting clothing, and the stuffiness caused by long-term wearing may produce qualitative changes in chemical adhesives, which may affect the wearer's skin.
- chemical adhesives are not natural products, using excessively will also affect the environment.
- a main object of the invention is to solve the problems of the conventional weft-knitted fabrics that is incapable of being knitted integrally to produce a three-dimensional structure and required to be processed afterwards.
- the invention provides a method for knitting and forming a weft-knitted fabric with varying thickness by a flat knitting machine, the method comprises steps of:
- the flat knitting machine is controlled to be temporarily suspended from feeding a supporting yarn at the junction between the three-dimensional structure and the basic structure, and the supporting yarn is fed to form the supporting portion after the two surface layer portions are knitted with a plurality of stitches.
- the flat knitting machine drives two knock-over bits of the two needle beds to displace and change a size of a mouth of the flat knitting machine, and a height of the supporting portion is not a fixed value.
- the basic structure is the double-layer fabric
- two fabric surfaces of the double-layer fabric are closely attached to each other by tuck knitting or transfer knitting through the flat knitting machine.
- the flat knitting machine feeds a cross-linking yarn to enable two fabric surfaces of the double-layer fabric closely attaching to each other by an action of the cross-linking yarn, and the cross-linking yarn is without supporting capability.
- the invention further provides a weft-knitted fabric with varying thickness comprising at least one basic structure and at least one three-dimensional structure connected with the basic structure.
- the basic structure is selected from a single-layer fabric or a double-layer fabric.
- a thickness of the three-dimensional structure is greater than a thickness of the basic structure, the three-dimensional structure comprising two surface layer portions and a supporting portion connected with the two surface layer portions and located between the two surface layer portions, and a junction between the three-dimensional structure and the basic structure is without the supporting portion.
- the supporting portion is formed by at least one supporting yarn.
- a height of the supporting portion is not a fixed value.
- the invention has the following features: the weft-knitted fabric of the invention has the basic structure and the three-dimensional structure during knitting, through the three-dimensional structure generating varying thickness, conventional processing procedure of pasting three-dimensional objects afterwards is eliminated; furthermore, a position where the weft-knitted fabric of the invention forms the three-dimensional structure is not limited, and can be adjusted according to design.
- the invention provides a weft-knitted fabric 10 with varying thickness.
- the weft-knitted fabric 10 is knitted by a flat knitting machine 30 (as shown in FIG. 2 ).
- the weft-knitted fabric 10 comprises at least one basic structure 11 and at least one three-dimensional structure 12.
- the basic structure 11 is a general fabric structure without support function.
- the basic structure 11 can be a single-layer fabric or a double-layer fabric. Structures of the single-layer fabric and the double-layer fabric are known to those having ordinary skill in the art, and thus will not be described here.
- the three-dimensional structure 12 and the basic structure 11 are integrally knitted, that is, the three-dimensional structure 12 is not connected by splicing or other methods after the basic structure 11 is knitted.
- a thickness of the three-dimensional structure 12 is greater than a thickness of the basic structure 11, so when observing the weft-knitted fabric 10 laterally (as viewed from a visual angle in FIG. 1 ), changes in thickness can be found. It should be understood that varying thickness or changes in thickness referred to in this specification is not thickness formed by stacking yarn layers, but changes produced when being observed laterally.
- the three-dimensional structure 12 comprises two surface layer portions 121, 122 and a supporting portion 123 connected with the two surface layer portions 121, 122 and located between the two surface layer portions 121, 122, and a junction between the three-dimensional structure 12 and the basic structure 11 is without the supporting portion 123.
- the three-dimensional structure 12 is formed by at least one supporting yarn 124, wherein the supporting yarn 124 deforms when at least one of the two surface layer portions 121, 122 is pressed by force.
- the three-dimensional structure 12 can be regarded as a thick pad directly formed on the weft-knitted fabric 10. Therefore, the weft-knitted fabric 10 of the invention can be used as a breast pad in women's clothing or a cushion pad in sportswear.
- the invention also provides a method 20.
- the flat knitting machine 30 knits the weft-knitted fabric 10.
- the method 20 comprises steps of:
- the basic structure 11 is used as the single-layer fabric to explain the method 20, and it is assumed that the flat knitting machine 30 is ready to knit the basic structure 11 (the step 21).
- a machine head 33 on the flat knitting machine 30 drives one of the two needle beds 31, 32 to knit the basic structure 11 based on setting of a knitting process.
- the machine head 33 drives the two needle beds 31, 32 to knit the two surface layer portions 121, 122.
- one of the two surface layer portions 121 (or 122) is continuously knitted and formed from the basic structure 11, the other of the two surface layer portions 122 (or 121) is knitted and formed at this point of time.
- the flat knitting machine 30 When the surface layer portion 122 is formed initially, the flat knitting machine 30 is set to use transfer knitting technique or tuck knitting technique to connect the surface layer portion 121 with the basic structure 11. Further, the flat knitting machine 30 is controlled to be temporarily suspended from feeding the supporting yarn 124 at a junction 13 between the three-dimensional structure 12 and the basic structure 11, and the supporting yarn 124 is fed to form the supporting portion 123 after the two surface layer portions 121, 122 are knitted with a plurality of stitches. Therefore, the weft-knitted fabric 10 of the invention is a bag-like structure at the junction 13 between the three-dimensional structure 12 and the basic structure 11. In one embodiment, a point of time of feeding the supporting yarn 124 is after several stitches of the two surface layer portions 121, 122 are knitted.
- a number of stitches temporarily suspended to be knitted can be adjusted based on characteristics of the weft-knitted fabric 10.
- the supporting portion 123 is formed between the two surface layer portions 121, 122.
- the supporting portion 123 prevents the two surface layer portions 121, 122 from being closely attached to each other, so that the three-dimensional structure 12 is visually thicker than the basic structure 11.
- the method 20 of the invention is not limited to be ended immediately after completion of knitting of the three-dimensional structure 12. According to fabric pattern design of the weft-knitted fabric 10, the basic structure 11 is knitted again after the three-dimensional structure 12 is completed with knitting, as shown in FIG. 4 .
- the basic structure 11 is used as the double-layer fabric to explain the method 20, and it is assumed that the flat knitting machine 30 is ready to knit the basic structure 11 (the step 21).
- the machine head 33 simultaneously drives the two needle beds 31, 32 to knit the basic structure 11 based on setting of a knitting process and to produce two fabric surfaces 111, 112 that constitute the double-layer fabric.
- the flat knitting machine 30 is set to use transfer knitting technique, tuck knitting technique, or a method of additionally feeding a cross-linking yarn 113, so that the two fabric surfaces 111, 112 are cross-linked and closely attached to each other.
- the two surface layer portions 121, 122 are continuously knitted from the two fabric surfaces 111, 112. It should be noted that at a junction 13 of converting from the basic structure 11 to the three-dimensional structure 12 does not comprises any structure to connect the two surface layer portions 121, 122.
- the supporting portion 123 is implemented with drop stitches at a junction between the basic structure 11 and the three-dimensional structure 12. Afterwards, the supporting yarn 124 is fed to knit the three-dimensional structure 12, knitting of the three-dimensional structure 12 is the same as described above and thus will not be repeated.
- a thickness of the three-dimensional structure 12 is determined by a length of the supporting yarn 124, and a length of the supporting yarn 124 during knitting process depends on a width of a mouth 34 (shown in FIG. 2 and FIG. 6 ) of the flat knitting machine 30. It should be understood that changes in a width of the mouth 34 also affect a forming size of yarn loops. When a width of the mouth 34 is larger, knitted yarn loops will become larger, and it will be difficult for excessively large sized yarn loops to form fabric surface structure. Therefore, if a size of the mouth 34 cannot be changed during knitting process, in designing a thickness of the three-dimensional structure 12, a size of yarn loops of the basic structure 11 and the two surface layer portions 121, 122 must be considered.
- the flat knitting machine 30 is capable of changing a width of the mouth 34 without stopping knitting during knitting process, the problem that a thickness of the three-dimensional structure 12 being limited by a single width of the mouth 34 can be tackled.
- the applicant of the invention has provided flat knitting machine structures with variable mouth width during knitting process in Taiwan Patent No. TW 202028555A , TW 202028557A , TW 202028558A , and TW 1707074 . Please refer to FIG. 7 .
- the flat knitting machine 30 When the flat knitting machine 30 is controlled to knit the supporting portion 123 of the three-dimensional structure 12, the flat knitting machine 30 drives two knock-over bits 311, 321 of the two needle beds 31, 32 to displace to change a size of the mouth 34 of the flat knitting machine 30, until a size of the mouth 34 is adjusted to meet the knitting requirements, the flat knitting machine 30 performs knitting of the supporting portion 123. In this way, a height of the supporting portion 123 will no longer be a fixed value, and the three-dimensional structure 12 will no longer have a single thickness but is capable of varying in thickness, as shown in FIG. 8 .
- the three-dimensional structure 12 on the weft-knitted fabric 10 of the invention does not limit a knitting position, and a knitting position can be determined according to fabric design requirements of the weft-knitted fabric 10.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
Description
- The invention relates to a method for knitting to form a fabric with varying thickness and a fabric thereof, and more particularly to a method for knitting and forming a weft-knitted fabric with varying thickness by a flat knitting machine and a weft-knitted fabric thereof.
- Although three-dimensional fabrics have been invented for a long time, even though techniques of making three-dimensional fabrics with varying thickness have been developed, such as disclosed in
CN102978823A , three-dimensional fabrics are always knitted independently. If the clothing design has a thick pad part formed by a three-dimensional fabric and a cloth surface part formed by a general knitted fabric, it is necessary to knit the three-dimensional fabric and the general knitted fabric separately, and then combine the two by sewing and splicing or using chemical adhesives. However, combining the three-dimensional fabric and the general knitted fabric by sewing and splicing will form spliced edges, which will greatly reduce the comfort of clothes. In addition, clothing with thick pads is generally used as a close-fitting clothing, and the stuffiness caused by long-term wearing may produce qualitative changes in chemical adhesives, which may affect the wearer's skin. Furthermore, chemical adhesives are not natural products, using excessively will also affect the environment. - A main object of the invention is to solve the problems of the conventional weft-knitted fabrics that is incapable of being knitted integrally to produce a three-dimensional structure and required to be processed afterwards.
- More specifically, it is an object of the present invention to provide a method for knitting and forming a weft-knitted fabric that is suited to produce a weft-knitted fabric with varying thickness in a flexible, reliable and cost-efficient manner. According to a further related aspect there is to be provided a corresponding weft-knitted fabric.
- These problems are solved by a method for knitting and forming a weft-knitted fabric as claimed by claim 1 and by a weft-knitted fabric as claimed by claim 6. Further advantageous embodiments are the subject-matter of the dependent claims.
- In order to achieve the above object, the invention provides a method for knitting and forming a weft-knitted fabric with varying thickness by a flat knitting machine, the method comprises steps of:
- driving the flat knitting machine to knit a basic structure by at least one of two needle beds of the flat knitting machine, wherein the basic structure is selected from a single-layer fabric or a double-layer fabric; and
- controlling the two needle beds on the flat knitting machine to knit a three-dimensional structure connected with the basic structure, wherein a thickness of the three-dimensional structure is greater than a thickness of the basic structure, the three-dimensional structure comprises two surface layer portions and a supporting portion connected with the two surface layer portions and located between the two surface layer portions, and a junction between the three-dimensional structure and the basic structure is without the supporting portion.
- In one embodiment, the flat knitting machine is controlled to be temporarily suspended from feeding a supporting yarn at the junction between the three-dimensional structure and the basic structure, and the supporting yarn is fed to form the supporting portion after the two surface layer portions are knitted with a plurality of stitches.
- In one embodiment, during a process of knitting the supporting portion, during a process of knitting the supporting portion, the flat knitting machine drives two knock-over bits of the two needle beds to displace and change a size of a mouth of the flat knitting machine, and a height of the supporting portion is not a fixed value.
- In one embodiment, when the basic structure is the double-layer fabric, two fabric surfaces of the double-layer fabric are closely attached to each other by tuck knitting or transfer knitting through the flat knitting machine.
- In one embodiment, when the basic structure is the double-layer fabric, the flat knitting machine feeds a cross-linking yarn to enable two fabric surfaces of the double-layer fabric closely attaching to each other by an action of the cross-linking yarn, and the cross-linking yarn is without supporting capability.
- In addition to the foregoing, the invention further provides a weft-knitted fabric with varying thickness comprising at least one basic structure and at least one three-dimensional structure connected with the basic structure. The basic structure is selected from a single-layer fabric or a double-layer fabric. A thickness of the three-dimensional structure is greater than a thickness of the basic structure, the three-dimensional structure comprising two surface layer portions and a supporting portion connected with the two surface layer portions and located between the two surface layer portions, and a junction between the three-dimensional structure and the basic structure is without the supporting portion.
- In one embodiment, the supporting portion is formed by at least one supporting yarn.
- In one embodiment, a height of the supporting portion is not a fixed value.
- Accordingly, compared with the conventional techniques, the invention has the following features: the weft-knitted fabric of the invention has the basic structure and the three-dimensional structure during knitting, through the three-dimensional structure generating varying thickness, conventional processing procedure of pasting three-dimensional objects afterwards is eliminated; furthermore, a position where the weft-knitted fabric of the invention forms the three-dimensional structure is not limited, and can be adjusted according to design.
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FIG. 1 is a structural diagram of a first embodiment of a weft-knitted fabric of the invention; -
FIG. 2 is a structural diagram of a flat knitting machine knitting the weft-knitted fabric; -
FIG. 3 is a flow chart of a method of the invention; -
FIG. 4 is a structural diagram of a second embodiment of the weft-knitted fabric of the invention; -
FIG. 5 is a structural diagram of a third embodiment of the weft-knitted fabric of the invention; -
FIG. 6 is a schematic diagram of a mouth of the flat knitting machine knitting the weft-knitted fabric; -
FIG. 7 is a schematic diagram of the flat knitting machine with the mouth capable of changing size; -
FIG. 8 is a structural diagram of a fourth embodiment of the weft-knitted fabric of the invention; and -
FIG. 9 is a plan view of the weft-knitted fabric of the invention. - The detailed description and technical contents of the invention are described below with reference to the drawings.
- Please refer to
FIG. 1 . The invention provides a weft-knittedfabric 10 with varying thickness. The weft-knittedfabric 10 is knitted by a flat knitting machine 30 (as shown inFIG. 2 ). The weft-knittedfabric 10 comprises at least onebasic structure 11 and at least one three-dimensional structure 12. Thebasic structure 11 is a general fabric structure without support function. Specifically, thebasic structure 11 can be a single-layer fabric or a double-layer fabric. Structures of the single-layer fabric and the double-layer fabric are known to those having ordinary skill in the art, and thus will not be described here. On the other hand, the three-dimensional structure 12 and thebasic structure 11 are integrally knitted, that is, the three-dimensional structure 12 is not connected by splicing or other methods after thebasic structure 11 is knitted. A thickness of the three-dimensional structure 12 is greater than a thickness of thebasic structure 11, so when observing the weft-knittedfabric 10 laterally (as viewed from a visual angle inFIG. 1 ), changes in thickness can be found. It should be understood that varying thickness or changes in thickness referred to in this specification is not thickness formed by stacking yarn layers, but changes produced when being observed laterally. In addition, the three-dimensional structure 12 comprises twosurface layer portions portion 123 connected with the twosurface layer portions surface layer portions dimensional structure 12 and thebasic structure 11 is without the supportingportion 123. Furthermore, in order to form a thickness of the three-dimensional structure 12, the three-dimensional structure 12 is formed by at least one supportingyarn 124, wherein the supportingyarn 124 deforms when at least one of the twosurface layer portions dimensional structure 12 can be regarded as a thick pad directly formed on the weft-knittedfabric 10. Therefore, the weft-knittedfabric 10 of the invention can be used as a breast pad in women's clothing or a cushion pad in sportswear. - Please also refer to
FIG. 1 ,FIG. 2 andFIG. 3 . In addition to the foregoing, the invention also provides amethod 20. In themethod 20, theflat knitting machine 30 knits the weft-knittedfabric 10. Themethod 20 comprises steps of: - step 21: driving the
flat knitting machine 30 to knit thebasic structure 11 by at least one of twoneedle beds flat knitting machine 30; and - step 22: controlling the two
needle beds flat knitting machine 30 to knit the three-dimensional structure 12, wherein a thickness of the three-dimensional structure 12 is greater than a thickness of thebasic structure 11, the three-dimensional structure 12 comprises the twosurface layer portions portion 123, and a junction between the three-dimensional structure 12 and thebasic structure 11 is without the supportingportion 123. - Hereinafter, the
basic structure 11 is used as the single-layer fabric to explain themethod 20, and it is assumed that theflat knitting machine 30 is ready to knit the basic structure 11 (the step 21). A machine head 33 on theflat knitting machine 30 drives one of the twoneedle beds basic structure 11 based on setting of a knitting process. When entering a process for knitting the three-dimensional structure 12 of the knitting process, themachine head 33 drives the twoneedle beds surface layer portions basic structure 11, the other of the two surface layer portions 122 (or 121) is knitted and formed at this point of time. When thesurface layer portion 122 is formed initially, theflat knitting machine 30 is set to use transfer knitting technique or tuck knitting technique to connect thesurface layer portion 121 with thebasic structure 11. Further, theflat knitting machine 30 is controlled to be temporarily suspended from feeding the supportingyarn 124 at ajunction 13 between the three-dimensional structure 12 and thebasic structure 11, and the supportingyarn 124 is fed to form the supportingportion 123 after the twosurface layer portions fabric 10 of the invention is a bag-like structure at thejunction 13 between the three-dimensional structure 12 and thebasic structure 11. In one embodiment, a point of time of feeding the supportingyarn 124 is after several stitches of the twosurface layer portions fabric 10. After the supportingyarn 124 participates in the knitting process, the supportingportion 123 is formed between the twosurface layer portions portion 123 prevents the twosurface layer portions dimensional structure 12 is visually thicker than thebasic structure 11. It should be understood that themethod 20 of the invention is not limited to be ended immediately after completion of knitting of the three-dimensional structure 12. According to fabric pattern design of the weft-knittedfabric 10, thebasic structure 11 is knitted again after the three-dimensional structure 12 is completed with knitting, as shown inFIG. 4 . - Please refer to
FIG. 2 ,FIG. 3 ,FIG. 4 andFIG. 5 . Hereinafter, thebasic structure 11 is used as the double-layer fabric to explain themethod 20, and it is assumed that theflat knitting machine 30 is ready to knit the basic structure 11 (the step 21). Themachine head 33 simultaneously drives the twoneedle beds basic structure 11 based on setting of a knitting process and to produce twofabric surfaces fabric surfaces flat knitting machine 30 is set to use transfer knitting technique, tuck knitting technique, or a method of additionally feeding across-linking yarn 113, so that the twofabric surfaces dimensional structure 12 of the knitting process, the twosurface layer portions fabric surfaces junction 13 of converting from thebasic structure 11 to the three-dimensional structure 12 does not comprises any structure to connect the twosurface layer portions portion 123 is implemented with drop stitches at a junction between thebasic structure 11 and the three-dimensional structure 12. Afterwards, the supportingyarn 124 is fed to knit the three-dimensional structure 12, knitting of the three-dimensional structure 12 is the same as described above and thus will not be repeated. - A thickness of the three-
dimensional structure 12 is determined by a length of the supportingyarn 124, and a length of the supportingyarn 124 during knitting process depends on a width of a mouth 34 (shown inFIG. 2 andFIG. 6 ) of theflat knitting machine 30. It should be understood that changes in a width of themouth 34 also affect a forming size of yarn loops. When a width of themouth 34 is larger, knitted yarn loops will become larger, and it will be difficult for excessively large sized yarn loops to form fabric surface structure. Therefore, if a size of themouth 34 cannot be changed during knitting process, in designing a thickness of the three-dimensional structure 12, a size of yarn loops of thebasic structure 11 and the twosurface layer portions flat knitting machine 30 is capable of changing a width of themouth 34 without stopping knitting during knitting process, the problem that a thickness of the three-dimensional structure 12 being limited by a single width of themouth 34 can be tackled. The applicant of the invention has provided flat knitting machine structures with variable mouth width during knitting process inTaiwan Patent No. TW 202028555A TW 202028557A TW 202028558A TW 1707074 FIG. 7 . When theflat knitting machine 30 is controlled to knit the supportingportion 123 of the three-dimensional structure 12, theflat knitting machine 30 drives two knock-overbits needle beds mouth 34 of theflat knitting machine 30, until a size of themouth 34 is adjusted to meet the knitting requirements, theflat knitting machine 30 performs knitting of the supportingportion 123. In this way, a height of the supportingportion 123 will no longer be a fixed value, and the three-dimensional structure 12 will no longer have a single thickness but is capable of varying in thickness, as shown inFIG. 8 . - Please refer to
FIG. 9 . The three-dimensional structure 12 on the weft-knittedfabric 10 of the invention does not limit a knitting position, and a knitting position can be determined according to fabric design requirements of the weft-knittedfabric 10.
Claims (8)
- A method (20) for knitting and forming a weft-knitted fabric (10) with varying thickness by a flat knitting machine (30), the method (20) comprising steps of:driving the flat knitting machine (30) to knit a basic structure (11) by at least one of two needle beds (31, 32) of the flat knitting machine (30), wherein the basic structure (11) is selected from a single-layer fabric or a double-layer fabric; andcontrolling the two needle beds (31, 32) on the flat knitting machine (30) to knit a three-dimensional structure (12) connected with the basic structure (11), wherein a thickness of the three-dimensional structure (12) is greater than a thickness of the basic structure (11), the three-dimensional structure (12) comprises two surface layer portions (121, 122) and a supporting portion (123) connected with the two surface layer portions (121, 122) and located between the two surface layer portions (121, 122), and a junction (13) between the three-dimensional structure (12) and the basic structure (11) is without the supporting portion (123).
- The method as claimed in claim 1, wherein the flat knitting machine (30) is controlled to be temporarily suspended from feeding a supporting yarn (124) at the junction (13) between the three-dimensional structure (12) and the basic structure (11), and the supporting yarn (124) is fed to form the supporting portion (123) after the two surface layer portions (121, 122) are knitted with a plurality of stitches.
- The method as claimed in claim 1 or 2, wherein during a process of knitting the supporting portion (123), the flat knitting machine (30) drives two knock-over bits (311, 321) of the two needle beds (31, 32) to displace and change a size of a mouth (34) of the flat knitting machine (30), and a height of the supporting portion (123) is not a fixed value.
- The method as claimed in claim 3, wherein when the basic structure (11) is the double-layer fabric, two fabric surfaces (111, 112) of the double-layer fabric are closely attached to each other by tuck knitting or transfer knitting through the flat knitting machine (30).
- The method as claimed in claim 1 or 2, wherein when the basic structure (11) is the double-layer fabric, the flat knitting machine (30) feeds a cross-linking yarn (113) to enable two fabric surfaces (111, 112) of the double-layer fabric closely attaching to each other by an action of the cross-linking yarn (113), and the cross-linking yarn (113) is without supporting capability.
- A weft-knitted fabric (10) with varying thickness, comprising:at least one basic structure (11), selected from a single-layer fabric or a double-layer fabric; andat least one three-dimensional structure (12), connected with the basic structure (11), wherein a thickness of the three-dimensional structure (12) is greater than a thickness of the basic structure (11), the three-dimensional structure (12) comprising two surface layer portions (121, 122) and a supporting portion (123) connected with the two surface layer portions (121, 122) and located between the two surface layer portions (121, 122), and a junction (13) between the three-dimensional structure (12) and the basic structure (11) is without the supporting portion (123).
- The weft-knitted fabric as claimed in claim 6, wherein the supporting portion (123) is formed by at least one supporting yarn (124).
- The weft-knitted fabric as claimed in claim 6 or 7, wherein a height of the supporting portion (123) is not a fixed value.
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EP21172932.2A EP4089217A1 (en) | 2021-05-10 | 2021-05-10 | Method for knitting and forming weft-knitted fabric with varying thickness by flat knitting machine and weft-knitted fabric thereof |
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EP21172932.2A EP4089217A1 (en) | 2021-05-10 | 2021-05-10 | Method for knitting and forming weft-knitted fabric with varying thickness by flat knitting machine and weft-knitted fabric thereof |
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ES2019788A6 (en) * | 1989-12-21 | 1991-07-01 | Jorda Pera Vicente | Process for obtaining a two-layer (double-layer) knitted fabric, fabric obtained by said process and garment made with said fabric |
CN102978823A (en) | 2012-11-23 | 2013-03-20 | 福建福联精编有限公司 | Special-shaped three-dimensional knitted fabric and manufacturing method thereof |
DE102014008725A1 (en) * | 2014-02-28 | 2015-09-03 | Johnson Controls Gmbh | Circular knitted textile fabric and method for its production |
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TWI707074B (en) | 2019-01-17 | 2020-10-11 | 佰龍機械廠股份有限公司 | Flat knitting machine structure with variable mouth |
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2021
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