EP4017759A1 - Verfahren zum abgleichen von daten einer ersten steuereinheit mit einer zweiten steuereinheit zur bestimmung präziser vorhersagewerte - Google Patents

Verfahren zum abgleichen von daten einer ersten steuereinheit mit einer zweiten steuereinheit zur bestimmung präziser vorhersagewerte

Info

Publication number
EP4017759A1
EP4017759A1 EP20745137.8A EP20745137A EP4017759A1 EP 4017759 A1 EP4017759 A1 EP 4017759A1 EP 20745137 A EP20745137 A EP 20745137A EP 4017759 A1 EP4017759 A1 EP 4017759A1
Authority
EP
European Patent Office
Prior art keywords
energy storage
control unit
voltage
electrical energy
data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20745137.8A
Other languages
German (de)
English (en)
French (fr)
Inventor
Christoph Woll
Volker Doege
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP4017759A1 publication Critical patent/EP4017759A1/de
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/12Recording operating variables ; Monitoring of operating variables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/12Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/16Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/18Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
    • B60L58/21Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules having the same nominal voltage
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4207Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/486Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/00032Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange
    • H02J7/00034Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • H02J7/0014Circuits for equalisation of charge between batteries
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0047Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with monitoring or indicating devices or circuits
    • H02J7/0048Detection of remaining charge capacity or state of charge [SOC]
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0047Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with monitoring or indicating devices or circuits
    • H02J7/005Detection of state of health [SOH]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/545Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/547Voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/549Current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/70Interactions with external data bases, e.g. traffic centres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2260/00Operating Modes
    • B60L2260/40Control modes
    • B60L2260/42Control modes by adaptive correction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2260/00Operating Modes
    • B60L2260/40Control modes
    • B60L2260/50Control modes by future state prediction
    • B60L2260/52Control modes by future state prediction drive range estimation, e.g. of estimation of available travel distance
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4278Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/10Batteries in stationary systems, e.g. emergency power source in plant
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/30Batteries in portable systems, e.g. mobile phone, laptop
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J2310/00The network for supplying or distributing electric power characterised by its spatial reach or by the load
    • H02J2310/40The network being an on-board power network, i.e. within a vehicle
    • H02J2310/48The network being an on-board power network, i.e. within a vehicle for electric vehicles [EV] or hybrid vehicles [HEV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Definitions

  • the invention is based on a method for comparing data from a first control unit for controlling an electrical energy storage unit with a plurality of electrochemical energy stores with a second control unit for determining precise prediction values, a device for operating an electrical energy storage unit and a use of the method according to the preamble of independent claims.
  • the software program version of a battery management system (BMS) of today's battery control unit (BCU) contains not only functions for operating the battery but also associated initial data.
  • the data are threshold values for current or temperature, parameters of a battery model, various characteristics, maps, factors. Since its "historical behavior" also plays a decisive role in the precise description of the state of the battery, the data for an electrochemical model is very important laborious. In particular, the data is based on extensive laboratory and vehicle measurements that take into account different aging conditions and aging processes, in particular to be able to predict the most accurate possible state of charge (SoC) and thus an accurate vehicle range.
  • SoC state of charge
  • Document CN 104816813 discloses a battery management redundancy control system for a marine lithium battery pack.
  • the battery management redundancy control system includes a main control device, an auxiliary control device, a standby main control device, a battery pack module, a ZIGBEE wireless redundancy module, a top computer background monitoring module, and an independent line redundancy module. If a bus is healthy, the main control device and the auxiliary control device communicate over the bus. The main control device and the auxiliary control device are in contact while running through signs of life; if the bus is error-free, the main control device in standby mode and the auxiliary control device are in communication via the bus.
  • the ZIGBEE radio redundancy module records the status key parameters of the battery module and uploads the recorded data to the main control unit or to the main control unit in standby mode.
  • the top computer background monitor module is used to monitor battery parameters and download control instructions, and the independent line redundancy module is used to direct or emergency control of the battery pack module through the top computer background monitor module.
  • Document DE 10 2013 209 443 A1 discloses a method for authenticating measurement data from a battery which comprises at least one battery module with an associated module control device and a central control device, has the following steps: a) the module control device acquires measurement data from battery units; b) Determination of at least one additional information carrier, which is set up for an authentication of the measurement data, by the module control device; c) transmitting the measurement data and the additional information carrier from the module control device to the central control device; d) Validation of the measurement data using the additional information carrier by the central control unit.
  • a data structure, a computer program and a battery management system are also specified, which are set up to carry out the method, as well as a battery and a motor vehicle whose drive system is connected to such a battery.
  • the method according to the invention for comparing data of a first control unit for controlling an electrical energy storage unit with a plurality of electrochemical energy stores with a second control unit for determining precise prediction values with the characterizing features of the independent claims advantageously has the following steps: a) providing a large number of data of an electrochemical model of the electrical energy storage unit in groups for different aging stages of the electrical energy storage unit by means of a memory of the second control unit; b) providing at least one of the groups of data by means of a memory of the first control unit; c) Detecting first voltage variables which represent an electrical voltage of the electrochemical energy store; d) forming a mean value of the detected first voltage variables; e) Wireless comparison of at least one group of data from the memory of the first control unit with a group of data from the memory of the second control unit if there is a voltage difference between the mean value of the detected first voltage variables and a group of data provided by the memory of the first control unit calculated model voltage value exceeds a predetermined threshold value;
  • data of an electrochemical model for example battery model parameters
  • a memory of the second control unit can be provided by means of a memory of the second control unit, whereby different degrees of aging of a battery can be described very precisely.
  • the data are stored in the memory of the second control unit, for example in a cloud, and are assigned to the memory of the first control unit under certain conditions.
  • a memory of a control unit does not have to be expanded, only a wireless data connection to a cloud has to be integrated.
  • step c the electrical voltage of the electrochemical energy storage should not change (highly) dynamically, since this leads to an increased measurement inaccuracy of the voltage values.
  • the conditions for detecting electrical voltages are best.
  • An electrical energy storage unit in the sense of the present invention is to be understood as an energy storage unit with a plurality of electrochemical energy storage devices from which electrical energy can either be drawn or supplied and drawn.
  • the electrical energy store is designed as a charge store and / or as a magnetic energy store and / or electrochemical energy store.
  • An electrochemical energy store is in particular a rechargeable battery or an accumulator.
  • the method according to the invention further comprises the following steps: f) acquisition of second voltage variables which represent an electrical voltage of the electrochemical energy store; g) forming a mean value of the detected second voltage variables; h) generating a signal as a function of a voltage difference between the mean value formed of the detected second voltage variables and a model voltage variable calculated by means of the adjusted group of data;
  • the generated signal is advantageously an error signal when the voltage difference exceeds a predetermined threshold value. If there is a discrepancy between the mean value formed of the recorded second voltage variables and a model voltage variable calculated by means of the matched group of data, which exceeds a predetermined threshold value, the electrical energy storage unit appears to have an error.
  • a user of the electrical energy storage unit for example a driver of an electrically drivable vehicle with the electrical energy storage unit, can be informed of the error by an electrical, optical, acoustic and / or haptic error signal in order to bring the electrical energy storage unit to a workshop for checking.
  • the method according to the invention further comprises the following steps: c.l) comparing a determined usage variable, which represents a cyclic aging and / or a calendar aging of the electrical energy storage unit and / or the electrochemical energy storage, with a predetermined threshold value; and / or c.2) checking whether the electrical energy storage unit is working properly; c.3) performing step c) if the determined usage value exceeds the predetermined threshold value and / or the electrical energy storage unit is working properly;
  • step c) Since a cell of the electrochemical energy store does not age abruptly, it is sufficient if a comparative measurement according to step c) after a certain number of journeys by an electrically driven vehicle with the electrical energy storage unit, for example after every 20 trips, and / or after a predetermined period of time, for example after two weeks, is executed. As a result, both cyclical and calendar aging are taken into account equally.
  • the method according to the invention further comprises the following steps: d.l) discarding outliers of the recorded stress variables;
  • the electrical energy storage unit of an electric vehicle consists of approx. 100 electrochemical energy storage devices which are connected to one another in series and / or in parallel. All electrical voltage quantities that represent an electrical voltage of the individual electrochemical energy stores are measured, for example, by means of voltage sensors. After all the voltage variables are available, a check is carried out to determine whether there are voltage outliers, since these are not included in the calculation of the mean value of the electrochemical energy storage devices. This enables more precise forecast values.
  • the method according to the invention further comprises the following steps: d.2) comparing a degree of dispersion of the detected voltage variables with a predetermined threshold value; d.3) performing step d) if the degree of dispersion does not exceed the predetermined threshold value;
  • the method according to the invention further comprises the following steps: e.l) checking a current operating state of the electrical energy storage unit; e.2) performing step e) when the electrical energy storage unit is out of operation;
  • At least one group of data from the memory of the first control unit is advantageously compared with a group of data from the memory of the second control unit when the electrical energy storage unit is out of operation, for example immediately after an electrically drivable vehicle has finished driving.
  • the memory of the second control unit also contains data for various types of electrical energy storage units, which can be accessed by further first control units.
  • Data for new electrochemical energy storage units are also advantageously in the memory of the second control unit, so that correct data for a corresponding electrochemical model are available for comparing data even when the electrical energy storage unit is changed. If a state of the electrical energy storage unit changes due to the fact that it ages more than calculated by the electrochemical model, for example, new parameters can be made available. Furthermore, individual driving behavior and / or applied charging strategies for power and vehicle range predictions can be better taken into account.
  • the data of the electrochemical model of the electrochemical energy store include one- or multi-dimensional characteristic maps and / or parameters, in particular temperature, current, state of charge, state of health.
  • the method according to the invention is advantageously used in electrical energy storage systems for electric vehicles, hybrid vehicles, plug-in hybrid vehicles, aircraft, pedelecs or e-bikes, for portable devices for telecommunications or data processing, for electric hand tools or kitchen machines, and in stationary storage systems for storage, in particular regenerative generated electrical energy.
  • Figure 1 is a schematic representation of an embodiment of the device according to the invention.
  • FIG. 2 shows an exemplary representation of a group of data
  • FIG. 3a shows a schematic representation of a first electrochemical model
  • FIG. 3b shows a schematic representation of a second electrochemical model
  • FIG. 4 shows a flow chart of an embodiment of the method according to the invention.
  • FIG. 1 shows a schematic representation of an embodiment of the device according to the invention.
  • An electrically drivable vehicle 100 comprises a first control unit 101 with a store, an electrical energy storage unit 102 with a plurality of electrochemical energy stores 103 (1), 103 (2), 103 (n), the control unit 101 communicating wirelessly with a second control unit 105, for example by means of a radio link.
  • the second control unit 105 with a memory is spatially separated from the vehicle, for example in an IT infrastructure 104 (cloud computing) available via the Internet.
  • IT infrastructure 104 cloud computing
  • data of an electrochemical model of the electrical energy storage unit 102 and / or the electrochemical energy stores 103 (1), 103 (2), 103 (n) are stored. These data are maps that are dependent on temperature, current, state of charge and other physical variables, i.e. multi-dimensional maps and therefore very memory-intensive.
  • FIG. 2 shows an exemplary representation of a group of data 200.
  • the data are grouped (clusters) according to different battery aging levels (SoH) from a new condition through different degrees of aging to the condition in which the electrical energy storage unit due to its insufficient residual capacity, for example 80%, should be exchanged.
  • SoH battery aging levels
  • the group results from the difference between the model voltage variable calculated by means of the electrochemical model and the detected voltage variable, for example electrical voltage of the electrical energy storage unit measured by means of a voltage sensor. If there is a certain voltage difference between the two voltage variables, which is greater than the measurement accuracy of the voltage sensor and a signal-processing A / D converter, a comparison can be made from a next group.
  • the granularity of the grouping, the conditions under which a comparison measurement has to be carried out and the frequency of the comparison measurement determine the quality of the method according to the invention.
  • the sensors plus electronics have an accuracy of approx. +/- 25mV, ie the measuring accuracy of the cell voltage measurement is approx. 50mV. Only when the difference between the calculated model voltage and the recorded voltage is greater than this 50mV can a Deviation of the electrical voltage can be assumed.
  • a finer granularity is advantageously possible with additional effort in the aging measurements of the electrochemical energy stores 103 (1), 103 (2), 103 (n) and the determination of the parameters of the electrochemical energy stores.
  • FIG. 3a shows a schematic representation of a first electrochemical model 300a.
  • the electrochemical model 300a of the electrical energy storage unit 102 is the first in the battery management system
  • Control unit 101 is usually shown as an equivalent circuit diagram model in the form of an open circuit voltage source and an R-RC element.
  • Further versions are electrochemical models 300b with several RC elements connected in series with the previous RC elements, as shown in Figure 3b.
  • the parameters for these electrochemical models are thus an open circuit voltage (UOCV), two resistance values (Ri and RI) and a capacitor capacity (CI).
  • FIG. 4 shows a flow chart of an embodiment of the method according to the invention for comparing data of a first control unit 101 for controlling an electrical energy storage unit 102 with a plurality of electrochemical energy storage devices 103 (1), 103 (2), 103 (n) with a second control unit 105 for Determination of precise predictive values.
  • the method is started in step 400.
  • step 401 a large number of data of an electrochemical model of the electrical energy storage unit 102 are provided in groups for different aging stages of the electrical energy storage unit 102 by means of a memory of the second control unit 105.
  • Step 402 comprises comparing a determined usage variable, which represents a cyclical aging and / or a calendar aging of the electrical energy storage unit 102 and / or the electrochemical energy storage 103 (1), 103 (2), 103 (n), with a predetermined threshold value. Furthermore, step 402 includes checking whether the electrical energy storage unit 102 is operating properly. If the determined usage value exceeds the predefined threshold value and / or the electrical energy storage unit 102 is working properly, first voltage variables are recorded which represent an electrical voltage of the electrochemical energy stores 103 (1), 103 (2), 103 (n).
  • step 402 comprises discarding outliers of the detected stress variables and comparing a degree of dispersion of the detected stress variables with a predefined threshold value. If that If the degree of dispersion does not exceed the predefined threshold value, a mean value of the detected first voltage variables is formed in step 403.
  • step 404 it is checked whether a voltage difference between the mean value formed of the detected first voltage variables and a model voltage variable calculated by means of the group of data provided by the memory of the first control unit 101 exceeds a predetermined threshold value. If the threshold value is exceeded, at least one group of data from the memory of the first control unit 101 is compared wirelessly with a group of data from the memory of the second control unit 105 in step 405; otherwise the method is continued in step 402.
  • the threshold is specified according to the granularity of the groups of data.
  • step 406 a comparison measurement is carried out.
  • second voltage variables which represent an electrical voltage of the electrochemical energy stores 103 (1), 103 (2), 103 (n), are recorded and a mean value of the recorded second voltage variables is formed.
  • Step 407 comprises generating a signal as a function of a voltage difference between the mean value formed of the detected second voltage variables and a group of data that is adjusted using the adjusted group calculated model stress quantity. If the voltage difference exceeds a predetermined threshold value, an error signal is generated in step 408.
  • the method is ended in step 409 or continued in step 402 and repeated cyclically.
  • the method according to the invention is advantageously suitable for practically every electrochemical energy store and in principle for every automotive component that has a connection to an external storage medium, for example a connection to cloud computing.

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  • Electrochemistry (AREA)
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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
EP20745137.8A 2019-08-20 2020-07-21 Verfahren zum abgleichen von daten einer ersten steuereinheit mit einer zweiten steuereinheit zur bestimmung präziser vorhersagewerte Pending EP4017759A1 (de)

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PCT/EP2020/070519 WO2021032385A1 (de) 2019-08-20 2020-07-21 Verfahren zum abgleichen von daten einer ersten steuereinheit mit einer zweiten steuereinheit zur bestimmung präziser vorhersagewerte

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